Disclosure of Invention
The invention aims to solve the technical problem of providing graphene-added ethylene-vinyl acetate copolymer conductive granules and a preparation method thereof, wherein vinyl acetate is grafted to a graphene nanosheet layer by means of peroxide treatment, so that the interfacial adhesion between graphene filler and ethylene-vinyl acetate copolymer resin in the granules is improved, and the problems of precipitation and agglomeration of graphene in the granules and prepared products thereof are solved.
The technical solution of the invention is as follows:
the graphene-added ethylene-vinyl acetate copolymer conductive granules comprise the following raw materials in parts by weight:
100 parts of ethylene-vinyl acetate copolymer;
0.001-50 parts of graphene filler grafted with vinyl acetate;
30-200 parts of graphite micro powder;
0-10 parts of an auxiliary agent;
the auxiliary agent is a mixture of tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester, methyl silicone oil and cumyl peroxide, or a mixture of tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester and methyl silicone oil.
Furthermore, the vinyl acetate content of the ethylene-vinyl acetate copolymer is 5-40%.
Further, when the auxiliary agent is a mixture of tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester, methyl silicone oil and cumyl peroxide, the mass ratio of the tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester to the methyl silicone oil is 1:0.2-1:6, and the mass ratio of the tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester to the cumyl peroxide is 1:0.4-1: 1; when the auxiliary agent is a mixture of tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester and methyl silicone oil, the mass ratio of the tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester to the methyl silicone oil is 3: 2.
Further, the graphene-added ethylene-vinyl acetate copolymer conductive granules comprise the following raw materials in parts by weight: 100 parts of ethylene-vinyl acetate copolymer, 0.003-10 parts of graphene filler branched with vinyl acetate, 50-180 parts of graphite micropowder and 0-8 parts of auxiliary agent.
Further, the purity of the graphite micropowder is 99%, and the fineness of the graphite micropowder is 500-8000 meshes.
Further, the graphene filler grafted with vinyl acetate is composed of graphene, peroxide, acid or alkali, a dispersing agent and vinyl acetate, and the raw materials comprise the following components in parts by weight:
100 parts of graphene;
1-300 parts of peroxide;
1-300 parts of acid or alkali;
1-5000 parts of dispersion liquid;
1-200 parts of vinyl acetate.
Further, the graphene filler grafted with vinyl acetate comprises the following components in parts by weight:
100 parts of graphene;
10-200 parts of peroxide;
5-200 parts of acid or alkali;
100 portions and 3000 portions of dispersion liquid;
1-180 parts of vinyl acetate.
Further, the graphene is at least one of single-layer graphene (a two-dimensional crystal composed of carbon atoms and having a thickness of only one layer), double-layer graphene and multi-layer graphene; the peroxide is at least one of hydrogen peroxide, potassium peroxide, sodium peroxide, dibenzoyl peroxide and cyclohexanone peroxide; the acid is at least one of sulfuric acid, nitric acid and phosphoric acid, and the alkali is sodium hydroxide or potassium hydroxide: the dispersion liquid is at least one of deionized water, ethanol and acetone; the purity of the vinyl acetate is more than 95%.
A preparation method of graphene-added ethylene-vinyl acetate copolymer conductive granules comprises the following specific steps:
(1) firstly, dispersing graphene in a dispersion liquid under the stirring condition to prepare a graphene dispersion liquid, dispersing peroxide, acid or alkali in the same dispersion liquid to prepare a peroxide dispersion liquid, then dropwise adding the peroxide dispersion liquid into the graphene dispersion liquid under the stirring condition to uniformly stir, treating the mixture for 10 to 120 minutes by using ultrasonic waves, directly using or centrifugally removing the dispersing agent from a product subjected to ultrasonic treatment, then adding vinyl acetate to react at the temperature of between room temperature and 140 ℃ for 0.5 to 24 hours, stopping the reaction, repeatedly washing the reaction product by using acetone, and centrifugally or filtering to remove free compounds to obtain the vinyl acetate grafted graphene filler;
(2) and preparing the graphene-added ethylene-vinyl acetate copolymer conductive granules, namely adding the ethylene-vinyl acetate copolymer, the vinyl acetate grafted graphene, the graphite micro powder and the auxiliary agent into a high-speed mixer, mixing for 5-20 minutes, then carrying out melt extrusion in a double-screw plastic granulator, cooling and granulating the extruded materials, and then filling the cooled and granulated materials into a sealing bag to obtain the graphene-added ethylene-vinyl acetate copolymer conductive granules.
