CN109279437B - Production system and method of abdominal pad with X-tracking line - Google Patents
Production system and method of abdominal pad with X-tracking line Download PDFInfo
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- CN109279437B CN109279437B CN201811439433.1A CN201811439433A CN109279437B CN 109279437 B CN109279437 B CN 109279437B CN 201811439433 A CN201811439433 A CN 201811439433A CN 109279437 B CN109279437 B CN 109279437B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/36—Surgical swabs, e.g. for absorbency or packing body cavities during surgery
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/44—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators with radio-opaque material or signalling means for residual material
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers of the pads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/16—Rotary folders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/22—Longitudinal folders, i.e. for folding moving sheet material parallel to the direction of movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/28—Folding in combination with cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/30—Folding in combination with creasing, smoothing or application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/174—Textile; fibres
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- Health & Medical Sciences (AREA)
- Heart & Thoracic Surgery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Epidemiology (AREA)
- Engineering & Computer Science (AREA)
- Biomedical Technology (AREA)
- Veterinary Medicine (AREA)
- Vascular Medicine (AREA)
- Public Health (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Surgery (AREA)
- Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
- Treatment Of Fiber Materials (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
本发明公开了一种带X跟踪线的腹部垫的生产系统和生产方法,属于医用敷料技术领域。该系统包括机架及由前至后依次设于其上的折叠包边装置、储布装置、前输送装置、分切包边装置、后输送装置、翻板折叠装置、卸料输送装置、翻板卸料装置和卸料平台;折叠包边装置包括沿纱布的输送方向依次设置的上布结构、V形折布板、带折布杆的包边导辊和辊压结构;分切包边装置包括间歇抽吸结构、左右向设置的下切刀、上切刀、两块折边板、两块吸边板和两块压块;翻板折叠装置包括折叠轴和折叠齿板;翻板卸料装置包括卸料轴和卸料齿板。自动化程度高,能明显提升生产效率,同时使产品规格统一,进而提升产品质量。
The invention discloses a production system and method for an abdominal pad with an X-tracking line, and belongs to the technical field of medical dressings. The system includes a frame and a folding and hemming device, a cloth storage device, a front conveying device, a slitting and hemming device, a rear conveying device, a flap folding device, a discharging conveying device, a flap unloading device and a discharging platform arranged thereon in sequence from front to back; the folding and hemming device includes an upper cloth structure, a V-shaped cloth folding plate, an hemming guide roller with a cloth folding rod and a rolling structure arranged in sequence along the conveying direction of the gauze; the slitting and hemming device includes an intermittent suction structure, a lower cutter arranged in the left and right directions, an upper cutter, two folding plates, two suction plates and two pressing blocks; the flap folding device includes a folding shaft and a folding tooth plate; the flap unloading device includes a unloading shaft and a unloading tooth plate. The automation degree is high, which can significantly improve the production efficiency, and at the same time make the product specifications uniform, thereby improving the product quality.
Description
技术领域Technical Field
本发明属于医用敷料技术领域,特别涉及一种带X跟踪线的腹部垫的生产系统和生产方法,可自动化地实现带X跟踪线的腹部垫的生产。The invention belongs to the technical field of medical dressings, and in particular relates to a production system and a production method of an abdominal pad with an X-tracking line, which can automatically realize the production of the abdominal pad with the X-tracking line.
背景技术Background technique
人体在手术过程中,医用需要用腹部垫来擦拭手术刀口和手术器械上的血液以方便看清人体相关部位,精确进行手术。现有腹垫的生产采用半自动化生产,首先将整卷的纱布切成块,然后通过腹部垫折叠机折叠为四层。现有技术中通常采用人工折叠,不但工作量大,且效率低;另外,由于人工折叠并不能保证各产品规格统一,导致产品质量不达标。During surgery, medical personnel need to use abdominal pads to wipe the blood on the surgical incision and surgical instruments to facilitate the clear view of the relevant parts of the human body and perform the surgery accurately. The existing abdominal pads are produced by semi-automatic production. First, the whole roll of gauze is cut into pieces, and then folded into four layers by an abdominal pad folding machine. The existing technology usually adopts manual folding, which not only has a large workload but also has low efficiency. In addition, since manual folding cannot ensure the uniformity of product specifications, the product quality does not meet the standards.
发明内容Summary of the invention
本发明实施例提供了一种带X跟踪线的腹部垫的生产系统和生产方法,自动化程度高,能明显提升生产效率,同时使产品规格统一,进而提升产品质量。所述技术方案如下:The embodiment of the present invention provides a production system and method for an abdominal pad with an X-tracking line, which has a high degree of automation and can significantly improve production efficiency, while unifying product specifications and thus improving product quality. The technical solution is as follows:
一方面,本发明实施例提供了一种带X跟踪线的腹部垫的生产系统,该系统包括机架1及由前至后依次设于其上的折叠包边装置、储布装置、前输送装置、分切包边装置、后输送装置、翻板折叠装置、卸料输送装置、翻板卸料装置和卸料平台16。On the one hand, an embodiment of the present invention provides a production system for an abdominal pad with an X-tracking line, the system comprising a frame 1 and a folding and hemming device, a cloth storage device, a front conveying device, a slitting and hemming device, a rear conveying device, a flap folding device, a unloading conveying device, a flap unloading device and a unloading platform 16 which are arranged thereon from front to back.
其中,前输送装置、后输送装置和卸料输送装置均沿前后向设置并位于同一水平面上,且其均包括多根左右并排设置的传送带2;所述前输送装置前部的第一主动辊19处设有刹车结构。Among them, the front conveying device, the rear conveying device and the unloading conveying device are all arranged in the front-to-back direction and located on the same horizontal plane, and they all include multiple conveyor belts 2 arranged side by side left and right; a brake structure is provided at the first active roller 19 at the front of the front conveying device.
其中,折叠包边装置包括沿纱布17的输送方向依次设置的上布结构、V形折布板3、带折布杆4的包边导辊5和辊压结构6。The folding and hemming device comprises a cloth upper structure, a V-shaped cloth folding plate 3, a hemming guide roller 5 with a cloth folding rod 4 and a rolling structure 6 which are sequentially arranged along the conveying direction of the gauze 17.
其中,分切包边装置包括间歇抽吸结构、左右向设置的下切刀7、下切刀7正上方且可上下运动的上切刀8、下切刀7相邻前后两侧的两块折边板9、折边板9相邻外侧的两块吸边板10和两块吸边板10正上方且可上下运动的两块压块11,所述前输送装置、后输送装置、折边板9和吸边板10位于同一水平面上,所述吸边板10沿左右向设置且其上侧设有吸孔并通过管路与间歇抽吸结构连接;两块折边板9向内翻转时将下切刀7露出,此时所述下切刀7与吸边板10平齐或位于吸边板10相邻下方,同时上切刀8向下运动实现分切;两块折边板9向外翻转将纱布17一端折翻至对应侧的吸边板10上,于此同时间歇抽吸结构抽吸,然后压块11向下运动将折边顶压在吸边板10上实现包边。The slitting and hemming device comprises an intermittent suction structure, a lower cutting knife 7 arranged in the left and right directions, an upper cutting knife 8 which is directly above the lower cutting knife 7 and can move up and down, two folding plates 9 on the adjacent front and rear sides of the lower cutting knife 7, two suction plates 10 on the adjacent outer sides of the folding plates 9, and two pressing blocks 11 which are directly above the two suction plates 10 and can move up and down, the front conveying device, the rear conveying device, the folding plates 9 and the suction plates 10 are located on the same horizontal plane, the suction plates 10 are arranged in the left and right directions and have suction holes on their upper sides and are connected to the intermittent suction structure through pipelines; when the two folding plates 9 are turned inward, the lower cutting knife 7 is exposed, at which time the lower cutting knife 7 is flush with the suction plate 10 or is located adjacent to and below the suction plate 10, and at the same time, the upper cutting knife 8 moves downward to achieve slitting; the two folding plates 9 are turned outward to fold one end of the gauze 17 onto the suction plate 10 on the corresponding side, and at the same time, the intermittent suction structure sucks, and then the pressing block 11 moves downward to press the folding top on the suction plate 10 to achieve hemming.
其中,翻板折叠装置包括沿左右向设于后输送装置与卸料输送装置之间的折叠轴12和折叠轴12上左右并排设置的多根折叠齿板13,多根折叠齿板13与后输送装置上的多根传送带2交错设置;折叠前,所述折叠轴12与后输送装置平齐,多根折叠齿板13嵌入后输送装置中,当纱布片的中线位于折叠轴12处时,所述折叠轴12向后旋转使折叠齿板13至卸料输送装置上方将纱布片折叠。Among them, the flap folding device includes a folding axis 12 arranged between the rear conveying device and the unloading conveying device along the left-right direction and a plurality of folding tooth plates 13 arranged side by side on the folding axis 12. The plurality of folding tooth plates 13 are staggered with the plurality of conveyor belts 2 on the rear conveying device. Before folding, the folding axis 12 is flush with the rear conveying device, and the plurality of folding tooth plates 13 are embedded in the rear conveying device. When the center line of the gauze piece is located at the folding axis 12, the folding axis 12 rotates backward to make the folding tooth plates 13 move above the unloading conveying device to fold the gauze piece.
