CN109277139A - A kind of intelligence impact breaker sensor guard structure - Google Patents
A kind of intelligence impact breaker sensor guard structure Download PDFInfo
- Publication number
- CN109277139A CN109277139A CN201711381350.7A CN201711381350A CN109277139A CN 109277139 A CN109277139 A CN 109277139A CN 201711381350 A CN201711381350 A CN 201711381350A CN 109277139 A CN109277139 A CN 109277139A
- Authority
- CN
- China
- Prior art keywords
- sensor
- impact
- shield
- impact breaker
- rack
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/02—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
- B02C13/06—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor
- B02C13/09—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor and throwing the material against an anvil or impact plate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/31—Safety devices or measures
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Percussive Tools And Related Accessories (AREA)
Abstract
The present invention relates to crusher technical fields, specifically a kind of intelligent impact breaker sensor guard structure, the sensor protective shield being arranged in outside each sensor of impact breaker it is characterized by comprising cladding, the metal protective pipe, the total cable concentrator shield that are set in outside the harness of each sensor, it is connected between each sensor protective shield using metal protective pipe, the tail end perforation of metal protective pipe connects line concentration import set on total cable concentrator shield.
Description
Technical field
The present invention relates to crusher technical field, specifically a kind of intelligent impact breaker sensor guard knot
Structure.
Background technique
Commonly used equipment of the impact breaker as crushing and screening industry is widely used in multiple rows such as mine, water conservancy
The middle fine crushing material of industry is broken.In the actual production process, be faced with bar abrasion excessive, Bearing Temperature, bolt looseness,
It situations such as motor belt slide strips, manually disposes time-consuming and laborious, influences production efficiency.
To solve the above problems, each sensor, Internet of Things and crusher is combined in the industry, develop novel intelligence
Impact breaker, the running parameter of real-time monitoring broken host can be changed.But the installation site of sensor is special, broken in reaction type
It, can be by sensor degradation, it is therefore desirable to develop the protective device of a set of sensing system in the real work of broken machine.
And through the invention in safeguard structure, can effectively help sensor to overcome complicated mine environment, guarantee to pass
The stability and accuracy of sense device working, greatly promote the service life of sensor.
Summary of the invention
The purpose of the present invention is in order to overcome the deficiencies of the prior art, providing a kind of sensor guard structure, to meet mine
Complicated operating condition guarantees the stability and accuracy of sensor operation, promotes the service life of sensor.
To achieve the above object, a kind of intelligent impact breaker sensor guard structure is designed, it is characterised in that: including
Coat the sensor protective shield being arranged in outside each sensor of impact breaker, the metal being set in outside the harness of each sensor
Protecting tube, total cable concentrator shield, are connected using metal protective pipe between each sensor protective shield, and the tail end of metal protective pipe passes through
Lead to and connects line concentration import set on total cable concentrator shield.
The sensor protective shield includes that vibrating sensor shield, temperature sensor shield, wear sensor are anti-
Shield, velocity sensor shield.
The vibrating sensor shield is equipped with one, and 5mm steel plate integrated punching is used to form, and is arranged in reaction type
The outside of crusher.
Vibrating sensor shield is equipped with the reset hole for accommodating the reset switch of vibrating sensor.
There are two the temperature sensor shield is set, uses the steel plate integrated punching of 5mm thickness to form, be respectively used to
It is arranged on the bearing block of impact breaker two sides.
The wear sensor shield is equipped with 4, uses the steel plate welding fabrication of 8mm thickness, bolt is respectively adopted
It is fixed at the positive close lower part below of upper and lower two impact racks in impact breaker, the left and right side of each impact rack is respectively set
One.
The velocity sensor shield is equipped with 1, is formed using the steel plate integrated punching of 3mm thickness, setting is being struck back
On the lateral wall of the bearing block of the inductive disks side of formula crusher.
The top of the induction end of the lateral surface corresponding speed sensor of the velocity sensor shield is equipped with semicircle
Steel plate.
Total cable concentrator shield uses the electric box equipped with door closure, before being fixed on the rack of impact breaker
Or on back vertical plate, for the harness of all the sensors to be integrated into a master switch inside electric box.
