CN109277181A - A kind of intelligent hammer mill with remote monitoring function - Google Patents
A kind of intelligent hammer mill with remote monitoring function Download PDFInfo
- Publication number
- CN109277181A CN109277181A CN201711378214.2A CN201711378214A CN109277181A CN 109277181 A CN109277181 A CN 109277181A CN 201711378214 A CN201711378214 A CN 201711378214A CN 109277181 A CN109277181 A CN 109277181A
- Authority
- CN
- China
- Prior art keywords
- data
- hammer mill
- cloud server
- sensor
- remote monitoring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/02—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
- B02C13/06—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor
- B02C13/09—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor and throwing the material against an anvil or impact plate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
Abstract
The invention discloses a kind of intelligent hammer mill with remote monitoring function, including hammer mill ontology and the sensing detection equipment being arranged on hammer mill ontology, temperature sensor is provided in sensing detection equipment, speed probe, vibrating sensor, wear sensor, electric quantity metering device and yield detection sensor, sensing detection equipment connects data conversion device, data conversion device and local data reception are connected with data sending device, sensing detection equipment is received by data conversion device and local data and connect Cloud Server with data sending device, Cloud Server connects pc webpage terminal and app mobile phone version terminal；The present invention solves the problems, such as hammer mill production run data real-time remote monitoring, the creation data of live hammer mill can be carried out concentration analysis management, provide data supporting to the technological transformation of equipment for enterprise by the sensing detection equipment of installation.
Description
Technical field
The present invention relates to internet of things field, specially a kind of intelligent hammer mill with remote monitoring function.
Background technique
Hammer mill is made of crusher frame, rotor, tup, crushing shell, grate, shaft coupling, motor etc.,
It is mainly used in cement, chemical industry, electric power, the industrial departments such as metallurgy are crushed medium-hard material.
The production scene operating condition of current existing hammer mill is severe, cannot there is the failure of crusher in time in production process
The discovery of effect causes crusher that cannot timely and effectively safeguard that indisposition develops into major break down, influences rhythm of production.It is broken
The production run data of machine cannot be acquired effectively, managed, be analyzed, and be caused to the production efficiency research of crusher, mechanical structure
Optimization lacks data supporting, influences the technology innovation of crusher.
Summary of the invention
The technical problem to be solved by the present invention is to existing hammer mills cannot monitor its condition of production and life in real time
The problem of producing critical data, provides a kind of intelligent hammer mill with remote monitoring function, to solve the above problems.
In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:
A kind of intelligent hammer mill with remote monitoring function, including rack and sensing detection equipment are pacified in rack
Equipped with motor, motor connects yielding coupling by leather strap, and yielding coupling connects rotor, and rotor is mounted in shaft,
Tup is installed on rotor, tup connects crushing shell, and the upper position of grate is arranged in crushing shell, and tup connects grate,
The lower position of rotor is arranged in grate；Sensing detection equipment is installed, sensing detection equipment is logical on hammer mill ontology
It crosses data conversion device to be connected to after data processing with local data reception with data sending device, and is received by local data
It is connected to Cloud Server with data sending device, Cloud Server connects pc webpage terminal and app mobile phone version terminal.
As a preferred technical solution of the present invention, temperature sensor, revolution speed sensing are provided in sensing detection equipment
Device, vibrating sensor, wear sensor, electric quantity metering device and yield detection sensor, temperature sensor, which is mounted on, to be held in seat,
Speed probe is mounted in shaft, and vibrating sensor is mounted on the rack, and wear sensor is mounted on tup, electric quantity metering
Device is mounted in power supply line, and yield detection sensor is mounted on outfeed belt.
As a preferred technical solution of the present invention, local data, which is received, connect cloud with the issuing side of data sending device
The receiving end of server, the issuing side connection of Cloud Server receive the receiving end received with local data with data sending device.
As a preferred technical solution of the present invention, the issuing side connection pc webpage terminal and app mobile phone of Cloud Server
The receiving end of version terminal, pc webpage terminal connect the receiving end of Cloud Server with the issuing side of app mobile phone version terminal.
