CN109278091B - Device of multi-angle cutting plastics tubular product - Google Patents
Device of multi-angle cutting plastics tubular product Download PDFInfo
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- CN109278091B CN109278091B CN201811129734.4A CN201811129734A CN109278091B CN 109278091 B CN109278091 B CN 109278091B CN 201811129734 A CN201811129734 A CN 201811129734A CN 109278091 B CN109278091 B CN 109278091B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/157—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis
- B26D1/18—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable carriage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/16—Cutting rods or tubes transversely
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/04—Means for holding or positioning work with clamping means providing adjustable clamping pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D2007/013—Means for holding or positioning work the work being tubes, rods or logs
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- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
本发明涉及一种切割装置,特别是涉及一种多角度切割塑料管材的装置,包括驱动电机、旋转滑杆、导向滑杆、前座板、后座板、活动架板、底座板、传动轮、切割刀轮、吸尘器和管材固定架,所述驱动电机固定连接在后座板上,前座板和后座板分别固定连接在底座板的前后两侧;所述驱动电机的输出轴通过联轴器连接旋转滑杆的一端,旋转滑杆的另一端通过螺纹连接在前座板上;本发明可以实现对塑料管材的固定以及塑料管材需要倾斜的角度的调节固定,便于将塑料管材的管口切成不同需要的切面,本发明的内部设有切割刀轮和吸尘器,切割刀轮和吸尘器采用同一步驱动电机进行驱动控制,节能降耗,连续性好。
The invention relates to a cutting device, in particular to a device for cutting plastic pipes at multiple angles, comprising a driving motor, a rotating sliding rod, a guiding sliding rod, a front seat plate, a rear seat plate, a movable frame plate, a base plate, a transmission wheel, A cutting wheel, a vacuum cleaner and a pipe fixing frame, the driving motor is fixedly connected to the rear seat plate, the front seat plate and the rear seat plate are fixedly connected to the front and rear sides of the base plate respectively; the output shaft of the driving motor passes through the coupling. One end of the rotating sliding rod is connected, and the other end of the rotating sliding rod is connected to the front seat plate through threads; the invention can realize the fixing of the plastic pipe and the adjustment and fixing of the angle that the plastic pipe needs to be inclined, and it is convenient to cut the nozzle of the plastic pipe into For different cutting surfaces, the present invention is provided with a cutting wheel and a vacuum cleaner. The cutting wheel and the vacuum cleaner are driven and controlled by the same step driving motor, which saves energy and reduces consumption and has good continuity.
Description
技术领域technical field
本发明涉及一种切割装置,特别是涉及一种多角度切割塑料管材的装置。The invention relates to a cutting device, in particular to a device for cutting plastic pipes at multiple angles.
背景技术Background technique
管道加工过程中挤塑机挤塑而成的管道是连续不间断的,因此需要根据设定的长度切断管道。目前常用的切割方式一般为人工用锯刀直接切断,采用这种切断方式存在效率低下,切断整齐度不高的问题。且现有技术中的利用塑料管材制作管件时,需要对塑料管材进行多角度切割,便于将管材的管口切割成不同斜面进行利用,但是现有技术中的管材切割装置无法实现对塑料管材的多角度切割,且切割时产生的废料废屑乱飞,不便于清理。In the process of pipe processing, the pipes extruded by the extruder are continuous and uninterrupted, so the pipes need to be cut according to the set length. At present, the commonly used cutting method is generally manual direct cutting with a saw blade, and the use of this cutting method has the problems of low efficiency and low cutting uniformity. In addition, when using plastic pipes to make pipe fittings in the prior art, it is necessary to cut the plastic pipes at multiple angles, so that the nozzles of the pipes can be cut into different inclined planes for use. However, the pipe cutting devices in the prior art cannot realize the cutting of plastic pipes. Multi-angle cutting, and the scraps generated during cutting fly around, which is not easy to clean.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种多角度切割塑料管材的装置,可以实现对塑料管材的固定以及塑料管材需要倾斜的角度的调节固定,便于将塑料管材的管口切成不同需要的切面,本发明的内部设有切割刀轮和吸尘器,切割刀轮和吸尘器采用同一步驱动电机进行驱动控制,节能降耗,连续性好,且驱动电机进行工作时还可以通过旋转滑杆带动切割刀轮和吸尘器进行前后方向的运动,便于通过切割刀轮对塑料管材进行切割工作,通过吸尘器对切割时产生的废料进行吸除工作。The purpose of the present invention is to provide a multi-angle cutting plastic pipe device, which can realize the fixing of the plastic pipe and the adjustment and fixation of the angle that the plastic pipe needs to be inclined, and is convenient for cutting the nozzle of the plastic pipe into different required sections. There is a cutting wheel and a vacuum cleaner inside. The cutting wheel and the vacuum cleaner are driven and controlled by the same step drive motor, which saves energy and reduces consumption, and has good continuity. When the drive motor is working, the cutting wheel and the vacuum cleaner can be driven by rotating the sliding rod. The movement in the front and rear directions is convenient for cutting the plastic pipes through the cutting wheel, and the waste generated during cutting is suctioned by the vacuum cleaner.
