CN109283643A - Ointment interval filling device and its fill process - Google Patents

Ointment interval filling device and its fill process Download PDF

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Publication number
CN109283643A
CN109283643A CN201811344090.0A CN201811344090A CN109283643A CN 109283643 A CN109283643 A CN 109283643A CN 201811344090 A CN201811344090 A CN 201811344090A CN 109283643 A CN109283643 A CN 109283643A
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China
Prior art keywords
ointment
valve
oil
reserve tank
fuel reserve
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CN201811344090.0A
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CN109283643B (en
Inventor
田小中
史程亮
葛月来
曹剑翔
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Jiangsu Yingke Communications Technology Co Ltd
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Jiangsu Yingke Communications Technology Co Ltd
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4479Manufacturing methods of optical cables
    • G02B6/4483Injection or filling devices
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • G02B6/44384Means specially adapted for strengthening or protecting the cables the means comprising water blocking or hydrophobic materials

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electric Cables (AREA)
  • Loading And Unloading Of Fuel Tanks Or Ships (AREA)

Abstract

The invention discloses a kind of ointment interval filling device and its fill process, filling device: ointment fill mould and oil storage box are provided in rack, the first oil inlet pipe and the first angle pedestal valve are provided at the top of ointment fill mould, first angle pedestal valve is connected to solenoid valve, first oil inlet pipe is connected with centralized oil supply valve, oil storage box bottom is connected with fuel reserve tank, fuel reserve tank is fixed on fuel tank scale, the second angle pedestal valve is provided on the left of fuel reserve tank, valve is provided on the right side of fuel reserve tank, oil inlet on variable-frequency motor is connected to valve, and oil outlet is connected to ointment spray gun.Fill process: ointment is driven on cable core through ointment fill mould;Cable core excess surface ointment is flowed into oil storage box, and ointment enters in fuel reserve tank through lower oil pipe;Ointment is entered into the second flowline from fuel reserve tank extraction, cable cream is sprayed on steel aluminium strip by ointment spray gun.The present invention uses interval fill process, and ointment amount excessive caused waste of material is avoided under the premise of guaranteeing that optical cable permeability performance requires.