The beneficial effects obtained by the present invention are as follows being: the present invention can be by the life of crusher by the sensing detection equipment of installation
It produces data and the acquisition of related keyword data is sent to by the data conversion that data conversion device will test equipment at digital quantity
Cloud Server, Cloud Server by local data receive and data sending device by real time data be sent to pc webpage terminal and
App mobile phone version terminal, and make not go deep into scene in the engineer of production scene and other administrative staff and can slap in real time
The creation data of live hammer mill is concentrated analysis management by the proficiency data for holding crusher, is technology of the enterprise to equipment
Transformation provides data supporting, provides long-range means for the management of on-site producing devices, is reduced to acquirement data and the manpower that consumes
And material resources, realize the real-time remote monitoring of hammer mill production run data.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.
In the accompanying drawings:
Fig. 1 is schematic structural view of the invention；
Fig. 2 is present system structure principle chart；
Figure label: 1, rack；2, rotor；3, crushing shell；4, tup；5, grate；6, sensing detection equipment；61, warm
Spend sensor；62, speed probe；63, vibrating sensor；64, wear sensor；65, electric quantity metering device；66, yield is examined
Survey sensor；7, data conversion device；8, local data reception and data sending device；9, Cloud Server；10, pc webpage is whole
End；11, app mobile phone terminal；12, hammer mill ontology.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings, it should be understood that preferred reality described herein
Apply example only for the purpose of illustrating and explaining the present invention and is not intended to limit the present invention.
In the description of the present invention, it should be noted that the orientation of the instructions such as term "vertical", "upper", "lower", "horizontal"
Or positional relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplification of the description, and
It is not that the device of indication or suggestion meaning or element must have a particular orientation, be constructed and operated in a specific orientation, therefore
It is not considered as limiting the invention.
In the description of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term " setting ",
" installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be fixedly connected, may be a detachable connection or one
Connect to body；It can be mechanical connection, be also possible to be electrically connected；It can be directly connected, it can also be indirect by intermediary
It is connected, can be the connection inside two elements.For the ordinary skill in the art, it can manage as the case may be
Solve the concrete meaning of above-mentioned term in the present invention.
Embodiment: as shown in Figs. 1-2, the present invention provides a kind of intelligent hammer mill with remote monitoring function, machine
Frame 1 and sensing detection equipment 6, motor is equipped in rack 1, and motor passes through leather strap and connects yielding coupling, elastic shaft coupling
Device connects rotor 2, and rotor 2 is mounted in shaft, and tup 4 is equipped on rotor 2, and tup 4 connects crushing shell 3, and crushing shell 3 is arranged
In the upper position of grate 5, tup 4 connects grate 5, and the lower position of rotor 2 is arranged in grate 5；Motor is to bullet
Property shaft coupling driving force direct driving rotor 2 be provided rotate so that tup 4 on rotor 2 is in radioactivity high speed rotation, can beat
It hits and enters the intracavitary material of crushing shell 3, form the primary fragmentation of material；After material is by the high speed strike of tup 4, then with high speed
Counterpunch board is hit, and forms being crushed again for material；And counterpunch board is rushed in material and is sent out again from counterpunch board rebound process
The tertiary crushing for mutually impacting and forming material between raw multiple material, broken material fall on the grid section of 2 lower part of rotor
On sieve 5, less than the material in 5 gap of grate, it is discharged to form product；Slightly larger than the material in gap, on the grating of grate 5
Four times for being milled by the extruding of tup 4 again and forming material are broken, finally obtain the material less than 5 gap of grate, quilt
Grate 5 is discharged and forms product.
Sensing detection equipment 6 is installed, sensing detection equipment 6 can acquire hammer mill on hammer mill ontology 12
On detection device data, sensing detection equipment 6 by data conversion device 7 to after data processing with local data receive and number
It is connected according to sending device 8, the data that data conversion device 7 can will test equipment are transformed into digital quantity, then pass through local number
According to receiving the data that will test with data sending device 8 by wired or be wirelessly sent to Cloud Server 9, and by
Local data, which is received, is connected to Cloud Server 9 with data sending device 8, and Cloud Server 9 receives, storage hammer mill is passed back
Real time data simultaneously transmits data to pc webpage terminal 10 and app mobile phone version terminal 11, realizes the long-range prison of hammer mill
Control.
