CN109283643A - Ointment interval filling device and its fill process - Google Patents
Ointment interval filling device and its fill process Download PDFInfo
- Publication number
- CN109283643A CN109283643A CN201811344090.0A CN201811344090A CN109283643A CN 109283643 A CN109283643 A CN 109283643A CN 201811344090 A CN201811344090 A CN 201811344090A CN 109283643 A CN109283643 A CN 109283643A
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- Prior art keywords
- ointment
- valve
- oil
- reserve tank
- fuel reserve
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4479—Manufacturing methods of optical cables
- G02B6/4483—Injection or filling devices
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4429—Means specially adapted for strengthening or protecting the cables
- G02B6/44384—Means specially adapted for strengthening or protecting the cables the means comprising water blocking or hydrophobic materials
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electric Cables (AREA)
- Loading And Unloading Of Fuel Tanks Or Ships (AREA)
Abstract
The invention discloses a kind of ointment interval filling device and its fill process, filling device: ointment fill mould and oil storage box are provided in rack, the first oil inlet pipe and the first angle pedestal valve are provided at the top of ointment fill mould, first angle pedestal valve is connected to solenoid valve, first oil inlet pipe is connected with centralized oil supply valve, oil storage box bottom is connected with fuel reserve tank, fuel reserve tank is fixed on fuel tank scale, the second angle pedestal valve is provided on the left of fuel reserve tank, valve is provided on the right side of fuel reserve tank, oil inlet on variable-frequency motor is connected to valve, and oil outlet is connected to ointment spray gun.Fill process: ointment is driven on cable core through ointment fill mould;Cable core excess surface ointment is flowed into oil storage box, and ointment enters in fuel reserve tank through lower oil pipe;Ointment is entered into the second flowline from fuel reserve tank extraction, cable cream is sprayed on steel aluminium strip by ointment spray gun.The present invention uses interval fill process, and ointment amount excessive caused waste of material is avoided under the premise of guaranteeing that optical cable permeability performance requires.
Description
Technical field
The present invention relates to fiber optic cable manufacture technical fields, more particularly to a kind of ointment interval filling device and its filling work
Skill.
Background technique
The permeability performance of optical cable is an important indicator of optical cable requirement, is generally used in optical cable manufacturing procedure at present
The mode of ointment filling blocks water.For the optical cable of layer-twisted type structure, generally ointment filling can be carried out in cabling procedure, ointment is equal
Even is filled in cable core surface, in order to guarantee the permeability performance of optical cable, can also carry out ointment to cable core again in sheath production and fill out
It fills, greasy for preventing water is made to fill up all gaps of cable core.General to be filled using whole, the ointment amount on cable core surface is big, has thick
One layer of ointment, not only increase the cost of fiber optic cable manufacture, simultaneously because ointment loading cross conference in metal tape longitudinal wrap overflow
Being adhered to metal tape outer surface out will lead to the peel strength reduction of metal tape.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of ointment interval filling device and its fill process, between
Have a rest fill process, avoided under the premise of guaranteeing that optical cable permeability performance requires ointment amount it is excessive caused by waste of material.
In order to solve the above technical problems, one technical scheme adopted by the invention is that: a kind of ointment interval filling dress is provided
It sets, comprising: rack, ointment fill mould, oil storage box, fuel reserve tank, solenoid valve, fuel tank scale, the first angle pedestal valve, the second angle pedestal valve, collection
Middle delivery valve and variable-frequency motor are provided with ointment fill mould and oil storage box in the rack, are provided at the top of ointment fill mould
First oil inlet pipe and the first angle pedestal valve, the first angle pedestal valve are connected to solenoid valve, and the first oil inlet pipe is connected with centralized oil supply valve, storage
Oil box bottom is connected with fuel reserve tank, and fuel reserve tank is fixed on fuel tank scale, is provided with the second angle pedestal valve on the left of fuel reserve tank, and second
Angle pedestal valve is respectively connected to solenoid valve and concentrates delivery valve, is provided with valve on the right side of fuel reserve tank, be provided on variable-frequency motor into
Hydraulic fluid port and oil outlet, oil inlet are connected to valve, and oil outlet is connected to ointment spray gun.
In a preferred embodiment of the present invention, be respectively arranged at left and right sides of the ointment fill mould import mould and
Outlet mold.
