CN109280251A - Flame-proof polyvinyl composite and its expanded bead - Google Patents

Flame-proof polyvinyl composite and its expanded bead Download PDF

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Publication number
CN109280251A
CN109280251A CN201710594411.1A CN201710594411A CN109280251A CN 109280251 A CN109280251 A CN 109280251A CN 201710594411 A CN201710594411 A CN 201710594411A CN 109280251 A CN109280251 A CN 109280251A
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component
flame
weight
parts
polyethylene
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Inventor
郭鹏
吕明福
徐耀辉
张师军
解娜
高达利
王绍杰
邹浩
张琦
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0807Copolymers of ethene with unsaturated hydrocarbons only containing more than three carbon atoms
    • C08L23/0815Copolymers of ethene with aliphatic 1-olefins
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    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
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    • C08J2203/00Foams characterized by the expanding agent
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    • C08J2203/182Binary blends of expanding agents of physical blowing agents, e.g. acetone and butane
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    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04Homopolymers or copolymers of ethene
    • C08J2423/08Copolymers of ethene
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
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    • C08K2003/2224Magnesium hydroxide
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    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
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Abstract

The present invention provides a kind of flame-proof polyvinyl composites comprising: polyethylene base resin, fire retardant and optionally antioxidant, wherein the fire retardant includes the complex that phosphine oxide and transition metal salt are formed.Expanded bead abscess dense uniform made of polyethylene base resin obtained from the present invention uses component A, component B and component C with particular melt index and specific density to be used cooperatively, and the compressive strength of manufactured expanded bead formed body is very high;Meanwhile when being used cooperatively flame-proof polyvinyl composite provided by the invention and specific fire retardant and specific antistatic agent, it can act synergistically between fire retardant and antistatic agent, while improving flame retardant property and antistatic property.Have the characteristics that good high temperature shock resistance, antistatic, fire-retardant, simple process, rate of closed hole is high, density is controllable by expanded bead prepared by flame-proof polyvinyl composite of the invention.

Description

Flame-proof polyvinyl composite and its expanded bead
Technical field
The invention belongs to technical field of polymer materials, and in particular to a kind of flame-proof ethylene composition and its expanded bead.
Background technique
Polyethylene (PE) be most widely used in the world at present, yield and the maximum synthetic resin of production capacity, year demand increases Long rate 5%.As the first big kind in thermoplastic, have the characteristics that light, nontoxic, chemical corrosion resistance is excellent, extensively It is general to be applied to the industries such as electric appliance, chemical industry, food, machinery.But polyethylene has the disadvantage that in practical applications.On the one hand, The oxygen index (OI) of polyethylene is very low, and only 17.5, belong to combustible material.Polyethylene can generate serious melting drippage in burning Behavior, this flame-retardant modified brings very big difficulty to its.On the other hand, the volume resistivity of polyethylene and surface resistivity be all very Height, this just makes it be difficult to eliminate once taking electrostatic in the process of processing and using.Two above disadvantage makes to polyethylene With bringing very big security risk.
The fire-retardant approach for solving the problems, such as polyethylene is that fire retardant is added, and two class of fire retardant classification: one is additions Type fire retardant;Another kind is reactive flame retardant.Additive flame retardant refers to that same high molecular material carries out physical blending and plays resistance The fire retardant of combustion effect.Reactive flame retardant is to make to polymerize by the way that some monomers containing ignition-proof element are participated in polymerization reaction Ignition-proof element is had in the main chain or side chain of object, plays fire-retardant effect, therefore its flame retardant effect is lasting, and to the object of material It is smaller to manage Effect on Mechanical Properties, but because is greatly limited its promotion and application the problem of technology and price.With it is anti- The type fire retardant of answering is compared, and additive flame retardant is easy to use, cheap, thus is the current common side for realizing polyethylene anti-flaming Method, being usually used in the modified additive flame retardant of polyethylene anti-flaming has halogenated flame retardant, halogen-free flame retardants and composite flame retardant system etc..
In the production, processing and application process of polyethylene, electrostatic generation is very universal.However, the body of polyethylene Product resistivity is generally 1016-1020In the range of Ω cm, electrostatic charge is difficult to eliminate after generating.These charge buildups are easy to lead It causes in processing and use process, the generation of the perils such as fire, explosion and electric shock.There are two main classes for the method for use: a kind of It is the antistatic agent that addition has surface-active, makes hydrophilic radical enhancing surface hygroscopicity therein, form one layer of monolayer Conductive film, to accelerate sewing for electrostatic charge;Another kind of is the additive or electroconductive resin that addition has certain electric conductivity, Antistatic effect is played using the conductive channel that it is formed in plastic blend system, this blend is known as compound-type conducting high score Sub- material or conducting polymer alloy.For polyethylene, volume resistivity drops to 1012Ω cm has reached antistatic Requirement.
However, existing polyvinyl resin when preparing polyethylene foam bead there are fire-retardant and antistatic property is poor, and After flame-proof antistatic modified, abscess pattern and the expansion ratio control of polyethylene foam bead go wrong, and influence subsequent mould It is moulded into type application.Therefore, presently, there are the problem of be to be badly in need of researching and developing one kind and having both good flame retardant property and antistatic property The flame-proof polyvinyl composite and its expanded bead of energy.
Summary of the invention
The technical problem to be solved by the present invention is to solve the above shortcomings of the prior art and to provide a kind of flame-proof polyethylene groups Close object and its expanded bead.The present inventor has found after further investigation, using with particular melt index and specific Expanded bead abscess made of polyethylene composition obtained from component A, component B and the component C of density are used cooperatively is fine and close It is even, and the compressive strength of manufactured expanded bead formed body is very high;Meanwhile by flame-proof polyvinyl composite provided by the invention When being used cooperatively with specific fire retardant and specific antistatic agent, collaboration can occur between fire retardant and antistatic agent and make With, while improving flame retardant property and antistatic property.Had by expanded bead prepared by flame-proof polyvinyl composite of the invention High temperature shock resistance is good, antistatic, fire-retardant, simple process, the feature that rate of closed hole is high, density is controllable.
For this purpose, first aspect present invention provides a kind of flame-proof polyvinyl composite comprising: polyethylene base resin, Fire retardant and optionally antioxidant, wherein the fire retardant includes the complex that phosphine oxide and transition metal salt are formed.
Flame-proof polyvinyl composite according to the present invention, the polyethylene base resin contain component A, component B and Component C;
The component A is the linear low density polyethylene of ethylene/alpha-olefin copolymerization, temperature is 190 DEG C, load is Melt index MI under 2.16kgAFor 0.01-2g/10min, preferably 0.01-1.5g/10min, more preferably 0.01-1g/ 10min;Density pAFor 0.880-0.936g/cm3, preferably 0.910-0.930g/cm3, more preferably 0.915-0.926g/ cm3
The component B is the linear low density polyethylene of ethylene/alpha-olefin copolymerization, temperature is 190 DEG C, load is Melt index MI under 2.16kgBFor 2.1-14.9g/10min, preferably 3-10g/10min, more preferably 3-5g/10min; Density pBFor 0.910-0.930g/cm3, preferably 0.913-0.928g/cm3, more preferably 0.913-0.924g/cm3
The component C is the linear low density polyethylene of ethylene/alpha-olefin copolymerization, temperature is 190 DEG C, load is Melt index MI under 2.16kgCFor 15-150g/10min, preferably 15-100g/10min, more preferably 20-60g/ 10min;Density pCFor 0.880-0.930g/cm3, preferably 0.905-0.928g/cm3, more preferably 0.910-0.926g/ cm3
In the present invention, the melt index is measured according to method specified in GB/T3682-2000, wherein Test condition includes that temperature is 190 DEG C, load 2.16kg.
In some preferred embodiments of the invention, component A, component B and component C in the polyethylene base resin Density pA、ρBAnd ρCBetween relationship meet -0.04≤ρAB≤ 0.02 and -0.04≤ρAC≤ 0.02, it can make in this way The polyethylene base resin has better foam performance, and the polyethylene foam bead made of the polyethylene base resin Foam structure, manufactured polyethylene foam bead molding with more dense uniform have higher compressive strength.
The component A, component B and component C are the linear low density polyethylene of ethylene/alpha-olefin copolymerization, wherein linear Structure refers in strand only containing short-chain branch structure, and does not contain long branched chain structure and cross-linked structure, by polymerized monomer and Polymerization process condition is determined, is specifically known to the skilled person, and therefore not to repeat here.
Flame-proof polyvinyl composite according to the present invention, in order to enable the polyethylene base resin arrived has preferably Foam performance, in the polyethylene base resin,
The parts by weight W of the component AAFor 25-90 parts by weight, preferably 30-80 parts by weight;
The parts by weight W of the component BBFor 0.1-10 parts by weight, preferably 0.5-8 parts by weight;
The parts by weight W of the component CCFor 10-75 parts by weight, preferably 20-70 parts by weight.
In some preferred embodiments of the invention, the parts by weight W of the component AAWith the parts by weight of component C WCWith the melt index MI of component AARelationship preferably satisfy (5.2 × lgMIA+11.6)≥WA/WC≥(0.9×lgMIA+ 2.1), More preferably meet (2.9 × lgMIA+6.8)≥WA/WC≥(1.1×lgMIA+ 2.7) polyethylene base resin, can be made in this way With better foam performance, and the polyethylene foam bead made of the polyethylene base resin has more dense uniform Foam structure, manufactured polyethylene foam bead molding have higher compressive strength.
Flame-proof polyvinyl composite according to the present invention, the polyethylene composition is temperature is 190 DEG C, load is Melt index under 2.16kg is 0.1-20g/10min, preferably 0.5-10g/10min.There to be above-mentioned particular melt to refer to On the basis of several and density component A, component B and component C are used cooperatively, the melting of the polyethylene base resin entirety is referred to Within the above range, the flame-proof polyvinyl composite enabled to has very excellent foam performance for number control.