Temperature sensor 61, speed probe 62, vibrating sensor 63, abrasion sensing are provided in sensing detection equipment 6
Device 64, electric quantity metering device 65 and yield detection sensor 66, temperature sensor 61, which is mounted on, to be held in seat, can real-time detection it is broken
The operating temperature of broken machine bearing；Speed probe 62 is mounted in shaft, can be turned with the work of real-time detection crusher rotor 2
Speed；Vibrating sensor 63 is mounted in rack 1, is capable of the vibration velocity of real-time detection crusher frame 1；Wear sensor 64 is pacified
It, can be with the abrasion loss of real-time detection grinder hammerhead 4 on tup 4；Electric quantity metering device 65 is mounted in power supply line, with
Yield cooperates the accuracy that cost calculation can be improved；Yield detection sensor 66 is mounted on outfeed belt, and it is broken can to measure hammer
Production yields.
Local data receives the receiving end that Cloud Server 9 is connect with the issuing side of data sending device 8, Cloud Server 9
Issuing side connects the receiving end of local data reception and data sending device 8；Can by the working condition of hammer mill and
Detection data is sent to Cloud Server 9, and Cloud Server 9 carries out the storage of data, analysis.
The receiving end of issuing side connection the pc webpage terminal 10 and app mobile phone version terminal 11 of Cloud Server 9, pc webpage terminal
10 connect the receiving end of Cloud Server 9 with the issuing side of app mobile phone version terminal 11, the data in Cloud Server 9 by webpage or
The mode of person APP is shown, and user only needs to connect Internet, and displaying can be seen by accessing website or logging in APP
Data, in real time control equipment operating condition.
Working principle: a kind of intelligent hammer mill with remote monitoring function of the invention, motor pass through elasticity
Shaft coupling direct driving rotor 2 rotates, and the tup 4 on rotor 2 is in radioactivity high speed rotation, to hit into crushing shell 3
Material forms primary fragmentation；After material is by the high speed strike of tup 4, then with high-speed impact counterpunch board, and it is crushed again；And
Counterpunch board is rushed in material and is crushed certainly from the mutual impact occurred between multiple material in counterpunch board rebound process again；It is broken
Material after broken is fallen on the grate 5 of 2 lower part of rotor, less than the material in 5 gap of grate, is discharged to form product, slightly larger
Material in 5 gap of grate can be milled by the extruding of tup 4 again on the grating of grate 5 and form final products quilt
Discharge.
A kind of intelligent hammer mill with remote monitoring function of the present invention is equipped on hammer mill ontology 12
Sensing detection device 6, sensing detection device 6 include temperature sensor 61, speed probe 62, vibrating sensor 63, abrasion biography
Sensor 64, electric quantity metering device 65 and yield detection sensor 66, temperature sensor 61, which is mounted on, holds seat, crusher bearing
Operating temperature is changing into digital quantity by data conversion device 7 and is transmitted to Cloud Server 9；Speed probe 62 is in installation shaft
On, rotor 2 is installed, speed probe 62 is changed the working speed of crusher rotor 2 by data conversion device 7 in shaft
Cloud Server 9 is transmitted at digital quantity；Vibrating sensor 63 is mounted in rack 1, can be the vibration velocity of crusher frame 1
Number, which is changing into, by data conversion device 7 is transmitted to Cloud Server 9；Wear sensor 64 is mounted on hammer 4, can be broken
The abrasion loss of broken machine hammer 4 is changing into number by data conversion device 7 and is transmitted to Cloud Server 9；Electric quantity metering device 65 is pacified
In power supply line, the electricity service condition in crusher power supply line is changing into number by data conversion device 7 and is turned
Issue Cloud Server 9；Yield detection sensor 66 is mounted on outfeed belt, and the production yields hammered into shape broken on outfeed belt is passed through
Data conversion device 7 is changing into number and is transmitted to Cloud Server 9；Cloud Server 9 receives local data and receives and data transmission dress
The working condition and detection data of the hammer mill that 8 forward are set, and to the working condition and inspection of the crusher
Measured data is stored and is analyzed, and the working condition and detection data of the crusher received are passed through webpage or APP
Mode is shown, so that user only needs to connect Internet, the number of displaying can be seen by accessing website or logging in APP
According to the real-time operating condition for controlling equipment.
