CN109279890A - The preparation method of magnetic electric compound material - Google Patents

The preparation method of magnetic electric compound material Download PDF

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CN109279890A
CN109279890A CN201811110033.6A CN201811110033A CN109279890A CN 109279890 A CN109279890 A CN 109279890A CN 201811110033 A CN201811110033 A CN 201811110033A CN 109279890 A CN109279890 A CN 109279890A
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powder
preparation
prepared
solid phase
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CN109279890B (en
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高洪伟
俞胜平
张丹阳
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Goertek Microelectronics Inc
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Goertek Inc
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Abstract

The invention discloses a kind of preparation methods of magnetic electric compound material.The preparation method includes: that the raw material of following piezoelectric ceramics is carried out ingredient according to parts by weight, carries out solid phase reaction, and be prepared into the first powder: Fe2O3: 15-20 parts, Bi2O3: 52-58 parts, BaCO3: 15-18 parts, TiO2: 5-8 parts, ZnO:0.2-0.7 parts, MnO2: 0.1-0.3 parts;The raw material of following magnetic material is subjected to ingredient according to parts by weight, carries out solid phase reaction, and be prepared into the second powder: Fe2O3: 61-66 parts, NiO:8-20 parts;CuO:4.5-6.5 parts, ZnO:4-20 parts, Bi2O3: 0.5-2 parts, Co3O4: 0.1-0.5 parts;First slurry is prepared into primary diaphragm, the second slurry is prepared into secondary diaphragm, and primary diaphragm and secondary diaphragm through-thickness are pressed together, to form compound film sheet;Compound film sheet is subjected to dumping processing;Compound film sheet is sintered, to form magnetic electric compound material.

Description

The preparation method of magnetic electric compound material
Technical field
The present invention relates to technical field of material, more particularly, to a kind of preparation method of magnetic electric compound material.
Background technique
Demand with people to electronic product, electronic component are sent out towards miniaturization, multi-functional and high stability direction Exhibition.Realize that multiple functions have become a kind of new developing direction in a kind of element.This element is usually composite material.Example Such as, while there is the double property of capacitor, inductance or the Composite Doubles materials such as ferroelectric-ferromagnetic, piezoelectricity-is ferromagnetic.This composite material is used for Prepare chip-type filter, electromagnetic sensor, piezoelectric transducer etc..
However, the problems such as different medium interlayer is mismatched there is sintering shrinkage, densification rate, leads to different function Material can not carry out cofiring.It is generally necessary to the material of various functions is first prepared molding respectively, then, then by different function Together, the preparation process for leading to composite material is complicated, and yield rate is low for Material cladding.
Accordingly, it is desirable to provide a kind of new technical solution, to solve the above technical problems.
Summary of the invention
It is an object of the present invention to provide a kind of new solutions of the preparation method of magnetic electric compound material.
According to the first aspect of the invention, a kind of preparation method of magnetic electric compound material is provided.The preparation method includes: The raw material of following piezoelectric ceramics is subjected to ingredient according to parts by weight, carries out solid phase reaction, and be prepared into the first powder: Fe2O3: 15- 20 parts, Bi2O3: 52-58 parts, BaCO3: 15-18 parts, TiO2: 5-8 parts, ZnO:0.2-0.7 parts, MnO2: 0.1-0.3 parts;It will be following The raw material of magnetic material carries out ingredient according to parts by weight, carries out solid phase reaction, and be prepared into the second powder: Fe2O3: 61-66 parts, NiO:8-20 parts;CuO:4.5-6.5 parts, ZnO:4-20 parts, Bi2O3: 0.5-2 parts, Co3O4: 0.1-0.5 parts;Liquid addition is added First powder is prepared into the first slurry by agent, and the second powder is prepared into the second slurry;First slurry is prepared into primary diaphragm, Second slurry is prepared into secondary diaphragm, and primary diaphragm and secondary diaphragm through-thickness are pressed together, it is multiple to be formed Close diaphragm, wherein two surfaces for being parallel to extending direction of the primary diaphragm are respectively arranged with electrode layer;It will be described compound Diaphragm carries out dumping processing;The compound film sheet is sintered, to form magnetic electric compound material.