The molecular weight distribution of flame-proof polyvinyl composite according to the present invention, the component A, component B and component C refer to Number is all satisfied Mw/Mn≤ 4.5, preferably satisfy 2.0≤Mw/Mn≤4.2.Specifically, in order to obtain with above-mentioned molecular weight distribution Component A, component B and component C, the component A, component B and component C are all made of metallocene catalyst polymerisation and obtain.Wherein, described The type of metallocene catalyst can be this field conventional selection, usually by metallocene compound and organo-aluminum compound with And optional electron donor composition, it is specifically known to the skilled person, therefore not to repeat here.The present inventor passes through Find that there is above-mentioned melt index and the component A of density, component by what is obtained using metallocene catalyst polymerisation after further investigation B and component C are used cooperatively, and obtained polyethylene composition has good when preparing expanded bead using reaction kettle infusion process Foam performance and gained expanded bead have good foam structure, and molded shape also has very high compressive strength, It is highly suitable for household and automotive material.
The present invention is not particularly limited the content of alhpa olefin comonomer in the component A, component B and component C, example Such as, the molar content of alhpa olefin comonomer can be each independently 0.2- in the component A, component B and component C 15mol%, preferably 1.5-10mol%.In the present invention, the molar content of alhpa olefin comonomer refers to by alpha-olefin polymerization shape At structural unit mole account for total monomer structural unit mole ratio.In addition, the component A, component B and component Alhpa olefin in C is each independently selected from C3-C20At least one of alkene.The angle ready availability from raw material, the component A, the alhpa olefin in component B and component C is preferably selected from propylene, 1- butylene, 2- butylene, 3-methyl-1-butene, 4- methyl-1-fourth Alkene, 1- amylene, 3- Methyl-1-pentene, 4-methyl-1-pentene, 3,3- dimethyl -1- amylene, 3,4- dimethyl -1- amylene, 4, 4- dimethyl-1- amylene, 1- hexene, 4- methyl-1-hexene, 5- methyl-1-hexene, 1- heptene, 2- heptene, 1- octene, the 1- last of the ten Heavenly stems At least one of alkene, 1- dodecylene, tetradecene, cetene, 1- octadecene and 1- eicosylene, more preferably Selected from least one of 1- butylene, 1- hexene and 1- octene.
In view of when polyethylene foam bead is made in the polyethylene base resin, underwater cutpellet extrusion step needs molten Body pump improves the melt pressure of die head, can increase energy consumption indirectly, it is preferable that and the polyethylene base resin also contains lubricant, The extrusion processability that the polyethylene base resin can be improved in this way can be with check rod pelletizing performance.The type of the lubricant and Dosage all can be this field conventional selection, for example, the lubricant can selected from polyethylene glycol (PEG) series lubricant agent, contain Fluoropolymer series lubricant agent, organic silicon lubricant, fatty alcohol type emollients, fatty acid lubricant, fatty acid ester lubrication Agent, stearic amide series lubricant agent, fatty acid metal soaps lubricant, alkane and oxidation of alkanes series lubricant agent and micro-and nano-particles At least one of series lubricant agent.Specifically, it is 500-50000's that the PEG series lubricant agent, which for example can be number-average molecular weight, PEG molecule can also pass through other chemical modifications or physical modification by sealing end, grafting, crosslinking Treatment.It is described to contain Fluoropolymer series lubricant agent for example can be at least one of polytetrafluoroethylene (PTFE), Kynoar, polyhexafluoropropylene etc., can also Think other unimodal or multimodal fluoropolymers and crystallization or hemicrystalline fluoropolymer.The organo-silicic oil can Think it is existing various using carbon, silicon atom as molecular backbone, with the oligomeric of the organic groups such as methyl, phenyl, alkoxy, vinyl Object or oligomer are the compound of side chain.The fatty alcohol type emollients for example can be soft fat alcohol, tallow alcohol, shea butter At least one of fat alcohol etc..The fatty acid lubricant for example can be with stearic acid and/or 12- hydroxy stearic acid.The rouge Fat acid ester type emollients for example can be butyl stearate, stearic acid list glycerolipid, cetyl palmitate, stearic acid 18 At least one of Arrcostab etc..The stearic amide series lubricant agent for example can be stearic amide, oleamide, erucic acid Amide, n, at least one of n- ethylene bis stearic acid amide (EBS) etc..The fatty acid metal soaps lubricant for example can be with For at least one of lead stearate, calcium stearate, magnesium stearate, synthesis calcium acetate etc..The alkane and oxidation of alkanes class profit Lubrication prescription can be for example at least one of atoleine, solid paraffin, polyethylene wax, polypropylene wax, ethylene oxide wax etc..Institute Stating micro-and nano-particles series lubricant agent for example can be powdered rubber and/or aerosil particles.In addition, with the component A, component B and The total weight of component C is 100 parts by weight meters, and the content of the lubricant can be 0.05-5 parts by weight, preferably 0.5-3 weight Part.
When polyethylene foam bead is made in the polyethylene base resin, it usually needs foaming agent such as titanium dioxide is added Carbon.In order to improve the immersion rate and diffusion rate, increase foam cell uniformity of foaming agent, it is preferable that the polyethylene base resin In also contain Cell-controlling agents.The example of the Cell-controlling agents includes but is not limited to: glycerine, polyethylene glycol, C12-C23's The hydrophilic compounds such as the glyceride of fatty acid.Wherein, the polyethylene glycol refers to structure obtained by ethylene glycol polymerization Nonionic water-soluble polymer, number-average molecular weight can be for 50,000 hereinafter, preferably 500-6000, more preferably 800- 4000.In addition, the C12-C23Fatty acid glyceride be preferably the monoesters formed by stearic acid and glycerine, diester and At least one of three esters.The use of Cell-controlling agents can be easy to get the polyethylene foam bead of high foamability.From with It is apparent when few additive just can be obtained the polyethylene foam bead of high foamability and form foam-in-mould bead molding Layer degree of fusion be good, from the aspect of excellent appearance, and the Cell-controlling agents are preferably glycerine and/or polyethylene glycol, optimal It is selected as glycerine.In addition, by the total weight of the component A, component B and component C be 100 parts by weight in terms of, the Cell-controlling agents Dosage be preferably 0.1-2 parts by weight, more preferably 0.2-0.5 parts by weight.
In addition, various can also can lead in polyethylene foam bead containing existing in the polyethylene base resin Other auxiliary agents being often used, for example, antioxidant, ultraviolet absorber, antistatic agent, fire retardant, metal inactivator, pigment, coring Agent, filler, stabilizer, reinforcing agent etc..The type and content of above-mentioned auxiliary agent all can be this field conventional selection, to this ability Field technique personnel can know that therefore not to repeat here.
The polyethylene base resin can be prepared according to existing various methods, for example, can first prepare respectively Component A, component B and component C, then by the component A, component B and component C and other optional auxiliary agents according to the proportion in machine Mechanical mixture is carried out in tool mixing apparatus, is subsequently added into melt blending equipment and is carried out melt blending.Wherein, the mechanical mixture Equipment can be for example high-speed mixer, kneader etc..The melt blending equipment can be for example double screw extruder, single spiral shell Bar extruder, open mill, mixer etc..
In some preferred embodiments of the invention, the polyethylene base resin is in more reactions as shown in Figure 1 It is prepared in device shunting means, the multiple reactor shunting means includes first reactor 1, second reactor 2, third reaction Device 3, solid-liquid (gas) separator 4, homogenization silo 5 and melt pelletization system 6, wherein the first reactor 1, second reactor 2 and third reactor 3 be connected in parallel, the number of solid-liquid (gas) separator 4 is three, respectively with first reactor 1, the Two reactors 2 are connected to third reactor 3, the component A prepared by first reactor 1, the component B prepared by second reactor 2 And the component C prepared by third reactor 3 is mutually separated in different solid-liquid (gas) separators 4 respectively, it then will be through Component A, component B and component C after mutually separating are delivered in homogenization silo 5 in proportion and mix together with other optional additives It closes uniformly, is sent into melt pelletization system 6 carries out extruding pelletization later.Wherein, it is poly- to can be interval for the polymerization in each reactor It closes, is also possible to continuous polymerization.When using multiple reactor parallel polymerization, W hereinafterA、WBAnd WCIt is each component corresponding anti- Answer the yield in unit time in device.
Flame-proof polyvinyl composite according to the present invention, the phosphine oxide have the structure as shown in following formula I:
In Formulas I, R1、R2And R3It is identical or different, it is each independently selected from C1-C18Straight chained alkyl, C3-C18Branched alkyl, C1-C18Unbranched alkoxy, C3-C18Branched alkoxy, C6-C20Aromatic radical and C substituted or unsubstituted6-C20It is substituted or unsubstituted Aryloxy group.
Preferred embodiment in accordance with the present invention, R1、R2And R3It is each independently selected from methyl, ethyl, propyl, C4-C18 Linear or branched alkyl group and C6-C20Aromatic radical substituted or unsubstituted;It is more preferably selected from C4-C18Linear or branched alkyl group and C6-C18 Aromatic radical substituted or unsubstituted.
Preferred embodiment according to the present invention, R1、R2And R3It is each independently selected from C4-C18Linear chain or branched chain alkane The C that base and carbocyclic ring number are 1 or 26-C18Aromatic radical.
Further preferred embodiment according to the present invention, R1、R2And R3Main carbochain is each independently selected from 6 The C of above carbon atom6-C12Linear or branched alkyl group and phenyl substituted or unsubstituted.
According to the present invention, the aromatic radical can be with substituent groups such as hydroxyl, carboxyls.
Further preferred embodiment according to the present invention, R1、R2And R3For identical substituent group.Oxygen with the structure Changing phosphine and transition metal has stronger mating capability.
According to the preferred embodiment of the present invention, the phosphine oxide is selected from triphenylphosphine oxide, bis- (4- hydroxy phenyl) benzene Base phosphine oxide, bis- (4- carboxyl phenyl) phenyl phosphine oxides, tributylphosphine oxide, three hexyl phosphine oxides, trioctylphosphine oxide and three At least one of decyl phosphine oxide is more preferably selected from triphenylphosphine oxide, trioctyl phosphine oxide, three hexyl phosphine oxides and three last of the ten Heavenly stems At least one of base phosphine oxide.