Finally, it should be noted that these are only the preferred embodiment of the present invention, it is not intended to restrict the invention, although
Present invention has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, still can be right
Technical solution documented by foregoing embodiments is modified or equivalent replacement of some of the technical features.It is all
Within the spirit and principles in the present invention, any modification, equivalent replacement, improvement and so on should be included in protection of the invention
Within the scope of.
Claims (4)
1. a kind of intelligent hammer mill with remote monitoring function, which is characterized in that set including rack (1) and sensing detection
For (6), motor is installed in rack (1), motor passes through leather strap and connects yielding coupling, and yielding coupling connects rotor
(2), rotor (2) is mounted in shaft, is equipped on rotor (2) tup (4), and tup (4) connects crushing shell (3), crushing shell (3)
Upper position in grate (5) is set, and tup (4) connects grate (5), and the lower portion in rotor (2) is arranged in grate (5)
It sets；It is equipped on hammer mill ontology (12) sensing detection equipment (6), sensing detection equipment (6) passes through data conversion device
(7) it is connected to after data processing with local data reception with data sending device (8), and is received by local data and sent out with data
Device (8) is sent to be connected to Cloud Server (9), Cloud Server (9) connects pc webpage terminal (10) and app mobile phone version terminal (11).
2. a kind of intelligent hammer mill with remote monitoring function according to claim 1, which is characterized in that sensing
Temperature sensor (61), speed probe (62), vibrating sensor (63), wear sensor are provided on detection device (6)
(64), electric quantity metering device (65) and yield detection sensor (66), temperature sensor (61), which is mounted on, to be held in seat, revolution speed sensing
Device (62) is mounted in shaft, and vibrating sensor (63) is mounted on rack (1), and wear sensor (64) is mounted on tup (4)
On, electric quantity metering device (65) is mounted in power supply line, and yield detection sensor (66) is mounted on outfeed belt.
3. a kind of intelligent hammer mill with remote monitoring function according to claim 1, which is characterized in that local
Data receiver connect the receiving end of Cloud Server (9), the issuing side of Cloud Server (9) with the issuing side of data sending device (8)
Connection receives the receiving end received with local data with data sending device (8).
4. a kind of intelligent hammer mill with remote monitoring function according to claim 1, which is characterized in that cloud clothes
Be engaged in device (9) issuing side connection pc webpage terminal (10) and app mobile phone version terminal (11) receiving end, pc webpage terminal (10) and
The receiving end of issuing side connection Cloud Server (9) of app mobile phone version terminal (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711378214.2A CN109277181A (en) | 2017-12-19 | 2017-12-19 | A kind of intelligent hammer mill with remote monitoring function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711378214.2A CN109277181A (en) | 2017-12-19 | 2017-12-19 | A kind of intelligent hammer mill with remote monitoring function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109277181A true CN109277181A (en) | 2019-01-29 |
Family
ID=65185585
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711378214.2A Pending CN109277181A (en) | 2017-12-19 | 2017-12-19 | A kind of intelligent hammer mill with remote monitoring function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109277181A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112345397A (en) * | 2020-10-27 | 2021-02-09 | 国家能源集团宁夏煤业有限责任公司 | Detection device and detection method for wear resistance of working part of crushing equipment |
| CN114308362A (en) * | 2021-11-17 | 2022-04-12 | 北京建工资源循环利用投资有限公司 | Building waste treatment metering system and treatment method thereof |
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Application publication date: 20190129 |
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