CN109278167A - Prefabricated panel is counter to beat die assembly and the method using die assembly production wallboard - Google Patents

Prefabricated panel is counter to beat die assembly and the method using die assembly production wallboard Download PDF

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Publication number
CN109278167A
CN109278167A CN201811472815.4A CN201811472815A CN109278167A CN 109278167 A CN109278167 A CN 109278167A CN 201811472815 A CN201811472815 A CN 201811472815A CN 109278167 A CN109278167 A CN 109278167A
Authority
CN
China
Prior art keywords
mold
rib
die assembly
counter
prefabricated panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811472815.4A
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Chinese (zh)
Inventor
张剑
王雅明
黄涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yuanda Housing Industry (hangzhou) Co Ltd
Original Assignee
Yuanda Housing Industry (hangzhou) Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yuanda Housing Industry (hangzhou) Co Ltd filed Critical Yuanda Housing Industry (hangzhou) Co Ltd
Priority to CN201811472815.4A priority Critical patent/CN109278167A/en
Publication of CN109278167A publication Critical patent/CN109278167A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/24Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
    • B28B7/241Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces
    • B28B7/248Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces using angle-shaped mould parts, e.g. L-parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • B28B7/0014Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Abstract

Prefabricated panel is counter to play die assembly, including pedestal, side block side mode tool, upper rib mold and lower stop edge mold;The side block side mode tool is installed on pedestal two sides;The upper rib mold, lower stop edge mold are located at the both ends of pedestal;The pedestal includes base body and barrier portion, the barrier portion is fixed on base body, its both ends is connected with upper rib mold, lower stop edge mold, and the cavity that pedestal, side block side mode tool, upper rib mold and lower stop edge mold enclose is separated into 2 chambers for being used for wall board forming.The invention also discloses the methods using mold production wallboard.The mould structure is simple, it is easy to use, low manufacture cost, and the stress intensity of mold is high, durability is good, by by the rib module of upper and lower rib mold design l-shaped, and boundary rib is set on pedestal, and then form the mold of two chamber of a mould, realize disposably two precast concrete wall panel components of production, the production efficiency of wallboard is significantly improved, the labor intensity of operator is also reduced.