According to the present invention, the transition metal salt includes transition metal organic salt and/or transition metal inorganic salts, preferably mistake Cross at least one of chloride, nitrate, sulfate, formates, acetate and the oxalates of metal, more preferable nitrate. The transition metal is preferably group VIII metal element, more preferably cobalt and/or nickel.Specifically, the transition metal salt is for example Selected from least one of nickel chloride, cobalt chloride, cobalt acetate, nickel acetate, cobalt nitrate, nickel nitrate, nickel sulfate and cobaltous sulfate.
A preferred embodiment according to the present invention, the transition metal salt are cobalt nitrate and/or nickel nitrate.Both Salt is easier to form complex with phosphine oxide, obtains higher yield.
According to the preferred embodiment of the present invention, the complex that the phosphine oxide and transition metal salt are formed has following knot Structure Formula II:
In Formula II, M is transition metal.R1、R2With R3With the R in Formulas I1、R2With R3It is identical.
R4And R5It is identical or not identical, it is each independently selected from formate ion (HCOO-), acetate ion (CH3COO-)、 Oxalate denominationby (C2O4H-), halide ion (Cl-, Br-, I-), nitrate ion (NO3 -) and thiocyanate ion (SCN-) in It is at least one;It is preferred that halide ion, nitrate ion and thiocyanate ion;More preferable nitrate ion.
Flame-proof polyvinyl composite according to the present invention, wherein the preparation step of complex includes: by 1-10 weight The transition metal salt of part, the phosphine oxide of preferably 2-5 parts by weight and 3-15 parts by weight, preferably 5-10 parts by weight stirs in organic solvent Mixing is mixed, then microwave heating, supercritical drying obtains the complex;The organic solvent is preferably ethyl alcohol, acetone, pyrrole At least one of pyridine, tetrahydrofuran and DMF.
Wherein, the speed of stirring can be, for example, 90-120rpm, and the power of microwave is 35-55W, the temperature of microwave heating It is 35-50 DEG C, heating time is 3-4.5 hour.
In a preferred embodiment of the invention, the complex obtained after supercritical drying is represented by M (CHO2)2 (OPR3)2, wherein M can be Ni or Co, and R can be phenyl, hexyl, octyl or decyl.
Flame-proof polyvinyl composite according to the present invention, based on the polyethylene base resin of 100 parts by weight, the resistance The amount for firing agent is 5-50 parts by weight, preferably 10-20 parts by weight;Optionally, the amount of the antioxidant is 0.1-0.5 parts by weight, excellent Select 0.15-0.25 parts by weight.
Flame-proof polyvinyl composite according to the present invention, the fire retardant further comprise inorganic fire retardants group Point, the preferably described inorganic fire retardants group is selected from IIA and Group IIIA metal hydroxides, be more preferably selected from magnesium hydroxide and/or Aluminium hydroxide.By increasing inorganic fire retardants component, flame retardant effect can be further enhanced.
According to the preferred embodiment of the present invention, the weight of the complex in the fire retardant and the inorganic fire retardants component Amount is than being (1-5): 1, preferably (2.5-3.5): 1.
In some preferred embodiments of the invention, the fire retardant includes: 1-10 parts by weight, preferably 2-5 weight The phosphine oxide and 3-15 parts by weight of part, the complex of the transition metal salt formation of preferably 5-10 parts by weight and 1-10 parts by weight, It is preferred that the inorganic fire retardants component of 3-6 parts by weight.
When comprising inorganic fire retardants group timesharing, fire retardant of the present invention can be by first preparing the complex, then The complex is subjected to physical mixed with inorganic fire retardants component to be prepared.Here physical mixed can be ball milling, Mechanical stirring.It is preferred that mechanical stirring homogenizes, mixing speed is 10rpm or so.
Flame-proof polyvinyl composite of the present invention is particularly suitable for thermoplastic foamed material or the preparation of its formed body In, it can be formed and be cooperateed with used in promotion with antistatic agent, so that thermoplastic article is reached the requirement of Environmental Safety, improve fire-retardant effect Rate.
Flame-proof polyvinyl composite according to the present invention further includes carbon in the flame-proof polyvinyl composite and receives Rice liber antistatic agents (conductive filler).It is preferably based on the polyethylene base resin of 100 parts by weight, the carbon nano-fiber The amount of antistatic agent is 0.1-10 parts by weight, preferably 1-3 parts by weight.
In some preferred embodiments of the invention, the weight of the fire retardant and the carbon nano-fiber antistatic agent Amount is than being (3-20): 1, more preferable (6-15): 1.
Flame-proof polyvinyl composite according to the present invention, it is preferable that contained in the flame-proof polyvinyl composite Cross metal (such as nickel or cobalt) 1-5wt%, such as 2-4wt%.This section transitions metal can come from the carbon nano-fiber resist it is quiet Catalyst used in electric agent preparation process.As it is one of the advantages of the invention that the carbon nano-fiber used not Transition-metal catalyst therein need to be removed, and is directly used in and prepares the flame retardant thermoplastic material.Due to depositing for transition metal And other potential reasons, the carbon nano-fiber that the present invention uses can with fire retardant occur synergistic effect, help to give birth to At the fine and close carbon-coating of barrier flame and material, so as to reduce the additive amount of fire retardant, and with fire retardant it is compound after not mutually Negative effect leads to performance attenuating each other, does not influence subsequent foaming process and foaming structure and physical property.
According to the present invention, there is no particular/special requirements for the purity, draw ratio of the carbon nano-fiber, diameter and pattern.
The preparation method for being suitable for the invention carbon nano-fiber includes: that carbon source is carried out sour processing, then golden with transition Metal catalyst forms compound, and the compound is carried out charing process.
The following are the illustrative preparation methods of carbon nano-fiber.
1) carbon source is carried out in advance with phosphoric acid nitric acid hydrochloric acid (volume ratio 1:1:1) mixed acid processing method or grinding processing method Processing obtains pretreatment object.
Wherein, carbon source is condensed state carbon source, can be anthraxolite, asphalt, coal tar pitch, coal tar, natural graphite, people Make at least one of graphite, bamboo charcoal, carbon black, active carbon and graphene;Here preferred carbon content is the carbon source of 80wt% or more, example If carbon content is at least one of selected from coal tar pitch and petroleum asphalt of 80wt% or more and bamboo charcoal.
2) compound: will pretreatment object with metallic catalyst is compound obtains compound.
Metallic catalyst is preferably sulfate, nitrate, acetate or the cyclopentadienyl compound of transition metal, the transition gold Belonging to is preferably group VIII metal element, such as Fe, Co or Ni, is also possible to Cr.
The mass percent of transition metal atoms and carbon source is (35-70) in metallic catalyst: 100.
It can be conducive to synergistic effect promotion flame retardant effect in view of containing nitrogen in catalyst, metallic catalyst is excellent here Select cobalt nitrate and/or nickel nitrate.
3) charing process: by compound 800-1200 DEG C temperature, high pure nitrogen protection under carry out carbonization reaction, constant temperature It 0.5-5 hours, cools to room temperature and obtains self assembly carbon fiber.Here preferred 950-1150 DEG C of the temperature of charing process, constant temperature is anti- It answers 1.5-2.5 hours.Metal impurities are removed without post-processing.
Compared to short-acting antistatic agent commonly used in the prior art, such as high molecular polymer antistatic agent, the present invention uses Carbon nano-fiber be a kind of long-acting antistatic agent, be capable of providing long-acting antistatic property.
The flame-proof polyvinyl composite can be prepared according to existing various methods, for example, directly by polyethylene Base resin and the fire retardant, antistatic agent and the lubricant selectively contained and other auxiliary agents are mixed in machinery according to the proportion It closes in equipment and carries out mechanical mixture, be then added in melt blending equipment and carry out melt blending granulation under the conditions of 170-200 DEG C. First a small amount of polyethylene can also be blended with fire retardant or conductive filler concentration respectively, be made fire-retardant under the conditions of 170-210 DEG C Master batch and antistatic master granule, then two kinds of master batches are blended in proportion with polyethylene, it is granulated under the conditions of 170-200 DEG C.Its In, the mechanical mixing equipment can be for example high-speed mixer, kneader etc..The melt blending equipment for example can be double Screw extruder, single screw extrusion machine, open mill, mixer, buss kneader etc..
Second aspect of the present invention provides a kind of flame-proof polyethylene expanded bead, by will comprising 100 parts by weight as Flame-proof polyvinyl composite described in first aspect present invention, the abscess of 0.001-1 parts by weight, preferably 0.01-0.05 parts by weight The material of nucleating agent and the antioxidant of 0.2 parts by weight, is prepared by impregnated foaming process.
In certain embodiments of the present invention, the type of the Nucleating Agent can be the conventional selection of this field, For example, can be selected from least one of zinc borate, silica, talcum powder, calcium carbonate, borax and aluminium hydroxide.From raw material The angle being easy to get is set out, and the Nucleating Agent is particularly preferably talcum powder.
In addition, this method includes will be above-mentioned the present invention also provides the preparation method of above-mentioned flame-proof polyethylene expanded bead Flame-proof polyvinyl composite is granulated, and obtained polyethylene particle is foamed.
The granulation can be carried out using existing various modes, for example, can be by flame-proof polyvinyl composite via double One or more extrusions of screw rod or single screw extrusion machine are at wire rod and cut and obtain flame-proof polyethylene bead, can also be with Using underwater microparticle pelletizing system, specific operation process is known to the skilled person.
Some specific embodiments according to the present invention, the granulation are carried out as follows: by above-mentioned fire-retardant poly- second After ene compositions are blended using high-speed mixer, squeezed out by double screw extruder, it is earnestly rear to import 75 DEG C or less, preferably 70 DEG C Below, microparticle cutting is carried out more preferably in 55-65 DEG C of water, makes the length/diameter ratio 0.5-2.0, preferably of each particle For 0.8-1.3, it is more preferably 0.9-1.1, and average weight is 0.1-20mg, preferably 0.2-10mg, more preferably 1-3mg. Length/diameter ratio described herein is the average value of 200 optional polyethylene particles.