本发明的目的通过以下技术方案来实现:The object of the present invention is achieved through the following technical solutions:
一种多角度切割塑料管材的装置,包括驱动电机、旋转滑杆、导向滑杆、前座板、后座板、活动架板、底座板、传动轮、切割刀轮、吸尘器和管材固定架,所述驱动电机固定连接在后座板上,前座板和后座板分别固定连接在底座板的前后两侧;所述驱动电机的输出轴通过联轴器连接旋转滑杆的一端,旋转滑杆的另一端通过螺纹连接在前座板上;所述导向滑杆前后两端分别固定连接在前座板和后座板上;所述旋转滑杆转动配合连接在活动架板的中端,所述导向滑杆滑动配合连接在活动架板的下端;所述传动轮固定连接在活动架板的上端,旋转滑杆通过皮带传动连接传动轮;所述传动轮两端分别通过皮带传动连接切割刀轮和吸尘器,切割刀轮和吸尘器分别连接在活动架板上端的两侧;所述管材固定架固定连接在底座板顶面的前端,管材固定架位于切割刀轮的左侧。A device for cutting plastic pipes at multiple angles, comprising a drive motor, a rotating sliding rod, a guiding sliding rod, a front seat plate, a rear seat plate, a movable frame plate, a base plate, a transmission wheel, a cutting wheel, a vacuum cleaner and a pipe fixing frame. The driving motor is fixedly connected to the rear seat plate, and the front seat plate and the rear seat plate are respectively fixedly connected to the front and rear sides of the base plate; The other end is connected to the front seat plate through threads; the front and rear ends of the guide sliding rod are respectively fixedly connected to the front seat plate and the rear seat plate; The rod is slidably connected to the lower end of the movable shelf plate; the transmission wheel is fixedly connected to the upper end of the movable shelf plate, and the rotating sliding rod is connected to the transmission wheel through a belt drive; the two ends of the transmission wheel are respectively connected to the cutting wheel and the vacuum cleaner through belt transmission. , the cutting wheel and the vacuum cleaner are respectively connected to both sides of the upper end of the movable frame; the pipe fixing frame is fixedly connected to the front end of the top surface of the base plate, and the pipe fixing frame is located on the left side of the cutting wheel.
所述活动架板包括上架板、横板、下架板、左架板和右架板;所述上架板固定连接在横板顶面的后端,下架板固定连接在横板底面的前端;所述上架板的左端固定连接左架板,上架板的右端固定连接右架板;所述导向滑杆滑动配合连接在下架板上。The movable shelf plate includes an upper shelf plate, a horizontal plate, a lower shelf plate, a left shelf plate and a right shelf plate; the upper shelf plate is fixedly connected to the rear end of the top surface of the horizontal plate, and the lower shelf plate is fixedly connected to the front end of the bottom surface of the horizontal plate the left end of the upper shelf plate is fixedly connected to the left shelf plate, and the right end of the upper shelf plate is fixedly connected to the right shelf plate; the guide sliding rod is slidably connected to the lower shelf plate.
所述旋转滑杆包括旋转轴、六棱套管、六棱滑柱、限位挡块、旋转带轮、转动盘和水平螺纹杆;所述旋转轴的后端通过联轴器连接驱动电机的输出轴;所述旋转轴的前端焊接连接六棱套管;所述六棱套管的管面上设有水平滑槽,六棱滑柱的后端间隙配合连接在六棱套管的内侧,限位挡块滑动配合连接在水平滑槽的内侧,限位挡块通过螺钉固定连接在六棱滑柱上,六棱滑柱的前端焊接连接水平螺纹杆,水平螺纹杆通过螺纹连接在前座板上;所述六棱滑柱的柱体前端固定连接旋转带轮,旋转带轮的后侧面上固定连接转动盘;所述转动盘通过带座轴承转动连接在下架板上;所述旋转带轮通过皮带传动连接传动轮。The rotating sliding rod includes a rotating shaft, a hexagonal sleeve, a hexagonal sliding column, a limit stop, a rotating pulley, a rotating disc and a horizontal threaded rod; the rear end of the rotating shaft is connected to the drive motor through a coupling. output shaft; the front end of the rotating shaft is welded and connected to the hexagonal sleeve; the pipe surface of the hexagonal sleeve is provided with a horizontal chute, and the rear end of the hexagonal sliding column is connected to the inner side of the hexagonal sleeve with clearance fit, The limit block is slidingly connected to the inner side of the horizontal chute, and the limit block is fixedly connected to the hexagonal slide column by screws. the front end of the hexagonal sliding column is fixedly connected to a rotating pulley, and the rear side of the rotating pulley is fixedly connected to a rotating disk; the rotating disk is rotatably connected to the lower frame plate through a belt seat bearing; the rotating pulley The drive pulley is connected by a belt drive.
所述水平螺纹杆的前端通过螺纹连接限位环,限位环设置在前座板的前端。The front end of the horizontal threaded rod is connected with a limit ring through a thread, and the limit ring is arranged on the front end of the front seat plate.
所述传动轮包括被动带轮、传动蜗杆、传动蜗轮、传动轴、轴架板、切割驱动轮和吸尘驱动轮;所述旋转带轮通过皮带传动连接被动带轮;所述被动带轮固定连接在传动蜗杆上,传动蜗杆的后端通过带座轴承转动连接在上架板上,传动蜗杆啮合连接传动蜗轮,传动蜗轮固定连接在传动轴的中端,传动轴通过带座轴承转动连接在轴架板上,轴架板固定连接在上架板上,传动轴的两端分别转动配合连接在左架板和右架板上;所述传动轴的左端固定连接切割驱动轮,传动轴的右端固定连接吸尘驱动轮;所述切割驱动轮通过皮带传动连接切割刀轮;所述吸尘驱动轮通过皮带传动连接吸尘器。The drive wheel includes a driven pulley, a drive worm, a drive worm wheel, a drive shaft, a pedestal plate, a cutting drive wheel and a dust suction drive wheel; the rotating pulley is connected to the passive pulley through a belt drive; the passive pulley is fixed It is connected to the transmission worm, the rear end of the transmission worm is rotatably connected to the upper frame plate through the bearing with seat, the transmission worm is engaged with the transmission worm gear, the transmission worm wheel is fixedly connected to the middle end of the transmission shaft, and the transmission shaft is rotatably connected to the shaft through the bearing with seat. The frame plate, the axle frame plate is fixedly connected to the upper frame plate, the two ends of the transmission shaft are respectively connected to the left frame plate and the right frame plate in a rotating fit; the left end of the transmission shaft is fixedly connected to the cutting drive wheel, and the right end of the transmission shaft is fixed The dust-sucking drive wheel is connected; the cutting drive wheel is connected to the cutting cutter wheel through a belt drive; the dust-sucking drive wheel is connected to the vacuum cleaner through a belt drive.