其中,翻板卸料装置包括沿左右向设于卸料输送装置后侧的卸料轴14和卸料轴14上左右并排设置的多根卸料齿板15,多根卸料齿板15与卸料输送装置上的多根传送带2交错设置;卸料前,多根卸料齿板15嵌入卸料输送装置中,当纱布片至预定位置时,所述卸料轴14向后旋转使卸料齿板15将纱布片带至卸料平台16进行层叠。Among them, the flap unloading device includes a unloading shaft 14 arranged at the rear side of the unloading conveying device along the left-right direction and a plurality of unloading tooth plates 15 arranged side by side on the left and right of the unloading shaft 14. The plurality of unloading tooth plates 15 are staggered with the plurality of conveyor belts 2 on the unloading conveying device; before unloading, the plurality of unloading tooth plates 15 are embedded in the unloading conveying device, and when the gauze piece reaches a predetermined position, the unloading shaft 14 rotates backward so that the unloading tooth plates 15 bring the gauze piece to the unloading platform 16 for stacking.
其中,本发明实施例中的上布结构设于机架1左侧或右侧正对V形折布板3设置,所述V形折布板3、包边导辊5和辊压结构6由前至后依次设于机架1上;所述V形折布板3沿纱布17的输送方向斜向下设置且其底部下方设有折布导辊18将纱布17牵引至包边导辊5,所述V形折布板3和折布导辊18均沿左右向设于机架1上;所述包边导辊5沿左右向设于机架1上,所述纱布17绕过包边导辊5后侧;所述折布杆4斜向后上设于包边导辊5后侧,其外端固定在机架1上或包边导辊5的转轴上,其内侧顶压在纱布17的左端或右端的上侧将纱布17包边;所述辊压结构6包括第一主动辊19、第一压布辊20和将第一压布辊20顶压在第一主动辊19上侧的辊压气缸,所述纱布17由第一主动辊19与第一压布辊20之间通过,所述第一主动辊19和第一压布辊20沿左右向设于机架1上,所述第一压布辊20的左右两端各设有一个辊压气缸,所述辊压气缸沿竖直方向设于机架1上。Among them, the cloth-upper structure in the embodiment of the present invention is arranged on the left or right side of the frame 1, facing the V-shaped cloth-folding plate 3, and the V-shaped cloth-folding plate 3, the edge-wrapping guide roller 5 and the rolling structure 6 are arranged on the frame 1 in sequence from front to back; the V-shaped cloth-folding plate 3 is arranged obliquely downward along the conveying direction of the gauze 17, and a cloth-folding guide roller 18 is arranged at the bottom below the bottom to pull the gauze 17 to the edge-wrapping guide roller 5, and the V-shaped cloth-folding plate 3 and the cloth-folding guide roller 18 are both arranged on the frame 1 in the left-right direction; the edge-wrapping guide roller 5 is arranged on the frame 1 in the left-right direction, and the gauze 17 passes around the rear side of the edge-wrapping guide roller 5; the cloth-folding rod 4 is arranged obliquely backward and upward on the edge-wrapping guide roller 5 The rear side, its outer end is fixed on the frame 1 or on the rotating shaft of the hemming guide roller 5, and its inner side is pressed on the upper side of the left end or the right end of the gauze 17 to hem the gauze 17; the rolling structure 6 includes a first active roller 19, a first cloth pressing roller 20 and a rolling cylinder that presses the first cloth pressing roller 20 on the upper side of the first active roller 19, the gauze 17 passes between the first active roller 19 and the first cloth pressing roller 20, the first active roller 19 and the first cloth pressing roller 20 are arranged on the frame 1 along the left and right directions, and a rolling cylinder is respectively provided at the left and right ends of the first cloth pressing roller 20, and the rolling cylinder is arranged on the frame 1 along the vertical direction.
其中,本发明实施例中的储布装置包括转动设于机架1上的旋转架21、旋转架21上的升降导布辊22和前后并排设于机架1上的前牵引辊23与后牵引辊24,所述前牵引辊23、升降导布辊22和后牵引辊24均沿左右向设置,所述升降导布辊22位于前牵引辊23与后牵引辊24下方,所述纱布17依次绕过前牵引辊23上侧、升降导布辊22下侧和后牵引辊24上侧,所述升降导布辊22能绕旋转架21的转轴上下运动。Among them, the cloth storage device in the embodiment of the present invention includes a rotating frame 21 rotatably arranged on the frame 1, a lifting cloth guide roller 22 on the rotating frame 21, and a front traction roller 23 and a rear traction roller 24 arranged side by side on the frame 1 front and back, the front traction roller 23, the lifting cloth guide roller 22 and the rear traction roller 24 are all arranged in the left and right directions, the lifting cloth guide roller 22 is located below the front traction roller 23 and the rear traction roller 24, the gauze 17 passes around the upper side of the front traction roller 23, the lower side of the lifting cloth guide roller 22 and the upper side of the rear traction roller 24 in turn, and the lifting cloth guide roller 22 can move up and down around the rotating axis of the rotating frame 21.
其中,本发明实施例中的前输送装置包括第二主动辊25、左右并排设置的多根传送带2、第二主动辊25后方的从动辊26和第二主动辊25相邻后方的贴合辊27,所述从动辊26位于下切刀7前方的吸边板10的相邻前方,所述传送带2沿前后向设于第二主动辊25与从动辊26上,所述第二主动辊25、从动辊26和贴合辊27沿左右向设于机架1上;所述刹车结构包括第二压布辊28、压杆29和驱动压杆29旋转的顶压气缸30,所述第二压布辊28沿左右向设置且能由顶压气缸30驱动同时顶压在第二主动辊25上侧与贴合辊27上侧将纱布17与传送带2辊压在第二主动辊25与贴合辊27上;所述压杆29沿前后向设置,其中部转动设于机架1上,其前端与顶压气缸30的伸缩杆的上端转动连接;所述第二压布辊28设于压杆29的后端,所述顶压气缸30位于压杆29的下方且其缸体转动设于机架1上。The front conveying device in the embodiment of the present invention includes a second active roller 25, a plurality of conveyor belts 2 arranged side by side on the left and right, a driven roller 26 behind the second active roller 25, and a laminating roller 27 adjacent to the rear of the second active roller 25, wherein the driven roller 26 is located adjacent to the front of the edge suction plate 10 in front of the lower cutter 7, the conveyor belt 2 is arranged on the second active roller 25 and the driven roller 26 along the front-to-back direction, and the second active roller 25, the driven roller 26 and the laminating roller 27 are arranged on the frame 1 along the left-right direction; the brake structure includes a second cloth pressing roller 28, a pressure rod 29 and a driving pressure rod The pressing rod 29 is arranged in a rotating pressing cylinder 30, and the second cloth pressing roller 28 is arranged in the left-right direction and can be driven by the pressing cylinder 30 to press the upper side of the second active roller 25 and the upper side of the bonding roller 27 to press the gauze 17 and the conveyor belt 2 on the second active roller 25 and the bonding roller 27; the pressing rod 29 is arranged in the front-back direction, and the middle part is rotatably arranged on the frame 1, and the front end thereof is rotatably connected to the upper end of the telescopic rod of the pressing cylinder 30; the second cloth pressing roller 28 is arranged at the rear end of the pressing rod 29, and the pressing cylinder 30 is located below the pressing rod 29 and its cylinder body is rotatably arranged on the frame 1.
优选地,本发明实施例中的前输送装置上设有润湿结构;所述润湿结构包括机架1上的接水盘31、围绕接水盘31设置的围边32和至少一个将纱布17喷湿的喷头33,所述接水盘31位于传送带2下方,所述喷头33位于传送带2上方且位于接水盘31上方,所述喷头33设于机架1或围边32上,所述围边32设于机架1或接水盘31上且其前后两侧设有供纱布17与传送带2通过的开口。Preferably, a wetting structure is provided on the front conveying device in the embodiment of the present invention; the wetting structure includes a water receiving tray 31 on the frame 1, a surrounding edge 32 arranged around the water receiving tray 31 and at least one nozzle 33 for spraying the gauze 17, the water receiving tray 31 is located below the conveyor belt 2, the nozzle 33 is located above the conveyor belt 2 and above the water receiving tray 31, the nozzle 33 is arranged on the frame 1 or the surrounding edge 32, the surrounding edge 32 is arranged on the frame 1 or the water receiving tray 31 and has openings on its front and rear sides for the gauze 17 and the conveyor belt 2 to pass through.
