CN109289211A - A kind of production method of antibacterial educational toy - Google Patents
A kind of production method of antibacterial educational toy Download PDFInfo
- Publication number
- CN109289211A CN109289211A CN201811061997.6A CN201811061997A CN109289211A CN 109289211 A CN109289211 A CN 109289211A CN 201811061997 A CN201811061997 A CN 201811061997A CN 109289211 A CN109289211 A CN 109289211A
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- China
- Prior art keywords
- antibacterial
- toy
- production method
- educational toy
- agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63H—TOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
- A63H33/00—Other toys
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2296—Oxides; Hydroxides of metals of zinc
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Toys (AREA)
Abstract
The invention discloses a kind of production methods of antibacterial educational toy, include the following steps；Step 1): shape-designing；Step 2): mold customization；Step 3): mold installation；Step 4): ingredient；Step 5): mixing；Step 6): injection molding；Step 7): trimming；Step 8): it examines；Step 9): packaging.It is of the invention novel in design, safety and environmental protection, it is durable, the exploitation of children's intelligence is effectively promoted, widen visual field, improve children's study interest, it is added to plastic antimicrobial agent during manufacturing, can make the surface of educational toy has apparent antibacterial, fungistatic effect, to Escherichia coli, the killing rate of the strains such as staphylococcus may be up to 99%, comply fully with safety standard requirement, and antibacterial bacteriostatic effect is lasting, security protection is provided in study of playing for children, it is added to dispersing agent and color masterbatch dispersing agent, raw material and color masterbatch can be made to be more easier to disperse in stirring.
Description
Technical field
The present invention relates to educational toy production technical field, the production method of specifically a kind of antibacterial educational toy.
Background technique
With the continuous development of science and technology, improvement of living standard, present family are increasingly heavier to the education of sons and daughters
Depending on all grasp the theory picked up from doll, so parent will buy some educational toys to promote when sons and daughters are in child
Woman's brain development improves manipulative ability, widens visual field, improves thinking diverging, and still, the surface of toy can exist very big thin
Bacterium, bacterium can be adsorbed on children on hand when children are at play, and can cause damage to a certain extent to the body of children in this way.
Through retrieving, Chinese patent discloses a kind of manufacturing method (Authorization Notice No. CN107025075A) of toy, this is specially
Benefit provides a kind of manufacturing method of toy, belongs to toy manufacturing field field.The present invention includes passing through the first order with seven steps
File destination completes building substantially for toy with second level file destination, then carries out configuration in kind by 3D printer, most
Basis goes demand that the first order toy part printed and/or the second level toy part are assembled toy afterwards
Ontology.The present invention is by the reasonable layering and the utilization of 3D printing technique to drawing data base, to realize the simple of toy
Virtual building, the purpose that efficiently material object is drawn a design.
Through retrieving, Chinese patent discloses a kind of manufacturing method (Authorization Notice No. CN105435467A) of mashed up toy,
The patent provides a kind of manufacturing method of mashed up toy, is related to a kind of toy manufacturing field.Specifically by the toy of arbitrary shape elephant
At least one outer appearance part of ontology is arranged to the shape of another or a variety of different vivid corresponding positions.Pass through we
Mashed up toy itself made of method is more peculiar, and playing property, ornamental value, interest are higher, noveler, specific stronger.
Through retrieving, Chinese patent discloses a kind of preparation method (Authorization Notice No. with self disinfection function plastic toy
CN108164758A), a kind of preparation method with self disinfection function plastic toy of the patent, includes the following steps, makes first
Standby carbon nanotube；Then with polyethyleneglycol modified carbon nanotube；Again by chitosan loaded in the carbon nanometer through ethylene glycol modified
Guan Shang；Polyvinyl alcohol is supported on Chitosan Composites again, is eventually adding starch, composite elasticizer, crosslinking agent and enhancing
Agent and injection molding.Environmentally friendly from disinfection toy processing simple process in the present invention, the toy produced is nontoxic, environmental protection, and
With self disinfection function, children play toy when be not easy to contact germ, clean hygiene.