In a preferred embodiment of the present invention, first angle pedestal valve is connected to solenoid valve by the first tracheae.
In a preferred embodiment of the present invention, the oil storage box bottom is connected by lower oil pipe with fuel reserve tank.
In a preferred embodiment of the present invention, second angle pedestal valve is connected to solenoid valve by the second tracheae.
In a preferred embodiment of the present invention, second angle pedestal valve is connected to centralized oil supply by the second oil inlet pipe
Valve.
In a preferred embodiment of the present invention, the oil inlet is connected to valve, oil outlet by the first flowline
Ointment spray gun is connected to by the second flowline.
In order to solve the above technical problems, another technical solution used in the present invention is: providing a kind of ointment interval filling
Technique uses the ointment interval filling device to carry out ointment filling, fill process the following steps are included:
(1) first angle pedestal valve reaches certain pressure under the action of gear pump or screw pump, and ointment is under the effect of the pressure from
One oil inlet pipe is driven on cable core through ointment fill mould;
(2) length and the time that solenoid valve further controls the filling of cable core surface ointment and interval section, cable core table are controlled by PLC
The extra ointment in face is flowed into oil storage box, and ointment enters in fuel reserve tank through lower oil pipe under gravity;
(3) when the lower limit for weighing less than the setting of fuel tank scale of fuel reserve tank, the second oil inlet pipe is past under the action of the second angle pedestal valve
Fuel reserve tank squeezes into ointment, and when the weight of fuel reserve tank reaches the upper limit of fuel tank scale setting, stopping carries out punching oil;
(4) ointment is entered into the second flowline from fuel reserve tank extraction under the action of variable-frequency motor, ointment spray gun is by cable cream
It is sprayed on steel aluminium strip and carries out optical cable water-blocking, entire ointment filling system is central lubricating system, is controlled by centralized oil supply valve
The ointment of whole system.
The beneficial effects of the present invention are: the present invention carries out the filling of interval ointment to cable core using screw pump or gear pump, no
The permeability performance requirement of optical cable is only met, while reducing the loading of ointment, caused by avoiding the excessive spilling of ointment amount
The cost of fiber optic cable manufacture has been saved in the pollution of waste of material and production scene ambient enviroment, reduces the pollution of environment.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other
Attached drawing, in which:
Fig. 1 is the structural schematic diagram of one preferred embodiment of ointment interval filling device of the present invention;
The components in the drawings are labeled as follows: 1, the first oil inlet pipe, the 2, first angle pedestal valve, 3, import mould, 4, outlet mold, 5, oil storage
Box, 6, rack, 7, lower oil pipe, the 8, second oil inlet pipe, the 9, second angle pedestal valve, 10, fuel reserve tank, 11, fuel tank scale, 12, valve, 13,
First flowline, 14, oil inlet, 15, variable-frequency motor, 16, oil outlet, the 17, second flowline, the 18, first tracheae, 19, second
Tracheae, 20, solenoid valve, 21, centralized oil supply valve, 22, ointment spray gun, 23, cable core, 24, ointment fill mould.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common
Technical staff's all other embodiment obtained without making creative work belongs to the model that the present invention protects
It encloses.
Referring to Fig. 1, the embodiment of the present invention includes:
A kind of ointment interval filling device, comprising: rack 6, ointment fill mould 24, oil storage box 5, fuel reserve tank 10, solenoid valve 20, oil
Case scale 11, the first angle pedestal valve 2, the second angle pedestal valve 9, centralized oil supply valve 21 and variable-frequency motor 15 are provided with oil in the rack 6
Cream fill mould 24 and oil storage box 5 are provided with the first oil inlet pipe 1 and the first angle pedestal valve 2, the first angle pedestal valve at the top of ointment fill mould 24
2 are connected to solenoid valve 20 by the first tracheae 18, and the first oil inlet pipe 1 is connected with centralized oil supply valve 21, and 5 bottom of oil storage box passes through
Lower oil pipe 7 is connected with fuel reserve tank 10, and fuel reserve tank is fixed on fuel tank scale 11, and the left side of fuel reserve tank 10 is provided with the second angle pedestal valve
9, the second angle pedestal valve 9 is connected to solenoid valve 20 by the second tracheae 19, and the second angle pedestal valve 9 is connected to collection by the second oil inlet pipe 8
Middle delivery valve 21, the right side of fuel reserve tank 10 are provided with valve 12, oil inlet 14 and oil outlet 16 are provided on variable-frequency motor 15, into
Hydraulic fluid port 14 is connected to valve 12 by the first flowline 13, and oil outlet 16 is connected to ointment spray gun by the second flowline 17
22, the left and right sides of ointment fill mould 24 is respectively arranged with import mould 3 and outlet mold 4.