所述切割刀轮包括刀轮本体、刀轮轴和切割带动轮;所述刀轮本体和切割带动轮皆固定连接在刀轮轴上,刀轮轴通过带座轴承转动连接在左架板上;切割驱动轮通过皮带传动连接切割带动轮。The cutting cutter wheel includes a cutter wheel body, a cutter wheel shaft and a cutting driving wheel; the cutter wheel body and the cutting driving wheel are both fixedly connected to the cutter wheel shaft, and the cutter wheel shaft is rotatably connected to the left frame plate through a belt seat bearing; the cutting drive The wheel is connected to the cutting drive wheel through a belt drive.
所述吸尘器包括吸尘罩、吸尘管、管架板、吸尘箱、吸尘风扇、风扇轴、被动链轮、主动链轮、链条、联动轴和吸尘带动轮;所述吸尘驱动轮通过皮带传动连接吸尘带动轮;所述吸尘带动轮和主动链轮分别固定连接在联动轴的左右两端,联动轴通过带座轴承转动连接在右架板上;所述主动链轮通过链条传动连接被动链轮,被动链轮固定连接在风扇轴的右端,风扇轴转动配合连接在吸尘管和吸尘箱的内侧,风扇轴的右端通过带座轴承转动配合连接在吸尘箱的箱盖上;所述箱盖上设有排气口,排气口的内侧通过螺纹连接排放管;所述吸尘罩固定连接在吸尘管的左端,吸尘管固定连接在管架板上,管架板的上端固定连接在右架板上;所述吸尘管的右端通过螺纹连接并连通吸尘箱;所述吸尘风扇固定连接在风扇轴的左端,吸尘风扇转动配合连接在吸尘管的内侧;所述吸尘罩的开口朝向刀轮本体的下端设置;所述排放管的内侧设有不锈钢金属过滤网。The vacuum cleaner includes a vacuum hood, a vacuum pipe, a pipe rack plate, a vacuum box, a vacuum fan, a fan shaft, a passive sprocket, a drive sprocket, a chain, a linkage shaft and a vacuum drive wheel; the vacuum drive The pulley is connected to the dust suction driving wheel through a belt drive; the dust suction driving wheel and the driving sprocket are fixedly connected to the left and right ends of the linkage shaft respectively, and the linkage shaft is rotatably connected to the right frame plate through the belt seat bearing; the driving sprocket The passive sprocket is connected through the chain drive, the passive sprocket is fixedly connected to the right end of the fan shaft, the fan shaft is connected to the inner side of the vacuum pipe and the vacuum box by rotation, and the right end of the fan shaft is connected to the vacuum box through the bearing with seat. The box cover is provided with an exhaust port, and the inner side of the exhaust port is connected to the discharge pipe by threads; the dust suction hood is fixedly connected to the left end of the dust suction pipe, and the dust suction pipe is fixedly connected to the pipe rack plate The upper end of the pipe rack plate is fixedly connected to the right rack plate; the right end of the dust suction pipe is connected to the vacuum box through threads; On the inner side of the dust suction pipe; the opening of the dust suction cover is arranged toward the lower end of the cutter wheel body; the inner side of the discharge pipe is provided with a stainless steel metal filter screen.
所述管材固定架包括支撑架、侧架板、角度调节蜗杆、旋拧盘、角度调节蜗轮、转动轴、支撑柱、门形座板、夹管辊筒、滑动板、矩形滑套、定位螺栓、水平滑板、弹簧杆、拉伸弹簧、限位圆盘和转动圆盘;所述夹管辊筒设有两个,两个夹管辊筒的外端各固定连接一块滑动板,两块滑动板分别滑动配合连接在门形座板的两端,门形座板固定连接在支撑柱上,支撑柱的下端固定连接在角度调节蜗轮上,角度调节蜗轮固定连接在转动轴上,转动轴转动配合连接在支撑架的顶端,支撑架固定连接在后座板上;所述侧架板固定连接在支撑架的左侧,角度调节蜗杆通过带座轴承转动连接在侧架板的上端,角度调节蜗杆啮合传动连接角度调节蜗轮;一块滑动板的外端滑动配合连接在矩形滑套的内侧,矩形滑套固定连接在门形座板的一端,矩形滑套上通过螺纹连接定位螺栓,定位螺栓的内侧顶在一块滑动板上;另一块滑动板的外端固定连接水平滑板,水平滑板设置在门形座板的另一端,水平滑板的下端通过螺纹连接在弹簧杆上,弹簧杆的中端滑动配合连接在支撑柱的圆形通孔内,弹簧杆的前后两端分别通过螺钉固定连接转动圆盘和限位圆盘,转动圆盘和限位圆盘设置在支撑柱和水平滑板的外端;所述弹簧杆上套设拉伸弹簧,拉伸弹簧的两端分别固定连接在支撑柱和水平滑板上;所述角度调节蜗杆的前端固定连接旋拧盘。The pipe fixing frame includes a support frame, a side frame plate, an angle adjustment worm, a screw disc, an angle adjustment worm wheel, a rotating shaft, a support column, a door-shaped seat plate, a pinch roller, a sliding plate, a rectangular sliding sleeve, and a positioning bolt. , horizontal slide plate, spring rod, tension spring, limit disc and rotating disc; the pinch rollers are provided with two, and the outer ends of the two pinch rollers are each fixedly connected with a sliding plate, and the two sliding The plates are slidingly connected to the two ends of the door-shaped seat plate, the door-shaped seat plate is fixedly connected to the support column, the lower end of the support column is fixedly connected to the angle adjustment worm gear, and the angle adjustment worm wheel is fixedly connected to the rotating shaft, and the rotating shaft rotates It is matched and connected to the top of the support frame, and the support frame is fixedly connected to the rear seat plate; the side frame plate is fixedly connected to the left side of the support frame, and the angle adjustment worm is rotated and connected to the upper end of the side frame plate through the bearing with seat, and the angle adjustment The worm gear meshes and drives the connection angle adjustment worm gear; the outer end of a sliding plate is connected to the inner side of the rectangular sliding sleeve, the rectangular sliding sleeve is fixedly connected to one end of the door-shaped seat plate, and the rectangular sliding sleeve is threaded to connect the positioning bolts. The inner side rests on one sliding plate; the outer end of the other sliding plate is fixedly connected to the horizontal sliding plate, the horizontal sliding plate is arranged on the other end of the door-shaped seat plate, the lower end of the horizontal sliding plate is connected to the spring rod through threads, and the middle end of the spring rod slides It is matched and connected in the circular through hole of the support column. The front and rear ends of the spring rod are respectively connected to the rotating disk and the limit disk by screws. The rotating disk and the limit disk are arranged on the outer end of the support column and the horizontal slide plate. A tension spring is sleeved on the spring rod, and the two ends of the tension spring are respectively fixedly connected to the support column and the horizontal slide plate; the front end of the angle adjusting worm is fixedly connected to the twist disk.