But the surface of toy can have very big bacterium, bacterium can be adsorbed on children on hand when children are at play, in this way
Damage to a certain extent can be caused to the body of children.Therefore, those skilled in the art provide a kind of antibacterial educational toy
Production method, to solve the problems mentioned in the above background technology.
Summary of the invention
The purpose of the present invention is to provide a kind of production methods of antibacterial educational toy, to solve to mention in above-mentioned background technique
Out the problem of.
To achieve the above object, the invention provides the following technical scheme:
A kind of production method of antibacterial educational toy, includes the following steps；
Step 1): shape-designing；The moulding of toy and size are designed by PROE software, such as various geometries
Block object；
Step 2): mold customization；Required mold is customized according to the toy figure and size that set；
Step 3): mold installation；It is medium to be processed that the mold customized is mounted on injection molding machine；
Step 4): ingredient；Required raw material and color masterbatch are matched according to the ratio of 1:0.05, and add 1:0.03 ratio
The plastic antimicrobial agent of example；
Step 5): mixing；Raw material, color masterbatch and antibacterial agent are stirred by batch mixer, mixing time control exists
10min；
Step 6): injection molding；By the material mixed by vacuum feeder be delivered to injection molding machine carry out into be molded into modeling；
Step 7): trimming；Burr and mouth of a river trimming are carried out to the educational toy of injection molding, guarantee the light on toy surface
It is sliding；
Step 8): it examines；Toughness, size, color, flatness and smoothness detection are carried out to the toy after trimming, with true
Protect the overall quality of toy；
Step 9): packaging；It puts goods on the market to examining qualified toy to carry out packaging.
As a further solution of the present invention: color masterbatch in the step 4) can for black, white, red, yellow, and green, orange, blueness,
Blue and purple is one such.
As further scheme of the invention: addition is proportional for the dispersing agent of 1:0.02 and 1 in the step 4):
0.02 color masterbatch dispersing agent.
As further scheme of the invention: the plastic antimicrobial agent includes following composition by weight: zinc oxide 15-30
Part, 30-50 parts of zeolite powder, 25-50 parts of conch meal, 15-40 parts of diluent, 5-20 parts of coupling agent.
As further scheme of the invention: the diluent is one or both of ethylene glycol or propylene glycol, idol
Connection agent is silane coupling agent.
As further scheme of the invention: the processing method of the plastic antimicrobial agent has follow steps:
S1: zinc oxide, zeolite powder and conch meal are mixed to uniformly according to the number in claim 3, are made mixed
Close powder；
S2: by diluent with and coupling agent mix to uniformly according to mass parts ratio 3:1, mixed liquor is made；
S3: mixed powder and mixed liquor are mixed according to the ratio of 1:0.5, and it is equal that progress high-speed stirred in blender is added
It is even, plastic antimicrobial agent is made.
As further scheme of the invention: being additionally provided with polishing operation between the step 7) and step 8), pass through
Sand paper carries out sanding and polishing to the place of trimming, and the thickness of sand paper uses 1500 mesh.
As further scheme of the invention: after the underproof toy of detection is by broken crusher machine in the step 8)
Reenter step 5).
Compared with prior art, the beneficial effects of the present invention are: the present invention is novel in design, safety and environmental protection is durable, has
The exploitation for promoting children's intelligence of effect, widens visual field, improves children's study interest, be added to plastics antibacterial during manufacturing
Agent can make the surface of educational toy have apparent antibacterial, fungistatic effect, kill to strains such as Escherichia coli, staphylococcuses
Dead rate may be up to 99%, comply fully with safety standard requirement, and antibacterial bacteriostatic effect is lasting, provide in study of playing for children
Security protection is added to dispersing agent and color masterbatch dispersing agent, raw material and color masterbatch can be made to be more easier to disperse in stirring, and disperse
The chemical result of agent and color masterbatch dispersing agent is stablized, and can play higher inoxidizability in injection molding, guarantee the equal of product colour
It is even, the problem of avoiding the occurrence of blackspot, it ensure that the quality of product, improve the qualification rate of product.