The foaming can also be carried out using existing various modes, for example, can be carried out using extrusion foaming process, it can also To be carried out using reaction kettle dipping foaming, it is preferred to use the polyethylene foam pearl that reaction kettle dipping foaming is obtained in this way Grain does not cause secondary pollution for non-crosslinking structure so as to recycle according to polyethylene modified material, meets circular economy Requirement.
Some specific embodiments according to the present invention, the foaming are carried out using reaction kettle dipping foaming, specific mistake Journey is as follows:
(1) in autoclave, by polyethylene particle and decentralized medium, surfactant, dispersing agent and dispersion intensifier etc. Auxiliary agent is uniformly mixed;
(2) kettle cover is first covered tightly, uses foaming agent that residual air in autoclave is discharged with air-discharging method, it later will foaming Agent continues to feed in the autoclave, begins to warm up and just successive step pressure is subsequently agitated for the autoclave, stirring speed until its stabilization Degree is 50-150rmp, preferably 90-110rmp, stablizes low 0.1-5 DEG C, preferably low 0.5-1 than expansion to be at the uniform velocity heated to DEG C temperature;
(3) it adjusts pressure in autoclave and reaches the required pressure of foaming, which is 1-10MPa, is preferably 3-5MPa, with Temperature is increased to blowing temperature by 0.1 DEG C/min of average heating rate, and blowing temperature is 0.1-5 lower than microparticle melting temperature DEG C, it is 0.5-1 DEG C preferably low, under blowing temperature and pressure condition, persistently stir 0.1-2 hours, preferably 0.25-0.5 hours;
(4) discharge port of autoclave is opened, is excreted to the material in autoclave in collecting tank, to obtain polyethylene hair Bead is steeped, carbon dioxide gas is fed while being discharged, so that before all particles foam completely and enter collecting tank, Pressure in autoclave is maintained near blow pressure.
In the present invention, the pressure refers both to gauge pressure.
The decentralized medium various can be such that polyethylene particle is dispersed therein and not dissolve the poly- second to be existing The component of alkene particle, for example, can be at least one of water, ethylene glycol, glycerol, methanol, ethyl alcohol etc., particularly preferably water. In addition, the polyethylene particle relative to 100 parts by weight, the dosage of the decentralized medium can be 1000-5000 parts by weight, preferably For 2500-3500 parts by weight.
The surfactant various can promote polyethylene particle dispersion group in a dispersion medium to be existing Point, for example, can be sweet for stearic acid, neopelex, quaternary ammonium compound, lecithin, amino acid, glycine betaine, fatty acid At least one of grease, fatty acid sorbitan, polysorbate etc., particularly preferably neopelex.In addition, opposite In the polyethylene particle of 100 parts by weight, the dosage of the surfactant can be 0.001-10 parts by weight, preferably 0.01-5 Parts by weight, more preferably 0.1-0.5 parts by weight.
The purpose of the dispersing agent addition is that polyethylene particle is melt bonded each other during foaming in order to prevent.Described point Powder can be organic dispersing agent, or inorganic dispersant, preferably inorganic dispersant.The inorganic dispersant can be Natural or synthesis clay mineral (such as kaolin, mica, pyrope, clay etc.), alumina, titanium dioxide, alkali formula carbon At least one of sour magnesium, basic zinc carbonate, calcium carbonate, silica, zinc borate and iron oxide etc., particularly preferably kaolinite Soil.In addition, the polyethylene particle relative to 100 parts by weight, the dosage of the dispersing agent can be 0.01-20 parts by weight, preferably For 0.1-10 parts by weight, more preferably 0.5-5 parts by weight.
The purpose of the dispersion intensifier addition is the dispersion efficiency in order to improve dispersing agent, that is, is reducing dispersant dosage While retain it and prevent melt bonded function between particle.The dispersion intensifier can be existing various in 100mL, 40 Solubility is 1mg and provides the inorganic compound of divalent or trivalent anion or cation in DEG C water.The dispersion intensifier Example include but is not limited to magnesium nitride, magnesium nitrate, aluminum phosphate, magnesium sulfate, aluminium nitride, aluminum nitrate, aluminum sulfate, iron chloride, sulphur At least one of sour iron and ferric nitrate etc., preferably aluminum sulfate.The use of the dispersion intensifier is conducive to obtain apparent close Degree is the polyethylene foam bead of 100g/L or more.In addition, the polyethylene particle relative to 100 parts by weight, the dispersion enhancing The dosage of agent can be 0.0001-1 parts by weight, preferably 0.01-0.2 parts by weight.
The foaming agent can be organic physical blowing agent, or inorganic physical blowing agent.Wherein, described to have The example of machine class physical blowing agent includes but is not limited to aliphatic hydrocarbon such as propane, butane, pentane, hexane and heptane, alicyclic ring Race's hydro carbons such as cyclobutane and hexamethylene and halogenated hydrocarbon such as chlorofluoromethane, fluoroform, 1,2- Difluoroethane, 1,2, At least one of 2,2- tetrafluoroethane, methyl chloride, ethyl chloride and methylene chloride etc..The example packet of the inorganic physical blowing agent Include but be not limited at least one of air, nitrogen, carbon dioxide, oxygen and water.In view of polyethylene foam bead is apparently close Stability (homogeneity), low cost and the environmental-friendly problem of degree, the foaming agent are preferably carbon dioxide and/or nitrogen, spy It You Xuanwei not carbon dioxide.In addition, the dosage of the foaming agent can be according to the specific type of foaming agent, blowing temperature and institute The apparent density of the polyethylene foam bead to be produced is determined.For example, when employing nitrogen as foaming agent and using water Pressure (the pressure in closed container inner upper space when as decentralized medium, when foam device pressure release in the closed container Power (gauge pressure)) it controls in 1-12MPa;When using carbon dioxide as foaming agent, then above-mentioned gauge pressure is controlled in 1-7MPa.One As for, desired pressure in the closed container inner upper space is reduced with the apparent density of obtained polyethylene foam bead And increase.
Have at low cost, abscess fine and close using the polyethylene foam bead of the method for the present invention preparation and even aperture distribution etc. Advantage can be applied to automobile component, food and electronic packaging and building decoration etc. and have higher requirements to plastic products lightweight Occasion.
Third aspect present invention provides a kind of flame-proof polyethylene formed body, by described according to a second aspect of the present invention The molded moulding process of flame-proof polyethylene expanded bead is prepared.
Flame-proof polyethylene formed body according to the present invention, it is described it is molded can be existing various molded Carried out in machine, and molded condition all can be this field conventional selection, this those skilled in the art can be known It knows, therefore not to repeat here.
Compared with prior art, the invention has the following advantages:
(1) long-acting comprising inorganic fire retardants component and one kind in the fire retardant the present invention provides a kind of halogen-free flame retardants Antistatic agent, both functionalization auxiliary agents play synergistic effect, can effectively improve flame retarding efficiency, improve flame retardant effect, reduce Fire retardant additive amount, while antistatic property is had no adverse effect.
(2) flame-proof polyethylene expanded bead provided by the invention has anti-impact, lower forming temperature, antistatic, fire-retardant The advantages that function admirable, thus it is suitable for automobile component, medical instrument, electronic packaging, household items, low temperature cold chain packaging, body Educating equipment, building heat preservation and aerospace etc. has the excellent material in field of comprehensive requirement to flame-retardant and anti-static low temperature impact Material.The preparation method of flame-proof polyvinyl composite provided by the invention is simple and effective, easily operated.
(3) present invention is had compared with using organic foaming agent in the prior art using carbon dioxide as foaming agent The advantages that environmental-friendly, safe.
(4) foamed flame retardant polyetylene beads prepared by the present invention are non-crosslinking structure, can be according to general PE modified MAT'L recycling does not cause secondary pollution, meets the requirement of circular economy.
Detailed description of the invention
It is next with reference to the accompanying drawing that invention is further described in detail.
Fig. 1 shows the structural schematic diagram for being used to prepare the multiple reactor shunting means of polyethylene base resin;It is attached in figure The meaning of icon note is as follows: 1- first reactor;2- second reactor;3- third reactor;4- solid-liquid (gas) separator;5- Homogenization silo;6- melt pelletization system.
Fig. 2 shows the cross-sectional scans electromicroscopic photograph of the flame-proof polyethylene expanded bead of the embodiment of the present invention 1.
Fig. 3 shows the cross-sectional scans electromicroscopic photograph of traditional flame-proof polyethylene expanded bead of comparative example 1 of the present invention.
Specific embodiment
The present invention is described in further detail with reference to the following example, but should be illustrated: the present invention is in no way limited to these Embodiment.
Related data in the embodiment of the present invention are obtained by following test method:
(1) Breadth parameter of molecular weight distribution Mw/Mn: the model produced using Polymer Laboratories company of Britain For the measurement of PL-GPC220 type gel permeation chromatograph combination IR5 type infrared detector, wherein the chromatographic column of gel permeation chrommatograph is 3 Root 10 μm of MIXED-B columns of concatenated Plgel, solvent and mobile phase be 1,2,4- trichloro-benzenes (antioxidant containing 0.3g/1000mL 2, 6- di-tert-butyl p-cresol), column temperature is 150 DEG C, flow velocity 1.0mL/min, and the EasiCal PS-1 produced using PL company is narrow Disperse polystyrene standards carry out universal calibration;
(2) it melt index MI: is measured according to method specified in GB/T3682-2000, wherein test temperature is 190 DEG C, load 2.16kg;
(3) it density: is measured according to method specified in GB/T1033.2-2010 and using density gradient column method;
(4) limit oxygen index is tested: being tested according to the method that national standard GB/T 5454-1997 is described;
(5) surface resistivity is tested: being tested according to GB/T 1410-2006.
