CN109279437B - Production system and production method of abdomen pad with X tracking line - Google Patents

Production system and production method of abdomen pad with X tracking line Download PDF

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Publication number
CN109279437B
CN109279437B CN201811439433.1A CN201811439433A CN109279437B CN 109279437 B CN109279437 B CN 109279437B CN 201811439433 A CN201811439433 A CN 201811439433A CN 109279437 B CN109279437 B CN 109279437B
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CN
China
Prior art keywords
folding
edge
discharging
gauze
cloth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201811439433.1A
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Chinese (zh)
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CN109279437A (en
Inventor
张明星
王恒园
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Zhongjian Medical Products Co ltd
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Hubei Zhongjian Medical Products Co ltd
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Priority to CN201811439433.1A priority Critical patent/CN109279437B/en
Publication of CN109279437A publication Critical patent/CN109279437A/en
Application granted granted Critical
Publication of CN109279437B publication Critical patent/CN109279437B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/36Surgical swabs, e.g. for absorbency or packing body cavities during surgery
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/44Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators with radio-opaque material or signalling means for residual material
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/51Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/02Advancing webs by friction roller
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/16Rotary folders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/22Longitudinal folders, i.e. for folding moving sheet material parallel to the direction of movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/28Folding in combination with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/30Folding in combination with creasing, smoothing or application of adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/11Dimensional aspect of article or web
    • B65H2701/113Size
    • B65H2701/1133Size of webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/17Nature of material
    • B65H2701/174Textile; fibres

Landscapes

  • Health & Medical Sciences (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Epidemiology (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Veterinary Medicine (AREA)
  • Vascular Medicine (AREA)
  • Public Health (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Surgery (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Abstract

The invention discloses a production system and a production method of an abdomen cushion with X tracking lines, and belongs to the technical field of medical dressing. The system comprises a frame, a folding and edge-covering device, a cloth storage device, a front conveying device, a slitting and edge-covering device, a rear conveying device, a turning plate folding device, a discharging and conveying device, a turning plate discharging device and a discharging platform which are sequentially arranged on the frame from front to back; the folding and edge-wrapping device comprises a cloth feeding structure, a V-shaped cloth folding plate, a bag Bian Daogun with cloth folding rods and a rolling structure which are sequentially arranged along the conveying direction of gauze; the slitting and edge-covering device comprises an intermittent suction structure, a lower cutter, an upper cutter, two edge-folding plates, two edge-sucking plates and two pressing blocks, wherein the lower cutter, the upper cutter, the two edge-folding plates, the two edge-sucking plates and the two pressing blocks are arranged in the left-right direction; the turning plate folding device comprises a folding shaft and a folding toothed plate; the turning plate discharging device comprises a discharging shaft and a discharging toothed plate. The automatic degree is high, can obviously promote production efficiency, makes the product specification unified simultaneously, and then promotes product quality.

Description

Production system and production method of abdomen pad with X tracking line
Technical Field
The invention belongs to the technical field of medical dressing, and particularly relates to a production system and a production method of an abdomen pad with an X tracking line, which can automatically realize the production of the abdomen pad with the X tracking line.
Background
In the operation process of the human body, the medical use needs to wipe the blood on the operation incision and the operation instrument by using the abdomen pad so as to conveniently and clearly see the relevant parts of the human body and accurately perform the operation. The existing abdomen pad is produced by semi-automatic production, firstly, the whole roll of gauze is cut into pieces, and then the pieces are folded into four layers by an abdomen pad folding machine. In the prior art, manual folding is usually adopted, so that the workload is high and the efficiency is low; in addition, because the manual folding can not ensure the uniformity of the specifications of each product, the quality of the products is not up to standard.
Disclosure of Invention
The embodiment of the invention provides a production system and a production method of an abdomen cushion with an X tracking line, which have high automation degree, can obviously improve the production efficiency, unify the product specification and further improve the product quality. The technical scheme is as follows:
In one aspect, the embodiment of the invention provides a production system of an abdomen cushion with an X tracking line, which comprises a frame 1, and a folding and edge-covering device, a cloth storage device, a front conveying device, a slitting and edge-covering device, a rear conveying device, a turning plate folding device, a discharging conveying device, a turning plate discharging device and a discharging platform 16 which are sequentially arranged on the frame from front to back.
The front conveying device, the rear conveying device and the unloading conveying device are all arranged along the front-back direction and positioned on the same horizontal plane, and each front conveying device, the rear conveying device and the unloading conveying device comprises a plurality of conveyor belts 2 which are arranged side by side left and right; a braking structure is arranged at the first driving roller 19 at the front part of the front conveying device.
The folding and edge-covering device comprises an upper cloth structure, a V-shaped cloth-folding plate 3, an edge-covering guide roller 5 with a cloth-folding rod 4 and a rolling structure 6 which are sequentially arranged along the conveying direction of gauze 17.
The slitting and edge-covering device comprises an intermittent suction structure, a lower cutter 7 arranged in the left-right direction, an upper cutter 8 which is right above the lower cutter 7 and can move up and down, two edge-folding plates 9 which are adjacent to the front side and the rear side of the lower cutter 7, two edge-suction plates 10 which are adjacent to the outer sides of the edge-folding plates 9, and two pressing blocks 11 which are right above the two edge-suction plates 10 and can move up and down, wherein the front conveying device, the rear conveying device, the edge-folding plates 9 and the edge-suction plates 10 are positioned on the same horizontal plane, and the edge-suction plates 10 are arranged in the left-right direction, are provided with suction holes on the upper sides thereof and are connected with the intermittent suction structure through pipelines; the lower cutters 7 are exposed when the two edge folding plates 9 are turned inwards, the lower cutters 7 are flush with the edge absorption plate 10 or are positioned below the edge absorption plate 10, and meanwhile, the upper cutters 8 move downwards to realize cutting; the two hemming plates 9 are turned outwards to fold one end of the gauze 17 onto the edge suction plate 10 on the corresponding side, and meanwhile, the intermittent suction structure sucks the gauze, and then the pressing block 11 moves downwards to press the hemming on the edge suction plate 10 to achieve hemming.
The turning plate folding device comprises a folding shaft 12 arranged between the rear conveying device and the discharging conveying device along the left-right direction and a plurality of folding toothed plates 13 arranged on the folding shaft 12 in parallel left-right direction, wherein the folding toothed plates 13 are staggered with a plurality of conveying belts 2 on the rear conveying device; before folding, the folding shaft 12 is flush with the rear conveying device, a plurality of folding toothed plates 13 are embedded into the rear conveying device, and when the central line of the gauze piece is positioned at the folding shaft 12, the folding shaft 12 rotates backwards to enable the folding toothed plates 13 to be above the discharging conveying device so as to fold the gauze piece.
The turning plate discharging device comprises a discharging shaft 14 arranged on the rear side of the discharging conveying device along the left-right direction and a plurality of discharging toothed plates 15 arranged on the discharging shaft 14 in parallel left-right direction, wherein the plurality of discharging toothed plates 15 are arranged in a staggered manner with a plurality of conveying belts 2 on the discharging conveying device; before discharging, a plurality of discharging toothed plates 15 are embedded into the discharging conveying device, and when the gauze pieces reach a preset position, the discharging shaft 14 rotates backwards so that the discharging toothed plates 15 bring the gauze pieces to the discharging platform 16 for lamination.