Specific embodiment
Embodiment 1:
In the embodiment of the present invention, a kind of production method of antibacterial educational toy includes the following steps；
Step 1): shape-designing；The moulding of toy and size are designed by PROE software, such as various geometries
Block object；
Step 2): mold customization；Required mold is customized according to the toy figure and size that set；
Step 3): mold installation；It is medium to be processed that the mold customized is mounted on injection molding machine；
Step 4): ingredient；Required raw material and color masterbatch are matched according to the ratio of 1:0.05, and add 1:0.03 ratio
The plastic antimicrobial agent of example；
Step 5): mixing；Raw material, color masterbatch and antibacterial agent are stirred by batch mixer, mixing time control exists
10min；
Step 6): injection molding；By the material mixed by vacuum feeder be delivered to injection molding machine carry out into be molded into modeling；
Step 7): trimming；Burr and mouth of a river trimming are carried out to the educational toy of injection molding, guarantee the light on toy surface
It is sliding；
Step 8): it examines；Toughness, size, color, flatness and smoothness detection are carried out to the toy after trimming, with true
Protect the overall quality of toy；
Step 9): packaging；It puts goods on the market to examining qualified toy to carry out packaging.
Further, the color masterbatch in step 4) can be one such for black, white, red, yellow, and green, orange, blueness, indigo plant and purple.
Further, addition is proportional for the dispersing agent of 1:0.02 and the color masterbatch dispersing agent of 1:0.02 in the step 4).
Further, plastic antimicrobial agent includes following composition by weight: 15-30 parts of zinc oxide, 30-50 parts of zeolite powder, shellfish
25-50 parts of shell powder, 15-40 parts of diluent, 5-20 parts of coupling agent.
Further, diluent is one or both of ethylene glycol or propylene glycol, and coupling agent is silane coupling agent.
Further, the processing method of plastic antimicrobial agent has follow steps:
S1: zinc oxide, zeolite powder and conch meal are mixed to uniformly according to the number in claim 3, are made mixed
Close powder；
S2: by diluent with and coupling agent mix to uniformly according to mass parts ratio 3:1, mixed liquor is made；
S3: mixed powder and mixed liquor are mixed according to the ratio of 1:0.5, and it is equal that progress high-speed stirred in blender is added
It is even, plastic antimicrobial agent is made.
Further, polishing operation is additionally provided between step 7) and step 8), by sand paper to trimming place into
The thickness of row sanding and polishing, sand paper uses 1500 mesh.
Further, underproof toy is detected in step 8) by reentering step 5) after broken crusher machine.
Embodiment 2:
Different from embodiment 1: step 1): shape-designing；The moulding of toy and size are carried out by PROE software
Design, such as four symbols of number 0-9 and addition subtraction multiplication and division, improve the mathematical knowledge of children by way of showing mathematical equation,
It is mental to develop children.
Embodiment 3:
Different from embodiment 1 and embodiment 2: a kind of production of antibacterial educational toy according to claim 1
Method, the color masterbatch in step 4) can be black, white, red, yellow, and green, orange, blueness, indigo plant and purple two of them or two or more combinations, such as
Turquoise can combine to obtain with blue and yellow, olive colour can to use yellow, indigo plant with green and orange combination, coffee color
Color and red combination obtain, and dazzle the color of toy more beautiful, widen the visual field of children, improve children's study interest.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (8)
1. a kind of production method of antibacterial educational toy, includes the following steps；
Step 1): shape-designing；The moulding of toy and size are designed by PROE software, such as the block of various geometries
Shape object；
Step 2): mold customization；Required mold is customized according to the toy figure and size that set；
Step 3): mold installation；It is medium to be processed that the mold customized is mounted on injection molding machine；
Step 4): ingredient；Required raw material and color masterbatch are matched according to the ratio of 1:0.05, and add the modeling of 1:0.03 ratio
Expect antibacterial agent；
Step 5): mixing；Raw material, color masterbatch and antibacterial agent are stirred by batch mixer, mixing time is controlled in 10min；
Step 6): injection molding；By the material mixed by vacuum feeder be delivered to injection molding machine carry out into be molded into modeling；
Step 7): trimming；Burr and mouth of a river trimming are carried out to the educational toy of injection molding, guarantee the smooth of toy surface；
Step 8): it examines；Toughness, size, color, flatness and smoothness detection are carried out to the toy after trimming, to ensure to play
The overall quality of tool；
Step 9): packaging；It puts goods on the market to examining qualified toy to carry out packaging.