Description

Prefabricated panel is counter to beat die assembly and the method using die assembly production wallboard
The present invention relates to a kind of production moulds of assembled architecture concrete panel, beat more particularly, to prefabricated panel is counter Die assembly and the method that wallboard is produced using the mold.
Background technique
Currently, the mold that precast concrete wall panel (PCF wallboard) produces in assembled architecture system, since planform is L-type, by page and insulation board outside glass fiber-reinforced polymer connection concrete, the freedom degree of both direction is limited structure type, existing Precast concrete wall panel production mould low strength;And the concrete thickness of PCF wallboard is thin, intensity is low, leads to precast concrete Demoulding difficulty is big when wallboard produces, and production intensity is big, and the PCF wallboard quality defect produced.
Summary of the invention
The technical problem to be solved by the present invention is overcoming the deficiencies of the prior art and provide, a kind of structure is simple, mold itself Intensity is high, durability is good, low manufacture cost, two chamber of mould prefabricated panel is counter beats die assembly, and uses the set of molds The method of part production wallboard.
The technical solution adopted by the present invention to solve the technical problems is:
The prefabricated panel of the present invention is counter to play die assembly, including pedestal, side block side mode tool, upper rib mold and lower stop edge mold; The side block side mode tool is installed on the two sides of pedestal;The upper rib mold, lower stop edge mold are located at the both ends of pedestal;The bottom Seat includes base body and barrier portion, and the barrier portion is fixed on base body, both ends and upper rib mold, lower block side mode Tool is connected, and the cavity that pedestal, side block side mode tool, upper rib mold and lower stop edge mold enclose is separated at least two and is used for The chamber of wall board forming.It is preferred that enclosed pedestal, side block side mode tool, upper rib mold and lower stop edge mold by barrier portion Cavity is separated into 2 chambers prefabricated for wallboard.
Further, the upper rib mold and lower stop edge mold include 2 rib modules, and the rib module is opposite to be set It sets and is mounted on the base, the side block side mode of the side of the rib module corresponding thereto has connection.
Further, the rib module includes the gusset that L shaped plate ontology sum number block gap is arranged on L shaped plate ontology.
The end of the L shaped plate ontology is equipped with the molding bending part for wallboard tongue and groove.
The part it is preferred that the rib module is integrally formed.
Further, the barrier portion includes the support frame being fixed on base body and the boundary gear at the top of support frame Side, support frame as described above are made of several support tube interconnections, and the both ends of the boundary rib connect with rib module, described The cavity that pedestal, side block side mode tool and upper and lower rib mold are enclosed is separated into 2 chambers, i.e. pedestal, side by boundary rib Left rib module or right rib module in rib mold and upper and lower rib mold are enclosed a wallboard production chamber, into And disposably two precast concrete wall panel components of production are realized by the anti-die assembly of beating of the prefabricated panel of a mould two-chamber.
In a certain example embodiment, the rib module is set to the both ends of the boundary rib, and the rib mould Part is oppositely arranged two-by-two and is connected to the end side surface of the boundary rib., it is preferable that the end and rib module end side for rib of demarcating Face passes through connection bolt or connecting screw connection.
The L shaped plate ontology of the upper rib mold and lower stop edge mold, the base body the left and right sides, be located at support Connecting hole is equipped on the support tube at frame both ends and top, side block side mode tool;The pedestal, side block side mode tool and upper rib Mold or lower stop edge mold detachable connection between any two.
Specifically, the L shaped plate ontology is equipped with the connecting hole connecting with side block side mode tool and pedestal, the base body The left and right sides offer with side block side mode tool connection connecting hole, offered on the support tube at support frame both ends and top The connecting hole being connect with upper rib mold, lower stop edge mold;The side block side mode has the connection spiral shell by being threaded through in connecting hole Bolt or connecting screw and pedestal, upper rib mold and lower stop edge mold detachable connection.
In a certain example embodiment, the base body is process by channel steel and steel plate, and the channel steel is welded to each other Squarely, the steel plate are welded on channel steel.
The prefabricated panel is counter to beat die assembly, further includes centre rib mold, and the centre rib mold includes left rib Module and right centre rib module, the left rib module and right centre rib module are oppositely arranged on the two sides of base body, and It is connected in the middle part of the side of the boundary rib in the barrier portion.
The left rib module and right centre rib module include L shaped plate body assembly, and the two of the L shaped plate body assembly The end of side is equipped with the molding bending part for wallboard tongue and groove.
L shaped plate body assembly includes symmetrical L shaped plate ontology, is arranged at intervals with gusset in L shaped plate ontology.
The left rib module and right centre rib module are integrally formed part.
In a certain example embodiment, the side block side mode tool is welded using whole steel plate and several pieces of gussets, It is mainly used for side concrete enclosing.
The present invention's uses the anti-method for breaking die assembly production wallboard of above-mentioned prefabricated panel, comprising the following steps:
Assembling mold components are beaten by prefabricated panel is counter;
1) assembling mold components are beaten by prefabricated panel is counter;
2) washing release agent is smeared in counter beat on die assembly of above-mentioned prefabricated panel;
3) embedded sleeve barrel is installed, glass fiber-reinforced polymer hangs the built-in fittings such as nail;
4) insulation board, placement reinforced mesh are successively laid in counter beat on die assembly of prefabricated panel;
5) casting concrete is vibrated, and carries out plastering processing;
6) it is conserved into kiln;
7) anti-side block side mode tool, upper rib mold and the lower stop edge mold beaten in die assembly of disassembly prefabricated panel;
8) prefabricated panel lifting is vertically demoulded, wallboard can be obtained.
A kind of prefabricated panel of the present invention is counter beat die assembly the utility model has the advantages that the mould structure is simple, easy to use, system Make at low cost, and the stress intensity of mold is high, and durability is good, by by the rib mould of upper and lower rib mold design l-shaped Part, and boundary rib is set on pedestal, and then form the mold of two chamber of a mould, realize disposably two pre-cast concrete wallings of production Board member significantly improves the production efficiency of wallboard, also reduces the labor intensity of operator.
