CN109273243A - The coiling elasticity adjusting mechanism of transformer coiling device - Google Patents

The coiling elasticity adjusting mechanism of transformer coiling device Download PDF

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Publication number
CN109273243A
CN109273243A CN201811138206.5A CN201811138206A CN109273243A CN 109273243 A CN109273243 A CN 109273243A CN 201811138206 A CN201811138206 A CN 201811138206A CN 109273243 A CN109273243 A CN 109273243A
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CN
China
Prior art keywords
whippletree
passing port
thread passing
coiling
automatic regulation
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Application number
CN201811138206.5A
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Chinese (zh)
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CN109273243B (en
Inventor
黄阿蕊
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XIANYANG ZHONGKAI RUIDA ELECTRONIC Co.,Ltd.
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Anxi Da Aceh Machinery Design Co Ltd
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Priority to CN201811138206.5A priority Critical patent/CN109273243B/en
Publication of CN109273243A publication Critical patent/CN109273243A/en
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Publication of CN109273243B publication Critical patent/CN109273243B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Coils Of Transformers For General Uses (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses the coiling elasticity adjusting mechanisms of transformer coiling device, its structure includes mounting head, whippletree, thread passing port, binding clasp, automatic Regulation structure, the horizontal one end of whippletree is equipped with mounting head, mounting head and whippletree are mold integrated formed structure, whippletree middle is provided with a thread passing port, thread passing port two sides inner wall is equipped with binding clasp, automatic Regulation structure is equipped with right above the whippletree wall body of opposite binding clasp, automatic Regulation structure and thread passing port activity cooperation, automatic Regulation structure movement is mounted on whippletree, the present invention passes through thread passing port, binding clasp, the common cooperation of automatic Regulation structure, copper wire elastic adjusting twice is realized during frequently opening braking, copper wire is elastic moderate, avoid its too loose or too tight influence winding, guarantee that the coiling of transformer finished products is elastic uniformly.

Description

The coiling elasticity adjusting mechanism of transformer coiling device
Technical field
The present invention relates to transformer coiling fields, particularly with regard to a kind of elastic adjusting of coiling of transformer coiling device Mechanism.
Background technique
Transformer is the important component of power Transmission, adjusts the voltage in transmission process using transformer, reduces loss, becomes Depressor adjusts the number of turns that an important factor for voltage is exactly coiling, and transformer coiling generally uses coil winding machine to carry out coiling to realize certainly Dynamicization, but bobbin winder device has the following problems at present:
Coil winding machine coiling mainly uses asynchronous AC motor to drive, and coil, due to opening braking frequently, makes in winding process Coil have in defeated line process it is too tight or too loose, can not autonomous control, cause tightness after transformer coiling uneven Even, tension is uneven.
Summary of the invention
In view of the deficiencies of the prior art, the present invention is to realize by the following technical solutions: transformer coiling device Coiling elasticity adjusting mechanism, structure include mounting head, whippletree, thread passing port, binding clasp, automatic Regulation structure, the whippletree water Flat one end is equipped with mounting head, and the mounting head and whippletree are mold integrated formed structure, and the whippletree middle is provided with a mistake Line mouth, thread passing port two sides inner wall are equipped with binding clasp, are equipped with automatic Regulation knot right above the whippletree wall body of opposite binding clasp Structure, the automatic Regulation structure and thread passing port activity cooperation, the automatic Regulation structure movement are mounted on whippletree.
As advanced optimizing for the technical program, the automatic Regulation structure is by joint, ring baffle, sliding mouth, pedestal Composition, the ring baffle middle is through arthrodesis on whippletree, and the joint is in the central axes where the thread passing port center of circle On, the ring baffle is slidably matched with the copper wire for passing through thread passing port, and the whippletree surface positioned at thread passing port two sides is equipped with pedestal, institute Stating pedestal and whippletree is mold integrated formed structure, and the position at pedestal top end face opposed annular baffle both ends is provided with a cunning Mouth, the cunning mouth cross section are arch, and the ring baffle both ends and sliding mouth are used and be slidably matched.