A kind of ointment interval fill process uses the ointment interval filling device to carry out ointment filling, filling
Technique the following steps are included:
(1) cable core 23 arrives outlet mold 4 by import mould 3, and the first angle pedestal valve 2 reaches certain under the action of gear pump or screw pump
Pressure, ointment are driven on cable core 23 from the first oil inlet pipe 1 through ointment fill mould 24 under the effect of the pressure;
(2) further length and time of the control cable core surface ointment filling with interval section of solenoid valve 20, cable core are controlled by PLC
The ointment of excess surface is flowed into oil storage box 5, and ointment enters in fuel reserve tank 10 through lower oil pipe 7 under gravity;
(3) when the lower limit for weighing less than the setting of fuel tank scale 11 of fuel reserve tank 10, work of second oil inlet pipe 8 in the second angle pedestal valve 9
Ointment is squeezed into lower past fuel reserve tank 10, when the weight of fuel reserve tank 10 reaches the upper limit of the setting of fuel tank scale 11, stopping carries out punching oil;
(4) ointment is entered into the second flowline 17, ointment spray gun from the extraction of fuel reserve tank 10 under the action of variable-frequency motor 15
Cable cream is sprayed on steel aluminium strip and carries out optical cable water-blocking by 22, and entire ointment filling system is central lubricating system, is passed through to concentrate and is supplied
The ointment of the control whole system of oil valve 21.
The beneficial effect of ointment interval filling device and its fill process of the present invention is: the present invention uses screw pump or gear
Pump carries out the filling of interval ointment to cable core, not only meets the permeability performance requirement of optical cable, while reducing the loading of ointment,
The pollution for avoiding waste of material and production scene ambient enviroment caused by the excessive spilling of ointment amount, has saved fiber optic cable manufacture
Cost reduces the pollution of environment.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright description is applied directly or indirectly in other relevant technology necks
Domain is included within the scope of the present invention.
Claims (8)
1. a kind of ointment interval filling device characterized by comprising rack, ointment fill mould, oil storage box, fuel reserve tank, electromagnetism
Valve, fuel tank scale, the first angle pedestal valve, the second angle pedestal valve, centralized oil supply valve and variable-frequency motor are provided with ointment in the rack and fill out
Mold filling and oil storage box, ointment fill mould top are provided with the first oil inlet pipe and the first angle pedestal valve, and the first angle pedestal valve is connected to electromagnetism
Valve, the first oil inlet pipe are connected with centralized oil supply valve, and oil storage box bottom is connected with fuel reserve tank, and fuel reserve tank is fixed on fuel tank scale
On, the second angle pedestal valve is provided on the left of fuel reserve tank, the second angle pedestal valve is respectively connected to solenoid valve and concentrates delivery valve, fuel reserve tank
Right side be provided with valve, oil inlet and oil outlet are provided on variable-frequency motor, oil inlet is connected to valve, and oil outlet is connected to
Ointment spray gun.
2. ointment interval filling device according to claim 1, which is characterized in that the left and right two of the ointment fill mould
Side is respectively arranged with import mould and outlet mold.
3. ointment interval filling device according to claim 1, which is characterized in that first angle pedestal valve passes through first
Tracheae is connected to solenoid valve.
4. ointment interval filling device according to claim 1, which is characterized in that the oil storage box bottom passes through lower oil
Pipe is connected with fuel reserve tank.
5. ointment interval filling device according to claim 1, which is characterized in that second angle pedestal valve passes through second
Tracheae is connected to solenoid valve.
6. ointment interval filling device according to claim 1, which is characterized in that second angle pedestal valve passes through second
Oil inlet pipe is connected to centralized oil supply valve.
7. ointment interval filling device according to claim 1, which is characterized in that the oil inlet is fuel-displaced by first
Pipe is connected to valve, and oil outlet is connected to ointment spray gun by the second flowline.