Embodiment
Embodiment 1
The raw material proportioning and reaction of the products such as fire retardant, flame-proof polyvinyl composite and expanded bead manufactured in the present embodiment Condition is listed in Tables 1 and 2, and table 2 also lists the performance parameter of expanded bead.In table, flame retardant compositions A is phosphine oxide, resistance Firing agent component B is transition metal salt, and flame retardant compositions C is inorganic fire retardants component.
(1) preparation of fire retardant
The triphenylphosphine oxide of 7 parts by weight and the cobalt nitrate of 3 parts by weight are added in ethyl alcohol, carried out with the rate of 100rpm Then stirring uses microwave heating mixed material, heating power 50w under stiring, temperature is 40 DEG C, reaction time 4h.It will Material after microwave heating reaction carries out supercritical drying, obtains the complex Co of the formation of triphenylphosphine oxide and cobalt nitrate (OPPh3)2(NO3)2
By the complex Co (OPPh of above-mentioned preparation3)2(NO3)2It is homogenized with magnesium hydroxide mechanical stirring, mixing speed is 10rpm obtains fire retardant.
(2) preparation of carbon nano-fiber antistatic agent
The coal tar pitch for being 80mol% or more using carbon content is mixed as carbon source with phosphoric acid/nitric acid/hydrochloric acid (volume ratio 1:1:1) Acid carries out grinding pretreatment, obtains pretreatment object.
Above-mentioned pretreatment object and catalyst cobalt nitrate are added in ball mill and mixed, compound is obtained.
The compound is subjected to carbonization reaction in the case where 950 DEG C of high pure nitrogens are protected, constant temperature 1.5 hours, is then cooled to Room temperature obtains self assembly carbon nano-fiber.Catalyst metals impurity, after measured, 2.0wt% containing cobalt are removed without post-processing.
(3) preparation of polyethylene base resin PE101
Polyethylene base resin provided in this embodiment contains component A, component B, component C, lubricant and Cell-controlling agents. Wherein, component A, component B and component C are the linear low density polyethylene (LLDPE) of ethylene/alpha-olefin copolymerization, and are all made of phase Same catalyst system (metallocene catalyst) and polymerization technique preparation, the hydrogen that difference is added when being to prepare different component The type and molar content of amount and alpha-olefin comonomer are different.Specific step is as follows:
By ethylene, alhpa olefin, hydrogen and nitrogen, (ethylene, alhpa olefin, hydrogen and nitrogen are polymer grade, after removing water, oxygen Use, similarly hereinafter) it is added in gas fluidized bed reactor, the metallocene catalyst system (metallocene catalyst is then added System is the carried metallocene catalyst being prepared by CN102453124A embodiment 1, similarly hereinafter), it is later 84- in temperature 88 DEG C, pressure be 1.8-2.0MPa under conditions of polymerize, respectively obtain component A, component B and component C.Wherein, component A, component B Control with the melt index of component C realizes that the control of density passes through the kind for adjusting alhpa olefin by adjusting the additional amount of hydrogen Class and additional amount and realize.Alhpa olefin used is 1- hexene during preparing component A, prepares α alkene used during component B Hydrocarbon is 1- hexene, and alhpa olefin used is 1- butylene during preparing component C.
Through detecting, the performance of component A prepared by the above method, component B and component C are as follows:
The melt index MI of component AA=1.5g/10min, density pA=0.913g/cm3, molecular weight distributing index Mw/Mn= 3.4, molar content=7.5mol% of alhpa olefin comonomer;
The melt index MI of component BB=2.1g/10min, density pB=0.913g/cm3, molecular weight distributing index Mw/Mn= 3.2, molar content=7.5mol% of alhpa olefin comonomer;
The melt index MI of component CC=15g/10min, density pC=0.905g/cm3, molecular weight distributing index Mw/Mn= 3.5, molar content=9.1mol% of alhpa olefin comonomer.
Lubricant is the PEG lubricant produced by Switzerland's Clariant Corporation, number-average molecular weight 10000.
Cell-controlling agents are the glycerine of Beijing chemical reagents corporation production.
Said components A, component B and component C are weighed and mixed according to the ratio, wherein the mass fraction W of component AAFor 80 parts by weight, the mass fraction W of component BBFor 10 parts by weight, the mass fraction W of component CCFor 20 parts by weight, WA/WC=4 (meet 5.2×lgMIA+11.6≥WA/WC≥0.9×lgMIA+ 2.1, also meet 2.9 × lgMIA+6.8≥WA/WC≥1.1×lgMIA+ 2.7);Then lubricant and Cell-controlling agents is added (with the total weight of said components A, component B and component C for 100 parts by weight Meter, the additional amount of lubricant are 0.1 parts by weight, and the additional amount of Cell-controlling agents is 0.5 parts by weight), it feeds the mixture into later It is uniformly mixed into high speed agitator, then the material mixed is added to the double screw extruder of Nanjing Ke Beilong company manufacture Feeder in, material enters in twin-screw via feeder, in process the temperature of screw rod be maintained at 180-240 DEG C it Between, it is squeezed out after screw rod melting mixing is uniform, pelletizing is simultaneously dried, and polyethylene base resin pellet is obtained, and is detected its melting and referred to Number MI=2.4g/10min.
(4) preparation of flame-proof polyvinyl composite
Above-mentioned each component is weighed and mixed according to the ratio, wherein the polyethylene base resin in step (3) is 100 Parts by weight, flame retardant compositions are 15 parts by weight, and carbon nano-fiber antistatic agent is 1 parts by weight, Nucleating Agent (Dalian Fuji mine The production of production company, particle diameter distribution is 20-30 μm) it is 0.1 parts by weight.Add in addition, being also added into the preparation process of the composition Work auxiliary agent includes antioxidant 1010 (BASF AG), irgasfos 168 (BASF AG) etc., and dosage is conventional amount used, relative to poly- 100 parts by weight of ethylene base resin, respectively 0.2 parts by weight and 0.1 parts by weight.High-speed stirred is added mixture to later It is uniformly mixed, then the material mixed is added in the feeder for the double screw extruder that Ke Beilong company manufactures, object in device Material enters in twin-screw via feeder, and the temperature of screw rod is maintained between 170-200 DEG C in process, melts through screw rod mixed Close uniformly, into Lab100 particulate preparation system, moment of torsion control is 65% or so, revolving speed 300rpm.Obtain flame-proof polyethylene Composition microparticle.
(5) preparation method of flame-proof polyethylene expanded bead
The flame-proof polyvinyl composite microparticle and decentralized medium deionized water, surfactant ten that step (4) is obtained The auxiliary agents such as dialkyl benzene sulfonic acids sodium, dispersing agent kaolin and dispersion intensifier aluminum sulfate are added at one time in autoclave and mix It is even, and the flame-proof polyvinyl composite relative to 100 parts by weight, the dosage of decentralized medium are 2700 parts by weight, surfactant Dosage be 0.4 parts by weight, the dosage of dispersing agent is 5 parts by weight, and the dosage of dispersion intensifier is 0.2 parts by weight.
Autoclave kettle cover is covered tightly, residual air in autoclave is discharged using carbon dioxide, later continues carbon dioxide It feeds in autoclave, begins to warm up and just pressure is subsequently agitated for the autoclave, mixing speed is until its stabilization in successive step kettle 100rmp, the temperature in autoclave is at the uniform velocity heated to 117.5 DEG C.
Pressure is adjusted in autoclave to 4MPa, and raises the temperature to 118 DEG C with 0.1 DEG C/min of average heating rate, Then it is persistently stirred under above-mentioned pressure and temperature 0.5 hour.
The discharge port of autoclave is opened, is excreted to the material in autoclave in collecting tank, to obtain expanded bead, Carbon dioxide gas is fed while discharging, so that before all particles foam completely and enter collecting tank, by autoclave In pressure be maintained near blow pressure.
Dehydrated after collecting bead, the use of aperture is 3.35mm and the sieve of 2.8mm to screen out partial size be 2.8- The polyethylene foam bead of 3.35mm, the electromicroscopic photograph on surface and the electromicroscopic photograph difference in section are as shown in Figures 2 and 3.From The abscess that the result of Fig. 2 and Fig. 3 can be seen that the polyethylene foam bead that polyethylene composition provided by the present invention obtains causes Close uniform, surface is smooth, and abscess-size is smaller.
(6) preparation of flame-proof polyethylene expanded bead formed body
(German Kurtz Ersa company is raw using molding forming machine for the flame-proof polyethylene expanded bead that step (5) is obtained It is the Kurtz T-Line of production, similarly hereinafter) molded under the pressure of 0.13MPa, then by obtained formed body temperature be 65 DEG C, Pressure be standard atmospheric pressure under conditions of cure 24 hours to get arrive molded product.Specific expanded bead fusion pressure and The Molding parameters such as water vapour pressure are shown in Table 2.Molded product are used for oxygen index (OI), carbon yield, flame height, smoke condition, surface The test of resistivity, compressive strength.Oxygen index (OI) test is carried out according to the method for national standard GB T 2406.2-2009 description, according to GB/T 1410-2006 carries out surface resistivity test.The sample of 50*50*25mm, base are cut into from expanded bead formed body Compressive strength test is carried out in U.S.ASTM standard D3575-08, compression test is carried out using the compression speed of 10mm/min, obtains Compressive strength when to formed body by compression 50%.Above-mentioned every test the results are shown in Table 2.