Description

Ointment interval filling device and its fill process
Technical field
The present invention relates to fiber optic cable manufacture technical fields, more particularly to a kind of ointment interval filling device and its filling work Skill.
Background technique
The permeability performance of optical cable is an important indicator of optical cable requirement, is generally used in optical cable manufacturing procedure at present The mode of ointment filling blocks water.For the optical cable of layer-twisted type structure, generally ointment filling can be carried out in cabling procedure, ointment is equal Even is filled in cable core surface, in order to guarantee the permeability performance of optical cable, can also carry out ointment to cable core again in sheath production and fill out It fills, greasy for preventing water is made to fill up all gaps of cable core.General to be filled using whole, the ointment amount on cable core surface is big, has thick One layer of ointment, not only increase the cost of fiber optic cable manufacture, simultaneously because ointment loading cross conference in metal tape longitudinal wrap overflow Being adhered to metal tape outer surface out will lead to the peel strength reduction of metal tape.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of ointment interval filling device and its fill process, between Have a rest fill process, avoided under the premise of guaranteeing that optical cable permeability performance requires ointment amount it is excessive caused by waste of material.
In order to solve the above technical problems, one technical scheme adopted by the invention is that: a kind of ointment interval filling dress is provided It sets, comprising: rack, ointment fill mould, oil storage box, fuel reserve tank, solenoid valve, fuel tank scale, the first angle pedestal valve, the second angle pedestal valve, collection Middle delivery valve and variable-frequency motor are provided with ointment fill mould and oil storage box in the rack, are provided at the top of ointment fill mould First oil inlet pipe and the first angle pedestal valve, the first angle pedestal valve are connected to solenoid valve, and the first oil inlet pipe is connected with centralized oil supply valve, storage Oil box bottom is connected with fuel reserve tank, and fuel reserve tank is fixed on fuel tank scale, is provided with the second angle pedestal valve on the left of fuel reserve tank, and second Angle pedestal valve is respectively connected to solenoid valve and concentrates delivery valve, is provided with valve on the right side of fuel reserve tank, be provided on variable-frequency motor into Hydraulic fluid port and oil outlet, oil inlet are connected to valve, and oil outlet is connected to ointment spray gun.
In a preferred embodiment of the present invention, be respectively arranged at left and right sides of the ointment fill mould import mould and Outlet mold.
In a preferred embodiment of the present invention, first angle pedestal valve is connected to solenoid valve by the first tracheae.
In a preferred embodiment of the present invention, the oil storage box bottom is connected by lower oil pipe with fuel reserve tank.
In a preferred embodiment of the present invention, second angle pedestal valve is connected to solenoid valve by the second tracheae.
In a preferred embodiment of the present invention, second angle pedestal valve is connected to centralized oil supply by the second oil inlet pipe Valve.
In a preferred embodiment of the present invention, the oil inlet is connected to valve, oil outlet by the first flowline Ointment spray gun is connected to by the second flowline.
In order to solve the above technical problems, another technical solution used in the present invention is: providing a kind of ointment interval filling Technique uses the ointment interval filling device to carry out ointment filling, fill process the following steps are included:
(1) first angle pedestal valve reaches certain pressure under the action of gear pump or screw pump, and ointment is under the effect of the pressure from One oil inlet pipe is driven on cable core through ointment fill mould;
(2) length and the time that solenoid valve further controls the filling of cable core surface ointment and interval section, cable core table are controlled by PLC The extra ointment in face is flowed into oil storage box, and ointment enters in fuel reserve tank through lower oil pipe under gravity;
(3) when the lower limit for weighing less than the setting of fuel tank scale of fuel reserve tank, the second oil inlet pipe is past under the action of the second angle pedestal valve Fuel reserve tank squeezes into ointment, and when the weight of fuel reserve tank reaches the upper limit of fuel tank scale setting, stopping carries out punching oil;
(4) ointment is entered into the second flowline from fuel reserve tank extraction under the action of variable-frequency motor, ointment spray gun is by cable cream It is sprayed on steel aluminium strip and carries out optical cable water-blocking, entire ointment filling system is central lubricating system, is controlled by centralized oil supply valve The ointment of whole system.