The present invention using above-mentioned prefabricated panel it is counter beat die assembly production wallboard method the utility model has the advantages that operation letter Single, process is few, with short production cycle, high production efficiency, and equipment investment cost is low.
Detailed description of the invention
Fig. 1-is the anti-structural schematic diagram for beating die assembly assembled state of prefabricated panel of the present invention;
Fig. 2-is the anti-decomposition texture schematic diagram for beating die assembly of prefabricated panel of the present invention;
Fig. 3-is the schematic perspective view of Fig. 2 centre rib module;
Fig. 4-is the anti-decomposition texture schematic diagram for beating die assembly of prefabricated panel in embodiment 2.
In figure: 1-pedestal, 11-base bodies, 12-support frames, 13-boundary ribs, 2-connecting screws, 3-upper gears Side mode tool, 31-upper left rib modules, 311-L shaped plate ontologies, 312-gussets, 313-panels, 32-upper right rib modules, 4-side block side modes tool, 5-lower stop edge molds, 51-lower-left rib modules, 52-bottom right rib modules;6-connecting holes, in 7- Rib mold, 71-left rib modules, 72-right centre rib modules.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and embodiments.
Embodiment 1
Referring to Fig.1 ~ 3: prefabricated panel is counter to beat die assembly, including pedestal 1, side block side mode tool 4, upper rib mold 3 and lower stop edge Mold 5;The side block side mode tool 4 is installed on 1 two sides of pedestal;The upper rib mold 3, lower stop edge mold 5 are located at the two of pedestal 1 End;The pedestal includes base body 11 and barrier portion, and the barrier portion is fixed on base body 11, both ends and upper rib Mold 3, lower stop edge mold 5 are connected, the sky that pedestal 1, side block side mode tool 4, upper rib mold 1 and lower stop edge mold 5 are enclosed Chamber is separated into 2 chambers for wall board forming.
The upper rib mold 3 includes upper left rib module 31 and upper right rib module 32 totally 2 rib modules, lower stop edge Mold 5 includes lower-left rib module 51 and bottom right rib module 52 totally 2 rib modules, and the rib module (31,32)/(51, 52) it is oppositely arranged and is mounted on the base, the rib module (31,32;51,52) the side block side of side corresponding thereto Mold 4 connects.
The rib module is integrally formed part, including 311 sum number block gap of L shaped plate ontology is arranged in L shaped plate ontology 311 On gusset 312, the end of the L shaped plate ontology 311 is equipped with the molding bending part 313 for wallboard tongue and groove.
The barrier portion includes the support frame 12 being fixed on base body 11 and the boundary gear positioned at 12 top of support frame Side 13, support frame as described above 12 are made of several support tube interconnections;The both ends of the boundary rib 13 and rib module (31,32;51, pedestal 1, side block side mode are had 4 and upper rib mold 3, lower block by end side surface connection 52), the boundary rib 13 The cavity that side mode tool 5 is enclosed is separated into 2 chambers, i.e. pedestal 1, side block side mode tool 4 and upper left rib module 31, lower-left is kept off Side mode part 51 or pedestal 1, side block side mode tool 4 are enclosed a wallboard with upper right rib module 32, bottom right rib module 52 Chamber is produced, and then disposably two pre-cast concrete wallings of production are realized by the anti-die assembly of beating of the prefabricated panel of a mould two-chamber Board member.
Wherein support frame as described above 12 is square, and connects close to side block side mode tool 4 with 2 end faces far from base body 11 L-shaped forming surface is formed, is formed and is formed for prefabricated panel.
Wherein the channel steel of base body 11 and 6mm steel plate are process, and the channel steel is welded to each other squarely, are used for Load-bearing concrete weight, 12 part of support frame is welded using quadrate support pipe (such as square tube of side length 40 × 40), and is kept away The position for opening all glass fiber-reinforced polymers, interference can not be successfully demoulding when preventing from vertically demoulding.
The L shaped plate ontology 311 is equipped with the connecting hole 6 connecting with side block side mode tool 4 and pedestal 1, the base body 11 left and right sides offers the connecting hole 6 connecting with side block side mode tool 4, on the support tube at 12 both ends of support frame and top Offer the connecting hole 6 connecting with upper rib mold 3, lower stop edge mold 5.The side block side mode tool 4 is by being threaded through connecting hole 6 Interior connection bolt or connecting screw 2 and 5 detachable connection of pedestal 1, upper rib mold 3 and lower stop edge mold.
The side block side mode tool 4 is welded using whole steel plate and several pieces of gussets, is mainly used for side concrete Enclosing.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside", " up time The orientation or positional relationship of the instructions such as needle ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " be orientation based on the figure or Positional relationship is merely for convenience of description of the present invention and simplification of the description, rather than the device or element of indication or suggestion meaning must There must be specific orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection or integral type connects;It can To be to be connected directly, the connection inside two elements can also be can be indirectly connected through an intermediary.For this field For those of ordinary skill, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
The anti-method for breaking die assembly production wallboard of prefabricated panel described in the present embodiment, comprising the following steps:
1) assembling mold components are beaten by prefabricated panel is counter;
2) washing release agent is smeared in counter beat on die assembly of above-mentioned prefabricated panel;
3) embedded sleeve barrel is installed, glass fiber-reinforced polymer hangs the built-in fittings such as nail;
4) insulation board, placement reinforced mesh are successively laid in counter beat on die assembly of prefabricated panel;
5) casting concrete is vibrated, and carries out plastering processing;
6) it is conserved into kiln;
7) anti-side block side mode tool 4, upper rib mold 3 and the lower stop edge mold 5 beaten in die assembly of disassembly prefabricated panel;
8) prefabricated panel lifting is vertically demoulded, wallboard can be obtained.
Embodiment 2
Referring to Fig. 4, the prefabricated panel of the present embodiment is counter to beat die assembly, compared with Example 1, there are following difference,
The prefabricated panel is counter to beat die assembly, further includes centre rib mold 7, and the centre rib mold includes left rib module 71 and right centre rib module 72, the left rib module 71 and right centre rib module 72 be oppositely arranged on the two of base body Side, and be connected with the side middle part of the boundary rib.
The left rib module 71 and right centre rib module 72 include L shaped plate body assembly, the L shaped plate body assembly Two sides end be equipped with for wallboard tongue and groove molding bending part 712.
L shaped plate body assembly includes symmetrical L shaped plate ontology, is arranged at intervals with gusset in L shaped plate ontology.
The left rib module 71 and right centre rib module 72 are integrally formed part.