Embodiment 2
(1) the preparation method is the same as that of Example 1 with (two) carbon nano-fiber antistatic agent for the preparation method of fire retardant, different Place is, composition of raw materials and reaction condition shown in Tables 1 and 2.For example, the fire retardant that the embodiment is formed is trioctylphosphine Complex Ni (the OPOt that phosphine oxide and nickel nitrate are formed3)2(NO3)2
(3) preparation of polyethylene base resin PE102
Polyethylene base resin provided in this embodiment contains component A, component B, component C, lubricant and Cell-controlling agents. Wherein, component A, component B and component C are the linear low density polyethylene (LLDPE) of ethylene/alpha-olefin copolymerization, and are all made of phase Same catalyst system (metallocene catalyst) and polymerization technique preparation, the hydrogen that difference is added when being to prepare different component The type and molar content of amount and alpha-olefin comonomer are different to be obtained.Specific step is as follows:
Ethylene, alhpa olefin, hydrogen and nitrogen are added in gas fluidized bed reactor, metallocene catalyst is then added System polymerize under conditions of temperature is 84-88 DEG C, pressure is 1.8-2.0MPa later, respectively obtains component A, component B and group Divide C.Wherein, the control of the melt index of component A, component B and component C is realized by adjusting the additional amount of hydrogen, density Control is realized by the type and additional amount for adjusting alhpa olefin.Alhpa olefin used is 1- butylene, preparation during preparing component A Alhpa olefin used is 1- butylene during component B, and preparing alhpa olefin used during component C is 1- hexene.
Through detecting, the performance of component A prepared by the above method, component B and component C are as follows:
The melt index MI of component AA=0.01g/10min, density pA=0.930g/cm3, molecular weight distributing index Mw/Mn =3.0, molar content=1.6mol% of alhpa olefin comonomer;
The melt index MI of component BB=10.0g/10min, density pB=0.930g/cm3, molecular weight distributing index Mw/Mn =2.8, molar content=1.9mol% of alhpa olefin comonomer;
The melt index MI of component CC=60g/10min, density pC=0.922g/cm3, molecular weight distributing index Mw/Mn= 2.9, molar content=3.8mol% of alhpa olefin comonomer.
Lubricant is the PEG lubricant produced by Switzerland's Clariant Corporation, number-average molecular weight 10000.
Cell-controlling agents are the glycerine of Beijing chemical reagents corporation production.
Said components A, component B and component C are weighed and mixed according to the ratio, wherein the mass fraction W of component AAFor 55 parts by weight, the mass fraction W of component BBFor 5 parts by weight, the mass fraction W of component CCFor 55 parts by weight, WA/WC=1 (meets 5.2×lgMIA+11.6≥WA/WC≥0.9×lgMIA+ 2.1, also meet 2.9 × lgMIA+6.8≥WA/WC≥1.1×lgMIA+ 2.7);Then lubricant and Cell-controlling agents is added (with the total weight of said components A, component B and component C for 100 parts by weight Meter, the additional amount of lubricant are 0.1 parts by weight, and the additional amount of Cell-controlling agents is 0.2 parts by weight), it feeds the mixture into later It is uniformly mixed into high speed agitator, then the material mixed is added to the double screw extruder of Nanjing Ke Beilong company manufacture Feeder in, material enters in twin-screw via feeder, in process the temperature of screw rod be maintained at 180-240 DEG C it Between, it is squeezed out after screw rod melting mixing is uniform, pelletizing is simultaneously dried, and polyethylene base resin pellet is obtained, and is detected its melting and referred to Number MI=0.9g/10min.
(4) preparation of flame-proof polyvinyl composite
The preparation of flame-proof polyvinyl composite is with embodiment 1, the difference is that the raw material proportioning in table 1.For example, the reality Applying the flame retardant compositions in example is 14 parts by weight, and carbon nano-fiber antistatic agent is 1.5 parts by weight, and Nucleating Agent talcum powder is 0.2 parts by weight.
(5) preparation of flame-proof polyethylene expanded bead
The flame-proof polyvinyl composite microparticle and decentralized medium deionized water, surfactant ten that step (4) is obtained The auxiliary agents such as dialkyl benzene sulfonic acids sodium, dispersing agent kaolin and dispersion intensifier aluminum sulfate are added at one time in autoclave and mix It is even, and the polyethylene composition pellet relative to 100 parts by weight, the dosage of decentralized medium are 3000 parts by weight, surfactant Dosage be 0.3 parts by weight, the dosage of dispersing agent is 4.5 parts by weight, and the dosage of dispersion intensifier is 0.15 parts by weight.
Autoclave kettle cover is covered tightly, residual air in autoclave is discharged using carbon dioxide, later continues carbon dioxide It feeds in autoclave, begins to warm up and just pressure is subsequently agitated for the autoclave, mixing speed is until its stabilization in successive step kettle 100rmp, the temperature in autoclave is at the uniform velocity heated to 127.5 DEG C.
Pressure is adjusted in autoclave to 5MPa, and raises the temperature to 128 DEG C with 0.1 DEG C/min of average heating rate, Then it is persistently stirred under above-mentioned pressure and temperature 0.5 hour.
The discharge port of autoclave is opened, is excreted to the material in autoclave in collecting tank, to obtain expanded bead, Carbon dioxide gas is fed while discharging, so that before all particles foam completely and enter collecting tank, by autoclave In pressure be maintained near blow pressure.
Dehydrated after collecting bead, the use of aperture is 3.35mm and the sieve of 2.8mm to screen out partial size be 2.8- The polyethylene foam bead of 3.35mm.
(6) preparation of polyethylene foam bead molding
The polyethylene foam bead that step (5) obtains is molded as under the pressure of 0.19MPa using molding forming machine Obtained formed body is cured 24 hours under conditions of temperature is 65 DEG C, pressure is standard atmospheric pressure then to get molding is arrived by type Molded product.The test of oxygen index (OI), carbon yield, flame height, smoke condition, surface resistivity and compressive strength is carried out to it, It the results are shown in Table 2.
Embodiment 3
(1) the preparation method is the same as that of Example 1 with (two) carbon nano-fiber antistatic agent for the preparation method of fire retardant, different Place is, composition of raw materials and reaction condition shown in Tables 1 and 2.For example, the fire retardant that the embodiment is formed is trioctylphosphine Complex Co (the OPOt that phosphine oxide and cobalt nitrate are formed3)2(NO3)2
(3) preparation of polyethylene base resin PE103
Polyethylene base resin provided in this embodiment polymerize to obtain with multiple reactor shunting means shown in FIG. 1, wherein The polymerization preparation of first reactor 1 component A, the polymerization preparation of second reactor 2 component B, the polymerization preparation component C of third reactor 3, this Three kinds of components are the linear low density polyethylene (LLDPE) of ethylene/alpha-olefin copolymerization, wherein three kinds of components are all made of identical Catalyst system (metallocene catalyst) and polymerization technique are prepared, the hydrogen that difference is added when being to prepare different component Amount, the type of alhpa olefin comonomer and molar content and the yield in unit time of each reactor are different.Specific steps are such as Under:
Alhpa olefin, n-hexane and hydrogen are added in polymer reactor, and polymer reactor is heated to preset polymerization Vinyl monomer and catalyst system are added in polymer reactor by temperature simultaneously later, and temperature is 140 DEG C, pressure is Polyase 13 0 minute under conditions of 2.5MPa respectively obtains component A, component B and component C.Wherein, component A, component B and component C The control of melt index realizes that the control of density passes through the type and addition that adjust alhpa olefin by adjusting the additional amount of hydrogen It measures and realizes.Alhpa olefin used is 1- octene during preparing component A, and preparing alhpa olefin used during component B is 1- fourth Alkene, alhpa olefin used is 1- butylene during preparing component C.
During the preparation process by the yield in unit time W of component A in first reactor 1A, component B in second reactor 2 Yield in unit time WBWith the yield in unit time W of component C in third reactor 3CWeight ratio maintain WA: WB: WC=75:2: 35, wherein WA/WC=2.1 (meet 5.2 × lgMIA+11.6≥WA/WC≥0.9×lgMIA+ 2.1, also meet 2.9 × lgMIA+ 6.8≥WA/WC≥1.1×lgMIA+2.7)。
Through detecting, the performance of component A prepared by the above method, component B and component C are as follows:
The melt index MI of component AA=0.1g/10min, density pA=0.920g/cm3, molecular weight distributing index Mw/Mn= 3.1, molar content=2.1mol% of alhpa olefin comonomer;
The melt index MI of component BB=5.0g/10min, density pB=0.920g/cm3, molecular weight distributing index Mw/Mn= 3.5, molar content=5.1mol% of alhpa olefin comonomer;
The melt index MI of component CC=25g/10min, density pC=0.920g/cm3, molecular weight distributing index Mw/Mn= 3.2, molar content=5.1mol% of alhpa olefin comonomer.
Lubricant is the PEG lubricant produced by Switzerland's Clariant Corporation, number-average molecular weight 10000.
Cell-controlling agents are the glycerine of Beijing chemical reagents corporation production.
Said components A, component B and component C are respectively delivered to different solid-liquids (gas) point in yield in unit time ratio From mutually being separated and being transported in the homogenization silo 5 with stirring in turn in device 4, lubricant and abscess are then added according to the ratio Controlling agent carries out mixing homogenizing.Wherein, in terms of by the total weight of said components A, component B and component C for 100 parts by weight, lubricant Additional amount be 0.1 parts by weight, the additional amounts of Cell-controlling agents is 0.2 parts by weight.The mixing that homogenized feed bin 5 is homogenized later Object is added in the feeder of the double screw extruder of Nanjing Ke Beilong company manufacture, and material enters twin-screw via feeder In, the temperature of screw rod is maintained between 160-210 DEG C in process, is squeezed out after screw rod melting mixing is uniform, and pelletizing is simultaneously dried It is dry, polyethylene base resin pellet is obtained, its melt index MI=0.6g/10min is detected.
(4) preparation of flame-proof polyvinyl composite is the same as embodiment 1
The preparation of flame-proof polyvinyl composite is with embodiment 1, the difference is that the raw material proportioning in table 1.For example, the reality Applying the flame retardant compositions in example is 15.5 parts by weight, and carbon nano-fiber antistatic agent is 1.5 parts by weight, Nucleating Agent talcum powder For 0.5 parts by weight.