Further, the rotation speed of the double-screw plastic granulator is 50-350 r/min, the first-stage temperature of the extruder is 120-.
The invention has the beneficial effects that:
(1) vinyl acetate is grafted to the graphene nanosheet layer through a peroxide treatment method, so that the interfacial adhesion between the graphene filler and the ethylene-vinyl acetate copolymer resin in the granules is improved, and the problems of precipitation and agglomeration of graphene in the granules and the prepared products of the granules are solved. The peroxide is grafted with vinyl acetate molecules on the surface of the graphene nanosheet layer to prepare the modified graphene filler, and the modified graphene filler can be uniformly dispersed in the ethylene-vinyl acetate copolymer of the granular material and is connected with the graphite micropowder to endow the granular material with excellent conductivity and mechanical property.
(2) The raw material nano-scale graphene lamellar filler is arranged in a coating layer in a laminated manner, so that the granules and the prepared products thereof have excellent mechanical properties, conductivity and corrosion resistance.
Detailed Description
Example 1
Firstly, dispersing 100 parts of multi-layer graphene in 2000 parts of deionized water under the stirring condition to prepare graphene dispersion liquid, simultaneously dispersing 200 parts of hydrogen peroxide and 200 parts of sodium hydroxide in 1000 parts of deionized water to prepare peroxide dispersion liquid, then dropwise adding the peroxide dispersion liquid into the graphene dispersion liquid under the stirring condition, uniformly stirring, treating for 120 minutes by using ultrasonic waves, centrifugally removing the deionized water from a product obtained by ultrasonic treatment, then adding 180 parts of vinyl acetate, reacting for 0.5 hour at 140 ℃, stopping the reaction, repeatedly washing the reaction product by using acetone, and centrifugally or filtering to remove free compounds to obtain the vinyl acetate grafted graphene filler.
The preparation method of the conductive granules comprises the steps of preparing 100 parts of ethylene-vinyl acetate copolymer with the Vinyl Acetate (VA) content of 24 percent, 0.003 part of graphene grafted with vinyl acetate, 180 parts of 8000 meshes of graphite micropowder and 3 parts of tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid]Pentaerythritol ester, 3 parts of methyl silicone oil, 2 parts of cumyl peroxide and the like are added into a high-speed mixer to be mixed for 20 minutes, then the mixture is melted and extruded in a double-screw plastic granulator, and the extruded material is cooled, granulated and then put into a sealing bag to be stored. The rotation speed of the double-screw plastic granulator is 50 revolutions per minute, the first-stage temperature of the extruder is 120 ℃, the second-stage temperature is 130 ℃, the third-stage temperature is 140 ℃, the fourth-stage temperature is 150 ℃, and the head temperature is 160 ℃. The conductive pellets prepared in example 1 had a resistivity of 2.2. omega. m at 20 ℃ and a tensile strength of > 3.5N/mm2And the elongation at break is more than or equal to 30 percent.
Example 2
Firstly, dispersing 100 parts of double-layer graphene in 50 parts of deionized water under the stirring condition to prepare a graphene dispersion liquid, simultaneously dispersing 10 parts of sodium peroxide and 10 parts of potassium hydroxide in 50 parts of deionized water to prepare a peroxide dispersion liquid, then dropwise adding the peroxide dispersion liquid into the graphene dispersion liquid under the stirring condition to stir uniformly, treating for 10 minutes by using ultrasonic waves, adding 1 part of vinyl acetate to react for 8 hours at 120 ℃, stopping the reaction, repeatedly washing the reaction product by using acetone, and centrifuging or filtering to remove free compounds to obtain the graphene filler grafted with the vinyl acetate.