The beneficial effects of the present invention are: the present invention carries out the filling of interval ointment to cable core using screw pump or gear pump, no The permeability performance requirement of optical cable is only met, while reducing the loading of ointment, caused by avoiding the excessive spilling of ointment amount The cost of fiber optic cable manufacture has been saved in the pollution of waste of material and production scene ambient enviroment, reduces the pollution of environment.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other Attached drawing, in which:
Fig. 1 is the structural schematic diagram of one preferred embodiment of ointment interval filling device of the present invention;
The components in the drawings are labeled as follows: 1, the first oil inlet pipe, the 2, first angle pedestal valve, 3, import mould, 4, outlet mold, 5, oil storage Box, 6, rack, 7, lower oil pipe, the 8, second oil inlet pipe, the 9, second angle pedestal valve, 10, fuel reserve tank, 11, fuel tank scale, 12, valve, 13, First flowline, 14, oil inlet, 15, variable-frequency motor, 16, oil outlet, the 17, second flowline, the 18, first tracheae, 19, second Tracheae, 20, solenoid valve, 21, centralized oil supply valve, 22, ointment spray gun, 23, cable core, 24, ointment fill mould.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common Technical staff's all other embodiment obtained without making creative work belongs to the model that the present invention protects It encloses.
Referring to Fig. 1, the embodiment of the present invention includes:
A kind of ointment interval filling device, comprising: rack 6, ointment fill mould 24, oil storage box 5, fuel reserve tank 10, solenoid valve 20, oil Case scale 11, the first angle pedestal valve 2, the second angle pedestal valve 9, centralized oil supply valve 21 and variable-frequency motor 15 are provided with oil in the rack 6 Cream fill mould 24 and oil storage box 5 are provided with the first oil inlet pipe 1 and the first angle pedestal valve 2, the first angle pedestal valve at the top of ointment fill mould 24 2 are connected to solenoid valve 20 by the first tracheae 18, and the first oil inlet pipe 1 is connected with centralized oil supply valve 21, and 5 bottom of oil storage box passes through Lower oil pipe 7 is connected with fuel reserve tank 10, and fuel reserve tank is fixed on fuel tank scale 11, and the left side of fuel reserve tank 10 is provided with the second angle pedestal valve 9, the second angle pedestal valve 9 is connected to solenoid valve 20 by the second tracheae 19, and the second angle pedestal valve 9 is connected to collection by the second oil inlet pipe 8 Middle delivery valve 21, the right side of fuel reserve tank 10 are provided with valve 12, oil inlet 14 and oil outlet 16 are provided on variable-frequency motor 15, into Hydraulic fluid port 14 is connected to valve 12 by the first flowline 13, and oil outlet 16 is connected to ointment spray gun by the second flowline 17 22, the left and right sides of ointment fill mould 24 is respectively arranged with import mould 3 and outlet mold 4.
A kind of ointment interval fill process uses the ointment interval filling device to carry out ointment filling, filling Technique the following steps are included:
(1) cable core 23 arrives outlet mold 4 by import mould 3, and the first angle pedestal valve 2 reaches certain under the action of gear pump or screw pump Pressure, ointment are driven on cable core 23 from the first oil inlet pipe 1 through ointment fill mould 24 under the effect of the pressure;
(2) further length and time of the control cable core surface ointment filling with interval section of solenoid valve 20, cable core are controlled by PLC The ointment of excess surface is flowed into oil storage box 5, and ointment enters in fuel reserve tank 10 through lower oil pipe 7 under gravity;
(3) when the lower limit for weighing less than the setting of fuel tank scale 11 of fuel reserve tank 10, work of second oil inlet pipe 8 in the second angle pedestal valve 9 Ointment is squeezed into lower past fuel reserve tank 10, when the weight of fuel reserve tank 10 reaches the upper limit of the setting of fuel tank scale 11, stopping carries out punching oil;
(4) ointment is entered into the second flowline 17, ointment spray gun from the extraction of fuel reserve tank 10 under the action of variable-frequency motor 15 Cable cream is sprayed on steel aluminium strip and carries out optical cable water-blocking by 22, and entire ointment filling system is central lubricating system, is passed through to concentrate and is supplied The ointment of the control whole system of oil valve 21.
The beneficial effect of ointment interval filling device and its fill process of the present invention is: the present invention uses screw pump or gear Pump carries out the filling of interval ointment to cable core, not only meets the permeability performance requirement of optical cable, while reducing the loading of ointment, The pollution for avoiding waste of material and production scene ambient enviroment caused by the excessive spilling of ointment amount, has saved fiber optic cable manufacture Cost reduces the pollution of environment.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair Equivalent structure or equivalent flow shift made by bright description is applied directly or indirectly in other relevant technology necks Domain is included within the scope of the present invention.