Optionally, when preparing the first powder, the temperature of solid phase reaction is 880-930 DEG C.
Optionally, when preparing the second powder, the temperature of solid phase reaction is 880-920 DEG C.
Optionally, first slurry is prepared into the first film strips by the way of tape casting, using etc. static pressure side First film strips described in multilayer are pressed into the primary diaphragm by formula;And/or
Second slurry is prepared into the second film strips by the way of tape casting, using etc. by the way of static pressure by multilayer Second film strips are pressed into the secondary diaphragm.
Optionally, at least one of first film strips and described second film strips with a thickness of 20-70 microns.
Optionally, in parts by weight, the liquid additive includes the following substance mixed: PVB:5-8 Part, plasticizer: 2-3 parts, toluene: 30-35 parts, ethyl alcohol: 8-9 parts, isopropanol: 5-7 parts.
Optionally, sintering temperature is 880-930 DEG C, and sintering time is 2-5 hours
Optionally, the primary diaphragm and the secondary diaphragm are at least one, and the primary diaphragm and described Secondary diaphragm is staggered.
Optionally, the granularity of at least one of first powder and described second powder is 0.6-1.5 microns.
Optionally, in preparing at least one of first powder and second powder, before fixed reaction Raw material is ground with ball milling is all made of after solid phase reaction, and the granularity for the powder that ball milling obtains after solid phase reaction is small The granularity for the powder that ball milling obtains before solid phase reaction.
According to one embodiment of the disclosure, which can be realized low temperature co-fired, and processing and fabricating is simple, at Product rate is high.
By referring to the drawings to the detailed description of exemplary embodiment of the present invention, other feature of the invention and its Advantage will become apparent.
Detailed description of the invention
It is combined in the description and the attached drawing for constituting part of specification shows the embodiment of the present invention, and even With its explanation together principle for explaining the present invention.
Fig. 1 is the flow chart of the preparation method of magnetic electric compound material according to an embodiment of the invention.
Fig. 2 is magnetic electric compound material structural schematic diagram according to an embodiment of the invention.
Fig. 3 is the cross-sectional view of Fig. 2.
Description of symbols:
11: piezoceramics layer;12: magnetic material layer;13: electrode layer.
Specific embodiment
Carry out the various exemplary embodiments of detailed description of the present invention now with reference to attached drawing.It should also be noted that unless in addition having Body explanation, the unlimited system of component and the positioned opposite of step, numerical expression and the numerical value otherwise illustrated in these embodiments is originally The range of invention.
Be to the description only actually of at least one exemplary embodiment below it is illustrative, never as to the present invention And its application or any restrictions used.
Technology, method and apparatus known to person of ordinary skill in the relevant may be not discussed in detail, but suitable In the case of, the technology, method and apparatus should be considered as part of specification.
It is shown here and discuss all examples in, any occurrence should be construed as merely illustratively, without It is as limitation.Therefore, other examples of exemplary embodiment can have different values.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi It is defined in a attached drawing, then in subsequent attached drawing does not need that it is further discussed.
According to one embodiment of the disclosure, a kind of preparation method of magnetic electric compound material is provided.The preparation method packet It includes:
S1, the raw material of following piezoelectric ceramics is subjected to ingredient according to parts by weight, carries out solid phase reaction, and be prepared into the first powder Material: Fe2O3: 15-20 parts, Bi2O3: 52-58 parts, BaCO3: 15-18 parts, TiO2: 5-8 parts, ZnO:0.2-0.7 parts, MnO2: 0.1- 0.3 part.
In this step, various raw materials are powder or particulate material.Various raw materials are mixed after matching honest material.For example, logical Crossing the modes such as mechanical stirring, roller ball mill, planetary ball mill will mix, to form uniform mixed powder.