The preparation method of the conductive granules comprises the steps of adding 100 parts of ethylene-vinyl acetate copolymer with the Vinyl Acetate (VA) content of 12%, 10 parts of graphene grafted with vinyl acetate, 50 parts of 500-mesh graphite micropowder and the like into a high-speed mixer for mixing for 5 minutes, then carrying out melt extrusion in a double-screw plastic granulator, cooling and granulating the extruded materials, and then filling the materials into a sealing bag for storage. The rotation speed of the double-screw plastic granulator is 350 r/min, the first-stage temperature of the extruder is 100 ℃, the second-stage temperature is 110 ℃, the third-stage temperature is 120 ℃, the fourth-stage temperature is 130 ℃, and the head temperature is 140 ℃. The conductive pellets prepared in example 2 had a resistivity of 2.15. omega. m at 20 ℃ and a tensile strength of > 3.5N/mm2And the elongation at break is more than or equal to 30 percent.
Example 3
Firstly, dispersing 100 parts of multi-layer graphene in 2000 parts of ethanol under the stirring condition to prepare graphene dispersion liquid, simultaneously dispersing 10 parts of dibenzoyl peroxide and 6 parts of sulfuric acid in 100 parts of ethanol to prepare peroxide dispersion liquid, then dropwise adding the peroxide dispersion liquid into the graphene dispersion liquid under the stirring condition to be uniformly stirred, treating for 60 minutes by using ultrasonic waves, adding 90 parts of vinyl acetate to react for 24 hours at 110 ℃, stopping the reaction, repeatedly washing the reaction product by using acetone, and centrifuging or filtering to remove free compounds to obtain the vinyl acetate grafted graphene filler.
The conductive granule is prepared by mixing 100 parts of ethylene-vinyl acetate containing 15% of Vinyl Acetate (VA)Copolymer, 1 part of graphene grafted with vinyl acetate, 120 parts of 2000-mesh graphite micropowder and 3 parts of tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid]Pentaerythritol ester, 2 parts of methyl silicone oil and the like are added into a high-speed mixer to be mixed for 15 minutes, then the mixture is melted and extruded in a double-screw plastic granulator, and the extruded materials are cooled, granulated and then put into a sealing bag to be stored. The rotation speed of the double-screw plastic granulator is 80 rpm, the first-stage temperature of the extruder is 110 ℃, the second-stage temperature is 130 ℃, the third-stage temperature is 140 ℃, the fourth-stage temperature is 140 ℃ and the head temperature is 150 ℃. The conductive pellets prepared in example 3 had a resistivity of 2.25. omega. m at 20 ℃ and a tensile strength of > 3.5N/mm2And the elongation at break is more than or equal to 30 percent.
Example 4
Firstly, dispersing 100 parts of single-layer graphene in 800 parts of acetone under the stirring condition to prepare a graphene dispersion liquid, simultaneously dispersing 12 parts of cyclohexanone peroxide, 3 parts of phosphoric acid and 6 parts of nitric acid in 300 parts of acetone to prepare a peroxide dispersion liquid, then dropwise adding the peroxide dispersion liquid into the graphene dispersion liquid under the stirring condition, uniformly stirring, treating for 90 minutes by using ultrasonic waves, then adding 180 parts of vinyl acetate, reacting for 24 hours at 120 ℃, stopping the reaction, repeatedly washing the reaction product by using acetone, and centrifuging or filtering to remove free compounds to obtain the vinyl acetate grafted graphene filler.