It further include the harness protection gantry on several shells being in groove type, being fixed on impact breaker, difference
Include:
Outer gantry, rectangular plate, a vertical panel are arranged on a lateral surface of the shell of impact breaker, horizontal
Plate is arranged on the outer wall top surface of the shell of impact breaker, for being provide with the phase being located at outside the shell of impact breaker
Answer the harness at position；
Upper impact rack cross-bridges frame is used to be fixed on the reaction type on the positive back top corresponding to upper impact rack along X axis
On the inner wall of the shell of crusher；The harness of the lateral arrangement of two wear sensors on upper impact rack is embedded in upper counterattack
In the groove of frame cross-bridges frame；
Lower impact rack cross-bridges frame is used to be fixed on the reaction type on the positive back top corresponding to lower impact rack along X axis
On the inner wall of the shell of crusher, the harness of the lateral arrangement of two wear sensors on lower impact rack is embedded in lower counterattack
In the groove of frame cross-bridges frame；
Impact rack side gantry is equipped with 4, is respectively used to the bending angle of the left and right sides along the back side of upper and lower impact rack
It is arranged on the back side of upper and lower impact rack with the shape；The harness of wear sensor on upper and lower impact rack being vertically arranged is embedding
In in the groove of corresponding impact rack side gantry.
Compared with prior art, the present invention it is rationally distributed, sensor quilt in impact breaker work can be effectively prevent
Damage, and the route of sensor can be protected.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention.
Fig. 2 is the schematic diagram that the present invention is applied on impact breaker.
Fig. 3 is the A-A of Fig. 2 to cut-away view.
Fig. 4 is the top view of Fig. 2.
Fig. 5 is the perspective view of an angle of impact breaker shown in Fig. 2.
Fig. 6 is to remove the perspective view after a part of shell in impact breaker shown in Fig. 5.
Fig. 7 is the perspective view of another angle of impact breaker shown in Fig. 2.
Fig. 8 is the perspective view after the removal belt pulley of impact breaker shown in Fig. 7.
Fig. 9 is partial enlarged view shown in Fig. 8.
Figure 10 is the perspective view removed after inductive disks in Fig. 9.
Figure 11 is partial enlarged view shown in Figure 10.
Specific embodiment
The invention patent is further described now in conjunction with attached drawing.
Embodiment 1
Impact breaker hereinafter referred to as " counterattack is broken ".
As shown in Figure 1, the complete intelligent impact breaker sensor guard structure of the present invention,
It includes coating the sensor protective shield being arranged in outside each sensor of impact breaker, being set in each sensor
Harness outside metal protective pipe 8, total cable concentrator shield 5, connected between each sensor protective shield using metal protective pipe 8,
The tail end perforation of metal protective pipe 8 connects line concentration import set on total cable concentrator shield 5.The wherein sensing outside each sensor
Device shield includes 1 wear sensor shield 3,1 of temperature sensor shield 2,4 of vibrating sensor shield 1,2
A velocity sensor shield 4.
Referring to Fig. 7, vibrating sensor shield 1 is formed by 5mm thick steel plate integrated punching, is mounted on the broken outer shell of counterattack
On the horizontal plane of body, top falling rocks can be effectively prevented, footrest point can be provided for it during worker's maintenance at the scene, it is anti-to stop loss
Bad vibrating sensor.Meanwhile reset hole 1-1 is reserved on vibrating sensor shield, protection is being provided for vibrating sensor
It does not influence one key simultaneously and resets operation.
Referring to Fig. 1, Fig. 2, Fig. 4~Fig. 6, temperature sensor shield 2 is formed by 5mm thick steel plate integrated punching, is mounted on
The inside for striking back on the bearing block of broken two sides and being located at inductive disks 9, can be effectively prevented top falling rocks, and convenient worker at the scene examines
Footrest point is provided for it during repairing, without damaging temperature sensor.
Referring to shown in Fig. 1, Fig. 3, Fig. 6, it is contemplated that strike back broken internal complex working condition, the broken inside of counterattack is anti-in operational process
Hitting frame rear, there may be a large amount of slungshots, it is therefore desirable to wear sensor shield 3 be arranged, welded by the steel plate of 8mm thickness
It is connected into type, the dead astern of impact rack is fixedly mounted on using bolt.It is equipped with 4 in this example, the steel plate of 8mm thickness is used to be welded into
Type is respectively adopted at the positive close lower part below for upper and lower two impact racks that bolt is fixed in impact breaker, each counterattack
The left and right side of frame respectively sets one.