As advanced optimizing for the technical program, the binding clasp is by contact arc plate, cohesive end, bumping post, limitation slideway Composition, the contact arc plate are located at the center of circle concurrent of thread passing port and the two, the outer arc surface level welding of the contact arc plate There is cohesive end, limitation slideway, the limitation slideway and cohesive end are provided on the opposite whippletree wall body of the cohesive end using sliding Cooperation, end of the cohesive end far from contact arc plate and limitation slideway are equipped with gear between the distalmost end apart from the thread passing port center of circle Column, the bumping post and limitation slideway activity cooperation, the limitation slideway are located at the side of the whippletree of opposite automatic Regulation structure.
As advanced optimizing for the technical program, the bumping post is plectane and the section column for being vertically welded in its middle It constitutes, the section column is the oblique partial application of cylindrical body and the structure formed, this section are bonded with cohesive end end, and cohesive end is got over Close to the thread passing port center of circle, that is, the length extended out is longer, the more deep limitation slideway of bumping post.
As advanced optimizing for the technical program, cohesive end end upper and lower end face is equipped with triangle hook, the triangle The distance that skids off of hook and cohesive end integrally weldedization structure, limitation contact arc plate avoids falling off in defeated line process.
As advanced optimizing for the technical program, the contact arc plate, ring baffle inner ring avoid all being cased with one layer it is U-shaped Rubber sleeve avoids copper wire from rubbing with thread passing port, and copper wire fineness is caused to change, and the impedance of transformer finished products increases.
As advanced optimizing for the technical program, the contact arc board bottom end activity split of two binding clasps does not allow pain copper Line is in contact with thread passing port inner wall, and frictional heat generation causes copper wire diameter to change, and influences the obstruction of transformer finished products.
As advanced optimizing for the technical program, the inner ring radius of the ring baffle is equal with the radius of thread passing port, Guaranteeing the copper wire across thread passing port can be in contact with ring baffle internal ring wall.
Beneficial effect
The coiling elasticity adjusting mechanism of transformer coiling device of the present invention has the advantage that compared with prior art
1. primary elastic adjusting: thread passing port of the present invention and binding clasp cooperate jointly, are inserted into limitation slideway using bumping post Bumping post depth contacts tightness to adjust contact arc plate and copper wire, realizes that the first time of copper wire elasticity is adjusted.
2. two elastic automatic adjustments: the present invention is cooperated jointly by ring baffle, thread passing port and copper wire, is wound in starting When can unclamp compacting to copper wire, copper wire will not be tightened and being elongated causes diameter to reduce, when braking can automatic fall-back Copper wire is clamped, avoids it that opposite sliding occurs, the problem for causing copper wire excessively loose.
3. reducing friction: contact arc plate, ring baffle and U-shaped rubber sleeve of the present invention avoid copper wire from rubbing with thread passing port It wipes, copper wire fineness is caused to change, the impedance of transformer finished products increases.
Detailed description of the invention
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other feature of the invention, Objects and advantages will become more apparent upon:
Fig. 1 is the floor map of the coiling elasticity adjusting mechanism of transformer coiling device of the present invention.
Fig. 2 is the diagrammatic cross-section of binding clasp of the present invention.
Fig. 3 is the diagrammatic cross-section of side view when automatic Regulation structure of the present invention is braked.
The diagrammatic cross-section of side view when Fig. 4 is automatic Regulation structural priming of the present invention.
Fig. 5 is the schematic perspective view of bumping post of the present invention.
In figure: mounting head 1, thread passing port 3, binding clasp 4, automatic Regulation structure 5, joint 51, ring baffle 52, is slided whippletree 2 Mouth 53, pedestal 54, contact arc plate 41, cohesive end 42, bumping post 43, limitation slideway 44, plectane 431, section column 432, U-shaped rubber sleeve a。
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to Specific embodiment and Detailed description of the invention, the preferred embodiment that the present invention is further explained.