The conductive granule is prepared by mixing 100 parts of ethylene-vinyl acetate copolymer with Vinyl Acetate (VA) content of 20%, 5 parts of graphene grafted with vinyl acetate, 100 parts of 4500 mesh graphite micropowder, and 3 parts of tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid]Pentaerythritol ester, 3 parts of methyl silicone oil, 2 parts of cumyl peroxide and the like are added into a high-speed mixer to be mixed for 20 minutes, then the mixture is melted and extruded in a double-screw plastic granulator, and the extruded material is cooled, granulated and then put into a sealing bag to be stored. The rotation speed of the double-screw plastic granulator is 200 revolutions per minute, the first-stage temperature of the extruder is 100 ℃, the second-stage temperature is 130 ℃, the third-stage temperature is 120 ℃, the fourth-stage temperature is 130 ℃, and the head temperature is 160 ℃. The conductive pellets prepared in example 4 had a resistivity of 2.4. omega. m at 20 ℃ and a tensile strength of > 3.5N/mm2And the elongation at break is more than or equal to 30 percent.
Example 5
Firstly, dispersing 100 parts of multi-layer graphene in 500 parts of ethanol under the stirring condition to prepare a graphene dispersion liquid, simultaneously dispersing 20 parts of potassium peroxide and 10 parts of sulfuric acid in 300 parts of ethanol to prepare a peroxide dispersion liquid, then dropwise adding the peroxide dispersion liquid into the graphene dispersion liquid under the stirring condition, uniformly stirring, treating for 30 minutes by using ultrasonic waves, then adding 80 parts of vinyl acetate, reacting for 3 hours at 60 ℃, stopping the reaction, repeatedly washing the reaction product by using acetone, and centrifuging or filtering to remove free compounds to obtain the vinyl acetate grafted graphene filler.
The preparation method of the conductive granules comprises the steps of preparing 100 parts of ethylene-vinyl acetate copolymer with the Vinyl Acetate (VA) content of 22%, 0.05 part of graphene grafted with vinyl acetate, 160 parts of 5000-mesh graphite micro powder and 5 parts of tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid]Pentaerythritol ester, 1 part of methyl silicone oil, 2 parts of cumyl peroxide and the like are added into a high-speed mixer to be mixed for 15 minutes, then the mixture is melted and extruded in a double-screw plastic granulator, and the extruded material is cooled, granulated and then put into a sealing bag to be stored. The rotation speed of the double-screw plastic granulator is 90 revolutions per minute, the first-stage temperature of the extruder is 120 ℃, the second-stage temperature is 130 ℃, the third-stage temperature is 140 ℃, the fourth-stage temperature is 150 ℃, and the head temperature is 150 ℃. The conductive pellets prepared in example 5 had a resistivity of 2.5. omega. m at 20 ℃ and a tensile strength of > 3.5N/mm2And the elongation at break is more than or equal to 30 percent.
Example 6
Firstly, dispersing 100 parts of multi-layer graphene in 700 parts of acetone under the stirring condition to prepare a graphene dispersion liquid, simultaneously dispersing 10 parts of hydrogen peroxide and 3 parts of sulfuric acid in 200 parts of acetone to prepare a peroxide dispersion liquid, then dropwise adding the peroxide dispersion liquid into the graphene dispersion liquid under the stirring condition, uniformly stirring, treating for 60 minutes by using ultrasonic waves, then adding 60 parts of vinyl acetate, reacting for 0.5 hour at room temperature, stopping the reaction, repeatedly washing the reaction product by using acetone, and centrifuging or filtering to remove free compounds to obtain the vinyl acetate grafted graphene filler.
The conductive granular material is prepared by mixing 100 partsEthylene-vinyl acetate copolymer with 15% Vinyl Acetate (VA), 8 parts of graphene grafted with vinyl acetate, 90 parts of 1000-mesh graphite micropowder, and 1 part of tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid]Pentaerythritol ester, 6 parts of methyl silicone oil, 1 part of cumyl peroxide and the like are added into a high-speed mixer to be mixed for 20 minutes, then the mixture is melted and extruded in a double-screw plastic granulator, and the extruded material is cooled, granulated and then put into a sealing bag to be stored. The rotation speed of the double-screw plastic granulator is 200 revolutions per minute, the first-stage temperature of the extruder is 100 ℃, the second-stage temperature is 110 ℃, the third-stage temperature is 120 ℃, the fourth-stage temperature is 130 ℃, and the head temperature is 150 ℃. The conductive pellets prepared in example 6 had a resistivity of 2.65. omega. m at 20 ℃ and a tensile strength of > 3.5N/mm2And the elongation at break is more than or equal to 30 percent.