In one example, mixing is carried out using ball milling.Ball milling can carry out in nylon ball grinder.In order to enable arrive Mixed powder more finely, more evenly, dehydrated alcohol is added into nylon ball grinder.Those skilled in the art can be according to practical need The time of ball milling is set.
After the completion of ball milling, first mixed powder is dried, to exclude dehydrated alcohol etc.;Then mixed powder was carried out Sieve.Minus mesh is subjected to solid phase reaction.
In solid phase reaction, various raw materials chemically react on phase interface as reactant, tentatively generation perovskite Structure.For example, the temperature of solid phase reaction is 880-930 DEG C, the reaction time is 1-4 hours.Under the reaction conditions, the pressure of formation The piezoelectric coefficient d 33 of electroceramics material is 100-300.
After solid phase reaction, the mixed powder after solid phase reaction is subjected to fine grinding.The purpose of fine grinding is to obtain suitable grain First powder of degree.The granularity of first powder is less than the granularity of the powder formed when mixing.
For example, fine grinding uses ball milling.Mixed powder after solid phase reaction is added in nylon spherical tank, is then added anhydrous Ethyl alcohol carries out ball milling.During fine grinding, Ball-milling Time is longer than mixing time, to obtain the smaller powder of granularity.It is complete in ball milling Powder is dried again, is sieved by Cheng Hou.Minus mesh is the first powder.For example, the granularity of the first powder is that 0.6-1.5 is micro- Rice.The surface compact for the piezoelectric ceramics that the particle size range is formed, structural strength are high.
S2, the raw material of following magnetic material is subjected to ingredient according to parts by weight, carries out solid phase reaction, and be prepared into the second powder Material: Fe2O3: 61-66 parts, NiO:8-20 parts;CuO:4.5-6.5 parts, ZnO:4-20 parts, Bi2O3: 0.5-2 parts, Co3O4: 0.1- 0.5 part.
In this step, various raw materials are powder or particulate material.Various raw materials are mixed after matching honest material.For example, logical It crosses the modes such as mechanical stirring, roller ball mill, planetary ball mill to mix various powders, to form uniform mixed powder.Example Such as, ball milling can carry out in nylon ball grinder.In order to enable the mixed powder arrived is more finely, more evenly, to nylon ball grinder Middle addition dehydrated alcohol.Those skilled in the art can be set according to actual needs the time of ball milling.
In solid phase reaction, various raw materials chemically react on phase interface as reactant.For example, solid phase reaction Temperature is 880-920 DEG C, and the reaction time is 1-4 hours.
Similarly, during preparing the second powder, ball milling pair is all made of before fixed reaction and after solid phase reaction Raw material is ground.And the granularity for the powder that ball milling obtains after solid phase reaction as previously described is less than ball milling before solid phase reaction The granularity of obtained powder, this makes subsequent sintering velocity faster, and sintering effect is more preferable.
For example, the granularity of the second powder is 0.6-1.5 microns.The surface compact for the magnetic material that the particle size range is formed, Structural strength is high.
It will be appreciated by persons skilled in the art that S1 and S2 step is in no particular order, it can carry out or first carry out simultaneously Any one in two steps.
First powder is prepared into the first slurry by S3, addition liquid additive, and the second powder is prepared into the second slurry.
Liquid additive is respectively in conjunction with the first powder and the second powder, to be prepared into thick the first slurry and Two slurries.First slurry and the second slurry have the viscosity of setting, so as to be prepared to setting according to actual needs Shape.
In one example, liquid additive includes the following substance mixed: PVB (polyvinyl butyral): 5-8 parts, plasticizer: 2-3 parts, toluene: 30-35 parts, ethyl alcohol: 8-9 parts, isopropanol: 5-7 parts.The liquid additive can be with first Powder and the second powder are combined together rapidly, to form the first slurry and the second slurry, and obtained the first slurry and the The good shape retention of two slurries.