Claims (8)

1. a kind of ointment interval filling device characterized by comprising rack, ointment fill mould, oil storage box, fuel reserve tank, electromagnetism Valve, fuel tank scale, the first angle pedestal valve, the second angle pedestal valve, centralized oil supply valve and variable-frequency motor are provided with ointment in the rack and fill out Mold filling and oil storage box, ointment fill mould top are provided with the first oil inlet pipe and the first angle pedestal valve, and the first angle pedestal valve is connected to electromagnetism Valve, the first oil inlet pipe are connected with centralized oil supply valve, and oil storage box bottom is connected with fuel reserve tank, and fuel reserve tank is fixed on fuel tank scale On, the second angle pedestal valve is provided on the left of fuel reserve tank, the second angle pedestal valve is respectively connected to solenoid valve and concentrates delivery valve, fuel reserve tank Right side be provided with valve, oil inlet and oil outlet are provided on variable-frequency motor, oil inlet is connected to valve, and oil outlet is connected to Ointment spray gun.
2. ointment interval filling device according to claim 1, which is characterized in that the left and right two of the ointment fill mould Side is respectively arranged with import mould and outlet mold.
3. ointment interval filling device according to claim 1, which is characterized in that first angle pedestal valve passes through first Tracheae is connected to solenoid valve.
4. ointment interval filling device according to claim 1, which is characterized in that the oil storage box bottom passes through lower oil Pipe is connected with fuel reserve tank.
5. ointment interval filling device according to claim 1, which is characterized in that second angle pedestal valve passes through second Tracheae is connected to solenoid valve.
6. ointment interval filling device according to claim 1, which is characterized in that second angle pedestal valve passes through second Oil inlet pipe is connected to centralized oil supply valve.
7. ointment interval filling device according to claim 1, which is characterized in that the oil inlet is fuel-displaced by first Pipe is connected to valve, and oil outlet is connected to ointment spray gun by the second flowline.
8. a kind of ointment interval fill process, which is characterized in that it uses ointment interval filling device described in claim 1-7 Carry out ointment filling, fill process the following steps are included:
(1) first angle pedestal valve reaches certain pressure under the action of gear pump or screw pump, and ointment is under the effect of the pressure from One oil inlet pipe is driven on cable core through ointment fill mould;
(2) length and the time that solenoid valve further controls the filling of cable core surface ointment and interval section, cable core table are controlled by PLC The extra ointment in face is flowed into oil storage box, and ointment enters in fuel reserve tank through lower oil pipe under gravity;
(3) when the lower limit for weighing less than the setting of fuel tank scale of fuel reserve tank, the second oil inlet pipe is past under the action of the second angle pedestal valve Fuel reserve tank squeezes into ointment, and when the weight of fuel reserve tank reaches the upper limit of fuel tank scale setting, stopping carries out punching oil;
(4) ointment is entered into the second flowline from fuel reserve tank extraction under the action of variable-frequency motor, ointment spray gun is by cable cream It is sprayed on steel aluminium strip and carries out optical cable water-blocking, entire ointment filling system is central lubricating system, is controlled by centralized oil supply valve The ointment of whole system.
CN201811344090.0A 2018-11-13 2018-11-13 Intermittent filling device and process for factice Active CN109283643B (en)

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Application Number Priority Date Filing Date Title
CN201811344090.0A CN109283643B (en) 2018-11-13 2018-11-13 Intermittent filling device and process for factice

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112526688A (en) * 2020-12-22 2021-03-19 通鼎互联信息股份有限公司 Water seepage prevention intermittent ointment filling process
CN112619996A (en) * 2020-11-19 2021-04-09 通鼎互联信息股份有限公司 Continuous intermittent oil filling device and using method
CN113275190A (en) * 2021-05-10 2021-08-20 江苏盈科通信科技有限公司 Cabling ointment coating device and process

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201600476U (en) * 2009-12-21 2010-10-06 长飞光纤光缆(上海)有限公司 Gel filling device for optical cable production
CN106040474A (en) * 2016-07-21 2016-10-26 江苏亨通光电股份有限公司 Intelligent gel spraying system for optical fibers and cables
CN106111389A (en) * 2016-08-30 2016-11-16 天津长飞鑫茂光缆有限公司 Optical cable water-blocking cable cream atomization intermittent spray device
CN107884886A (en) * 2017-11-28 2018-04-06 江苏盈科通信科技有限公司 Optical fiber cable ointment filling device and ointment supplement and fill method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201600476U (en) * 2009-12-21 2010-10-06 长飞光纤光缆(上海)有限公司 Gel filling device for optical cable production
CN106040474A (en) * 2016-07-21 2016-10-26 江苏亨通光电股份有限公司 Intelligent gel spraying system for optical fibers and cables
CN106111389A (en) * 2016-08-30 2016-11-16 天津长飞鑫茂光缆有限公司 Optical cable water-blocking cable cream atomization intermittent spray device
CN107884886A (en) * 2017-11-28 2018-04-06 江苏盈科通信科技有限公司 Optical fiber cable ointment filling device and ointment supplement and fill method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112619996A (en) * 2020-11-19 2021-04-09 通鼎互联信息股份有限公司 Continuous intermittent oil filling device and using method
CN112526688A (en) * 2020-12-22 2021-03-19 通鼎互联信息股份有限公司 Water seepage prevention intermittent ointment filling process
CN113275190A (en) * 2021-05-10 2021-08-20 江苏盈科通信科技有限公司 Cabling ointment coating device and process

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