所述夹管辊筒包括上辊筒、下辊筒、辊筒轴和辊筒架;所述上辊筒和下辊筒各通过一根辊筒轴转动连接在辊筒架上,上辊筒和下辊筒上下相对设置。The pinch roller includes an upper roller, a lower roller, a roller shaft and a roller frame; the upper roller and the lower roller are respectively connected to the roller frame through a roller shaft, and the upper roller is rotatably connected to the roller frame. Set up and down opposite to the lower roller.
所述刀轮本体的轴线位于上辊筒的轴线和下辊筒的轴线之间。The axis of the cutter wheel body is located between the axis of the upper roller and the axis of the lower roller.
本发明的有益效果:本发明的一种多角度切割塑料管材的装置,可以实现对塑料管材的固定以及塑料管材需要倾斜的角度的调节固定,便于将塑料管材的管口切成不同需要的切面,本发明的内部设有切割刀轮和吸尘器,切割刀轮和吸尘器采用同一步驱动电机进行驱动控制,节能降耗,连续性好,且驱动电机进行工作时还可以通过旋转滑杆带动切割刀轮和吸尘器进行前后方向的运动,便于通过切割刀轮对塑料管材进行切割工作,通过吸尘器对切割时产生的废料进行吸除工作。Beneficial effects of the present invention: The device for cutting plastic pipes at multiple angles of the present invention can realize the fixation of the plastic pipes and the adjustment and fixation of the inclination angle of the plastic pipes, which is convenient for cutting the nozzles of the plastic pipes into different required sections. , The present invention is provided with a cutting wheel and a vacuum cleaner. The cutting wheel and the vacuum cleaner are driven and controlled by the same step drive motor, which saves energy and reduces consumption, and has good continuity. When the driving motor is working, it can also drive the cutting knife by rotating the sliding rod. The wheel and the vacuum cleaner move forward and backward, so that the plastic pipe can be cut by the cutting wheel, and the waste generated during cutting can be removed by the vacuum cleaner.
附图说明Description of drawings
图1是本发明的整体结构示意图一;Fig. 1 is the overall structure schematic diagram one of the present invention;
图2是本发明的整体结构示意图二;Fig. 2 is the overall structure schematic diagram two of the present invention;
图3是本发明内部旋转滑杆的结构示意图;Fig. 3 is the structural representation of the internal rotary sliding rod of the present invention;
图4是本发明内部旋转滑杆的局部结构放大图;4 is an enlarged view of a partial structure of the internal rotary slide bar of the present invention;
图5是本发明内部活动架板的结构示意图;Fig. 5 is the structural representation of the internal movable shelf plate of the present invention;
图6是本发明内部传动轮的结构示意图;Fig. 6 is the structural representation of the internal transmission wheel of the present invention;
图7是本发明内部切割刀轮的结构示意图;Fig. 7 is the structural representation of the internal cutting cutter wheel of the present invention;
图8是本发明内部吸尘器的结构示意图一;Fig. 8 is the structural schematic diagram 1 of the internal vacuum cleaner of the present invention;
图9是本发明内部吸尘器的结构示意图二;Fig. 9 is the second structural schematic diagram of the internal vacuum cleaner of the present invention;
图10是本发明内部管材固定架的结构示意图一;Fig. 10 is the first structural schematic diagram of the internal pipe fixing frame of the present invention;
图11是本发明内部管材固定架的结构示意图二;Fig. 11 is the second structural schematic diagram of the internal pipe fixing frame of the present invention;
图12是本发明内部夹管辊筒的结构示意图。Figure 12 is a schematic view of the structure of the internal pinch roller of the present invention.