Example 7
Firstly, dispersing 100 parts of double-layer graphene in 600 parts of acetone under the stirring condition to prepare a graphene dispersion liquid, simultaneously dispersing 10 parts of hydrogen peroxide and 5 parts of nitric acid in 200 parts of acetone to prepare a peroxide dispersion liquid, then dropwise adding the peroxide dispersion liquid into the graphene dispersion liquid under the stirring condition, uniformly stirring, treating for 60 minutes by using ultrasonic waves, then adding 50 parts of vinyl acetate, reacting for 5 hours at 50 ℃, stopping the reaction, repeatedly washing the reaction product by using acetone, and centrifuging or filtering to remove free compounds to obtain the vinyl acetate grafted graphene filler.
The preparation method of the conductive granules comprises the steps of preparing 100 parts of ethylene-vinyl acetate copolymer with 20 percent of Vinyl Acetate (VA), 3 parts of graphene grafted with vinyl acetate, 120 parts of 5500-mesh graphite micro powder and 2 parts of tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid]Pentaerythritol ester, 3 parts of methyl silicone oil, 3 parts of cumyl peroxide and the like are added into a high-speed mixer to be mixed for 20 minutes, then the mixture is melted and extruded in a double-screw plastic granulator, and the extruded material is cooled, granulated and then put into a sealing bag to be stored. The rotation speed of the double-screw plastic granulator is 120 revolutions per minute, the first-stage temperature of the extruder is 110 ℃, the second-stage temperature is 130 ℃, the third-stage temperature is 130 ℃, the fourth-stage temperature is 130 ℃, and the head temperature is 160 ℃. The conductive pellets prepared in example 7 had a resistivity of 2.55. omega. m at 20 ℃ and a tensile strength of > 3.5N-mm2And the elongation at break is more than or equal to 30 percent.
Example 8
Firstly, dispersing 100 parts of double-layer graphene in 400 parts of ethanol under the stirring condition to prepare a graphene dispersion liquid, simultaneously dispersing 22 parts of tert-butyl hydroperoxide and 3 parts of potassium hydroxide in 100 parts of ethanol to prepare a peroxide dispersion liquid, then dropwise adding the peroxide dispersion liquid into the graphene dispersion liquid under the stirring condition, uniformly stirring, treating for 60 minutes by using ultrasonic waves, then adding 130 parts of vinyl acetate, reacting for 6 hours at 110 ℃, stopping the reaction, repeatedly washing the reaction product by using acetone, and centrifuging or filtering to remove free compounds to obtain the graphene filler grafted with the epoxy resin.
The preparation method of the conductive granules comprises the steps of preparing 100 parts of ethylene-vinyl acetate copolymer with 18 percent of Vinyl Acetate (VA), 9 parts of graphene grafted with vinyl acetate, 90 parts of 2000-mesh graphite micro powder and 2 parts of tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid]Pentaerythritol ester, 2 parts of methyl silicone oil, 2 parts of cumyl peroxide and the like are added into a high-speed mixer to be mixed for 20 minutes, then the mixture is melted and extruded in a double-screw plastic granulator, and the extruded material is cooled, granulated and then put into a sealing bag to be stored. The rotation speed of the double-screw plastic granulator is 300 revolutions per minute, the first-stage temperature of the extruder is 100 ℃, the second-stage temperature is 110 ℃, the third-stage temperature is 130 ℃, the fourth-stage temperature is 130 ℃, and the head temperature is 140 ℃. The conductive pellets prepared in example 8 had a resistivity of 2.73. omega. m at 20 ℃ and a tensile strength of > 3.5N/mm2And the elongation at break is more than or equal to 30 percent.
The above description is only exemplary of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.