The upper cloth structure is arranged on the left side or the right side of the frame 1 and is opposite to the V-shaped cloth folding plate 3, and the V-shaped cloth folding plate 3, the edge-wrapping guide roller 5 and the rolling structure 6 are sequentially arranged on the frame 1 from front to back; the V-shaped cloth folding plate 3 is obliquely downwards arranged along the conveying direction of the gauze 17, a cloth folding guide roller 18 is arranged below the bottom of the V-shaped cloth folding plate and is used for dragging the gauze 17 to the edge wrapping guide roller 5, and the V-shaped cloth folding plate 3 and the cloth folding guide roller 18 are arranged on the frame 1 along the left-right direction; the edge-wrapping guide roller 5 is arranged on the frame 1 along the left-right direction, and the gauze 17 bypasses the rear side of the edge-wrapping guide roller 5; the cloth folding rod 4 is obliquely and upwards arranged at the rear side of the edge wrapping guide roller 5, the outer end of the cloth folding rod is fixed on the frame 1 or the rotating shaft of the edge wrapping guide roller 5, and the inner side of the cloth folding rod is propped against the upper side of the left end or the right end of the gauze 17 to edge the gauze 17; the rolling structure 6 comprises a first driving roller 19, a first cloth pressing roller 20 and rolling cylinders for jacking the first cloth pressing roller 20 on the upper side of the first driving roller 19, wherein gauze 17 passes through the space between the first driving roller 19 and the first cloth pressing roller 20, the first driving roller 19 and the first cloth pressing roller 20 are arranged on the frame 1 along the left-right direction, and the left end and the right end of the first cloth pressing roller 20 are respectively provided with a rolling cylinder, and the rolling cylinders are arranged on the frame 1 along the vertical direction.
The cloth storage device in the embodiment of the invention comprises a rotating frame 21 rotatably arranged on the frame 1, a lifting cloth guide roller 22 arranged on the rotating frame 21, and a front traction roller 23 and a rear traction roller 24 which are arranged on the frame 1 in parallel front and back, wherein the front traction roller 23, the lifting cloth guide roller 22 and the rear traction roller 24 are all arranged along the left-right direction, the lifting cloth guide roller 22 is positioned below the front traction roller 23 and the rear traction roller 24, the gauze 17 sequentially bypasses the upper side of the front traction roller 23, the lower side of the lifting cloth guide roller 22 and the upper side of the rear traction roller 24, and the lifting cloth guide roller 22 can move up and down around the rotating shaft of the rotating frame 21.
The front conveying device in the embodiment of the invention comprises a second driving roller 25, a plurality of conveying belts 2 arranged side by side left and right, a driven roller 26 behind the second driving roller 25 and a laminating roller 27 adjacent to the second driving roller 25, wherein the driven roller 26 is positioned adjacent to the front of the edge suction plate 10 in front of the lower cutter 7, the conveying belts 2 are arranged on the second driving roller 25 and the driven roller 26 along the front and rear directions, and the second driving roller 25, the driven roller 26 and the laminating roller 27 are arranged on the frame 1 along the left and right directions; the brake structure comprises a second cloth pressing roller 28, a pressing rod 29 and a jacking cylinder 30 for driving the pressing rod 29 to rotate, wherein the second cloth pressing roller 28 is arranged along the left-right direction and can be driven by the jacking cylinder 30 to simultaneously push the upper side of the second driving roller 25 and the upper side of the laminating roller 27 so as to roll the gauze 17 and the conveyor belt 2 on the second driving roller 25 and the laminating roller 27; the pressing rod 29 is arranged in the front-back direction, the middle part of the pressing rod is rotatably arranged on the frame 1, and the front end of the pressing rod is rotatably connected with the upper end of the telescopic rod of the jacking cylinder 30; the second cloth pressing roller 28 is arranged at the rear end of the pressing rod 29, and the jacking cylinder 30 is arranged below the pressing rod 29 and the cylinder body of the jacking cylinder is rotatably arranged on the frame 1.
Preferably, the front conveying device in the embodiment of the invention is provided with a wetting structure; the wetting structure comprises a water pan 31 on the frame 1, a surrounding edge 32 arranged around the water pan 31 and at least one spray head 33 for spraying the gauze 17, wherein the water pan 31 is positioned below the conveyor belt 2, the spray head 33 is positioned above the conveyor belt 2 and above the water pan 31, the spray head 33 is arranged on the frame 1 or the surrounding edge 32, and the surrounding edge 32 is arranged on the frame 1 or the water pan 31 and provided with openings for the gauze 17 to pass through with the conveyor belt 2 at the front side and the rear side of the surrounding edge.
Further, the left and right sides of the frame 1 in the embodiment of the invention are respectively provided with a synchronous driving structure 34, the left ends and the right ends of the two folding plates 9 are respectively arranged on the two synchronous driving structures 34 through rotating shafts in a rotating way, the width of the folding plates 9 in the front-back direction is more than 2cm, the rotating shafts are positioned at the outer sides of the folding plates, and the synchronous driving structures 34 can enable the two folding plates 9 to synchronously rotate; the left and right sides of frame 1 is equipped with at least one guide post 35 along vertical direction, the slip is equipped with on the guide post 35 and cuts crane 36 and bordures crane 37, upward cutter 8 is located along controlling to cutting crane 36, and two briquetting 11 are located the front and back both sides of cutter 8 respectively and all locate on bordures crane 37.
The edge suction plate 10 in the embodiment of the invention is of a rectangular cavity type structure, a plurality of suction holes are uniformly distributed on the upper side of the edge suction plate, and the width of the edge suction plate in the front-rear direction is more than 2cm; the intermittent suction structure comprises a vacuum pump 38, a vacuum cavity 39, a suction cylinder 40 and a gas distributing head 41, wherein one side of the vacuum cavity 39 is provided with a gas outlet, a sliding plate 42 is arranged on the gas outlet in a sliding manner, the sliding plate 42 can be driven by the suction cylinder 40 to shield and open the gas outlet to form vacuum and break vacuum respectively, the vacuum pump 38 is connected with the corresponding gas outlet of the sliding plate 42 through a hose 43, and the gas distributing head 41 is arranged on the gas inlet at the other side of the vacuum cavity 39 and is connected with two edge suction plates 10 through a plurality of pipelines.
Wherein, the folding toothed plate 13 and the discharging toothed plate 15 in the embodiment of the invention are arranged along the front-back direction, the front-back direction length of the folding toothed plate is greater than or equal to 1/2 of the length of the gauze piece, the front-back direction length of the discharging conveying device is greater than or equal to 1/2 of the length of the gauze piece, and the front-back direction length of the rear conveying device is greater than or equal to 3/2 of the length of the gauze piece; the rotating shaft of the folding shaft 12 is positioned at the rear side of the folding shaft, the rear conveying device and the discharging conveying device stop when the folding device folds the gauze piece, and the plurality of discharging toothed plates 15 are embedded into the discharging conveying device and are positioned below the rear half part of the gauze piece at the same time; after folding is completed, the folding shaft 12 rotates forward, and the discharging shaft 14 rotates backward to discharge.
Preferably, a buffer block 46 for buffering the folding toothed plate 13 and the discharging toothed plate 15 is arranged on the frame 1 and in front of the folding shaft 12 and in front of the discharging shaft 14 respectively, and the buffer block 46 is arranged below the conveyor belt 2 along the left-right direction.