进一步地,本发明实施例中的机架1的左右两侧均设有同步驱动结构34,两块折边板9的左端和右端分别通过转轴转动设于两个同步驱动结构34上,所述折边板9前后向的宽度大于2cm且其转轴位于其外侧,所述同步驱动结构34能使两块折边板9同步旋转;所述机架1的左右两侧沿竖直方向设有至少一根导向柱35,所述导向柱35上滑动设有分切升降架36和包边升降架37,所述上切刀8沿左右向设于分切升降架36上,两块压块11分别设于上切刀8的前后两侧且均设于包边升降架37上。Furthermore, a synchronous drive structure 34 is provided on both sides of the left and right sides of the frame 1 in the embodiment of the present invention, and the left and right ends of the two folding plates 9 are respectively rotatably arranged on the two synchronous drive structures 34 through a rotating shaft, and the front-to-back width of the folding plate 9 is greater than 2 cm and its rotating shaft is located on its outside, and the synchronous drive structure 34 can make the two folding plates 9 rotate synchronously; at least one guide column 35 is provided on the left and right sides of the frame 1 in the vertical direction, and a slitting lifting frame 36 and an edge wrapping lifting frame 37 are slidably provided on the guide column 35, and the upper cutter 8 is arranged on the slitting lifting frame 36 along the left and right directions, and the two pressing blocks 11 are respectively arranged on the front and back sides of the upper cutter 8 and are both arranged on the edge wrapping lifting frame 37.
其中,本发明实施例中的吸边板10为矩形腔体式结构,其上侧均匀分布有多个吸孔,其前后向的宽度大于2cm;所述间歇抽吸结构包括真空泵38、真空腔39、抽吸气缸40和分气头41,所述真空腔39的一侧设有出气口且其上滑动设有滑板42,所述滑板42能由抽吸气缸40驱动将出气口遮蔽与敞开分别构成真空与破坏真空,所述真空泵38通过软管43与滑板42对应出气口处连接,所述分气头41设于真空腔39另一侧的进气口上且其通过多根管路与两块吸边板10连接。Among them, the edge suction plate 10 in the embodiment of the present invention is a rectangular cavity structure, with multiple suction holes evenly distributed on its upper side, and its front-to-back width is greater than 2 cm; the intermittent suction structure includes a vacuum pump 38, a vacuum chamber 39, a suction cylinder 40 and an air distributor 41, one side of the vacuum chamber 39 is provided with an air outlet and a slide plate 42 is slidably provided thereon, the slide plate 42 can be driven by the suction cylinder 40 to cover and open the air outlet to respectively form a vacuum and destroy the vacuum, the vacuum pump 38 is connected to the corresponding air outlet of the slide plate 42 through a hose 43, the air distributor 41 is arranged on the air inlet on the other side of the vacuum chamber 39 and is connected to the two edge suction plates 10 through multiple pipes.
其中,本发明实施例中的折叠齿板13和卸料齿板15均沿前后向设置且其前后向的长度大于或等于1/2纱布片的长度,所述卸料输送装置前后向的长度大于或等于1/2纱布片的长度,所述后输送装置前后向的长度大于或等于3/2纱布片的长度;所述折叠轴12的转轴位于其后侧,所述翻板折叠装置在折叠纱布片时,所述后输送装置和卸料输送装置停止,多根卸料齿板15嵌入卸料输送装置中且同时位于纱布片后半部分下方;折叠完成后,所述折叠轴12向前旋转,所述卸料轴14向后旋转实现卸料。Among them, the folding tooth plate 13 and the unloading tooth plate 15 in the embodiment of the present invention are both arranged in the front-to-back direction and their front-to-back length is greater than or equal to 1/2 of the length of the gauze piece, the front-to-back length of the unloading conveying device is greater than or equal to 1/2 of the length of the gauze piece, and the front-to-back length of the rear conveying device is greater than or equal to 3/2 of the length of the gauze piece; the rotating axis of the folding shaft 12 is located on its rear side, and when the flap folding device folds the gauze piece, the rear conveying device and the unloading conveying device stop, and a plurality of unloading tooth plates 15 are embedded in the unloading conveying device and are simultaneously located below the rear half of the gauze piece; after folding is completed, the folding shaft 12 rotates forward, and the unloading shaft 14 rotates backward to realize unloading.
优选地,本发明实施例中的机架1上且位于折叠轴12前方和卸料轴14前方分别设有用于对折叠齿板13和卸料齿板15进行缓冲的缓冲块46,所述缓冲块46沿左右向设于传送带2相邻下方。Preferably, buffer blocks 46 for buffering the folding tooth plate 13 and the discharge tooth plate 15 are respectively provided on the frame 1 in the embodiment of the present invention and located in front of the folding axis 12 and the discharge axis 14. The buffer blocks 46 are arranged adjacent to and below the conveyor belt 2 in the left-right direction.
另一方面,本发明实施例提供了一种带X跟踪线的腹部垫的生产方法,所述方法包括以下步骤:On the other hand, an embodiment of the present invention provides a method for producing an abdominal pad with an X-tracking line, the method comprising the following steps:
S101上布:采用上布结构向V形折布板3输出纱布17;S101 cloth loading: using the cloth loading structure to output the gauze 17 to the V-shaped cloth folding plate 3;
S102一次对折:采用V形折布板3将纱布17沿宽度方向折叠,折叠时,一层的宽度比另一层宽2-4cm;S102: Folding once: using the V-shaped folding plate 3 to fold the gauze 17 along the width direction, when folding, the width of one layer is 2-4 cm wider than the other layer;
S103一次包边:采用折布杆4和包边导辊5对纱布17进行包边;S103: primary hemming: using the folding rod 4 and the hemming guide roller 5 to hem the gauze 17;
S104辊压牵引:采用辊压结构6将对折后的纱布17辊压并向后输送;S104 roller traction: the roller structure 6 is used to roll the folded gauze 17 and transport it backward;
S105储布:采用储布装置对纱布17进行储布;S105 cloth storage: using a cloth storage device to store the gauze 17;
S106润湿:在前输送装置上采用润湿结构将纱布17润湿;S106 Wetting: Wetting the gauze 17 using a wetting structure on the front conveying device;
S107分切:采用前输送装置将纱布17向后输送预定长度后停止,两块折边板9向内翻转将下切刀7露出,同时上切刀8向下运动实现分切;S107 slitting: the front conveying device is used to convey the gauze 17 backward to a predetermined length and then stops, the two folding plates 9 are turned inward to expose the lower cutter 7, and the upper cutter 8 moves downward to achieve slitting;
S108二次包边:两块折边板9向外翻转将纱布17一端折翻至对应侧的吸边板10上,于此同时间歇抽吸结构抽吸,两块折边板9向内翻转至水平,然后压块11向下运动将折边顶压在吸边板10上实现包边;S108 Secondary hemming: The two folding plates 9 are turned outward to fold one end of the gauze 17 onto the suction plate 10 on the corresponding side. At the same time, the intermittent suction structure sucks, and the two folding plates 9 are turned inward to be horizontal. Then the pressing block 11 moves downward to press the folding top onto the suction plate 10 to achieve hemming;
S109二次对折:采用后输送装置和卸料输送装置将纱布片向后输送至其长度方向的中线位于折叠轴12处时,所述折叠轴12向后旋转使折叠齿板13至卸料输送装置上方将纱布片沿长度方向对折,此时多根卸料齿板15嵌入卸料输送装置中且位于对折后的纱布片的正下方;S109 secondary folding: when the gauze piece is conveyed backward by the rear conveying device and the discharge conveying device until the midline of the gauze piece in the length direction is located at the folding shaft 12, the folding shaft 12 rotates backward to make the folding tooth plate 13 above the discharge conveying device to fold the gauze piece in the length direction, and at this time, a plurality of discharge tooth plates 15 are embedded in the discharge conveying device and are located directly below the folded gauze piece;
S110卸料:二次对折完成后,所述折叠轴12向前旋转,所述卸料轴14向后旋转将纱布片带至卸料平台16进行层叠。S110 Unloading: After the second folding is completed, the folding shaft 12 rotates forward, and the unloading shaft 14 rotates backward to bring the gauze pieces to the unloading platform 16 for stacking.
本发明实施例提供的技术方案带来的有益效果是:本发明实施例提供了一种带X跟踪线的腹部垫的生产系统和生产方法,自动化程度高,能明显提升生产效率,同时使产品规格统一,进而提升产品质量。The beneficial effects brought about by the technical solution provided by the embodiment of the present invention are as follows: the embodiment of the present invention provides a production system and a production method for an abdominal pad with an X-tracking line, which has a high degree of automation and can significantly improve production efficiency, while unifying product specifications and thereby improving product quality.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明实施例中的折叠包边装置、储布装置和前输送装置组合的结构示意图;1 is a schematic structural diagram of a combination of a folding and binding device, a cloth storage device, and a front conveying device in an embodiment of the present invention;
图2是本发明实施例中的前输送装置、分切包边装置、后输送装置、翻板折叠装置、卸料输送装置、翻板卸料装置和卸料平台组合的结构示意图;2 is a schematic structural diagram of a front conveying device, a slitting and hemming device, a rear conveying device, a flap folding device, a discharge conveying device, a flap discharge device and a discharge platform assembly in an embodiment of the present invention;
图3是本发明实施例中的上切刀和压块组合的结构示意图;3 is a schematic structural diagram of an upper cutter and a pressing block assembly in an embodiment of the present invention;
图4是本发明实施例中的分切包边装置在折边板水平时的结构示意图;FIG4 is a schematic structural diagram of the slitting and hemming device in an embodiment of the present invention when the hemming plate is horizontal;
图5是本发明实施例中的分切包边装置在折边板向内翻转时的结构示意图;5 is a schematic structural diagram of the slitting and hemming device in an embodiment of the present invention when the hemming plate is turned inward;
图6是本发明实施例中的分切包边装置在折边板向外翻转时的结构示意图;6 is a schematic structural diagram of the slitting and hemming device in an embodiment of the present invention when the hemming plate is turned outward;
图7是本发明实施例中的后输送装置、翻板折叠装置、卸料输送装置、翻板卸料装置和卸料平台组合的结构示意图;7 is a schematic structural diagram of a rear conveying device, a flap folding device, a discharge conveying device, a flap discharge device and a discharge platform assembly in an embodiment of the present invention;
图8是本发明实施例中的前输送装置和润湿结构组合的结构示意图;8 is a schematic structural diagram of a front conveying device and a wetting structure combination in an embodiment of the present invention;
图9是本发明实施例中的包边导辊和折布杆组合的结构示意图;9 is a schematic structural diagram of an edge binding guide roller and a folding rod assembly in an embodiment of the present invention;
图10是本发明实施例中的间歇抽吸结构的结构示意图;FIG10 is a schematic structural diagram of an intermittent suction structure in an embodiment of the present invention;
图11是本发明实施例中的带X跟踪线的腹部垫的生产方法的流程图。11 is a flow chart of a method for producing an abdominal pad with X-tracking lines in an embodiment of the present invention.