S4, the first slurry is prepared into primary diaphragm, the second slurry is prepared into secondary diaphragm, and by primary diaphragm and Two diaphragm through-thickness press together, to form compound film sheet.Wherein, two for being parallel to extending direction of primary diaphragm Surface is respectively arranged with electrode layer 13.Extending direction refers to the long side of diaphragm and the extending direction on the surface where broadside.
In this step, primary diaphragm and secondary diaphragm can be overall structure;Be also possible to by multilayer material be laminated and At multilayered structure.
In one example, compound film sheet is the multilayered structure being staggered by primary diaphragm and secondary diaphragm.For example, multiple Closing diaphragm includes a primary diaphragm and a secondary diaphragm;Or
Including a primary diaphragm and two secondary diaphragms, primary diaphragm is located between two secondary diaphragms;Or
Including a secondary diaphragm and two primary diaphragms, secondary diaphragm is located between two primary diaphragms;Or
Compound film sheet includes multiple primary diaphragms and multiple secondary diaphragms.Multiple primary diaphragms and multiple secondary diaphragms alternating It is staggered.
Those skilled in the art can be set according to actual needs thickness and number of plies of primary diaphragm and secondary diaphragm etc..
Electrode layer 13 can be formed by way of by silver, silver ink firing.For example, in this step, carrying out quilt on two surfaces Silver.Then during the sintering process by silver ink firing, to form electrode layer 13.
S5, compound film sheet is subjected to dumping processing.
The purpose of dumping is the high-molecular compound removed in compound film sheet, such as liquid additive etc., to avoid to burning Knot adversely affects.The phosphorus content of high-molecular compound is more, and in oxygen deficiency, burning generates the very strong oxidation of reproducibility Carbon.Oxide in raw material can be reduced to metal or low oxide by carbon monoxide.Metal or low oxide influence pottery The color of porcelain, at performances such as porcelain, electrodepositable and polarization.
S6, compound film sheet is sintered, to form magnetic electric compound material.Sintering, which refers to, to be heated to compound film sheet to set Temperature, and kept the temperature, so that powder becomes the process of dense body.
In embodiment of the disclosure, since the raw material sintering temperature of the raw material of piezoelectric ceramics and magnetic material is close simultaneously And sintering temperature is lower, so the two can be realized cofiring.During cofiring, due to the contraction of primary diaphragm and secondary diaphragm Rate is close, densification rate matches therefore can be good at being combined together, to form magnetic electric compound material.As Figure 2-3, Primary diaphragm forms piezoceramics layer 11 after cofiring, and secondary diaphragm forms magnetic material layer 12 after cofiring.The magnetoelectricity is compound Material has both the performance of piezoelectric ceramics and magnetic material.
The magnetic electric compound material has lower co-fired temperature, for example, sintering temperature is 880-930 DEG C, sintering time is 2-5 hours, reduce production difficulty.
In addition, the piezoceramic material is lead-free piezoceramic material, there is good environmental-protecting performance.
In one example, it is polarized by two electrode layers 13 to piezoceramics layer 11, so that it obtains piezoelectricity Energy.For example, polarizing under the polarizing voltage of setting to piezoceramics layer 11.
For example, polarization carries out under the conditions of inert gas shielding.Polarized temperature is 70-150 DEG C, polarizing voltage 3- 5kV/mm。
In other examples, piezoceramics layer 11 directly polarizes under atmospheric environment, can equally make piezoceramics layer 11 have piezoelectric property.
In one example, the first slurry is prepared into the first film strips by the way of tape casting.Using etc. static pressure The first film strips of multilayer are pressed into primary diaphragm by mode.And/or
The second slurry is prepared into the second film strips by the way of tape casting.Using etc. by the way of static pressure by multilayer second Film strips are pressed into secondary diaphragm.
In this example embodiment, the first film strips and the second film strips can be cut into the shape of setting according to actual needs.For example, The strip that is sized, rectangular etc..
The thickness for the film strips that the mode of tape casting is formed is uniform.In one example, in the first film strips and the second film strips It is at least one with a thickness of 20-70 microns.The thickness range can satisfy the use demand of the diaphragm of different-thickness.