In another aspect, embodiments of the present invention provide a method of producing an abdomen cushion with an X-ray trace, the method comprising the steps of:
S101, cloth: a cloth feeding structure is adopted to output gauze 17 to the V-shaped cloth folding plate 3;
S102, folding in half: the gauze 17 is folded along the width direction by adopting the V-shaped cloth folding plate 3, and when the gauze is folded, the width of one layer is 2-4cm wider than that of the other layer;
s103, primary edge wrapping: the gauze 17 is wrapped by a cloth folding rod 4 and a wrapping guide roller 5;
S104 rolling traction: rolling the folded gauze 17 by adopting a rolling structure 6 and conveying the gauze backwards;
s105, cloth storage: a cloth storage device is adopted to store the gauze 17;
S106, wetting: wetting gauze 17 on the front conveying device by adopting a wetting structure;
S107, slitting: the gauze 17 is conveyed backwards for a preset length by adopting a front conveying device and then is stopped, the two folding plates 9 are turned inwards to expose the lower cutters 7, and meanwhile, the upper cutters 8 move downwards to realize cutting;
S108, secondary edge covering: the two hemming plates 9 are turned outwards to fold one end of the gauze 17 onto the edge suction plate 10 on the corresponding side, and the two hemming plates 9 are turned inwards to be horizontal at the same time by intermittently sucking the gauze, and then the pressing block 11 moves downwards to press the hemming on the edge suction plate 10 to realize hemming;
S109, folding twice: when the back conveying device and the discharging conveying device are adopted to convey the gauze piece backwards until the central line of the gauze piece in the length direction is positioned at the folding shaft 12, the folding shaft 12 rotates backwards to enable the folding toothed plates 13 to be positioned above the discharging conveying device to fold the gauze piece in the length direction, and at the moment, the plurality of discharging toothed plates 15 are embedded into the discharging conveying device and are positioned right below the folded gauze piece;
s110, unloading: after the second folding is completed, the folding shaft 12 rotates forward, and the discharging shaft 14 rotates backward to bring the gauze piece to the discharging platform 16 for lamination.
The technical scheme provided by the embodiment of the invention has the beneficial effects that: the embodiment of the invention provides a production system and a production method of an abdomen cushion with an X tracking line, which have high automation degree, can obviously improve the production efficiency, unify the product specification and further improve the product quality.
Drawings
FIG. 1 is a schematic view showing a combination of a folding and hemming device, a cloth storage device and a front conveying device in an embodiment of the present invention;
FIG. 2 is a schematic structural view of a front conveying device, a slitting and taping device, a rear conveying device, a flap folding device, a discharging conveying device, a flap discharging device and a discharging platform combination in an embodiment of the present invention;
FIG. 3 is a schematic view showing the structure of the upper cutter and briquette combination in the embodiment of the present invention;
FIG. 4 is a schematic view of a slitting and hemming device in the embodiment of the invention when the hemming plate is horizontal;
FIG. 5 is a schematic view of the structure of the edge slitting and covering device when the edge folding plate is turned inwards;
FIG. 6 is a schematic view of the structure of the edge slitting and covering device when the edge folding plate is turned outwards according to the embodiment of the invention;
FIG. 7 is a schematic view of the rear conveyor, flap folding apparatus, discharge conveyor, flap discharge apparatus and discharge platform combination in an embodiment of the invention;
FIG. 8 is a schematic view of the front conveyor and wetting structure combination in an embodiment of the invention;
FIG. 9 is a schematic view of a combination of a hemming guide roller and a cloth folding bar in an embodiment of the invention;
FIG. 10 is a schematic view of the structure of the intermittent suction structure in the embodiment of the present invention;
fig. 11 is a flowchart of a method of producing an abdomen cushion with X-ray tracing in the embodiment of the invention.
In the figure: 1 frame, 2 conveyer belt, 3V shape folding plate, 4 folding rod, 5 edge-covering guide roller, 6 roll-in structure, 7 lower cutter, 8 upper cutter, 9 folding plate, 10 edge-absorbing plate, 11 briquetting, 12 folding shaft, 13 folding toothed plate, 14 discharging shaft, 15 discharging toothed plate, 16 discharging platform, 17 gauze, 18 folding guide roller, 19 first driving roller, 20 first cloth pressing roller, 21 rotary frame, 22 lifting cloth guiding roller, 23 front traction roller, 24 rear traction roller, 25 second driving roller, 26 driven roller, 27 laminating roller, 28 second cloth pressing roller, 29 compression rod, 30 top pressing cylinder, 31 water receiving disc, 32 edge-covering, 33 shower nozzle, 34 synchronous driving structure, 35 guide column, 36 cutting lifting frame, 37 edge-covering lifting frame, 38 vacuum pump, 39 vacuum cavity, 40 suction cylinder, 41 gas distributing head, 42 sliding plate, 43 hose, 44 traction roller, 45 first photoelectric sensor and 46 buffer block.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings, for the purpose of making the objects, technical solutions and advantages of the present invention more apparent.
Example 1
Referring to fig. 1-10, embodiment 1 provides a production system of belly pad with X tracking line, which comprises a frame 1, and a folding and edge-covering device, a cloth storage device, a front conveying device, a slitting and edge-covering device, a rear conveying device, a turning plate folding device, a discharging conveying device, a turning plate discharging device, a discharging platform 16 and the like which are sequentially arranged on the frame from front to back, wherein the discharging platform 16 is arranged behind and below the discharging conveying device and can stack belly pad.
The front conveying device, the rear conveying device and the unloading conveying device in this embodiment are all arranged along the front-back direction and located on the same horizontal plane, and each of the front conveying device, the rear conveying device and the unloading conveying device comprises a plurality of conveyor belts 2 which are arranged side by side left and right, and the width of the conveyor belts 2 in the left-right direction is smaller, usually 2-4cm. The first driving roller 19 at the front part of the front conveying device is provided with a braking structure, so that the gauze 17 can be attached to the conveyor belt 2, and the gauze 17 can be prevented from sliding forwards when the lifting cloth guide roller 22 descends.
The folding and hemming device in this embodiment includes a cloth feeding structure, a V-shaped cloth folding plate 3, a hemming guide roller 5 with cloth folding bars 4, a rolling structure 6, and the like, which are sequentially arranged along the conveying direction of the gauze 17, see fig. 1 and 9. The gauze roll is output by the cloth feeding structure, and the cloth feeding structure is the same as the conventional cloth feeding structure; the V-shaped cloth folding plate 3, the edge wrapping guide roller 5 with the cloth folding rod 4 and the rolling structure 6 are similar to a common cloth folding and edge wrapping device.