图中:驱动电机1;旋转滑杆2;旋转轴2-1;六棱套管2-2;六棱滑柱2-3;限位挡块2-4;旋转带轮2-5;转动盘2-6;水平螺纹杆2-7;导向滑杆3;前座板4;后座板5;活动架板6;上架板6-1;横板6-2;下架板6-3;左架板6-4;右架板6-5;底座板7;传动轮8;被动带轮8-1;传动蜗杆8-2;传动蜗轮8-3;传动轴8-4;轴架板8-5;切割驱动轮8-6;吸尘驱动轮8-7;切割刀轮9;刀轮本体9-1;刀轮轴9-2;切割带动轮9-3;吸尘器10;吸尘罩10-1;吸尘管10-2;管架板10-3;吸尘箱10-4;吸尘风扇10-5;风扇轴10-6;被动链轮10-7;主动链轮10-8;链条10-9;联动轴10-10;吸尘带动轮10-11;管材固定架11;支撑架11-1;侧架板11-2;角度调节蜗杆11-3;旋拧盘11-4;角度调节蜗轮11-5;转动轴11-6;支撑柱11-7;门形座板11-8;夹管辊筒11-9;上辊筒11-9-1;下辊筒11-9-2;辊筒轴11-9-3;辊筒架11-9-4;滑动板11-10;矩形滑套11-11;水平滑板11-12;弹簧杆11-13;拉伸弹簧11-14;限位圆盘11-15;转动圆盘11-16。In the figure:
具体实施方式Detailed ways
下面结合附图1-12对本发明作进一步详细说明。The present invention will be further described in detail below in conjunction with accompanying drawings 1-12.
具体实施方式一:Specific implementation one:
如图1-12所示,一种多角度切割塑料管材的装置,包括驱动电机1、旋转滑杆2、导向滑杆3、前座板4、后座板5、活动架板6、底座板7、传动轮8、切割刀轮9、吸尘器10和管材固定架11,所述驱动电机1固定连接在后座板5上,前座板4和后座板5分别固定连接在底座板7的前后两侧;所述驱动电机1的输出轴通过联轴器连接旋转滑杆2的一端,旋转滑杆2的另一端通过螺纹连接在前座板4上;所述导向滑杆3前后两端分别固定连接在前座板4和后座板5上;所述旋转滑杆2转动配合连接在活动架板6的中端,所述导向滑杆3滑动配合连接在活动架板6的下端;所述传动轮8固定连接在活动架板6的上端,旋转滑杆2通过皮带传动连接传动轮8;所述传动轮8两端分别通过皮带传动连接切割刀轮9和吸尘器10,切割刀轮9和吸尘器10分别连接在活动架板6上端的两侧;所述管材固定架11固定连接在底座板7顶面的前端,管材固定架11位于切割刀轮9的左侧。本发明的一种多角度切割塑料管材的装置,在使用时,将待加工的塑料管夹紧在管材固定架11上,可以根据塑料管的管口需要切割的斜面的大小来进行调节,通过管材固定架11对塑料管的倾斜角度进行调节,然后将驱动电机1连通电源并通过控制开关开启,驱动电机1启动后,驱动电机1的输出轴可以通过联轴器带动旋转滑杆2进行转动,旋转滑杆2转动时可以带动活动架板6以及安装在活动架板6上的传动轮8、切割刀轮9和吸尘器10进行前后方向的运动,旋转滑杆2转动时还可以带动传动轮8进行工作,传动轮8工作时可以同步带动切割刀轮9和吸尘器10进行工作,切割刀轮9向前运动的同时进行切割工作,实现对夹紧在管材固定架11上的待加工的塑料管进行切割工作,而吸尘器10前后运动的同时实现对切割产生的废料的收集工作;所述导向滑杆3起到导向限位的作用;切割后,驱动电机1反转,带动本发明的整体回至原位。As shown in Figure 1-12, a multi-angle cutting plastic pipe device includes a
具体实施方式二:Specific implementation two:
如图1-12所示,所述活动架板6包括上架板6-1、横板6-2、下架板6-3、左架板6-4和右架板6-5;所述上架板6-1固定连接在横板6-2顶面的后端,下架板6-3固定连接在横板6-2底面的前端;所述上架板6-1的左端固定连接左架板6-4,上架板6-1的右端固定连接右架板6-5;所述导向滑杆3滑动配合连接在下架板6-3上。所述活动架板6在使用时,起到安装固定设备的作用;下架板6-3在旋转滑杆2的带动下可以进行前后方向的运动,导向滑杆3对下架板6-3起到导向限位的作用。As shown in Fig. 1-12, the
具体实施方式三:Specific implementation three:
如图1-12所示,所述旋转滑杆2包括旋转轴2-1、六棱套管2-2、六棱滑柱2-3、限位挡块2-4、旋转带轮2-5、转动盘2-6和水平螺纹杆2-7;所述旋转轴2-1的后端通过联轴器连接驱动电机1的输出轴;所述旋转轴2-1的前端焊接连接六棱套管2-2;所述六棱套管2-2的管面上设有水平滑槽,六棱滑柱2-3的后端间隙配合连接在六棱套管2-2的内侧,限位挡块2-4滑动配合连接在水平滑槽的内侧,限位挡块2-4通过螺钉固定连接在六棱滑柱2-3上,六棱滑柱2-3的前端焊接连接水平螺纹杆2-7,水平螺纹杆2-7通过螺纹连接在前座板4上;所述六棱滑柱2-3的柱体前端固定连接旋转带轮2-5,旋转带轮2-5的后侧面上固定连接转动盘2-6;所述转动盘2-6通过带座轴承转动连接在下架板6-3上;所述旋转带轮2-5通过皮带传动连接传动轮8。As shown in Figure 1-12, the
所述旋转滑杆2在工作时,驱动电机1的输出轴可以通过联轴器带动旋转轴2-1进行旋转运动,旋转轴2-1旋转时可以带动六棱套管2-2、六棱滑柱2-3、旋转带轮2-5、转动盘2-6和水平螺纹杆2-7进行旋转运动,水平螺纹杆2-7转动时,水平螺纹杆2-7与前座板4接触的位置发生变化,从而带动六棱滑柱2-3在六棱套管2-2的内侧进行前后方向的滑动,限位挡块2-4滑动配合连接在水平滑槽的内侧,限位挡块2-4通过螺钉固定连接在六棱滑柱2-3上,限位挡块2-4可以起到限位的作用,防止六棱滑柱2-3在六棱套管2-2的内侧滑出,限位挡块2-4通过螺钉固定连接在六棱滑柱2-3上,使得限位挡块2-4便于拆卸,从而便于拆卸或更换六棱套管2-2和六棱滑柱2-3;所述旋转带轮2-5转动时可以通过皮带带动传动轮8进行工作,转动盘2-6通过带座轴承转动连接在下架板6-3上,转动盘2-6和下架板6-3的位置相对固定,转动盘2-6进行前后方向运动时可以带动下架板6-3进行前后运动。When the rotating sliding
所述水平螺纹杆2-7的前端通过螺纹连接限位环,限位环设置在前座板4的前端。限位环起到限位的作用,防止水平螺纹杆2-7向后运动时脱离前座板4。The front ends of the horizontal threaded rods 2 - 7 are connected with a limit ring through a thread, and the limit ring is arranged on the front end of the
具体实施方式四:Specific implementation four:
如图1-12所示,所述传动轮8包括被动带轮8-1、传动蜗杆8-2、传动蜗轮8-3、传动轴8-4、轴架板8-5、切割驱动轮8-6和吸尘驱动轮8-7;所述旋转带轮2-5通过皮带传动连接被动带轮8-1;所述被动带轮8-1固定连接在传动蜗杆8-2上,传动蜗杆8-2的后端通过带座轴承转动连接在上架板6-1上,传动蜗杆8-2啮合连接传动蜗轮8-3,传动蜗轮8-3固定连接在传动轴8-4的中端,传动轴8-4通过带座轴承转动连接在轴架板8-5上,轴架板8-5固定连接在上架板6-1上,传动轴8-4的两端分别转动配合连接在左架板6-4和右架板6-5上;所述传动轴8-4的左端固定连接切割驱动轮8-6,传动轴8-4的右端固定连接吸尘驱动轮8-7;所述切割驱动轮8-6通过皮带传动连接切割刀轮9;所述吸尘驱动轮8-7通过皮带传动连接吸尘器10。As shown in Figures 1-12, the transmission wheel 8 includes a driven pulley 8-1, a transmission worm 8-2, a transmission worm wheel 8-3, a transmission shaft 8-4, a pedestal plate 8-5, and a cutting drive wheel 8 -6 and a dust suction drive wheel 8-7; the rotating pulley 2-5 is connected to the driven pulley 8-1 through a belt drive; the driven pulley 8-1 is fixedly connected to the drive worm 8-2, and the drive worm The rear end of 8-2 is rotatably connected to the upper frame plate 6-1 through the bearing with seat, the transmission worm 8-2 is engaged with the transmission worm wheel 8-3, and the transmission worm wheel 8-3 is fixedly connected to the middle end of the transmission shaft 8-4, The transmission shaft 8-4 is rotatably connected to the axle frame plate 8-5 through the belt seat bearing, the axle frame plate 8-5 is fixedly connected to the upper frame plate 6-1, and the two ends of the transmission shaft 8-4 are respectively connected to the left on the frame plate 6-4 and the right frame plate 6-5; the left end of the transmission shaft 8-4 is fixedly connected to the cutting drive wheel 8-6, and the right end of the transmission shaft 8-4 is fixedly connected to the dust suction drive wheel 8-7; The cutting drive wheel 8-6 is connected to the cutting wheel 9 through a belt drive; the dust suction drive wheel 8-7 is connected to the vacuum cleaner 10 through a belt drive.
所述传动轮8在使用时,旋转带轮2-5通过皮带传动带动被动带轮8-1进行旋转,被动带轮8-1旋转时可以带动传动蜗杆8-2进行转动,传动蜗杆8-2转动时可以带动传动蜗轮8-3进行转动,传动蜗轮8-3转动时可以带动传动轴8-4进行转动,传动轴8-4转动时可以带动切割驱动轮8-6和吸尘驱动轮8-7进行顺时针转动,切割驱动轮8-6转动时可以通过皮带带动切割刀轮9进行顺时针方向的切割工作;所述吸尘驱动轮8-7通过皮带传动带动吸尘器10进行工作。When the
具体实施方式五:Specific implementation five:
如图1-12所示,所述切割刀轮9包括刀轮本体9-1、刀轮轴9-2和切割带动轮9-3;所述刀轮本体9-1和切割带动轮9-3皆固定连接在刀轮轴9-2上,刀轮轴9-2通过带座轴承转动连接在左架板6-4上;切割驱动轮8-6通过皮带传动连接切割带动轮9-3。所述切割刀轮9在工作时,切割驱动轮8-6转动时可以通过皮带带动切割带动轮9-3进行顺时针转动,切割带动轮9-3顺时针转动时可以带动刀轮轴9-2和刀轮本体9-1进行顺时针转动,通过刀轮本体9-1实现对塑料管的切割工作。As shown in Figures 1-12, the
具体实施方式六:Specific implementation six:
如图1-12所示,所述吸尘器10包括吸尘罩10-1、吸尘管10-2、管架板10-3、吸尘箱10-4、吸尘风扇10-5、风扇轴10-6、被动链轮10-7、主动链轮10-8、链条10-9、联动轴10-10和吸尘带动轮10-11;所述吸尘驱动轮8-7通过皮带传动连接吸尘带动轮10-11;所述吸尘带动轮10-11和主动链轮10-8分别固定连接在联动轴10-10的左右两端,联动轴10-10通过带座轴承转动连接在右架板6-5上;所述主动链轮10-8通过链条10-9传动连接被动链轮10-7,被动链轮10-7固定连接在风扇轴10-6的右端,风扇轴10-6转动配合连接在吸尘管10-2和吸尘箱10-4的内侧,风扇轴10-6的右端通过带座轴承转动配合连接在吸尘箱10-4的箱盖上;所述箱盖上设有排气口,排气口的内侧通过螺纹连接排放管;所述吸尘罩10-1固定连接在吸尘管10-2的左端,吸尘管10-2固定连接在管架板10-3上,管架板10-3的上端固定连接在右架板6-5上;所述吸尘管10-2的右端通过螺纹连接并连通吸尘箱10-4,便于拆卸;所述吸尘风扇10-5固定连接在风扇轴10-6的左端,吸尘风扇10-5转动配合连接在吸尘管10-2的内侧;所述吸尘罩10-1的开口朝向刀轮本体9-1的下端设置;所述排放管的内侧设有不锈钢金属过滤网。所述吸尘器10在使用时,吸尘罩10-1的开口朝向刀轮本体9-1设置,便于将刀轮本体9-1切割产生的塑料废料吸入,吸尘驱动轮8-7通过皮带传动带动吸尘带动轮10-11进行工作,吸尘带动轮10-11可以带动联动轴10-10进行转动,联动轴10-10转动时可以带动主动链轮10-8进行转动,主动链轮10-8可以通过链条10-9带动被动链轮10-7进行转动,被动链轮10-7转动时可以带动风扇轴10-6进行转动,风扇轴10-6转动时可以带动吸尘风扇10-5进行转动,从而通过吸尘风扇10-5产生风力,对切割产生的废料进行收集,将废料收集至吸尘箱10-4内;所述排放管用于排气,排放管内侧设有不锈钢金属过滤网,便于对切割时产生的废料进行阻挡,需要排放废料时将排放管拆卸,将废料通过排气口取出即可,排气口的内侧通过螺纹连接排放管,排放管便于拆卸。As shown in Figs. 1-12, the
具体实施方式七:Specific implementation seven:
如图1-12所示,所述管材固定架11包括支撑架11-1、侧架板11-2、角度调节蜗杆11-3、旋拧盘11-4、角度调节蜗轮11-5、转动轴11-6、支撑柱11-7、门形座板11-8、夹管辊筒11-9、滑动板11-10、矩形滑套11-11、定位螺栓、水平滑板11-12、弹簧杆11-13、拉伸弹簧11-14、限位圆盘11-15和转动圆盘11-16;所述夹管辊筒11-9设有两个,两个夹管辊筒11-9的外端各固定连接一块滑动板11-10,两块滑动板11-10分别滑动配合连接在门形座板11-8的两端,门形座板11-8固定连接在支撑柱11-7上,支撑柱11-7的下端固定连接在角度调节蜗轮11-5上,角度调节蜗轮11-5固定连接在转动轴11-6上,转动轴11-6转动配合连接在支撑架11-1的顶端,支撑架11-1固定连接在后座板5上;所述侧架板11-2固定连接在支撑架11-1的左侧,角度调节蜗杆11-3通过带座轴承转动连接在侧架板11-2的上端,角度调节蜗杆11-3啮合传动连接角度调节蜗轮11-5;一块滑动板11-10的外端滑动配合连接在矩形滑套11-11的内侧,矩形滑套11-11固定连接在门形座板11-8的一端,矩形滑套11-11上通过螺纹连接定位螺栓,定位螺栓的内侧顶在一块滑动板11-10上;另一块滑动板11-10的外端固定连接水平滑板11-12,水平滑板11-12设置在门形座板11-8的另一端,水平滑板11-12的下端通过螺纹连接在弹簧杆11-13上,弹簧杆11-13的中端滑动配合连接在支撑柱11-7的圆形通孔内,弹簧杆11-13的前后两端分别通过螺钉固定连接转动圆盘11-16和限位圆盘11-15,转动圆盘11-16和限位圆盘11-15设置在支撑柱11-7和水平滑板11-12的外端;所述弹簧杆11-13上套设拉伸弹簧11-14,拉伸弹簧11-14的两端分别固定连接在支撑柱11-7和水平滑板11-12上;所述角度调节蜗杆11-3的前端固定连接旋拧盘11-4;所述矩形滑套11-11和定位螺栓的设置,使其可以便捷的调整两个滑动板11-10之间的距离并对一个滑动板11-10进行位置的固定,从而调节两个夹管辊筒11-9之间的距离。