Equal static pressure are that multiple film layers are placed in the closed container for filling with liquid, gradually add by pressure charging system Pressure, with to film layer surface apply with equal pressure, make its reduced in the case where not changing face shaping it is intermolecular away from From increasing density and improve the pressure processing method of the physical property of film layer.
In this example embodiment, it waits in static pressure process, pressure 30-60MPa, pressing time is 5-15 minutes, processing temperature Degree is 20-70 DEG C.Under the processing conditions, the primary diaphragm of formation and the consistency of secondary diaphragm are good, are conducive to subsequent burning The progress of knot.
Although some specific embodiments of the invention are described in detail by example, the skill of this field Art personnel it should be understood that example above merely to being illustrated, the range being not intended to be limiting of the invention.The skill of this field Art personnel are it should be understood that can without departing from the scope and spirit of the present invention modify to above embodiments.This hair Bright range is defined by the following claims.

Claims (10)

1. a kind of preparation method of magnetic electric compound material, wherein include:
The raw material of following piezoelectric ceramics is subjected to ingredient according to parts by weight, carries out solid phase reaction, and be prepared into the first powder: Fe2O3: 15-20 parts, Bi2O3: 52-58 parts, BaCO3: 15-18 parts, TiO2: 5-8 parts, ZnO:0.2-0.7 parts, MnO2: 0.1-0.3 Part;
The raw material of following magnetic material is subjected to ingredient according to parts by weight, carries out solid phase reaction, and be prepared into the second powder: Fe2O3: 61-66 parts, NiO:8-20 parts;CuO:4.5-6.5 parts, ZnO:4-20 parts, Bi2O3: 0.5-2 parts, Co3O4: 0.1-0.5 Part;
Liquid additive is added, the first powder is prepared into the first slurry, the second powder is prepared into the second slurry;
First slurry is prepared into primary diaphragm, the second slurry is prepared into secondary diaphragm, and by primary diaphragm and secondary diaphragm Through-thickness presses together, to form compound film sheet, wherein two tables for being parallel to extending direction of the primary diaphragm Face is respectively arranged with electrode layer;
The compound film sheet is subjected to dumping processing;
The compound film sheet is sintered, to form magnetic electric compound material.
2. preparation method according to claim 1, wherein when preparing the first powder, the temperature of solid phase reaction is 880- 930℃。
3. preparation method according to claim 1, wherein when preparing the second powder, the temperature of solid phase reaction is 880- 920℃。
4. preparation method according to claim 1, wherein be prepared into first slurry by the way of tape casting First film strips, using etc. the first film strips described in multilayer are pressed into the primary diaphragm by the way of static pressure;And/or
Second slurry is prepared into the second film strips by the way of tape casting, using etc. will be described in multilayer by the way of static pressure Second film strips are pressed into the secondary diaphragm.
5. the preparation method according to claim 4, wherein at least one of first film strips and second film strips With a thickness of 20-70 microns.
6. preparation method according to claim 1, wherein in parts by weight, the liquid additive includes mixing Following substance together: PVB:5-8 parts, plasticizer: 2-3 parts, toluene: 30-35 parts, ethyl alcohol: 8-9 parts, isopropanol: 5-7 parts.
7. preparation method according to claim 1, wherein sintering temperature is 880-930 DEG C, and sintering time is 2-5 hours.
8. preparation method according to claim 1, wherein the primary diaphragm and the secondary diaphragm are at least one It is a, and the primary diaphragm and the secondary diaphragm are staggered.
9. preparation method according to claim 1, wherein at least one of first powder and described second powder Granularity is 0.6-1.5 microns.
10. preparation method according to claim 1, wherein in preparing first powder and second powder In at least one, before fixed reaction and ball milling is all made of after solid phase reaction, raw material is ground, and solid phase reaction The granularity for the powder that ball milling obtains before the granularity for the powder that ball milling obtains later is less than solid phase reaction.
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