Referring to fig. 2-7, the slitting and edge-covering device in this embodiment includes an intermittent suction structure, a lower cutter 7 disposed in a left-right direction, an upper cutter 8 directly above the lower cutter 7 and capable of moving up and down, two edge-folding plates 9 adjacent to front and rear sides of the lower cutter 7, two edge-suction plates 10 adjacent to outer sides of the edge-folding plates 9, and two pressing blocks 11 directly above the two edge-suction plates 10 and capable of moving up and down. The upper cutter 8 and the lower cutter 7 in this embodiment are both strip-shaped blades. A gap (the gap width is slightly larger than the width of the lower cutter 7, such as 0.5-1.0 cm) is provided between the two edge folding plates 9, and the lower cutter 7 is positioned in the gap. The surfaces of the hemming plate 9 (when horizontal) and the edge suction plate 10 are smooth so as to be convenient for conveying the gauze 17, and the width of the hemming plate is preferably larger than Bao Biankuan degrees (the width of the hemming is usually 2-3.5 cm), and the two pressing blocks 11 are rectangular blocks which are arranged in the left-right direction. The front conveying device, the rear conveying device, the edge folding plate 9 (in the horizontal state) and the edge suction plate 10 are positioned on the same horizontal plane, the edge suction plate 10 is arranged along the left-right direction, the upper side of the edge suction plate 10 is provided with suction holes, and the edge suction plate is connected with the intermittent suction structure through a pipeline and used for sucking the edge to be covered on the edge suction plate 10. Referring to fig. 4 and 5, the lower cutter 7 is exposed when both the edge folding plates 9 are turned inwards at the same time (the gauze 17 is not affected when the edge folding plates 9 are turned), and the rotation angle is usually 30-60 °. The lower cutter 7 may move upwards (the lower cutter 7 may move up and down) or not (the lower cutter 7 may not move up and down) to be flush with the edge-suction plate 10 or located adjacent below the edge-suction plate 10 (preferably flush with the edge-suction plate 10), while the upper cutter 8 moves downwards to the lower cutter 7 to effect slitting. Referring to fig. 4 and 6, two edge folding plates 9 are turned outwards simultaneously to fold one end of gauze 17 (the end close to lower cutter 7) onto the edge suction plate 10 on the corresponding side, usually the rotation angle is more than 90 °, preferably 105-130 ° for safety. At the same time, the intermittent suction structure sucks, the two hemming plates 9 are turned inwards to be horizontal, the suction is finished, and then the pressing block 11 moves downwards to the edge suction plate 10 at the corresponding side to press the hemming on the edge suction plate 10 to realize hemming. Further, the two edge folding plates 9 are arranged symmetrically around the lower cutter 7, the two edge suction plates 10 are arranged symmetrically around the lower cutter 7, the edge folding plates 9 are arranged adjacent to the edge suction plates 10, and the edge suction plates 10 are arranged adjacent to the conveying devices (front conveying device and rear conveying device) on the corresponding sides.
Referring to fig. 2 and 7, the flap folding device in this embodiment includes a folding shaft 12 disposed between the rear conveying device and the discharge conveying device in a left-right direction, and a plurality of folding toothed plates 13 disposed on the folding shaft 12 side by side in a left-right direction, wherein the plurality of folding toothed plates 13 and an upper surface of the folding shaft 12 are coplanar to form a folding surface, and the plurality of folding toothed plates 13 are staggered with the plurality of conveyor belts 2 on the rear conveying device. Before folding, the folding shaft 12 (upper surface, which is horizontal at this time) is flush with the rear conveyor to facilitate the transport of the gauze sheet, and a plurality of folding tooth plates 13 are inserted between the plurality of conveyor belts 2 of the rear conveyor, and when the (forward-backward) center line of the gauze sheet is located at the rear end of the folding shaft 12, the folding shaft 12 is rotated backward so that the folding tooth plates 13 fold the gauze sheet to above the discharge conveyor, with a rotation angle of typically 120-170 °.
Referring to fig. 2 and 7, the flap discharging device in this embodiment includes a discharging shaft 14 disposed on the rear side of the discharging conveyor along the left-right direction, and a plurality of discharging toothed plates 15 disposed side by side on the discharging shaft 14, where the plurality of discharging toothed plates 15 are coplanar, and the plurality of discharging toothed plates 15 are disposed in a staggered manner with the plurality of conveyor belts 2 on the discharging conveyor. Before discharging, a plurality of discharging toothed plates 15 are embedded between a plurality of conveyor belts 2 of the discharging conveying device, when the gauze pieces are at a preset position (folded backwards or not conveyed backwards and positioned right above the discharging toothed plates 15), the discharging shaft 14 rotates backwards so that the discharging toothed plates 15 bring the gauze pieces to the discharging platform 16 for lamination, and the rotation angle is 180 degrees.
Referring to fig. 1, in the embodiment of the present invention, the upper fabric structure is disposed on the left side or the right side of the frame 1 and opposite to the V-shaped fabric folding plate 3, and the V-shaped fabric folding plate 3, the edge-wrapping guide roller 5 and the rolling structure 6 are sequentially disposed on the frame 1 from front to back. The V-shaped cloth folding plate 3 is obliquely downwards arranged along the conveying direction of the gauze 17, a cloth folding guide roller 18 is arranged below the bottom of the V-shaped cloth folding plate and is used for dragging the gauze 17 to the edge wrapping guide roller 5, and the V-shaped cloth folding plate 3 (the left side or the right side of the frame 1) and the cloth folding guide roller 18 (the bottom of the frame 1) are arranged on the frame 1 along the left-right direction. The edge-wrapping guide roller 5 is arranged on the frame 1 along the left-right direction, and the gauze 17 bypasses the rear side of the edge-wrapping guide roller 5; the cloth folding rod 4 is obliquely and upwards arranged at the rear side of the edge wrapping guide roller 5, the outer end of the cloth folding rod is fixed on the frame 1 or the rotating shaft of the edge wrapping guide roller 5, and the inner side of the cloth folding rod is propped against the upper side of the left end or the right end of the gauze 17 to edge the gauze 17. And the wrapping Bian Shi is carried out by pressing one end of the gauze 17 to be wrapped against the end face of the corresponding side of the wrapping guide roller 5 by the cloth folding rod 4. Further, the edge-wrapping guide roller 5 is a rubber roller, and may be a tetrafluoroethylene roller. The rolling structure 6 comprises a first driving roller 19, a first cloth pressing roller 20, a rolling cylinder and the like, wherein the rolling cylinder is used for jacking the first cloth pressing roller 20 on the upper side of the first driving roller 19, the first driving roller 19 is driven by a corresponding motor, gauze 17 passes through the space between the first driving roller 19 and the first cloth pressing roller 20, the first driving roller 19 and the first cloth pressing roller 20 are arranged on the frame 1 along the left and right directions, and a rolling cylinder (not shown) is respectively arranged above the left and right ends (the telescopic rods of the rolling cylinder can be fixedly connected with a rotary shaft fixing seat) of the first cloth pressing roller 20 and is used for jacking the first cloth pressing roller 20, and the rolling cylinder is arranged on the frame 1 along the vertical direction. Specifically, the edge-wrapping guide roller 5 is arranged above and behind the cloth-folding guide roller 18, and the first driving roller 19 is arranged above and behind the edge-wrapping guide roller 5 and is a metal roller (on which anti-skid patterns can be arranged); the first cloth pressing roller 20 is a rubber roller.
Referring to fig. 1, the cloth storage device in the embodiment of the present invention includes a rotating frame 21 rotatably (via a rotating shaft) disposed on the frame 1, a lifting cloth guide roller 22 disposed on the rotating frame 21, and a front traction roller 23 and a rear traction roller 24 disposed on the frame 1 side by side in front and back, where the rotating frame 21 has a rectangular frame structure, the front traction roller 23 is disposed below and behind the first driving roller 19, and the front traction roller 23, the lifting cloth guide roller 22, and the rear traction roller 24 are all disposed along a left-right direction. The lifting cloth guide roller 22 is positioned below the front traction roller 23 and the rear traction roller 24, the gauze 17 (S-shaped winding) sequentially winds the upper side of the front traction roller 23, the lower side of the lifting cloth guide roller 22 and the upper side of the rear traction roller 24, the lifting cloth guide roller 22 is wrapped on the gauze 17, and the lifting cloth guide roller 22 can move up and down (in an arc shape) around the rotating shaft of the rotating frame 21. Preferably, the lower side of the front end of the rotating frame 21 is provided with legs for preventing the lifting cloth guide roller 22 from falling on the ground. Further, at least one first photoelectric sensor 45 for detecting the rotation position of the rotating frame 21 is arranged on the left side or the right side of the rotating frame, so that the control of the second driving roller 25 (the signal is sent to the electric control box, and the electric control box controls the driving motor of the second driving roller 25) is realized, and the cutting step is synchronized.