图中:1机架、2传送带、3 V形折布板、4折布杆、5包边导辊、6辊压结构、7下切刀、8上切刀、9折边板、10吸边板、11压块、12折叠轴、13折叠齿板、14卸料轴、15卸料齿板、16卸料平台、17纱布、18折布导辊、19第一主动辊、20第一压布辊、21旋转架、22升降导布辊、23前牵引辊、24后牵引辊、25第二主动辊、26从动辊、27贴合辊、28第二压布辊、29压杆、30顶压气缸、31接水盘、32围边、33喷头、34同步驱动结构、35导向柱、36分切升降架、37包边升降架、38真空泵、39真空腔、40抽吸气缸、41分气头、42滑板、43软管、44牵引辊、45第一光电传感器、46缓冲块。In the figure: 1 frame, 2 conveyor belt, 3 V-shaped cloth folding plate, 4 cloth folding rod, 5 edge guide roller, 6 roller pressing structure, 7 lower cutter, 8 upper cutter, 9 folding plate, 10 edge suction plate, 11 pressing block, 12 folding shaft, 13 folding tooth plate, 14 unloading shaft, 15 unloading tooth plate, 16 unloading platform, 17 gauze, 18 cloth folding guide roller, 19 first active roller, 20 first cloth pressing roller, 21 rotating frame, 22 lifting cloth guide roller, 23 front traction roller, 24 rear traction roller, 25 first 2 active rollers, 26 driven rollers, 27 laminating rollers, 28 second cloth pressing rollers, 29 pressure rods, 30 top pressure cylinders, 31 water receiving trays, 32 edge surrounds, 33 nozzles, 34 synchronous drive structures, 35 guide columns, 36 slitting lifting frames, 37 edge wrapping lifting frames, 38 vacuum pumps, 39 vacuum chambers, 40 suction cylinders, 41 air distributors, 42 slide plates, 43 hoses, 44 traction rollers, 45 first photoelectric sensors, and 46 buffer blocks.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings.
实施例1Example 1
参见图1-10,实施例1提供了一种带X跟踪线的腹部垫的生产系统,该系统包括机架1及由前至后依次设于其上的折叠包边装置、储布装置、前输送装置、分切包边装置、后输送装置、翻板折叠装置、卸料输送装置、翻板卸料装置和卸料平台16等,卸料平台16设于卸料输送装置后下方能叠放腹部垫。1-10, Example 1 provides a production system for an abdominal pad with an X-tracking line, the system comprising a frame 1 and a folding and binding device, a cloth storage device, a front conveying device, a slitting and binding device, a rear conveying device, a flap folding device, a unloading conveying device, a flap unloading device and a unloading platform 16 arranged thereon from front to back. The unloading platform 16 is arranged at the lower rear of the unloading conveying device and can stack abdominal pads.
其中,参见图2,本实施例中的前输送装置、后输送装置和卸料输送装置均沿前后向设置并位于同一水平面上,且其均包括多根左右并排设置的传送带2,传送带2左右向的宽度较小,通常2-4cm。前输送装置前部的第一主动辊19处设有刹车结构,不但能将纱布17和传送带2贴合,还能在升降导布辊22下降时防止纱布17向前滑动。2, the front conveying device, the rear conveying device and the unloading conveying device in this embodiment are all arranged in the front-to-back direction and are located on the same horizontal plane, and they all include a plurality of conveyor belts 2 arranged side by side in the left and right directions, and the width of the conveyor belts 2 in the left and right directions is small, usually 2-4 cm. A brake structure is provided at the first active roller 19 at the front of the front conveying device, which can not only fit the gauze 17 and the conveyor belt 2, but also prevent the gauze 17 from sliding forward when the lifting guide roller 22 descends.
其中,参见图1和9,本实施例中的折叠包边装置包括沿纱布17的输送方向依次设置的上布结构、V形折布板3、带折布杆4的包边导辊5和辊压结构6等。其中,上布结构将纱布卷输出,与常规的上布结构相同;V形折布板3、带折布杆4的包边导辊5和辊压结构6与常见的折布包边装置类似。1 and 9, the folding and hemming device in this embodiment includes an upper cloth structure, a V-shaped cloth folding plate 3, an hemming guide roller 5 with a cloth folding rod 4, and a rolling structure 6, etc., which are sequentially arranged along the conveying direction of the gauze 17. Among them, the upper cloth structure rolls out the gauze, which is the same as the conventional upper cloth structure; the V-shaped cloth folding plate 3, the hemming guide roller 5 with the cloth folding rod 4, and the rolling structure 6 are similar to the common cloth folding and hemming device.
其中,参见图2-7,本实施例中的分切包边装置包括间歇抽吸结构、左右向设置的下切刀7、下切刀7正上方且可上下运动的上切刀8、下切刀7相邻前后两侧的两块折边板9、折边板9相邻外侧的两块吸边板10和两块吸边板10正上方且可上下运动的两块压块11等。其中,本实施例中的上切刀8和下切刀7均为条形刀片。两块折边板9之间具有间隙(间隙宽度稍大于下切刀7的宽度,如0.5-1.0cm),下切刀7位于间隙中。折边板9(水平时)和吸边板10表面光滑以便于输送纱布17且其宽度最好能大于包边宽度(通常包边宽度为2-3.5cm),两块压块11均为左右向设置的矩形块。前输送装置、后输送装置、折边板9(水平时)和吸边板10位于同一水平面上,吸边板10沿左右向设置且其上侧设有吸孔并通过管路与间歇抽吸结构连接用于将包边吸附在吸边板10上。参见图4和5,两块折边板9同时向内翻转时将下切刀7露出(折边板9翻转时不影响纱布17),通常旋转角度为30-60°。下切刀7可向上(则下切刀7可上下运动)或不向上运动(下切刀7不可上下运动)至与吸边板10平齐或位于吸边板10相邻下方(优选与吸边板10平齐),同时上切刀8向下至下切刀7实现分切。参见图4和6,两块折边板9同时向外翻转将纱布17一端(靠近下切刀7的一端)折翻至对应侧的吸边板10上,通常旋转角度大于90°即可,为了保险起见旋转角度在105-130°较好。于此同时间歇抽吸结构抽吸,两块折边板9向内翻转至水平,抽吸结束,然后压块11向下运动至对应侧的吸边板10将折边顶压在吸边板10上实现包边。进一步地,两块折边板9以下切刀7前后对称设置,两块吸边板10以下切刀7前后对称设置,折边板9相邻吸边板10设置,吸边板10相邻对应侧的输送装置(前输送装置和后输送装置)设置。Wherein, referring to Fig. 2-7, the slitting and hemming device in this embodiment includes an intermittent suction structure, a lower cutter 7 arranged in the left and right directions, an upper cutter 8 directly above the lower cutter 7 and capable of moving up and down, two folding plates 9 adjacent to the front and rear sides of the lower cutter 7, two suction plates 10 adjacent to the outer sides of the folding plates 9, and two pressing blocks 11 directly above the two suction plates 10 and capable of moving up and down. Wherein, the upper cutter 8 and the lower cutter 7 in this embodiment are both strip blades. There is a gap between the two folding plates 9 (the gap width is slightly larger than the width of the lower cutter 7, such as 0.5-1.0cm), and the lower cutter 7 is located in the gap. The folding plates 9 (when horizontal) and the suction plates 10 have smooth surfaces to facilitate the conveying of the gauze 17 and their width is preferably larger than the hemming width (usually the hemming width is 2-3.5cm), and the two pressing blocks 11 are both rectangular blocks arranged in the left and right directions. The front conveying device, the rear conveying device, the folding plate 9 (when horizontal) and the edge suction plate 10 are located on the same horizontal plane. The edge suction plate 10 is arranged in the left and right directions and has suction holes on its upper side and is connected to the intermittent suction structure through a pipeline for adsorbing the edge on the edge suction plate 10. Referring to Figures 4 and 5, when the two folding plates 9 are turned inward at the same time, the lower cutter 7 is exposed (the folding plate 9 does not affect the gauze 17 when it is turned over), and the rotation angle is usually 30-60 degrees. The lower cutter 7 can move upward (the lower cutter 7 can move up and down) or not move upward (the lower cutter 7 cannot move up and down) to be flush with the edge suction plate 10 or located adjacent to and below the edge suction plate 10 (preferably flush with the edge suction plate 10), and at the same time, the upper cutter 8 moves downward to the lower cutter 7 to achieve slitting. Referring to Figs. 4 and 6, the two folding plates 9 are simultaneously turned outward to fold one end of the gauze 17 (the end near the lower cutter 7) onto the suction plate 10 on the corresponding side, and the rotation angle is usually greater than 90°. For the sake of safety, the rotation angle is preferably 105-130°. At the same time, the intermittent suction structure sucks, the two folding plates 9 are turned inward to be horizontal, the suction is finished, and then the pressing block 11 moves downward to the suction plate 10 on the corresponding side to press the folding top on the suction plate 10 to achieve the hemming. Further, the two folding plates 9 are symmetrically arranged front and back below the cutting knife 7, the two suction plates 10 are symmetrically arranged front and back below the cutting knife 7, the folding plates 9 are arranged adjacent to the suction plates 10, and the suction plates 10 are arranged adjacent to the conveying devices (front conveying device and rear conveying device) on the corresponding side.