2. a kind of production method of antibacterial educational toy according to claim 1, which is characterized in that in the step 4)
Color masterbatch can be one such for black, white, red, yellow, and green, orange, blueness, indigo plant and purple.
3. a kind of production method of antibacterial educational toy according to claim 1, which is characterized in that in the step 4)
Add the proportional dispersing agent for 1:0.02 and the color masterbatch dispersing agent of 1:0.02.
4. a kind of production method of antibacterial educational toy according to claim 1, which is characterized in that the plastic antimicrobial agent
Including following composition by weight: 15-30 parts of zinc oxide, 30-50 parts of zeolite powder, 25-50 parts of conch meal, 15-40 parts of diluent, coupling
5-20 parts of agent.
5. a kind of production method of antibacterial educational toy according to claim 4, which is characterized in that the diluent is second
One or both of glycol or propylene glycol, coupling agent are silane coupling agent.
6. a kind of production method of antibacterial educational toy according to claim 4, which is characterized in that the plastic antimicrobial agent
Processing method have follow steps:
S1: zinc oxide, zeolite powder and conch meal are mixed to uniformly according to the number in claim 3, mixing is made
Powder；
S2: by diluent with and coupling agent mix to uniformly according to mass parts ratio 3:1, mixed liquor is made；
S3: mixed powder and mixed liquor are mixed according to the ratio of 1:0.5, and uniform, the system that carries out high-speed stirred is added in blender
At plastic antimicrobial agent.
7. a kind of production method of antibacterial educational toy according to claim 1, which is characterized in that the step 7) and step
It is rapid 8) between be additionally provided with polishing operation, sanding and polishing is carried out by place of the sand paper to trimming, the thickness of sand paper uses 1500
Mesh.
8. a kind of production method of antibacterial educational toy according to claim 1, which is characterized in that inspection in the step 8)
Underproof toy is surveyed by reentering step 5) after broken crusher machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811061997.6A CN109289211A (en) | 2018-09-12 | 2018-09-12 | A kind of production method of antibacterial educational toy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811061997.6A CN109289211A (en) | 2018-09-12 | 2018-09-12 | A kind of production method of antibacterial educational toy |
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| CN109289211A true CN109289211A (en) | 2019-02-01 |
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| CN201811061997.6A Pending CN109289211A (en) | 2018-09-12 | 2018-09-12 | A kind of production method of antibacterial educational toy |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111070590A (en) * | 2019-12-12 | 2020-04-28 | 广州明诚通机器人科技有限公司 | Production method and production system of full-automatic special-shaped plastic toy |
| CN111745994A (en) * | 2020-06-22 | 2020-10-09 | 赣县洪顺工艺厂 | Processing technological process of resin toy |
| CN111803972A (en) * | 2020-06-15 | 2020-10-23 | 杭州思创磁性器件有限公司 | Magnetic sheet toy and preparation method thereof |
| CN113926206A (en) * | 2021-11-05 | 2022-01-14 | 如皋市恒祥塑料有限公司 | Plastic acoustic generator with antibacterial master batch and preparation method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111070590A (en) * | 2019-12-12 | 2020-04-28 | 广州明诚通机器人科技有限公司 | Production method and production system of full-automatic special-shaped plastic toy |
| CN111803972A (en) * | 2020-06-15 | 2020-10-23 | 杭州思创磁性器件有限公司 | Magnetic sheet toy and preparation method thereof |
| CN111745994A (en) * | 2020-06-22 | 2020-10-09 | 赣县洪顺工艺厂 | Processing technological process of resin toy |
| CN113926206A (en) * | 2021-11-05 | 2022-01-14 | 如皋市恒祥塑料有限公司 | Plastic acoustic generator with antibacterial master batch and preparation method thereof |
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Application publication date: 20190201 |