Further, a pulling roll 44 for pulling the gauze 17 can be provided on the frame 1 in the left-right direction as needed.
Referring to fig. 1 and 2, the front conveying device in the embodiment of the present invention includes a second driving roller 25, a plurality of conveyor belts 2 arranged side by side left and right, a driven roller 26 (flush with the second driving roller 25) behind the second driving roller 25, a bonding roller 27 adjacent to the second driving roller 25 and the like, the second driving roller 25 is driven by a corresponding motor, and the second driving roller 25 is located behind and below the rear traction roller 24. The second driving roller 25 is a rough-surface metal roller, the second cloth pressing roller 28 is a rubber roller, the laminating roller 27 is a smooth-surface metal roller, the driven roller 26 is a rough-surface metal roller, and the frame 1 can be provided with a supporting roller for pulling the conveyor belt 2 along the left and right directions according to the requirement. The driven roller 26 is positioned adjacent to and in front of the edge suction plate 10 in front of the lower cutter 7, the conveyor belt 2 is arranged on the second driving roller 25 and the driven roller 26 along the front-back direction, and the second driving roller 25, the driven roller 26 and the laminating roller 27 are arranged on the frame 1 along the left-right direction. The brake structure comprises a second cloth pressing roller 28, a pressing rod 29, a jacking cylinder 30 for driving the pressing rod 29 to rotate, and the like, wherein the second cloth pressing roller 28 is arranged along the left-right direction and can be driven by the jacking cylinder 30 to simultaneously push the upper side of the second driving roller 25 and the upper side of the laminating roller 27 so as to roll the gauze 17 and the conveyor belt 2 on the second driving roller 25 and the laminating roller 27; the second driving roller 25, the second cloth pressing roller 28 and the laminating roller 27 are distributed in a triangle shape, the laminating roller 27 is positioned in an annular structure formed by the conveyor belt 2, and the diameters of the second driving roller 25 and the laminating roller 27 are the same and larger than the diameter of the second cloth pressing roller 28. The compression bar 29 is disposed in the front-rear direction, the middle of which is rotatably disposed on the frame 1, and the front end of which is rotatably connected with the upper end of the telescopic rod of the jacking cylinder 30. The second cloth pressing roller 28 is arranged at the rear end of the pressing rod 29, the jacking cylinder 30 is arranged below the pressing rod 29, the cylinder body of the jacking cylinder 30 is rotationally arranged on the frame 1, and the telescopic rod of the jacking cylinder 30 can jack the second cloth pressing roller 28 upwards to simultaneously jack the upper side of the second driving roller 25 and the upper side of the laminating roller 27. The above structure not only provides the power for the gauze 17 and the conveyor belt 2, but also enables the gauze 17 to be attached between layers, and can prevent the gauze 17 from sliding forward by the lifting cloth guide roller 22 after the second driving roller 25 stops rotating.
The operation of the cloth storage apparatus in this embodiment will be described with reference to fig. 1: the rolling structure 6 continuously conveys the gauze 17 backwards at a uniform speed, the cloth feeding speed of the first driving roller 19 is smaller than that of the second driving roller 25, if the second driving roller 25 stops rotating (slitting is performed at the moment), the conveyor belt 2 stops, the gauze 17 thereafter stops, and the lifting cloth guide roller 22 descends to store cloth; after the slitting is completed, the second driving roller 25 rotates, the conveyor belt 2 moves backward, and at the same time, the gauze 17 moves backward, and the lifting cloth guide roller 22 rises. And so on, the lifting cloth guide roller 22 is lowered and raised to store cloth by stopping and running the second driving roller 25.
The rear conveying device and the discharging conveying device in the embodiment of the invention comprise a driving roller, a driven roller, a plurality of conveying belts 2 and the like, the conveying belts 2 are arranged on the driving roller and the driven roller (horizontally), and the driving roller is driven to rotate by a corresponding motor. Since the rear conveyor and the discharge conveyor are not provided with the cloth pressing roller, a positioning structure (rectangular groove guide structure) for preventing the conveyor belt 2 from sliding is provided at the driving roller or the driven roller.
Preferably, referring to fig. 1 and 8, the front conveyor in the embodiment of the present invention is provided with a wetting structure for wetting gauze; the wetting structure comprises a water receiving tray 31 on the frame 1, a surrounding edge 32 arranged around the water receiving tray 31, at least one spray head 33 for spraying the gauze 17 with moisture, and the like. The water pan 31 is used for receiving water sprayed by the spray heads 33 and water falling on the gauze 17, the spray heads 33 require a certain atomization effect, and the whole cloth surface of the gauze 17 can be wetted by the spray heads 33. The water pan 31 is located below the conveyor belt 2, the spray head 33 is located above the conveyor belt 2 and above the water pan 31, the spray head 33 is arranged on the frame 1 or the surrounding edge 32, the surrounding edge 32 is arranged on the frame 1 or the water pan 31, and openings for the gauze 17 and the conveyor belt 2 to pass through are formed in the front side and the rear side of the surrounding edge 32.
Further, referring to fig. 2-6, the left and right sides of the frame 1 in the embodiment of the present invention are respectively provided with a synchronous driving structure 34, the left ends of the two folding plates 9 (through the rotating shaft, the rotating shaft is arranged along the left and right directions) are respectively disposed on the left synchronous driving structure 34, and the right ends of the two folding plates 9 (through the rotating shaft, the rotating shaft is arranged along the left and right directions) are respectively disposed on the right synchronous driving structure 34. One edge folding plate 9 can be driven by a corresponding motor or a driving structure such as a cylinder, and the two edge folding plates 9 can be synchronous by gears. The width of the folding plate 9 in the front-back direction is larger than 2cm, the rotating shaft of the folding plate is positioned on the outer side (close to the edge-sucking plate 10 on the corresponding side), and the front end and the rear end of the folding plate 9 are preferably arc-shaped structures so as to be convenient to rotate. The synchronous drive 34 enables the two folding plates 9 to rotate synchronously. At least one guide post 35 is arranged on the left side and the right side of the frame 1 along the vertical direction, specifically, 2-4 guide posts 35 are arranged on the left side of the frame 1, and 2-4 guide posts 35 are arranged on the right side of the frame 1; the guide post 35 is slidably provided with a slitting lifting frame 36 (slidably arranged on a part of the guide post 35) and an edge covering lifting frame 37 (slidably arranged on a part of the guide post 35), and the slitting lifting frame 36 and the edge covering lifting frame 37 are respectively enabled to move up and down by corresponding lifting driving structures (structures such as a motor, a chain and a chain wheel). The upper cutter 8 is arranged at the bottom of the slitting lifting frame 36 along the left-right direction, the two pressing blocks 11 are respectively arranged at the front side and the rear side of the upper cutter 8 and are all arranged at the bottom of the edging lifting frame 37, and the edging lifting frame 37 can be arranged around the slitting lifting frame 36.