As shown in Fig. 1-12, the pipe fixing frame 11 includes a support frame 11-1, a side frame plate 11-2, an angle adjustment worm 11-3, a screw disc 11-4, an angle adjustment worm wheel 11-5, a rotating Shaft 11-6, support column 11-7, gate seat plate 11-8, pinch roller 11-9, sliding plate 11-10, rectangular sliding sleeve 11-11, positioning bolt, horizontal slide plate 11-12, spring Rods 11-13, tension springs 11-14, limit discs 11-15 and rotating discs 11-16; there are two pinch rollers 11-9, two pinch rollers 11-9 Each of the outer ends of the two sliding plates 11-10 is fixedly connected to a sliding plate 11-10, and the two sliding plates 11-10 are respectively slidingly connected to the two ends of the door-shaped seat plate 11-8, and the door-shaped seat plate 11-8 is fixedly connected to the support column 11- 7, the lower end of the support column 11-7 is fixedly connected to the angle adjustment worm gear 11-5, the angle adjustment worm gear 11-5 is fixedly connected to the rotating shaft 11-6, and the rotating shaft 11-6 is rotatably connected to the support frame 11- 1, the support frame 11-1 is fixedly connected to the rear seat plate 5; the side frame plate 11-2 is fixedly connected to the left side of the support frame 11-1, and the angle adjustment worm 11-3 is rotatably connected through the bearing with seat On the upper end of the side frame plate 11-2, the angle adjustment worm 11-3 is engaged with the transmission connection angle adjustment worm wheel 11-5; the outer end of a sliding plate 11-10 is slidingly connected to the inner side of the rectangular sliding sleeve 11-11. The sleeve 11-11 is fixedly connected to one end of the door-shaped seat plate 11-8, the rectangular sliding sleeve 11-11 is connected with positioning bolts through threads, and the inner side of the positioning bolts is pressed against one sliding plate 11-10; the other sliding plate 11-11 The outer end of 10 is fixedly connected to the horizontal sliding plate 11-12, the horizontal sliding plate 11-12 is arranged on the other end of the door-shaped seat plate 11-8, and the lower end of the horizontal sliding plate 11-12 is connected to the spring rod 11-13 through threads, and the spring rod The middle end of 11-13 is slidably connected to the circular through hole of the support column 11-7, and the front and rear ends of the spring rod 11-13 are respectively connected to the rotating disc 11-16 and the limiting disc 11-15 by screws. , the rotating disc 11-16 and the limiting disc 11-15 are arranged on the outer ends of the support column 11-7 and the horizontal slide plate 11-12; The two ends of the extension springs 11-14 are fixedly connected to the support column 11-7 and the horizontal slide plate 11-12 respectively; the front end of the angle adjusting worm 11-3 is fixedly connected to the twist plate 11-4; The setting of -11 and positioning bolts makes it easy to adjust the distance between the two sliding plates 11-10 and fix the position of one sliding plate 11-10, so as to adjust the distance between the two pinch rollers 11-9. distance between.