Meanwhile in order to protect wear sensor harness, strikes back and separately designed a whole set of as shown in Figure 1, Figure 2, Fig. 6 inside and outside broken
~harness shown in Fig. 8 protects gantry, which is protected gantry to be made by 3mm thick steel plate bending, be fixedly mounted on using bolt
Impact rack rear and shell outside can be effectively prevented stone and smash sensor harness, ensure that the stability of transmission signal.Tool
Body are as follows:
Outer gantry 6-1, the one side for being disposed longitudinally on outside the shell of impact breaker；
Upper impact rack cross-bridges frame 6-2, the positive back for the upper impact rack for being used to be fixed on along X axis in impact breaker
Top；Shape gantry is passed in one end connection；The harness of the lateral arrangement of two wear sensors 3 on upper impact rack is embedded in
In the groove of upper impact rack cross-bridges frame；
Lower impact rack cross-bridges frame 6-3, the positive back for the lower impact rack for being used to be fixed on along X axis in impact breaker
Top, the harness of the lateral arrangement of two wear sensors 3 on lower impact rack is recessed embedded in lower impact rack cross-bridges frame
In slot；
Impact rack side gantry 6-5 is equipped with 4, is respectively used to the bending angle of the left and right sides along the back side of upper and lower impact rack
The profile-followed arrangement of degree；The harness of two wear sensors 3 on upper and lower impact rack being vertically arranged is embedded in corresponding impact rack
In the groove of side gantry 6-6；
Cross-bridges frame 6-4 afterwards, under the shaft for being used to be fixed on the back side of the hull outside of impact breaker along X axis
Side, groove are interior for arranging the harness of the temperature sensor 2 passed through.
As shown in Figure 1, Figure 2, shown in Fig. 8~Figure 11, velocity sensor shield 4 is formed by 3mm thick steel plate integrated punching, installation
On the lateral wall of the bearing block of 7 side of inductive disks, because velocity sensor precision prescribed is higher, velocity sensor shield 4
The top repair welding of the induction end of lateral surface corresponding speed sensor has one piece of semi-circular sheet steel 4-1, can prevent top falling rocks from pounding
Its induction precision is influenced on to velocity sensor shield 4.
As shown in figure 9, total cable concentrator shield 5 is a small-sized electric box, door closure which is provided with, it will inside electric box
All the sensors harness is integrated on a master switch, realizes the effect that collects of data, meanwhile, electric box can protect harness and
Switch realizes dustproof and waterproof function.
Claims (10)
1. a kind of intelligence impact breaker sensor guard structure, it is characterised in that: broken in reaction type including cladding setting
Sensor protective shield outside each sensor of machine, the metal protective pipe (8) being set in outside the harness of each sensor, total cable concentrator are anti-
Shield (5) is connected using metal protective pipe (8) between each sensor protective shield, and the tail end perforation connection of metal protective pipe (8) is total
Set line concentration import on cable concentrator shield (5).
2. a kind of intelligent impact breaker sensor guard structure as described in claim 1, it is characterised in that: the biography
Sensor shield includes vibrating sensor shield (1), temperature sensor shield (2), wear sensor shield (3), speed
It spends sensor protective shield (4).
3. a kind of intelligent impact breaker sensor guard structure as claimed in claim 2, it is characterised in that: the vibration
Dynamic sensor protective shield (1) is equipped with one, uses 5mm steel plate integrated punching to form, the outside of impact breaker is arranged in.
4. a kind of intelligent impact breaker sensor guard structure as claimed in claim 2 or claim 3, it is characterised in that: vibration
Sensor protective shield (1) is equipped with the reset hole (1-1) for accommodating the reset switch of vibrating sensor.
5. a kind of intelligent impact breaker sensor guard structure as claimed in claim 2, it is characterised in that: the temperature
Degree sensor protective shield (2) uses the steel plate integrated punching of 5mm thickness to form there are two setting, and is respectively used to be arranged in reaction type
On the bearing block of crusher two sides.
6. a kind of intelligent impact breaker sensor guard structure as claimed in claim 2, it is characterised in that: the mill
Damage sensor protective shield (3) be equipped with 4, use the steel plate welding fabrication of 8mm thickness, be respectively adopted bolt be fixed on reaction type break
At the positive close lower part below of upper and lower two impact racks in broken machine, the left and right side of each impact rack respectively sets one.
7. a kind of intelligent impact breaker sensor guard structure as claimed in claim 2, it is characterised in that: the speed
It spends sensor protective shield (4) and is equipped with 1, formed using the steel plate integrated punching of 3mm thickness, the induction of impact breaker is set
On the lateral wall of the bearing block of disk (7) side.
8. a kind of intelligent impact breaker sensor guard structure as claimed in claim 7, it is characterised in that: the speed
The top for spending the induction end of the lateral surface corresponding speed sensor of sensor protective shield (4) is equipped with semi-circular sheet steel (4-1).