The edge suction plate 10 in the embodiment of the invention is a rectangular cavity structure, wherein a plurality of suction holes are uniformly distributed on the upper side of the edge suction plate, and the width of the edge suction plate in the front-rear direction is more than 2cm. The intermittent suction structure in this embodiment, referring to fig. 10, includes a vacuum pump 38, a vacuum chamber 39, a suction cylinder 40, a gas dividing head 41, etc., where one side of the vacuum chamber 39 is provided with a gas outlet and a sliding plate 42 is slidingly provided thereon, and the vacuum chamber 39 may be a rectangular chamber; specifically, the inner walls of the upper and lower side plates of the vacuum chamber 39 are correspondingly provided with sliding grooves matched with the sliding plates 42. The sliding plate 42 can be driven by the suction cylinder 40 to shield and open the air outlet to form vacuum and break vacuum respectively, the vacuum pump 38 is connected with the air outlet of the sliding plate 42 through the hose 43, the air dividing head 41 is arranged on the air inlet at the other side of the vacuum cavity 39 and is connected with the two edge suction plates 10 through a plurality of pipelines.
Wherein, referring to fig. 2 and 7, the folding toothed plate 13 (when horizontal) and the discharging toothed plate 15 (when horizontal) in the embodiment of the present invention are both disposed along the front-back direction and have the front-back direction length greater than (slightly greater than) or equal to the length of 1/2 gauze piece (front-back direction, back-same), and may specifically be about equal to the length of 1/2 gauze piece; the length of the front and back directions of the discharging and conveying device is larger than or equal to 1/2 of the length of the gauze pieces, so that the secondary doubling and discharging can be well carried out, and the length of the gauze pieces can be about equal to 1/2 under the condition that gaps among the gauze pieces are not considered; the length of the back conveying device in the front-back direction is greater than or equal to the length of the 3/2 gauze pieces, so that the slitting and the folding are not mutually interfered, and the length of the 3/2 gauze pieces can be particularly equal to each other under the condition that gaps among the gauze pieces are not considered. The width of the folding tooth plate 13 and the discharging tooth plate 15 is smaller than the distance between the adjacent conveyor belts 2, and the distance between the adjacent folding tooth plate 13 and the adjacent discharging tooth plate 15 is larger than the width of the conveyor belts 2. The folding shaft 12 is required to have a certain width (forward and backward direction, generally 3-5 cm) to secure the folding effect, its upper surface is smooth, and its rotation shaft (left and right direction arrangement) is located at its rear side. When the turnover plate folding device folds the gauze piece, the rear conveying device and the discharging conveying device are stopped, a plurality of discharging toothed plates 15 are embedded into the discharging conveying device and are positioned below the rear half part of the gauze piece at the same time, and the folding shaft 12 rotates backwards to fold the front half part of the gauze piece backwards; after the folding is completed, the rear conveying device and the discharging conveying device still stop, the folding shaft 12 rotates forwards, and the discharging shaft 14 rotates backwards to realize discharging; after the unloading is finished, the unloading shaft 14 rotates forwards until the unloading toothed plate 15 is embedded into the unloading conveying device, and the like, so that the gauze can be folded and unloaded continuously. Further, a second photoelectric sensor is arranged on the rear conveying device, and the distance between the second photoelectric sensor and the lower cutter 7 is approximately equal to 1/2 of the length of the gauze piece so as to control the split cutting condition.
Preferably, referring to fig. 2 and 7, a buffer block 46 (corresponding to the middle of the folding toothed plate 13) for buffering the folding toothed plate 13 is provided on the frame 1 and in front of the folding shaft 12, and a buffer block 46 (corresponding to the middle of the discharging toothed plate 15) for buffering the discharging toothed plate 15 is provided in front of the discharging shaft 14 in the embodiment of the present invention. The buffer block 46 is specifically a strip-shaped rubber block, and the buffer block 46 is disposed adjacently below the conveyor belt 2 in the left-right direction.
The embodiment provides a production system of abdomen pad of taking X tracking line, can realize the process such as once fifty percent discount, primary bordure, slitting, secondary bordure, secondary fold, unload and range upon range of through an equipment, degree of automation is high, and the product accords with the requirement.
Example 2
Referring to fig. 1-11, example 2 provides a method of producing an abdomen pad with an X-ray trace, the method producing an abdomen pad using the system provided in example 1, the method comprising the steps of:
S101, cloth: the gauze 17 is output to the V-shaped cloth folding plate 3 by adopting a cloth feeding structure, and the gray cloth (roll shape) with X tracking lines is obtained by adopting a special loom.
S102, folding in half: the gauze 17 is folded in the width direction by using the V-shaped cloth folding plate 3, and when folded, the width of one layer is 2-4cm wider than the other layer (the width of the wrapping edge).
S103, primary edge wrapping: the gauze 17 is covered by adopting the cloth folding rod 4 and the edge covering guide roller 5, and the gauze is covered by inwards folding and covering more than 2 cm to 4cm on one layer on the other layer.
S104 rolling traction: the folded gauze 17 is rolled by a rolling structure 6 and is conveyed backwards.
S105, cloth storage: the cloth storage device is used for storing the gauze, the lifting cloth guide roller 22 which can move up and down is matched with the stop and rotation of the second driving roller 25 to realize cloth storage, and the cloth storage process is required to be matched with the slitting correspondingly.
S106, wetting: the gauze 17 is wetted on the front conveyor with a wetting structure and the passing gauze 17 is wetted with a spray head 33.
S107, slitting: the gauze 17 is conveyed backwards by a preset length (the length of the front and back directions of the belly pad plus the length of the edges covered by the front and back ends of the belly pad) by adopting a front conveying device and then is stopped (the rear conveying device is synchronously stopped), the two edge folding plates 9 are turned inwards to expose the lower cutter 7, the lower cutter 7 is lifted to be level with the edge absorption plate 10, and meanwhile, the upper cutter 8 moves downwards to realize cutting to obtain gauze pieces; after the slitting is completed, the upper cutter 8 moves upward.
S108, secondary edge covering: the two folding plates 9 are turned outwards to fold one end of the gauze 17 onto the side-corresponding side of the suction plate 10, and the intermittent suction structure sucks the gauze at the same time; the two edge folding plates 9 are turned inwards to be horizontal, and then the pressing blocks 11 move downwards to press the folded edges on the edge suction plates 10 to realize edge wrapping; after the hemming is completed, the intermittent suction structure stops suction, and the briquette 11 moves upward.
In steps S107 and S108, the folding tooth plate 13 is inserted into the post-conveying device, and the discharge tooth plate 15 is inserted into the discharge conveying device.
S109, folding twice: the back conveying device and the discharging conveying device are adopted to convey the gauze piece backwards until the middle line of the length direction of the gauze piece is located at the folding shaft 12 (at the moment, the gauze piece which is processed later is being cut and wrapped), the folding shaft 12 rotates backwards to enable the folding toothed plate 13 (driving the front half part of the gauze piece) to be located above the discharging conveying device to fold the gauze piece in the length direction, and at the moment, the plurality of discharging toothed plates 15 are embedded into the discharging conveying device and are located right below the folded gauze piece. S107 can be synchronized with S108 and S109 by controlling the length of each conveyor belt 2.