(5) preparation of flame-proof polyethylene expanded bead
The flame-proof polyvinyl composite microparticle and decentralized medium deionized water, surfactant ten that step (4) is obtained The auxiliary agents such as dialkyl benzene sulfonic acids sodium, dispersing agent kaolin and dispersion intensifier aluminum sulfate are added at one time in autoclave and mix It is even, and the polyethylene composition pellet relative to 100 parts by weight, the dosage of decentralized medium are 3500 parts by weight, surfactant Dosage be 0.28 parts by weight, the dosage of dispersing agent is 4.5 parts by weight, and the dosage of dispersion intensifier is 0.13 parts by weight.
Autoclave kettle cover is covered tightly, is discharged using residual air in the carbon dioxide autoclave, later continues carbon dioxide It feeds in autoclave, begins to warm up and just pressure is subsequently agitated for the autoclave, mixing speed is until its stabilization in successive step kettle 100rmp, the temperature in autoclave is at the uniform velocity heated to 121 DEG C.
Pressure is adjusted in autoclave to 3MPa, and raises the temperature to 121.5 with 0.1 DEG C/min of average heating rate DEG C, then persistently stirred under above-mentioned pressure and temperature 0.5 hour.
The discharge port of autoclave is opened, is excreted to the material in autoclave in collecting tank, to obtain expanded bead, Carbon dioxide gas is fed while discharging, so that before all particles foam completely and enter collecting tank, by autoclave In pressure be maintained near blow pressure.
Dehydrated after collecting bead, the use of aperture is 3.35mm and the sieve of 2.8mm to screen out partial size be 2.8- The polyethylene foam bead of 3.35mm.
(6) preparation of flame-proof polyethylene expanded bead formed body
The polyethylene foam bead that step (5) obtains is molded as under the pressure of 0.18MPa using molding forming machine Obtained formed body is cured 24 hours under conditions of temperature is 65 DEG C, pressure is standard atmospheric pressure then to get molding is arrived by type Molded product.The test of oxygen index (OI), carbon yield, flame height, smoke condition, surface resistivity and compressive strength is carried out to it, It the results are shown in Table 2.
Embodiment 4
Fire retardant, carbon nano-fiber antistatic agent, polyethylene base resin, fire-retardant poly- is prepared according to the method for embodiment 1 Vinyl composition, flame-proof polyethylene expanded bead and flame-proof polyethylene expanded bead formed body.The difference is that step (4) The dosage of middle Nucleating Agent talcum powder is 0.4 parts by weight, and the molding pressure in step (6) is 0.14MPa, is obtained The oxygen index (OI)s of molded product, carbon yield, flame height, smoke condition, surface resistivity and compressive strength test result It is shown in Table 2.
Embodiment 5
Fire retardant, carbon nano-fiber antistatic agent, polyethylene base resin, fire-retardant poly- is prepared according to the method for embodiment 2 Vinyl composition, flame-proof polyethylene expanded bead and flame-proof polyethylene expanded bead formed body.The difference is that step (4) The dosage of middle Nucleating Agent is 0.3 parts by weight, and foaming agent is the gaseous mixture of nitrogen and carbon dioxide volume ratio 1:1, and step (6) molding pressure in is 0.18MPa, the oxygen index (OI) of obtained molded product, carbon yield, flame height, smog feelings The test result of condition, surface resistivity and compressive strength is shown in Table 2.
Embodiment 6
Fire retardant, carbon nano-fiber antistatic agent, polyethylene base resin, fire-retardant poly- is prepared according to the method for embodiment 3 Vinyl composition, flame-proof polyethylene expanded bead and flame-proof polyethylene expanded bead formed body.The difference is that step (4) The dosage of middle Nucleating Agent is 0.4 parts by weight, and foaming agent is nitrogen, and the molding pressure in step (6) is 0.15MPa, oxygen index (OI), carbon yield, flame height, smoke condition, surface resistivity and the compression of obtained molded product are by force The test result of degree is shown in Table 2.
Comparative example 1
Fire retardant, carbon nano-fiber antistatic agent, polyethylene base resin, flame-proof polyvinyl composite, flame-proof polyethylene The preparation method is the same as that of Example 1 for expanded bead and flame-proof polyethylene expanded bead formed body, the difference is that, fire retardant is replaced It is changed to red phosphorus, and dosage is the experiment condition in 20 parts by weight and Tables 1 and 2.It is the oxygen index (OI) of obtained molded product, residual Charcoal rate, flame height, smoke condition, surface resistivity and compressive strength test result be shown in Table 2.
Comparative example 2
Fire retardant, carbon nano-fiber antistatic agent, polyethylene base resin, flame-proof polyvinyl composite, flame-proof polyethylene The preparation method of expanded bead and flame-proof polyethylene expanded bead formed body with embodiment 2, the difference is that, fire retardant is replaced It is changed to and only uses magnesium hydroxide, and dosage is the experiment condition in 30 parts by weight and Tables 1 and 2.Obtained molded product Oxygen index (OI), carbon yield, flame height, smoke condition, surface resistivity and compressive strength test result be shown in Table 2.
Comparative example 3
Fire retardant, carbon nano-fiber antistatic agent, polyethylene base resin, flame-proof polyvinyl composite, flame-proof polyethylene The preparation method is the same as that of Example 1 for expanded bead and flame-proof polyethylene expanded bead formed body, the difference is that, fire retardant is replaced It is changed to the composition of hexabromocyclododecane and antimony oxide, and dosage is the experiment item in 30 parts by weight and Tables 1 and 2 Part.The survey of the oxygen index (OI), carbon yield, flame height, smoke condition, surface resistivity and compressive strength of obtained molded product Test result is shown in Table 2.
Comparative example 4
Fire retardant, carbon nano-fiber antistatic agent, polyethylene base resin, flame-proof polyvinyl composite, flame-proof polyethylene The preparation method is the same as that of Example 1 for expanded bead and flame-proof polyethylene expanded bead formed body, the difference is that, by antistatic agent Carbon black is replaced with, and dosage is the experiment condition in 6 parts by weight and Tables 1 and 2.The oxygen index (OI) of obtained molded product, Carbon yield, flame height, smoke condition, surface resistivity and compressive strength test result be shown in Table 2.
Comparative example 5
Fire retardant, carbon nano-fiber antistatic agent, polyethylene base resin, flame-proof polyvinyl composite, flame-proof polyethylene The preparation method is the same as that of Example 1 for expanded bead and flame-proof polyethylene expanded bead formed body, the difference is that, by polyvinyl Plinth resin changes the experiment condition in normal linear low density polyethylene (LDPE) LLDPE7042 and Tables 1 and 2 into.What is obtained is molded as The oxygen index (OI)s of type product, carbon yield, flame height, smoke condition, surface resistivity and compressive strength test result be shown in Table 2.
Comparative example 6
Fire retardant, carbon nano-fiber antistatic agent, polyethylene base resin, flame-proof polyvinyl composite, flame-proof polyethylene The preparation method is the same as that of Example 1 for expanded bead and flame-proof polyethylene expanded bead formed body, the difference is that, in fire retardant not Contain the experiment condition in flame retardant compositions B cobalt nitrate and Tables 1 and 2.Oxygen index (OI), the carbon residue of obtained molded product Rate, flame height, smoke condition, surface resistivity and compressive strength test result be shown in Table 2.
Comparative example 7
Fire retardant, carbon nano-fiber antistatic agent, polyethylene base resin, flame-proof polyvinyl composite, flame-proof polyethylene The preparation method is the same as that of Example 1 for expanded bead and flame-proof polyethylene expanded bead formed body, the difference is that, in fire retardant not Contain the experiment condition in flame retardant compositions A triphenylphosphine oxide and Tables 1 and 2.The oxygen index (OI) of obtained molded product, Carbon yield, flame height, smoke condition, surface resistivity and compressive strength test result be shown in Table 2.
It can be seen that PE101, PE102, PE103 prepared by the present invention with good foaminess by embodiment 1-6 Can, using it as basic resin, the fire retardant that organophosphorus complexes are compounded with inorganic hydroxide is added, nickeliferous or cobalt carbon is received Rice fiber prepares flame-retardant and anti-static polyethylene base resin as antistatic agent.Then, it is impregnated according to autoclave provided by the invention Foaming, the expanded bead for being 0.08-0.20g/L by adjusting the available density of the conditions such as blow pressure and temperature use Foaming effect is good when non-supercritical carbon dioxide is as foaming agent, and cell density is higher, abscess dense uniform, abscess-size compared with Small, cell wall is relatively thin, and surface of beads is smooth, and wherein the surface of the bead of embodiment 1 and sectional view are as shown in Fig. 2.Specifically The mechanics of molded shape, fire-retardant and antistatic property are as shown in table 2.Wherein, good foam structure makes the pressure of formed body Contracting function admirable;Formed body oxygen index (OI) and related flame retardant test situation show that fire retardant can be played with antistatic agent and cooperate with effect It answers, fire retardant additive amount can be effectively reduced, oxygen index (OI) is higher than 28, can be used for the more demanding field of flame retardant level, simultaneously Surface resistivity reaches 109The antistatic rank of Ω.
By comparative example 1-4 and table 2 as can be seen that using traditional red phosphorus, bromide fire retardant, magnesium hydroxide is used alone The equal cooperation such as fire retardants and nickeliferous or cobalt carbon nano-fiber, the polyethylene basic tree that the flame-retardant and anti-static agent as compounding obtains Rouge prepares expanded bead, and gained bead is formed by the fire retardancy of formed body and antistatic property is inferior to described in embodiment 1-6 The obtained expanded bead of composition, and the addition of fire retardant described in comparative example and antistatic agent foam performance is played it is negative Face effect, abscess is uneven, and cell wall has breakage.By embodiment 1-6 compared with comparative example 6-7, it can be seen that using organic phosphorus What the complex and magnesium hydroxide or aluminium hydroxide formed with transition metal such as nickel cobalts was formed as fire retardant and carbon nano-fiber In antistatic system, concerted catalysis effect occurs for transition metal and magnesium hydroxide, improves the flame retarding efficiency of phosphorus flame retardant.Carbon is received Rice fiber can be effective in resin internal build conductive network, it is effective to drop to form the long-acting antistatic network system The low surface resistivity of expanded bead formed body.Remaining nickel or cobalt series catalyst are equally formed with complex good in carbon fiber Good synergistic effect improves flame retarding efficiency.In addition, being formed in comparative example 1 using traditional red phosphorus combustion inhibitor and antistatic agent The obtained composition of system, the two do not have synergistic effect, and interact reduces fire-retardant and antistatic property instead, and to pearl The foam structure of grain adversely affects, and the cell density of obtained expanded bead is lower, and cell diameter is larger, and steeps The phenomenon that cell wall rupture (as shown in Fig. 3).