其中,参见图2和7,本实施例中的翻板折叠装置包括沿左右向设于后输送装置与卸料输送装置之间的折叠轴12和折叠轴12上左右并排设置的多根折叠齿板13等,多根折叠齿板13与折叠轴12的上表面共面构成折叠面,多根折叠齿板13与后输送装置上的多根传送带2交错设置。折叠前,折叠轴12(上表面,此时水平)与后输送装置平齐以便于输送纱布片,多根折叠齿板13嵌入后输送装置的多根传送带2之间,当纱布片的(前后向)中线位于折叠轴12后端处时,折叠轴12向后旋转使折叠齿板13至卸料输送装置上方将纱布片折叠,旋转角度通常为120-170°。Among them, referring to Figures 2 and 7, the flap folding device in this embodiment includes a folding shaft 12 arranged between the rear conveying device and the discharge conveying device along the left-right direction, and a plurality of folding tooth plates 13 arranged side by side on the folding shaft 12, etc. The plurality of folding tooth plates 13 and the upper surface of the folding shaft 12 are coplanar to form a folding surface, and the plurality of folding tooth plates 13 are staggered with the plurality of conveyor belts 2 on the rear conveying device. Before folding, the folding shaft 12 (upper surface, horizontal at this time) is flush with the rear conveying device to facilitate conveying the gauze piece, and the plurality of folding tooth plates 13 are embedded between the plurality of conveyor belts 2 of the rear conveying device. When the (front-to-back) midline of the gauze piece is located at the rear end of the folding shaft 12, the folding shaft 12 rotates backward to make the folding tooth plates 13 above the discharge conveying device to fold the gauze piece, and the rotation angle is usually 120-170°.
其中,参见图2和7,本实施例中的翻板卸料装置包括沿左右向设于卸料输送装置后侧的卸料轴14和卸料轴14上左右并排设置的多根卸料齿板15等,多根卸料齿板15共面,多根卸料齿板15与卸料输送装置上的多根传送带2交错设置。卸料前,多根卸料齿板15嵌入卸料输送装置的多根传送带2之间,当纱布片至预定位置(折叠后向后或不向后输送,位于卸料齿板15正上方)时,卸料轴14向后旋转使卸料齿板15将纱布片带至卸料平台16进行层叠,旋转角度通常为180°。Among them, referring to Fig. 2 and Fig. 7, the flap unloading device in this embodiment includes a unloading shaft 14 arranged at the rear side of the unloading conveying device along the left-right direction and a plurality of unloading tooth plates 15 arranged side by side on the unloading shaft 14, etc. The plurality of unloading tooth plates 15 are coplanar, and the plurality of unloading tooth plates 15 are staggered with the plurality of conveyor belts 2 on the unloading conveying device. Before unloading, the plurality of unloading tooth plates 15 are embedded between the plurality of conveyor belts 2 of the unloading conveying device. When the gauze piece reaches a predetermined position (being folded and conveyed backward or not, and being located directly above the unloading tooth plates 15), the unloading shaft 14 rotates backward so that the unloading tooth plates 15 bring the gauze piece to the unloading platform 16 for stacking, and the rotation angle is usually 180°.
其中,参见图1,本发明实施例中的上布结构设于机架1左侧或右侧正对V形折布板3设置,V形折布板3、包边导辊5和辊压结构6由前至后依次设于机架1上。V形折布板3沿纱布17的输送方向斜向下设置且其底部下方设有折布导辊18将纱布17牵引至包边导辊5, V形折布板3(机架1左侧或右侧)和折布导辊18(机架1底部)均沿左右向设于机架1上。包边导辊5沿左右向设于机架1上,纱布17绕过包边导辊5后侧;折布杆4斜向后上设于包边导辊5后侧,其外端固定在机架1上或包边导辊5的转轴上,其内侧顶压在纱布17的左端或右端的上侧将纱布17包边。包边时,纱布17包边的一端靠在包边导辊5对应侧的端面上,再由折布杆4压在纱布17上侧进行包边。进一步地,包边导辊5为胶辊,具体可以为四氟乙烯辊。辊压结构6包括第一主动辊19、第一压布辊20和将第一压布辊20顶压在第一主动辊19上侧的辊压气缸等,第一主动辊19由相应的电机驱动,纱布17由第一主动辊19与第一压布辊20之间通过,第一主动辊19和第一压布辊20沿左右向设于机架1上,第一压布辊20的左右两端(可通过转轴固定座,与辊压气缸的伸缩杆固定连接)上方各设有一个辊压气缸(图未示)用于顶压第一压布辊20,辊压气缸沿竖直方向设于机架1上。具体地,包边导辊5设于折布导辊18后上方,第一主动辊19设于包边导辊5后上方且其为金属辊(其上可设置防滑纹);第一压布辊20为橡胶辊。Wherein, referring to Fig. 1, the cloth-loading structure in the embodiment of the present invention is arranged on the left or right side of the frame 1, facing the V-shaped cloth-folding plate 3, and the V-shaped cloth-folding plate 3, the edge-wrapping guide roller 5 and the rolling structure 6 are arranged on the frame 1 from front to back in sequence. The V-shaped cloth-folding plate 3 is arranged obliquely downward along the conveying direction of the gauze 17, and a cloth-folding guide roller 18 is arranged below its bottom to pull the gauze 17 to the edge-wrapping guide roller 5, and the V-shaped cloth-folding plate 3 (on the left or right side of the frame 1) and the cloth-folding guide roller 18 (at the bottom of the frame 1) are both arranged on the frame 1 in the left-right direction. The edge-wrapping guide roller 5 is arranged on the frame 1 in the left-right direction, and the gauze 17 passes around the rear side of the edge-wrapping guide roller 5; the cloth-folding rod 4 is obliquely arranged on the rear side of the edge-wrapping guide roller 5, and its outer end is fixed on the frame 1 or on the rotating shaft of the edge-wrapping guide roller 5, and its inner side presses on the upper side of the left or right end of the gauze 17 to wrap the gauze 17. During hemming, one end of the hemming of the gauze 17 rests on the end surface of the corresponding side of the hemming guide roller 5, and then the folding rod 4 is pressed on the upper side of the gauze 17 to perform hemming. Further, the hemming guide roller 5 is a rubber roller, specifically a tetrafluoroethylene roller. The rolling structure 6 includes a first active roller 19, a first cloth pressing roller 20, and a rolling cylinder for pressing the first cloth pressing roller 20 against the upper side of the first active roller 19, etc. The first active roller 19 is driven by a corresponding motor, and the gauze 17 passes between the first active roller 19 and the first cloth pressing roller 20. The first active roller 19 and the first cloth pressing roller 20 are arranged on the frame 1 in the left-right direction, and a rolling cylinder (not shown) is respectively arranged above the left and right ends of the first cloth pressing roller 20 (which can be fixedly connected with the telescopic rod of the rolling cylinder through the rotating shaft fixing seat) for pressing the first cloth pressing roller 20, and the rolling cylinder is arranged on the frame 1 in the vertical direction. Specifically, the hemming guide roller 5 is arranged above and behind the folding guide roller 18, the first active roller 19 is arranged above and behind the hemming guide roller 5 and is a metal roller (on which anti-slip grooves may be provided); the first cloth pressing roller 20 is a rubber roller.