S110, unloading: after the secondary doubling is completed, the folding shaft 12 rotates forwards to be embedded into the rear conveying device, the discharging shaft 14 rotates backwards to bring the gauze pieces to the discharging platform 16 for stacking, and after discharging is completed, the discharging shaft 14 rotates forwards to be embedded into the discharging conveying device.
The embodiment provides a production method of abdomen pad with X tracking line, and degree of automation is high, basically need not manual intervention, only need manual operation when last cloth structure trades a roll and the platform stacks up to certain thickness of unloading, labour saving and time saving, efficient.
The "first" and "second" in the embodiments of the present invention only play a role in distinction, and have no other special meaning.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.

Claims (9)

1. The production system of the belly pad with the X tracking line is characterized by comprising a frame (1), and a folding and edge-covering device, a cloth storage device, a front conveying device, a slitting and edge-covering device, a rear conveying device, a turning plate folding device, a discharging conveying device, a turning plate discharging device and a discharging platform (16) which are sequentially arranged on the frame from front to back;
The front conveying device, the rear conveying device and the unloading conveying device are all arranged along the front-back direction and positioned on the same horizontal plane, and each front conveying device, the rear conveying device and the unloading conveying device comprises a plurality of conveyor belts (2) which are arranged side by side left and right; a brake structure is arranged at a first driving roller (19) at the front part of the front conveying device;
the folding and edge-wrapping device comprises a cloth feeding structure, a V-shaped cloth folding plate (3), a bag Bian Daogun with a cloth folding rod (4) and a rolling structure (6) which are sequentially arranged along the conveying direction of gauze (17);
The cutting and edge covering device comprises an intermittent suction structure, a lower cutter (7) which is arranged right and left, an upper cutter (8) which is arranged right above the lower cutter (7) and can move up and down, two edge folding plates (9) which are arranged on the front side and the rear side of the lower cutter (7) adjacently, two edge suction plates (10) which are arranged on the outer sides of the edge folding plates (9) adjacently, and two pressing blocks (11) which are arranged right above the two edge suction plates (10) and can move up and down, wherein the front conveying device, the rear conveying device, the edge folding plates (9) and the edge suction plates (10) are positioned on the same horizontal plane, and the edge suction plates (10) are arranged right and left and are provided with suction holes on the upper sides and are connected with the intermittent suction structure through pipelines; the lower cutters (7) are exposed when the two edge folding plates (9) are turned inwards, at the moment, the lower cutters (7) are flush with the edge suction plate (10) or are positioned below the edge suction plate (10) in an adjacent mode, and meanwhile, the upper cutters (8) move downwards to realize cutting; the two edge folding plates (9) are turned outwards to fold one end of the gauze (17) onto the edge suction plate (10) on the corresponding side, the intermittent suction structure sucks the gauze at the same time, and then the pressing block (11) moves downwards to push the folded edge onto the edge suction plate (10) to realize edge wrapping;
The turning plate folding device comprises a folding shaft (12) arranged between the rear conveying device and the discharging conveying device along the left-right direction and a plurality of folding toothed plates (13) arranged on the folding shaft (12) side by side left-right, wherein the folding toothed plates (13) are staggered with a plurality of conveying belts (2) on the rear conveying device; before folding, the folding shaft (12) is flush with the rear conveying device, a plurality of folding toothed plates (13) are embedded into the rear conveying device, and when the central line of a gauze piece is positioned at the folding shaft (12), the folding shaft (12) rotates backwards to enable the folding toothed plates (13) to be above the discharging conveying device to fold the gauze piece;
the turning plate discharging device comprises a discharging shaft (14) arranged on the rear side of the discharging conveying device along the left-right direction and a plurality of discharging toothed plates (15) arranged on the discharging shaft (14) side by side left-right, wherein the plurality of discharging toothed plates (15) are staggered with a plurality of conveying belts (2) on the discharging conveying device; before discharging, a plurality of discharging toothed plates (15) are embedded into a discharging conveying device, and when a gauze piece reaches a preset position, the discharging shaft (14) rotates backwards to enable the discharging toothed plates (15) to bring the gauze piece to a discharging platform (16) for lamination;
The production method of the production system for the abdomen cushion with the X tracking line comprises the following steps:
s101, cloth: a cloth feeding structure is adopted to output gauze (17) to the V-shaped cloth folding plate (3);
S102, folding in half: the gauze (17) is folded along the width direction by adopting the V-shaped cloth folding plate (3), and when the gauze is folded, the width of one layer is 2-4cm wider than that of the other layer;
s103, primary edge wrapping: wrapping the gauze (17) by adopting a cloth folding rod (4) and a bag Bian Daogun (5);
S104 rolling traction: rolling the folded gauze (17) by adopting a rolling structure (6) and conveying the gauze backwards;
s105, cloth storage: a cloth storage device is adopted to store the gauze (17);
S106, wetting: wetting gauze (17) on the front conveying device by adopting a wetting structure;
s107, slitting: the gauze (17) is conveyed backwards for a preset length by adopting a front conveying device and then is stopped, the two folding plates (9) are turned inwards to expose the lower cutter (7), and meanwhile, the upper cutter (8) moves downwards to realize cutting;
S108, secondary edge covering: the two edge folding plates (9) are turned outwards to fold one end of the gauze piece onto the edge suction plate (10) on the corresponding side, the two edge folding plates (9) are turned inwards to be horizontal at the same time by the intermittent suction structure, and then the pressing block (11) moves downwards to press the edge folding on the edge suction plate (10) to realize edge wrapping;
S109, folding twice: when the rear conveying device and the discharging conveying device are adopted to convey the gauze piece backwards until the middle line of the gauze piece in the length direction is positioned at the folding shaft (12), the folding shaft (12) rotates backwards to enable the folding toothed plates (13) to be positioned above the discharging conveying device to fold the gauze piece in the length direction, and at the moment, the plurality of discharging toothed plates (15) are embedded into the discharging conveying device and are positioned right below the folded gauze piece;
S110, unloading: after the secondary folding is completed, the folding shaft (12) rotates forwards, and the discharging shaft (14) rotates backwards to bring the gauze piece to the discharging platform (16) for lamination.
2. The production system of the abdomen cushion with the X tracking line according to claim 1, wherein the upper cloth structure is arranged on the left side or the right side of the frame (1) and opposite to the V-shaped cloth folding plate (3), and the V-shaped cloth folding plate (3), the bag Bian Daogun and the rolling structure (6) are sequentially arranged on the frame (1) from front to back;
the V-shaped cloth folding plate (3) is obliquely downwards arranged along the conveying direction of the gauze (17), a cloth folding guide roller (18) is arranged below the bottom of the V-shaped cloth folding plate to pull the gauze (17) to the edge wrapping guide roller (5), and the V-shaped cloth folding plate (3) and the cloth folding guide roller (18) are arranged on the frame (1) along the left-right direction;
The bag Bian Daogun is arranged on the frame 1 along the left-right direction, and the gauze 17 bypasses the rear side of the bag Bian Daogun 5; the cloth folding rod (4) is obliquely and backwards arranged at the rear side of the bag Bian Daogun, the outer end of the cloth folding rod is fixed on the frame 1 or the rotating shaft of the edge wrapping guide roller 5, and the inner side of the cloth folding rod is propped against the upper side of the left end or the right end of the gauze (17) to wrap the gauze (17);
The rolling structure (6) comprises a first driving roller (19), a first cloth pressing roller (20) and rolling cylinders for jacking the first cloth pressing roller (20) on the upper side of the first driving roller (19), gauze (17) passes through the space between the first driving roller (19) and the first cloth pressing roller (20), the first driving roller (19) and the first cloth pressing roller (20) are arranged on the frame (1) along the left and right directions, and the left and right ends of the first cloth pressing roller (20) are respectively provided with one rolling cylinder, and the rolling cylinders are arranged on the frame (1) along the vertical direction.