所述管材固定架11在工作时,可以将待切割的塑料管插入至两个夹管辊筒11-9之间,由于管材固定架11的内部设有弹簧杆11-13和拉伸弹簧11-14,使得侧架板11-2上的滑动板11-10可以进行水平方向的适当运动,从而使得两个夹管辊筒11-9之间可以夹紧固定不同尺径的塑料管,在需要调节塑料管待切割管口的倾斜角度时,可以通过转动旋拧盘11-4进行调节,旋拧盘11-4转动时可以带动角度调节蜗杆11-3进行转动,角度调节蜗杆11-3转动时可以带动调节蜗轮11-5进行转动,调节蜗轮11-5转动时可以带动支撑柱11-7进行转动,支撑柱11-7转动时可以带动门形座板11-8及其上端的两个夹管辊筒11-9进行转动,从而对夹紧在两个夹管辊筒11-9之间的塑料管进行转动;且由于角度调节蜗杆11-3和角度调节蜗轮11-5的结构设置,使得塑料管的角度调节后可以实现自锁。When the
所述夹管辊筒11-9包括上辊筒11-9-1、下辊筒11-9-2、辊筒轴11-9-3和辊筒架11-9-4;所述上辊筒11-9-1和下辊筒11-9-2各通过一根辊筒轴11-9-3转动连接在辊筒架11-9-4上,上辊筒11-9-1和下辊筒11-9-2上下相对设置。所述夹管辊筒11-9在使用时,通过上辊筒11-9-1和下辊筒11-9-2对塑料管进行夹紧,上辊筒11-9-1和下辊筒11-9-2的设置,便于工人转动塑料管。The pinch roller 11-9 includes an upper roller 11-9-1, a lower roller 11-9-2, a roller shaft 11-9-3 and a roller frame 11-9-4; the upper roller The drum 11-9-1 and the lower drum 11-9-2 are respectively connected to the drum frame 11-9-4 through a drum shaft 11-9-3. The upper drum 11-9-1 and the lower drum The rollers 11-9-2 are arranged opposite each other up and down. When the pinch roller 11-9 is in use, the plastic pipe is clamped by the upper roller 11-9-1 and the lower roller 11-9-2, and the upper roller 11-9-1 and the lower roller 11-9-1 The setting of 11-9-2 is convenient for workers to turn the plastic pipe.
所述刀轮本体9-1的轴线位于上辊筒11-9-1的轴线和下辊筒11-9-2的轴线之间。The axis of the cutter wheel body 9-1 is located between the axis of the upper roller 11-9-1 and the axis of the lower roller 11-9-2.
本发明的工作原理为:本发明的一种多角度切割塑料管材的装置,在使用时,将待加工的塑料管夹紧在管材固定架11上,可以根据塑料管的管口需要切割的斜面的大小来进行调节,通过管材固定架11对塑料管的倾斜角度进行调节,然后将驱动电机1连通电源并通过控制开关开启,驱动电机1启动后,驱动电机1的输出轴可以通过联轴器带动旋转滑杆2进行转动,旋转滑杆2转动时可以带动活动架板6以及安装在活动架板6上的传动轮8、切割刀轮9和吸尘器10进行前后方向的运动,旋转滑杆2转动时还可以带动传动轮8进行工作,传动轮8工作时可以同步带动切割刀轮9和吸尘器10进行工作,切割刀轮9向前运动的同时进行切割工作,实现对夹紧在管材固定架11上的待加工的塑料管进行切割工作,而吸尘器10前后运动的同时实现对切割产生的废料的收集工作;所述导向滑杆3起到导向限位的作用;切割后,驱动电机1反转,带动本发明的整体回至原位。The working principle of the present invention is as follows: the multi-angle cutting plastic pipe device of the present invention, when in use, clamps the plastic pipe to be processed on the
当然,上述说明并非对本发明的限制,本发明也不仅限于上述举例,本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也属于本发明的保护范围。Of course, the above description does not limit the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those of ordinary skill in the art within the essential scope of the present invention also belong to the present invention. protected range.
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| CN115255495A (en) * | 2022-09-27 | 2022-11-01 | 南通市金凯威金属科技有限公司 | Cutting device for production and processing of bathroom pipes |
| CN117444298B (en) * | 2023-12-21 | 2024-03-08 | 红叶风电设备(营口)有限公司 | Wind-powered electricity generation blade side cut processing apparatus |
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