其中,参见图1,本发明实施例中的储布装置包括转动(通过转轴)设于机架1上的旋转架21、旋转架21上的升降导布辊22和前后并排设于机架1上的前牵引辊23与后牵引辊24等,旋转架21为矩形框架式结构,前牵引辊23设于第一主动辊19后下方,前牵引辊23、升降导布辊22和后牵引辊24均沿左右向设置。升降导布辊22位于前牵引辊23与后牵引辊24下方,纱布17(S形绕过)依次绕过前牵引辊23上侧、升降导布辊22下侧和后牵引辊24上侧,升降导布辊22兜在纱布17上,升降导布辊22能绕旋转架21的转轴上下(弧形)运动。优选地,旋转架21前端下侧设有支腿用于防止升降导布辊22掉落在地面上。进一步地,旋转架21的左侧或右侧设有至少一个检测其旋转位置的第一光电传感器45,实现对第二主动辊25的控制(信号送至电控箱,电控箱控制第二主动辊25的驱动电机),同时与分切步骤同步。Wherein, referring to FIG. 1 , the cloth storage device in the embodiment of the present invention comprises a rotating frame 21 rotatably (through a rotating shaft) arranged on a frame 1, a lifting cloth guide roller 22 on the rotating frame 21, and a front traction roller 23 and a rear traction roller 24 arranged side by side on the frame 1, etc. The rotating frame 21 is a rectangular frame structure, the front traction roller 23 is arranged below the rear of the first active roller 19, and the front traction roller 23, the lifting cloth guide roller 22 and the rear traction roller 24 are all arranged in the left and right directions. The lifting cloth guide roller 22 is located below the front traction roller 23 and the rear traction roller 24, and the gauze 17 (S-shaped bypassing) bypasses the upper side of the front traction roller 23, the lower side of the lifting cloth guide roller 22 and the upper side of the rear traction roller 24 in turn, and the lifting cloth guide roller 22 is folded on the gauze 17, and the lifting cloth guide roller 22 can move up and down (arc-shaped) around the rotating shaft of the rotating frame 21. Preferably, a leg is provided at the lower side of the front end of the rotating frame 21 to prevent the lifting cloth guide roller 22 from falling on the ground. Furthermore, at least one first photoelectric sensor 45 for detecting the rotation position of the rotating frame 21 is provided on the left or right side thereof to realize the control of the second active roller 25 (the signal is sent to the electric control box, and the electric control box controls the driving motor of the second active roller 25), and is synchronized with the slitting step.
进一步地,机架1上根据需要沿左右向可设置牵引辊44用于牵引纱布17。Furthermore, a traction roller 44 for traction of the gauze 17 may be provided on the frame 1 along the left and right directions as required.
其中,参见图1和2,本发明实施例中的前输送装置包括第二主动辊25、左右并排设置的多根传送带2、第二主动辊25后方的从动辊26(与第二主动辊25平齐)和第二主动辊25相邻后方的贴合辊27等,第二主动辊25由相应的电机驱动,第二主动辊25位于后牵引辊24的后下方。第二主动辊25为表面粗糙的金属辊,第二压布辊28为橡胶辊,贴合辊27为表面光滑的金属辊,从动辊26为表面粗糙的金属辊,机架1上根据需要可沿左右向设置用于牵引传送带2的支持辊。从动辊26位于下切刀7前方的吸边板10的相邻前方,传送带2沿前后向设于第二主动辊25与从动辊26上,第二主动辊25、从动辊26和贴合辊27沿左右向设于机架1上。其中,刹车结构包括第二压布辊28、压杆29和驱动压杆29旋转的顶压气缸30等,第二压布辊28沿左右向设置且能由顶压气缸30驱动同时顶压在第二主动辊25上侧与贴合辊27上侧将纱布17与传送带2辊压在第二主动辊25与贴合辊27上;第二主动辊25、第二压布辊28和贴合辊27呈三角形分布,贴合辊27位于传送带2构成的环形结构内,第二主动辊25和贴合辊27的直径相同且比第二压布辊28的直径大。压杆29沿前后向设置,其中部转动设于机架1上,其前端与顶压气缸30的伸缩杆的上端转动连接。第二压布辊28设于压杆29的后端,顶压气缸30位于压杆29的下方且其缸体转动设于机架1上,顶压气缸30的伸缩杆向上顶可使第二压布辊28同时顶压在第二主动辊25上侧与贴合辊27上侧。前述结构,不但提供纱布17与传送带2的动力,还使纱布17层与层之间贴合,同时也可防止第二主动辊25停止转动后纱布17由升降导布辊22带动向前滑动。1 and 2, the front conveying device in the embodiment of the present invention includes a second active roller 25, a plurality of conveyor belts 2 arranged side by side, a driven roller 26 (level with the second active roller 25) behind the second active roller 25, and a laminating roller 27 adjacent to the rear of the second active roller 25, etc. The second active roller 25 is driven by a corresponding motor and is located at the rear and lower part of the rear traction roller 24. The second active roller 25 is a metal roller with a rough surface, the second cloth pressing roller 28 is a rubber roller, the laminating roller 27 is a metal roller with a smooth surface, and the driven roller 26 is a metal roller with a rough surface. The frame 1 can be provided with a supporting roller for traction of the conveyor belt 2 in the left and right directions as required. The driven roller 26 is located adjacent to the front of the edge suction plate 10 in front of the lower cutter 7, the conveyor belt 2 is arranged on the second active roller 25 and the driven roller 26 in the front-back direction, and the second active roller 25, the driven roller 26 and the laminating roller 27 are arranged on the frame 1 in the left-right direction. The brake structure includes a second cloth pressing roller 28, a pressure rod 29, and a pressure cylinder 30 for driving the pressure rod 29 to rotate. The second cloth pressing roller 28 is arranged in the left-right direction and can be driven by the pressure cylinder 30 to press the upper side of the second active roller 25 and the upper side of the laminating roller 27 to press the gauze 17 and the conveyor belt 2 on the second active roller 25 and the laminating roller 27. The second active roller 25, the second cloth pressing roller 28 and the laminating roller 27 are distributed in a triangular shape, and the laminating roller 27 is located in the annular structure formed by the conveyor belt 2. The diameters of the second active roller 25 and the laminating roller 27 are the same and larger than the diameter of the second cloth pressing roller 28. The pressure rod 29 is arranged in the front-back direction, and the middle part thereof is rotatably arranged on the frame 1, and the front end thereof is rotatably connected to the upper end of the telescopic rod of the pressure cylinder 30. The second cloth pressing roller 28 is arranged at the rear end of the pressing rod 29, and the pressing cylinder 30 is located below the pressing rod 29 and its cylinder body is rotatably arranged on the frame 1. The telescopic rod of the pressing cylinder 30 pushes upward to make the second cloth pressing roller 28 press the upper side of the second active roller 25 and the upper side of the laminating roller 27 at the same time. The above structure not only provides power for the gauze 17 and the conveyor belt 2, but also makes the gauze 17 layers fit together, and also prevents the gauze 17 from sliding forward driven by the lifting guide roller 22 after the second active roller 25 stops rotating.
下面结合图1对本实施例中的储布装置的工作过程进行说明:辊压结构6匀速持续向后输送纱布17,第一主动辊19的送布速度小于第二主动辊25的送布速度,如果第二主动辊25停止转动(此时进行分切),传送带2停止,其后的纱布17停止,升降导布辊22下降进行储布;分切完成后,第二主动辊25转动,传送带2向后运动,同时纱布17向后运动,升降导布辊22上升。以此类推,通过第二主动辊25的停止与运行,使升降导布辊22下降和上升实现储布。The working process of the cloth storage device in this embodiment is described below in conjunction with FIG. 1: the roller structure 6 continuously and uniformly transports the gauze 17 backwards, and the cloth feeding speed of the first active roller 19 is less than the cloth feeding speed of the second active roller 25. If the second active roller 25 stops rotating (slitting is performed at this time), the conveyor belt 2 stops, the gauze 17 thereafter stops, and the lifting cloth guide roller 22 descends to store the cloth; after slitting is completed, the second active roller 25 rotates, the conveyor belt 2 moves backwards, and the gauze 17 moves backwards at the same time, and the lifting cloth guide roller 22 rises. By analogy, the lifting cloth guide roller 22 descends and rises to achieve cloth storage by stopping and running the second active roller 25.
其中,本发明实施例中的后输送装置和卸料输送装置均包括主动辊、从动辊和多条传送带2等,传送带2(水平)设于主动辊和从动辊上,主动辊由相应的电机驱动旋转。后输送装置和卸料输送装置由于没有设置压布辊,则在主动辊或从动辊处设置防止传送带2滑动的定位结构(矩形槽引导结构)。The rear conveying device and the unloading conveying device in the embodiment of the present invention both include an active roller, a driven roller, and a plurality of conveyor belts 2, etc. The conveyor belts 2 (horizontally) are arranged on the active roller and the driven roller, and the active roller is driven to rotate by a corresponding motor. Since the rear conveying device and the unloading conveying device are not provided with a cloth pressing roller, a positioning structure (rectangular groove guide structure) is provided at the active roller or the driven roller to prevent the conveyor belt 2 from sliding.