3. The production system with the X tracking line of claim 1, wherein the cloth storage device comprises a rotating frame (21) arranged on the frame (1) in a rotating mode, a lifting cloth guide roller (22) arranged on the rotating frame (21) and a front traction roller (23) and a rear traction roller (24) arranged on the frame (1) in a front-back side-by-side mode, the front traction roller (23), the lifting cloth guide roller (22) and the rear traction roller (24) are all arranged in the left-right direction, the lifting cloth guide roller (22) is located below the front traction roller (23) and the rear traction roller (24), the gauze (17) sequentially bypasses the upper side of the front traction roller (23), the lower side of the lifting cloth guide roller (22) and the upper side of the rear traction roller (24), and the lifting cloth guide roller (22) can move up and down around the rotating shaft of the rotating frame (21).
4. The production system of the abdomen cushion with the X-tracking line according to claim 1, wherein the front conveying device comprises a second driving roller (25), a plurality of conveyor belts (2) arranged side by side left and right, a driven roller (26) behind the second driving roller (25) and a laminating roller (27) behind the second driving roller (25) adjacently, the driven roller (26) is positioned in front of the edge suction plate (10) in front of the lower cutter (7), the conveyor belts (2) are arranged on the second driving roller (25) and the driven roller (26) along the front-back direction, and the second driving roller (25), the driven roller (26) and the laminating roller (27) are arranged on the frame (1) along the left-right direction;
The brake structure comprises a second cloth pressing roller (28), a pressing rod (29) and a pressing cylinder (30) for driving the pressing rod (29) to rotate, wherein the second cloth pressing roller (28) is arranged along the left-right direction and can be driven by the pressing cylinder (30) to simultaneously press the upper side of the second driving roller (25) and the upper side of the laminating roller (27) to roll the gauze (17) and the conveying belt (2) on the second driving roller (25) and the laminating roller (27); the compression bar (29) is arranged along the front and back directions, the middle part of the compression bar is rotationally arranged on the frame (1), and the front end of the compression bar is rotationally connected with the upper end of the telescopic rod of the jacking cylinder (30); the second cloth pressing roller (28) is arranged at the rear end of the pressing rod (29), and the jacking cylinder (30) is arranged below the pressing rod (29) and the cylinder body of the jacking cylinder is rotatably arranged on the frame (1).
5. The production system of abdomen pads with X-ray tracing of claim 1, wherein a wetting structure is provided on the front conveyor; the wetting structure comprises a water pan (31) on a frame (1), a surrounding edge (32) arranged around the water pan (31) and at least one spray head (33) for spraying gauze (17) to wet, wherein the water pan (31) is positioned below a conveyor belt (2), the spray head (33) is positioned above the conveyor belt (2) and above the water pan (31), the spray head (33) is arranged on the frame (1) or the surrounding edge (32), and openings for the gauze (17) and the conveyor belt (2) to pass through are formed in the surrounding edge (32) on the frame (1) or the water pan (31) and in the front side and the rear side of the surrounding edge.
6. The production system of the abdomen cushion with the X tracking line according to claim 1, wherein the left side and the right side of the frame (1) are respectively provided with a synchronous driving structure (34), the left end and the right end of the two folding plates (9) are respectively arranged on the two synchronous driving structures (34) through rotating shafts in a rotating way, the width of the folding plates (9) in the front-back direction is more than 2cm, the rotating shafts are positioned at the outer sides of the folding plates, and the synchronous driving structures (34) can enable the two folding plates (9) to synchronously rotate;
The left and right sides of frame (1) are equipped with at least one guide post (35) along vertical direction, it is equipped with cutting crane (36) and bordure crane (37) to slide on guide post (35), upward cutter (8) are located on cutting crane (36) along controlling, and both sides and all locate on bordure crane (37) around cutter (8) are located respectively to two briquetting (11).
7. The abdomen cushion production system with the X tracking line according to claim 1, wherein the side suction plate (10) is a rectangular cavity structure, wherein a plurality of suction holes are uniformly distributed on the upper side of the side suction plate, and the width of the side suction plate in the front-rear direction is more than 2cm; the intermittent suction structure comprises a vacuum pump (38), a vacuum cavity (39), a suction cylinder (40) and a gas distributing head (41), wherein a gas outlet is formed in one side of the vacuum cavity (39) and a sliding plate (42) is arranged on the gas outlet in a sliding mode, the sliding plate (42) can be driven by the suction cylinder (40) to shield and open the gas outlet to form vacuum and break vacuum respectively, the vacuum pump (38) is connected with the gas outlet corresponding to the sliding plate (42) through a hose (43), and the gas distributing head (41) is arranged on the gas inlet at the other side of the vacuum cavity (39) and is connected with two edge suction plates (10) through a plurality of pipelines.
8. The production system of abdomen pads with X-tracking according to claim 1, wherein the folding toothed plate (13) and the discharging toothed plate (15) are arranged in the front-rear direction and have a length of the front-rear direction of 1/2 or more of the length of the gauze piece, the length of the discharging conveyor in the front-rear direction of 1/2 or more of the length of the gauze piece and the length of the rear conveyor in the front-rear direction of 3/2 or more of the length of the gauze piece;
the rotating shaft of the folding shaft (12) is positioned at the rear side of the folding shaft (12), the rear conveying device and the discharging conveying device stop when the turning plate folding device folds the gauze piece, and a plurality of discharging toothed plates (15) are embedded into the discharging conveying device and are positioned below the rear half part of the gauze piece at the same time; after folding is completed, the folding shaft (12) rotates forwards, and the discharging shaft (14) rotates backwards to realize discharging.
9. The production system of the belly pad with the X tracking line according to claim 1, wherein buffer blocks (46) for buffering the folding toothed plate (13) and the discharging toothed plate (15) are respectively arranged on the frame (1) and in front of the folding shaft (12) and in front of the discharging shaft (14), and the buffer blocks (46) are arranged below the conveyor belt (2) adjacently along the left and right directions.
CN201811439433.1A 2018-11-29 2018-11-29 Production system and production method of abdomen pad with X tracking line Active CN109279437B (en)

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CN110478128B (en) * 2019-07-12 2021-07-13 黄冈市维科曼医用材料有限责任公司 Belly pad production facility
CN110448409B (en) * 2019-08-27 2024-05-24 奥美医疗用品股份有限公司 Preparation equipment and method of medical abdomen piece
CN111228039B (en) * 2019-09-30 2023-09-19 振德医疗用品股份有限公司 Production line for washing abdomen pads
CN111977443B (en) * 2020-09-16 2022-04-15 健尔康医疗科技股份有限公司 Gauze folding device
CN113277370A (en) * 2021-07-23 2021-08-20 佛山市宾宏设备有限公司 Medical gauze folding mechanism
CN113501373A (en) * 2021-09-10 2021-10-15 佛山市宾宏设备有限公司 Full-automatic folding device of gauze

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