Claims (10)

1. a kind of prefabricated panel is counter to beat die assembly, which is characterized in that including pedestal, side block side mode tool, upper rib mold and under Rib mold;The side block side mode tool is installed on pedestal two sides;The upper rib mold, lower stop edge mold are located at the two of pedestal End;The pedestal includes base body and barrier portion, and the barrier portion is fixed on base body, both ends and upper rib mould Tool, lower stop edge mold are connected, and the cavity that pedestal, side block side mode tool, upper rib mold and lower stop edge mold enclose is separated into At least two is used for the chamber of wall board forming.
2. prefabricated panel as described in claim 1 is counter to beat die assembly, which is characterized in that the upper rib mold and lower block side mode Tool includes 2 rib modules, and the rib module is oppositely arranged and is mounted on the base, the side of the rib module and its Corresponding side block side mode tool connection.
3. prefabricated panel as claimed in claim 2 is counter to beat die assembly, which is characterized in that the rib module includes L shaped plate sheet The gusset on L shaped plate ontology is arranged in body sum number block gap.
4. prefabricated panel as claimed in claim 3 is counter to beat die assembly, which is characterized in that the end of the L shaped plate ontology is equipped with Molding bending part for wallboard tongue and groove.
5. prefabricated panel as claimed in claim 3 is counter to beat die assembly, which is characterized in that the rib module is integrally formed Part.
6. beating die assembly as any one of claim 1 ~ 5 prefabricated panel is counter, which is characterized in that the barrier portion includes solid The support frame being scheduled on base body and the boundary rib at the top of support frame, support frame as described above are mutual by several support tubes Connection composition;The both ends of the boundary rib connect with rib module.
7. prefabricated panel as claimed in claim 6 is counter to beat die assembly, which is characterized in that the rib module is set to described point The both ends of boundary's rib, and the rib module is oppositely arranged two-by-two and is connected to the end side surface of the boundary rib.
8. prefabricated panel as claimed in claim 6 is counter to beat die assembly, which is characterized in that the upper rib mold and lower stop edge The L shaped plate ontology of mold, the left and right sides of the base body, the support tube positioned at support frame both ends and top, the side block Connecting hole is equipped on side mode tool;The pedestal, side block side mode tool are removable between any two with upper rib mold or lower stop edge mold Unload formula connection.
9. beating die assembly as any one of claim 1 ~ 5 prefabricated panel is counter, which is characterized in that the prefabricated panel is counter to be beaten Die assembly further includes centre rib mold, and the centre rib mold includes left rib module and right centre rib module, the left side Centre rib module and right centre rib module are oppositely arranged on the two sides of base body, and with phase in the middle part of the side of the barrier portion Even.
10. using the method for breaking die assembly production wallboard as the described in any item prefabricated panels of claim 1 ~ 9 are counter, including with Lower step:
1) assembling mold components are beaten by prefabricated panel is counter;
2) washing release agent is smeared in counter beat on die assembly of above-mentioned prefabricated panel;
3) built-in fitting is installed;
4) insulation board, placement reinforced mesh are successively laid in counter beat on die assembly of prefabricated panel;
5) casting concrete is vibrated, and carries out plastering processing;
6) it is conserved into kiln;
7) anti-side block side mode tool, upper rib mold and the lower stop edge mold beaten in die assembly of disassembly prefabricated panel;
8) prefabricated panel lifting is vertically demoulded, wallboard can be obtained.
CN201811472815.4A 2018-12-04 2018-12-04 Prefabricated panel is counter to beat die assembly and the method using die assembly production wallboard Pending CN109278167A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811472815.4A CN109278167A (en) 2018-12-04 2018-12-04 Prefabricated panel is counter to beat die assembly and the method using die assembly production wallboard