优选地,参见图1和8,本发明实施例中的前输送装置上设有润湿结构用于将纱布润湿;润湿结构包括机架1上的接水盘31、围绕接水盘31设置的围边32和至少一个将纱布17喷湿的喷头33等。接水盘31用于接收喷头33喷出的水和纱布17上落下的水,喷头33要求一定的雾化效果,可通过多个喷头33将纱布17整个布面润湿。接水盘31位于传送带2下方,喷头33位于传送带2上方且位于接水盘31上方,喷头33设于机架1或围边32上,围边32设于机架1或接水盘31上且其前后两侧设有供纱布17与传送带2通过的开口。Preferably, referring to Figs. 1 and 8, a wetting structure is provided on the front conveying device in the embodiment of the present invention for wetting the gauze; the wetting structure includes a water receiving tray 31 on the frame 1, a surrounding edge 32 arranged around the water receiving tray 31, and at least one nozzle 33 for wetting the gauze 17. The water receiving tray 31 is used to receive water sprayed by the nozzle 33 and water falling on the gauze 17. The nozzle 33 requires a certain atomization effect, and the entire surface of the gauze 17 can be wetted by multiple nozzles 33. The water receiving tray 31 is located below the conveyor belt 2, the nozzle 33 is located above the conveyor belt 2 and above the water receiving tray 31, the nozzle 33 is arranged on the frame 1 or the surrounding edge 32, the surrounding edge 32 is arranged on the frame 1 or the water receiving tray 31, and the front and rear sides thereof are provided with openings for the gauze 17 and the conveyor belt 2 to pass through.
进一步地,参见图2-6,本发明实施例中的机架1的左右两侧均设有同步驱动结构34,两块折边板9的左端(通过转轴,转轴沿左右向设置)均设于左侧的同步驱动结构34上,两块折边板9的右端(通过转轴,转轴沿左右向设置)均设于右侧的同步驱动结构34上。一块折边板9可通过相应的电机或气缸等驱动结构驱动,两块折边板9可通过齿轮同步。折边板9前后向的宽度大于2cm且其转轴位于其外侧(靠近对应侧的吸边板10设置),折边板9的前后两端优选为弧形结构以便于旋转。同步驱动结构34能使两块折边板9同步旋转。机架1的左右两侧沿竖直方向设有至少一根导向柱35,具体地,机架1左侧设有2-4根导向柱35,机架1右侧设有2-4根导向柱35;导向柱35上滑动设有分切升降架36(滑动设于部分导向柱35上)和包边升降架37(滑动设于部分导向柱35上),分切升降架36和包边升降架37分别由相应的升降驱动结构(由电机、链条和链轮等结构)使其上下运动。上切刀8沿左右向设于分切升降架36底部,两块压块11分别设于上切刀8的前后两侧且均设于包边升降架37底部,包边升降架37可围绕分切升降架36设置。Further, referring to Fig. 2-6, the left and right sides of the frame 1 in the embodiment of the present invention are provided with a synchronous drive structure 34, the left ends of the two folding plates 9 (through the rotating shaft, the rotating shaft is arranged in the left and right direction) are arranged on the synchronous drive structure 34 on the left, and the right ends of the two folding plates 9 (through the rotating shaft, the rotating shaft is arranged in the left and right direction) are arranged on the synchronous drive structure 34 on the right. One folding plate 9 can be driven by a corresponding driving structure such as a motor or a cylinder, and the two folding plates 9 can be synchronized by gears. The width of the folding plate 9 in the front-to-back direction is greater than 2 cm and its rotating shaft is located on its outside (arranged close to the suction plate 10 on the corresponding side), and the front and rear ends of the folding plate 9 are preferably arc-shaped structures for easy rotation. The synchronous drive structure 34 can make the two folding plates 9 rotate synchronously. At least one guide column 35 is provided on the left and right sides of the frame 1 in the vertical direction. Specifically, 2-4 guide columns 35 are provided on the left side of the frame 1, and 2-4 guide columns 35 are provided on the right side of the frame 1. A slitting lifting frame 36 (slidingly provided on part of the guide columns 35) and an edge-wrapping lifting frame 37 (slidingly provided on part of the guide columns 35) are slidably provided on the guide columns 35. The slitting lifting frame 36 and the edge-wrapping lifting frame 37 are respectively moved up and down by corresponding lifting drive structures (structures such as motors, chains and sprockets). The upper cutter 8 is provided at the bottom of the slitting lifting frame 36 along the left-right direction. Two pressing blocks 11 are respectively provided at the front and rear sides of the upper cutter 8 and are both provided at the bottom of the edge-wrapping lifting frame 37. The edge-wrapping lifting frame 37 can be provided around the slitting lifting frame 36.
其中,本发明实施例中的吸边板10为矩形腔体式结构,其上侧均匀分布有多个吸孔,其前后向的宽度大于2cm。其中,参见图10,本实施例中的间歇抽吸结构包括真空泵38、真空腔39、抽吸气缸40和分气头41等,真空腔39的一侧设有出气口且其上滑动设有滑板42,真空腔39具体可以为矩形腔;具体地,真空腔39的上侧板与下侧板的内壁上对应设有与滑板42配合的滑槽。滑板42能由抽吸气缸40驱动将出气口遮蔽与敞开分别构成真空与破坏真空,真空泵38通过软管43与滑板42对应出气口处连接,分气头41设于真空腔39另一侧的进气口上且其通过多根管路与两块吸边板10连接。The edge suction plate 10 in the embodiment of the present invention is a rectangular cavity structure, with multiple suction holes evenly distributed on its upper side, and its front-to-back width is greater than 2 cm. Referring to FIG10 , the intermittent suction structure in the present embodiment includes a vacuum pump 38, a vacuum chamber 39, a suction cylinder 40, and a gas distributor 41, etc. A gas outlet is provided on one side of the vacuum chamber 39, and a slide plate 42 is slidably provided on it. The vacuum chamber 39 can be a rectangular chamber; specifically, the inner walls of the upper and lower side plates of the vacuum chamber 39 are provided with corresponding slide grooves that cooperate with the slide plate 42. The slide plate 42 can be driven by the suction cylinder 40 to cover and open the gas outlet to form a vacuum and destroy the vacuum respectively. The vacuum pump 38 is connected to the corresponding gas outlet of the slide plate 42 through a hose 43. The gas distributor 41 is provided on the gas inlet on the other side of the vacuum chamber 39 and is connected to the two edge suction plates 10 through multiple pipelines.
其中,参见图2和7,本发明实施例中的折叠齿板13(水平时)和卸料齿板15(水平时)均沿前后向设置且其前后向的长度大于(稍大于)或等于1/2纱布片的长度(前后向,后同),具体可以约等于1/2纱布片的长度;卸料输送装置前后向的长度大于或等于1/2纱布片的长度保证二次对折和卸料能良好的进行,不考虑纱布片之间的间隙的情况下,具体可以约等于1/2纱布片的长度;后输送装置前后向的长度大于或等于3/2纱布片的长度保证分切与对折不互相干扰,不考虑纱布片之间的间隙的情况下,具体可以约等于3/2纱布片的长度。折叠齿板13和卸料齿板15的宽度小于相邻传送带2之间的距离,相邻折叠齿板13和相邻卸料齿板15的距离均大于传送带2的宽度。折叠轴12要求具有一定的宽度(前后向,通常为3-5cm)以保证折叠效果,其上表面光滑,其转轴(左右向设置)位于其后侧。翻板折叠装置在折叠纱布片时,后输送装置和卸料输送装置停止,多根卸料齿板15嵌入卸料输送装置中且同时位于纱布片后半部分下方,折叠轴12向后旋转将纱布片前半部分向后折叠;折叠完成后,后输送装置和卸料输送装置仍然停止,折叠轴12向前旋转,卸料轴14向后旋转实现卸料;卸料完成后卸料轴14向前旋转至卸料齿板15嵌入卸料输送装置中,以此类推实现纱布的不停折叠与卸料。进一步地,后输送装置上设有第二光电传感器,第二光电传感器与下切刀7之间的距离约等于1/2纱布片的长度以便于对分切情况进行控制。Wherein, referring to Fig. 2 and Fig. 7, the folding tooth plate 13 (when horizontal) and the unloading tooth plate 15 (when horizontal) in the embodiment of the present invention are both arranged in the front-to-back direction and the length of the front-to-back direction is greater than (slightly greater than) or equal to 1/2 of the length of the gauze piece (front-to-back direction, the same in the latter), and specifically can be approximately equal to 1/2 of the length of the gauze piece; the length of the unloading conveying device in the front-to-back direction is greater than or equal to 1/2 of the length of the gauze piece to ensure that the secondary folding and unloading can be carried out well, and without considering the gap between the gauze pieces, specifically can be approximately equal to 1/2 of the length of the gauze piece; the length of the rear conveying device in the front-to-back direction is greater than or equal to 3/2 of the length of the gauze piece to ensure that the slitting and folding do not interfere with each other, and without considering the gap between the gauze pieces, specifically can be approximately equal to 3/2 of the length of the gauze piece. The width of the folding tooth plate 13 and the unloading tooth plate 15 is less than the distance between adjacent conveyor belts 2, and the distance between adjacent folding tooth plates 13 and adjacent unloading tooth plates 15 is greater than the width of the conveyor belt 2. The folding shaft 12 is required to have a certain width (front and back, usually 3-5cm) to ensure the folding effect. Its upper surface is smooth, and its rotating shaft (left and right) is located at its rear side. When the flap folding device folds the gauze piece, the rear conveying device and the unloading conveying device stop, and multiple unloading tooth plates 15 are embedded in the unloading conveying device and are simultaneously located below the rear half of the gauze piece. The folding shaft 12 rotates backward to fold the front half of the gauze piece backward; after the folding is completed, the rear conveying device and the unloading conveying device still stop, the folding shaft 12 rotates forward, and the unloading shaft 14 rotates backward to achieve unloading; after the unloading is completed, the unloading shaft 14 rotates forward until the unloading tooth plate 15 is embedded in the unloading conveying device, and so on to achieve continuous folding and unloading of the gauze. Furthermore, a second photoelectric sensor is provided on the rear conveying device, and the distance between the second photoelectric sensor and the lower cutter 7 is approximately equal to 1/2 of the length of the gauze piece to facilitate the control of the slitting situation.