It should be noted that embodiment described above for explaining only the invention, is not constituted to of the invention any Limitation.By referring to exemplary embodiments, invention has been described, it should be appreciated that word used in it is descriptive With explanatory vocabulary, rather than limited vocabulary.The present invention can be made within the scope of the claims by regulation Modification, and the present invention is revised in without departing substantially from scope and spirit of the present invention.Although the present invention described in it relates to And specific method, material and embodiment, it is not intended that the present invention is limited to particular case disclosed in it, on the contrary, this hair It is bright to can be extended to other all methods and applications with the same function.

Claims (15)

1. a kind of flame-proof polyvinyl composite comprising: polyethylene base resin, fire retardant and optionally antioxidant, wherein The fire retardant includes the complex that phosphine oxide and transition metal salt are formed.
2. flame-proof polyvinyl composite according to claim 1, which is characterized in that the polyethylene base resin contains group Divide A, component B and component C;
The component A be ethylene/alpha-olefin copolymerization linear low density polyethylene, temperature be 190 DEG C, load 2.16kg Under melt index MIAFor 0.01-2g/10min, preferably 0.01-1.5g/10min;Density pAFor 0.880-0.936g/cm3, Preferably 0.910-0.930g/cm3
The component B be ethylene/alpha-olefin copolymerization linear low density polyethylene, temperature be 190 DEG C, load 2.16kg Under melt index MIBFor 2.1-14.9g/10min, preferably 3-10g/10min;Density pBFor 0.910-0.930g/cm3, excellent It is selected as 0.913-0.928g/cm3
The component C be ethylene/alpha-olefin copolymerization linear low density polyethylene, temperature be 190 DEG C, load 2.16kg Under melt index MICFor 15-150g/10min, preferably 15-100g/10min;Density pCFor 0.880-0.930g/cm3, preferably For 0.905-0.928g/cm3
3. flame-proof polyvinyl composite according to claim 1 or 2, which is characterized in that in the polyethylene base resin In,
The parts by weight W of the component AAFor 25-90 parts by weight, preferably 30-80 parts by weight;
The parts by weight W of the component BBFor 0.1-10 parts by weight, preferably 0.5-8 parts by weight;
The parts by weight W of the component CCFor 10-75 parts by weight, preferably 20-70 parts by weight.
4. flame-proof polyvinyl composite described in any one of -3 according to claim 1, which is characterized in that the polyvinyl The density p of component A, component B and component C in plinth resinA、ρBAnd ρCBetween relationship meet -0.04≤ρAB≤ 0.02 and- 0.04≤ρAC≤0.02;And/or
The parts by weight W of the component AAWith the parts by weight W of component CCWith the melt index MI of component AARelationship meet 5.2 ×lgMIA+11.6≥WA/WC≥0.9×lgMIA+ 2.1, preferably satisfy 2.9 × lgMIA+6.8≥WA/WC≥1.1×lgMIA+ 2.7;And/or
The molecular weight distributing index of the component A, component B and component C are all satisfied Mw/Mn≤4.5;Preferably, the component A, group Divide B and component C to be all made of metallocene catalyst polymerisation to obtain.
5. flame-proof polyvinyl composite described in any one of -4 according to claim 1, which is characterized in that the component A, group The molar content of alhpa olefin comonomer in B and component C is divided to be each independently 0.2-15mol%, preferably 1.5-10mol%;
Preferably, the alhpa olefin in the component A, component B and component C is each independently selected from C3-C20At least one in alkene Kind, it is preferably selected from propylene, 1- butylene, 2- butylene, 3-methyl-1-butene, 4- methyl-1-butylene, 1- amylene, 3- methyl-1-pentene Alkene, 4-methyl-1-pentene, 3,3- dimethyl -1- amylene, 3,4- dimethyl -1- amylene, 4,4- dimethyl -1- amylene, 1- oneself Alkene, 4- methyl-1-hexene, 5- methyl-1-hexene, 1- heptene, 2- heptene, 1- octene, 1- decene, 1- dodecylene, 1- 14 At least one of carbene, cetene, 1- octadecene and 1- eicosylene, more preferably 1- butylene, 1- hexene and 1- At least one of octene.
6. flame-proof polyvinyl composite described in any one of -5 according to claim 1, which is characterized in that the polyethylene group Closing melt index of the object in the case where temperature is 190 DEG C, load is 2.16kg is 0.1-20g/10min, preferably 0.5-10g/ 10min。
7. flame-proof polyvinyl composite described in any one of -6 according to claim 1, which is characterized in that the phosphine oxide tool Just like flowering structure Formulas I:
Wherein, R1、R2And R3It is identical or different, it is each independently selected from C1-C18Straight chained alkyl, C3-C18Branched alkyl, C1-C18Directly Chain alkoxy, C3-C18Branched alkoxy, C6-C20Aromatic radical and C substituted or unsubstituted6-C20Substituted or unsubstituted virtue oxygen Base;
It is preferred that R1、R2And R3It is each independently selected from C4-C18The C that linear or branched alkyl group and carbocyclic ring number are 1 or 26-C18Fragrance Base;
More preferable R1、R2And R3It is each independently selected from C of the main carbochain with 6 or more carbon atoms6-C12Linear chain or branched chain alkane Base and phenyl substituted or unsubstituted;
The further preferred phosphine oxide is selected from triphenylphosphine oxide, bis- (4- hydroxy phenyl) phenyl phosphine oxides, bis- (4- carboxyl benzene Base) phenyl phosphine oxide, tributylphosphine oxide, three hexyl phosphine oxides, trioctylphosphine oxide, three decyl phosphine oxides, tributyl phosphate At least one of with butyl dibutyl phosphate.
8. flame-proof polyvinyl composite according to any one of claims 1-7, which is characterized in that the transition metal Salt includes transition metal organic salt and/or transition metal inorganic salts, the preferably chloride of transition metal, nitrate, sulfate, first At least one of hydrochlorate, acetate and oxalates;The transition metal is preferably group VIII metal element, more preferably cobalt And/or nickel.
9. flame-proof polyvinyl composite described in any one of -8 according to claim 1, which is characterized in that the complex Preparation step includes: to stir the phosphine oxide of 1-10 parts by weight and the transition metal salt of 3-15 parts by weight in organic solvent to mix It closes, then microwave heating, supercritical drying obtains the complex;The organic solvent is preferably ethyl alcohol, acetone, pyridine, four At least one of hydrogen furans and DMF.
10. flame-proof polyvinyl composite described in any one of -9 according to claim 1, which is characterized in that be based on 100 weight The polyethylene base resin of part, the amount of the fire retardant are 5-50 parts by weight, preferably 10-20 parts by weight;Optionally, described anti- The amount of oxygen agent is 0.1-0.5 parts by weight.
11. flame-proof polyvinyl composite described in any one of -10 according to claim 1, which is characterized in that the fire retardant In further include inorganic fire retardants component, the preferably described inorganic fire retardants group is selected from IIA and Group IIIA metal hydroxides, It is more preferably selected from magnesium hydroxide and/or aluminium hydroxide;And/or
The weight ratio of complex and the inorganic fire retardants component in the fire retardant is (1-5): 1.
12. flame-proof polyvinyl composite described in any one of -11 according to claim 1, which is characterized in that described fire-retardant poly- Carbon nano-fiber antistatic agent is further included in vinyl composition;It is preferably based on the polyethylene base resin of 100 parts by weight, institute The amount for stating carbon nano-fiber antistatic agent is 0.1-10 parts by weight, preferably 1-3 parts by weight;And/or
The carbon nano-fiber antistatic agent contains transition metal 1-5wt%.
13. flame-proof polyvinyl composite according to claim 12, which is characterized in that the carbon nano-fiber antistatic agent Preparation method include:
Carbon source is subjected to sour processing, then compound is formed with transition-metal catalyst, by the compound at 800-1200 DEG C Temperature, carry out charing process under inert gas protection;
The carbon source is preferably selected from anthraxolite, asphalt, coal tar pitch, coal tar, natural graphite, artificial graphite, bamboo charcoal, charcoal At least one of black, active carbon and graphene, be more preferably selected from carbon content be 80wt% or more selected from coal tar pitch and petroleum asphalt and At least one of bamboo charcoal;
In chloride, sulfate, nitrate, acetate and cyclopentadienyl compound of the transition-metal catalyst selected from transition metal At least one;The transition metal is preferably selected from least one of iron, cobalt, nickel and chromium;And/or
The transition-metal catalyst is with transition metal and the mass ratio of carbon source for (35-70): 100.
14. a kind of flame-proof polyethylene expanded bead, by that will include 100 parts by weight such as any one of claim 1-13 The material of the Nucleating Agent of the flame-proof polyvinyl composite and 0.001-1 parts by weight, prepares by impregnated foaming process It obtains.
15. a kind of flame-proof polyethylene formed body, molded by flame-proof polyethylene expanded bead according to claim 14 Moulding process is prepared.
CN201710594411.1A 2017-07-20 2017-07-20 Flame-proof polyvinyl composite and its expanded bead Pending CN109280251A (en)

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CN114479226A (en) * 2020-10-23 2022-05-13 中国石油化工股份有限公司 Antistatic polyethylene composition, polyethylene forming body and preparation method thereof
CN114479226B (en) * 2020-10-23 2023-09-08 中国石油化工股份有限公司 Antistatic polyethylene composition, polyethylene molded body and preparation method of antistatic polyethylene composition

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Application publication date: 20190129