9. a kind of intelligent impact breaker sensor guard structure as described in claim 1, it is characterised in that: described is total
Cable concentrator shield (5) is fixed on before or after the rack of impact breaker on vertical plate, electricity using the electric box for being equipped with door closure
For the harness of all the sensors to be integrated into a master switch inside gas tank.
10. a kind of intelligent impact breaker sensor guard structure as described in claim 1, it is characterised in that:
It further include the harness protection gantry on several shells being in groove type, being fixed on impact breaker, respectively include:
Outer gantry (6-1), rectangular plate, a vertical panel are arranged on a lateral surface of the shell of impact breaker, water
Plate is arranged on the outer wall top surface of the shell of impact breaker, for being provide with outside the shell for being located at impact breaker
The harness of corresponding site；
Upper impact rack cross-bridges frame (6-2) is used to be fixed on the reaction type on the positive back top corresponding to upper impact rack along X axis
On the inner wall of the shell of crusher；The harness of the lateral arrangement of two wear sensors (3) on upper impact rack is embedded in upper
In the groove of impact rack cross-bridges frame；
Lower impact rack cross-bridges frame (6-3) is used to be fixed on the reaction type on the positive back top corresponding to lower impact rack along X axis
On the inner wall of the shell of crusher, the harness of the lateral arrangement of two wear sensors (3) on lower impact rack is embedded in down
In the groove of impact rack cross-bridges frame；
Impact rack side gantry (6-5) is equipped with 4, is respectively used to the bending angle of the left and right sides along the back side of upper and lower impact rack
It is arranged on the back side of upper and lower impact rack with the shape；The harness of wear sensor (3) on upper and lower impact rack being vertically arranged
In the groove of corresponding impact rack side gantry (6-5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711381350.7A CN109277139A (en) | 2017-12-19 | 2017-12-19 | A kind of intelligence impact breaker sensor guard structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711381350.7A CN109277139A (en) | 2017-12-19 | 2017-12-19 | A kind of intelligence impact breaker sensor guard structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109277139A true CN109277139A (en) | 2019-01-29 |
Family
ID=65185617
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711381350.7A Pending CN109277139A (en) | 2017-12-19 | 2017-12-19 | A kind of intelligence impact breaker sensor guard structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109277139A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110773276A (en) * | 2019-11-07 | 2020-02-11 | 河南黎明重工科技股份有限公司 | Modular impact crusher |
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| CN104018506A (en) * | 2014-06-06 | 2014-09-03 | 中交上海三航科学研究院有限公司 | Pile-forming process dynamic testing device for underwater sand compaction pile |
| CN204514945U (en) * | 2015-02-10 | 2015-07-29 | 合肥市市政设计院有限公司 | A kind of weak soil acceleration transducer embedded device |
| CN106305480A (en) * | 2015-06-15 | 2017-01-11 | 南京通孚轻纺有限公司 | Pet bite training aid |
| CN106427974A (en) * | 2016-12-09 | 2017-02-22 | 中车青岛四方车辆研究所有限公司 | Air pressure monitoring module for 104 distribution valve |
| CN206474224U (en) * | 2016-12-30 | 2017-09-08 | 上海云统创申智能科技有限公司 | A kind of counterattack that nesting population size is conveniently adjusted by monitoring wear extent is broken |
-
2017
- 2017-12-19 CN CN201711381350.7A patent/CN109277139A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104018506A (en) * | 2014-06-06 | 2014-09-03 | 中交上海三航科学研究院有限公司 | Pile-forming process dynamic testing device for underwater sand compaction pile |
| CN204514945U (en) * | 2015-02-10 | 2015-07-29 | 合肥市市政设计院有限公司 | A kind of weak soil acceleration transducer embedded device |
| CN106305480A (en) * | 2015-06-15 | 2017-01-11 | 南京通孚轻纺有限公司 | Pet bite training aid |
| CN106427974A (en) * | 2016-12-09 | 2017-02-22 | 中车青岛四方车辆研究所有限公司 | Air pressure monitoring module for 104 distribution valve |
| CN206474224U (en) * | 2016-12-30 | 2017-09-08 | 上海云统创申智能科技有限公司 | A kind of counterattack that nesting population size is conveniently adjusted by monitoring wear extent is broken |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110773276A (en) * | 2019-11-07 | 2020-02-11 | 河南黎明重工科技股份有限公司 | Modular impact crusher |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190129 |