优选地,参见图2和7,本发明实施例中的机架1上且位于折叠轴12前方设有一块用于对折叠齿板13进行缓冲的缓冲块46(对应折叠齿板13的中部),卸料轴14前方设有一块用于对卸料齿板15进行缓冲的缓冲块46(对卸料齿板15的中部)。缓冲块46具体为条形橡胶块,缓冲块46沿左右向设于传送带2相邻下方。Preferably, referring to Figs. 2 and 7, a buffer block 46 (corresponding to the middle of the folding tooth plate 13) is provided on the frame 1 in the embodiment of the present invention and located in front of the folding shaft 12 for buffering the folding tooth plate 13, and a buffer block 46 (corresponding to the middle of the folding tooth plate 13) is provided in front of the discharge shaft 14 for buffering the discharge tooth plate 15. The buffer block 46 is specifically a strip-shaped rubber block, and the buffer block 46 is provided adjacent to and below the conveyor belt 2 in the left-right direction.
本实施例提供了一种带X跟踪线的腹部垫的生产系统,通过一台设备即可实现一次对折、一次包边、分切、二次包边、二次折叠、卸料和层叠等工序,自动化程度高,且产品符合要求。This embodiment provides a production system for an abdominal pad with an X-tracking line, which can realize the processes of one-time folding, one-time hemming, slitting, secondary hemming, secondary folding, unloading and stacking through one device, with a high degree of automation, and the product meets the requirements.
实施例2Example 2
参见图1-11,实施例2提供了一种带X跟踪线的腹部垫的生产方法,该方法采用实施例1提供的系统生产腹部垫,该方法包括以下步骤:1-11, Example 2 provides a method for producing an abdominal pad with an X-tracking line. The method uses the system provided in Example 1 to produce an abdominal pad. The method includes the following steps:
S101上布:采用上布结构向V形折布板3输出纱布17,采用专用的织机得到带X跟踪线的坯布(卷状)。S101 cloth loading: the cloth loading structure is used to output the gauze 17 to the V-shaped cloth folding plate 3, and a special loom is used to obtain the grey cloth (rolled) with X tracking lines.
S102一次对折:采用V形折布板3将纱布17沿宽度方向折叠,折叠时,一层的宽度比另一层宽2-4cm(包边宽度)。S102: Fold the gauze 17 in the width direction by using the V-shaped folding plate 3. When folding, the width of one layer is 2-4 cm wider than the other layer (edge width).
S103一次包边:采用折布杆4和包边导辊5对纱布17进行包边,将一层多出的2-4cm向内折叠包覆在另一层上实现包边。S103: Primary hemming: The gauze 17 is hemmed by using the folding rod 4 and the hemming guide roller 5, and the excess 2-4 cm of one layer is folded inward and wrapped on the other layer to achieve hemming.
S104辊压牵引:采用辊压结构6将对折后的纱布17辊压并向后输送。S104 roller traction: the roller structure 6 is used to roll the folded gauze 17 and transport it backward.
S105储布:采用储布装置对纱布进行储布,第二主动辊25的停止与转动配合可上下运动的升降导布辊22实现储布,储布过程要求与分切对应配合。S105 Cloth storage: The cloth storage device is used to store the gauze. The stopping and rotation of the second active roller 25 cooperates with the lifting cloth guide roller 22 that can move up and down to achieve cloth storage. The cloth storage process requires corresponding coordination with slitting.
S106润湿:在前输送装置上采用润湿结构将纱布17润湿,采用喷头33将经过的纱布17润湿。S106 Wetting: The wetting structure is used on the front conveying device to wet the gauze 17, and the nozzle 33 is used to wet the passing gauze 17.
S107分切:采用前输送装置将纱布17向后输送预定长度(腹部垫前后向的长度加上其前后两端包边的长度)后停止(后输送装置也同步停止),两块折边板9向内翻转将下切刀7露出,下切刀7上升至与吸边板10平齐,同时上切刀8向下运动实现分切得到纱布片;分切完成后,上切刀8向上运动。S107 Cutting: Use the front conveying device to convey the gauze 17 backward to a predetermined length (the front-to-back length of the abdominal pad plus the length of the edging at its front and back ends) and then stop (the rear conveying device also stops synchronously), the two folding plates 9 are flipped inward to expose the lower cutter 7, the lower cutter 7 rises to be flush with the edge suction plate 10, and the upper cutter 8 moves downward to cut the gauze pieces; after the cutting is completed, the upper cutter 8 moves upward.
S108二次包边:两块折边板9向外翻转将纱布17一端折翻至对应侧的吸边板10上,于此同时间歇抽吸结构抽吸;两块折边板9向内翻转至水平,然后压块11向下运动将折边顶压在吸边板10上实现包边;包边完成后,间歇抽吸结构停止抽吸,压块11向上运动。S108 Secondary hemming: the two folding plates 9 are flipped outward to fold one end of the gauze 17 onto the suction plate 10 on the corresponding side, and the intermittent suction structure sucks at the same time; the two folding plates 9 are flipped inward to be horizontal, and then the pressing block 11 moves downward to press the folded edge against the suction plate 10 to achieve hemming; after the hemming is completed, the intermittent suction structure stops sucking, and the pressing block 11 moves upward.
在步骤S107和S108中,折叠齿板13嵌入后输送装置中,卸料齿板15嵌入卸料输送装置中。In steps S107 and S108, the folding tooth plate 13 is embedded in the rear conveying device, and the discharge tooth plate 15 is embedded in the discharge conveying device.
S109二次对折:采用后输送装置和卸料输送装置将纱布片向后输送至其长度方向的中线位于折叠轴12处时停止(此时后续处理的纱布片正在进行分切和包边处理),折叠轴12向后旋转使折叠齿板13(带动纱布片前半部分)至卸料输送装置上方将纱布片沿长度方向对折,此时多根卸料齿板15嵌入卸料输送装置中且位于对折后的纱布片的正下方。通过控制各传送带2的长度可以使S107与S108和S109同步进行。S109 secondary folding: The gauze piece is conveyed backward by the rear conveying device and the unloading conveying device until the center line of the gauze piece in the length direction is located at the folding shaft 12 and stops (the gauze piece to be subsequently processed is being cut and hemmed at this time), and the folding shaft 12 rotates backward to make the folding tooth plate 13 (driving the front half of the gauze piece) to the top of the unloading conveying device to fold the gauze piece in the length direction, and at this time, multiple unloading tooth plates 15 are embedded in the unloading conveying device and are located directly below the folded gauze piece. By controlling the length of each conveyor belt 2, S107 can be performed synchronously with S108 and S109.
S110卸料:二次对折完成后,折叠轴12向前旋转至嵌入后输送装置,卸料轴14向后旋转将纱布片带至卸料平台16进行层叠,卸料完成后,卸料轴14向前旋转至卸料输送装置。S110 Unloading: After the second folding is completed, the folding shaft 12 rotates forward to be embedded in the rear conveying device, and the unloading shaft 14 rotates backward to bring the gauze pieces to the unloading platform 16 for stacking. After unloading is completed, the unloading shaft 14 rotates forward to the unloading conveying device.
本实施例提供了一种带X跟踪线的腹部垫的生产方法,自动化程度高,基本无需人工干预,仅在上布结构换卷和卸料平台层叠至一定厚度时才需要人工操作,省时省力,效率高。This embodiment provides a production method for an abdominal pad with an X-tracking line, which has a high degree of automation and basically does not require manual intervention. Manual operation is required only when the upper fabric structure is changed and the unloading platform is stacked to a certain thickness, which saves time and labor and is highly efficient.
其中,本发明实施例中的“第一”和“第二”仅起区分作用,无其他特殊意义。The “first” and “second” in the embodiments of the present invention are only used for distinction and have no other special meanings.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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CN110478128B (en) * | 2019-07-12 | 2021-07-13 | 黄冈市维科曼医用材料有限责任公司 | Belly pad production facility |
CN110448409B (en) * | 2019-08-27 | 2024-05-24 | 奥美医疗用品股份有限公司 | Preparation equipment and method of medical abdomen piece |
CN111228039B (en) * | 2019-09-30 | 2023-09-19 | 振德医疗用品股份有限公司 | Production line for washing abdomen pads |
CN111977443B (en) * | 2020-09-16 | 2022-04-15 | 健尔康医疗科技股份有限公司 | Gauze folding device |
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CN113277370A (en) * | 2021-07-23 | 2021-08-20 | 佛山市宾宏设备有限公司 | Medical gauze folding mechanism |
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Denomination of invention: A production system and method for abdominal pads with X-tracking lines Granted publication date: 20240517 Pledgee: Bank of China Limited Xianning branch Pledgor: HUBEI ZHONGJIAN MEDICAL PRODUCTS Co.,Ltd. Registration number: Y2024980049101 |
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