8. a kind of ointment interval fill process, which is characterized in that it uses ointment interval filling device described in claim 1-7
Carry out ointment filling, fill process the following steps are included:
(1) first angle pedestal valve reaches certain pressure under the action of gear pump or screw pump, and ointment is under the effect of the pressure from
One oil inlet pipe is driven on cable core through ointment fill mould;
(2) length and the time that solenoid valve further controls the filling of cable core surface ointment and interval section, cable core table are controlled by PLC
The extra ointment in face is flowed into oil storage box, and ointment enters in fuel reserve tank through lower oil pipe under gravity;
(3) when the lower limit for weighing less than the setting of fuel tank scale of fuel reserve tank, the second oil inlet pipe is past under the action of the second angle pedestal valve
Fuel reserve tank squeezes into ointment, and when the weight of fuel reserve tank reaches the upper limit of fuel tank scale setting, stopping carries out punching oil;
(4) ointment is entered into the second flowline from fuel reserve tank extraction under the action of variable-frequency motor, ointment spray gun is by cable cream
It is sprayed on steel aluminium strip and carries out optical cable water-blocking, entire ointment filling system is central lubricating system, is controlled by centralized oil supply valve
The ointment of whole system.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811344090.0A CN109283643B (en) | 2018-11-13 | 2018-11-13 | Intermittent filling device and process for factice |
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Application Number | Priority Date | Filing Date | Title |
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CN201811344090.0A CN109283643B (en) | 2018-11-13 | 2018-11-13 | Intermittent filling device and process for factice |
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Publication Number | Publication Date |
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CN109283643A true CN109283643A (en) | 2019-01-29 |
CN109283643B CN109283643B (en) | 2021-02-02 |
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CN201811344090.0A Active CN109283643B (en) | 2018-11-13 | 2018-11-13 | Intermittent filling device and process for factice |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112526688A (en) * | 2020-12-22 | 2021-03-19 | 通鼎互联信息股份有限公司 | Water seepage prevention intermittent ointment filling process |
CN112619996A (en) * | 2020-11-19 | 2021-04-09 | 通鼎互联信息股份有限公司 | Continuous intermittent oil filling device and using method |
CN113275190A (en) * | 2021-05-10 | 2021-08-20 | 江苏盈科通信科技有限公司 | Cabling ointment coating device and process |
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CN201600476U (en) * | 2009-12-21 | 2010-10-06 | 长飞光纤光缆(上海)有限公司 | Gel filling device for optical cable production |
CN106040474A (en) * | 2016-07-21 | 2016-10-26 | 江苏亨通光电股份有限公司 | Intelligent gel spraying system for optical fibers and cables |
CN106111389A (en) * | 2016-08-30 | 2016-11-16 | 天津长飞鑫茂光缆有限公司 | Optical cable water-blocking cable cream atomization intermittent spray device |
CN107884886A (en) * | 2017-11-28 | 2018-04-06 | 江苏盈科通信科技有限公司 | Optical fiber cable ointment filling device and ointment supplement and fill method |
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2018
- 2018-11-13 CN CN201811344090.0A patent/CN109283643B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201600476U (en) * | 2009-12-21 | 2010-10-06 | 长飞光纤光缆(上海)有限公司 | Gel filling device for optical cable production |
CN106040474A (en) * | 2016-07-21 | 2016-10-26 | 江苏亨通光电股份有限公司 | Intelligent gel spraying system for optical fibers and cables |
CN106111389A (en) * | 2016-08-30 | 2016-11-16 | 天津长飞鑫茂光缆有限公司 | Optical cable water-blocking cable cream atomization intermittent spray device |
CN107884886A (en) * | 2017-11-28 | 2018-04-06 | 江苏盈科通信科技有限公司 | Optical fiber cable ointment filling device and ointment supplement and fill method |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112619996A (en) * | 2020-11-19 | 2021-04-09 | 通鼎互联信息股份有限公司 | Continuous intermittent oil filling device and using method |
CN112526688A (en) * | 2020-12-22 | 2021-03-19 | 通鼎互联信息股份有限公司 | Water seepage prevention intermittent ointment filling process |
CN113275190A (en) * | 2021-05-10 | 2021-08-20 | 江苏盈科通信科技有限公司 | Cabling ointment coating device and process |
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