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811472815.4A CN109278167A (en) 2018-12-04 2018-12-04 Prefabricated panel is counter to beat die assembly and the method using die assembly production wallboard

Publications (1)

Publication Number Publication Date
CN109278167A true CN109278167A (en) 2019-01-29

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201483634U (en) * 2009-08-24 2010-05-26 唐明会 Wallboard former
CN201669777U (en) * 2010-06-05 2010-12-15 于文波 Wall panel module capable of automatically demoulding
US8790109B1 (en) * 2010-04-05 2014-07-29 Thad J. Brownson Pre-cast concrete wall system
CN203994169U (en) * 2014-07-27 2014-12-10 耒阳亿家利节能建筑材料有限公司 A kind of combined wall board casting mold
CN107584636A (en) * 2017-09-13 2018-01-16 长沙远大住宅工业集团股份有限公司 A kind of rib mould for concrete prefabricated element shaping
CN207327250U (en) * 2017-08-30 2018-05-08 河南省大融高科建材有限公司 A kind of sliceable wallboard mould of active type
CN207736482U (en) * 2017-11-06 2018-08-17 广东建远建筑装配工业有限公司 A kind of prefabricated panel Novel combination mold
CN209350491U (en) * 2018-12-04 2019-09-06 远大住宅工业(杭州)有限公司 Prefabricated panel is counter to beat die assembly

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201483634U (en) * 2009-08-24 2010-05-26 唐明会 Wallboard former
US8790109B1 (en) * 2010-04-05 2014-07-29 Thad J. Brownson Pre-cast concrete wall system
CN201669777U (en) * 2010-06-05 2010-12-15 于文波 Wall panel module capable of automatically demoulding
CN203994169U (en) * 2014-07-27 2014-12-10 耒阳亿家利节能建筑材料有限公司 A kind of combined wall board casting mold
CN207327250U (en) * 2017-08-30 2018-05-08 河南省大融高科建材有限公司 A kind of sliceable wallboard mould of active type
CN107584636A (en) * 2017-09-13 2018-01-16 长沙远大住宅工业集团股份有限公司 A kind of rib mould for concrete prefabricated element shaping
CN207736482U (en) * 2017-11-06 2018-08-17 广东建远建筑装配工业有限公司 A kind of prefabricated panel Novel combination mold
CN209350491U (en) * 2018-12-04 2019-09-06 远大住宅工业(杭州)有限公司 Prefabricated panel is counter to beat die assembly

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