Embodiment
Fig. 1-Fig. 5 is please referred to, the present invention provides the coiling elasticity adjusting mechanism of transformer coiling device, and structure includes peace Head 1, whippletree 2, thread passing port 3, binding clasp 4, automatic Regulation structure 5 are filled, the horizontal one end of the whippletree 2 is equipped with mounting head 1, the peace Filling head 1 and whippletree 2 is mold integrated formed structure, and 2 middle of whippletree is provided with a thread passing port 3,3 two sides of thread passing port Inner wall is equipped with binding clasp 4, is equipped with automatic Regulation structure 5, the automatic Regulation right above 2 wall body of whippletree of opposite binding clasp 4 The 3 activity cooperation of structure 5 and thread passing port, the automatic Regulation structure 5 are movably arranged on whippletree 2.
The automatic Regulation structure 5 is made of joint 51, ring baffle 52, sliding mouth 53, pedestal 54, the ring baffle 52 Middle is fixed on whippletree 2 by joint 51, and the joint 51 is on the central axes where 3 center of circle of thread passing port, the annular Baffle 52 is slidably matched with the copper wire for passing through thread passing port 3, and 2 surface of whippletree positioned at 3 two sides of thread passing port is equipped with pedestal 54, the bottom Seat 54 and whippletree 2 are mold integrated formed structure, and the position at 54 top end face opposed annular baffle of pedestal, 52 both ends is provided with one A sliding mouth 53, cunning 53 cross section of mouth are arch, and 52 both ends of ring baffle and sliding mouth 53 are used and be slidably matched.
The binding clasp 4 is made of contact arc plate 41, cohesive end 42, bumping post 43, limitation slideway 44, the contact arc plate 41 Positioned at the center of circle concurrent of thread passing port 3 and the two, the outer arc surface level of the contact arc plate 41 is welded with cohesive end 42, described Limitation slideway 44 is provided on opposite 2 wall body of whippletree of cohesive end 42, the limitation slideway 44 and cohesive end 42, which use, to be slidably matched, End of the cohesive end 42 far from contact arc plate 41 and limitation slideway 44 are equipped with gear between the distalmost end apart from 3 center of circle of thread passing port Column 43, the 44 activity cooperation of the bumping post 43 and limitation slideway, the limitation slideway 44 are located at the whippletree of opposite automatic Regulation structure 5 2 side.
The bumping post 43 is plectane 431 and the composition of section column 432 for being vertically welded in its middle, the section column 432 The structure formed for the oblique partial application of cylindrical body, this section are bonded with 42 end of cohesive end, and cohesive end 42 is closer to thread passing port 3 The center of circle, that is, the length extended out is longer, the more deep limitation slideway 44 of bumping post 43.
The 42 end upper and lower end face of cohesive end is equipped with triangle hook, the triangle hook and 42 integrally weldedization of cohesive end knot The distance that skids off of structure, limitation contact arc plate 41 avoids falling off in defeated line process.
The contact arc plate 41,52 inner ring of ring baffle avoid all being cased with one layer of U-shaped rubber sleeve a, avoid copper wire and cross line Mouth 3 rubs, and copper wire fineness is caused to change, and the impedance of transformer finished products increases.
The 41 bottom end activity split of contact arc plate of two binding clasps 4, does not allow pain copper wire to be in contact with 3 inner wall of thread passing port, rubs Heat is wiped, causes copper wire diameter to change, influences the obstruction of transformer finished products.
The inner ring radius of the ring baffle 52 is equal with the radius of thread passing port 3, guarantees that the copper wire across thread passing port 3 can be with 52 internal ring wall of ring baffle is in contact.
Whippletree 2 is mounted on Transformer Winding Machines using mounting head 1, copper wire is from being equipped with that end of the whippletree 2 of bumping post 43 Across thread passing port 3,43 depth of bumping post in insertion limitation slideway 44 is adjusted according to copper wire diameter, cohesive end 42 is pushed to slide in limitation The distance that road 44 moves at home and abroad, thus realize that contact arc plate 41 is bonded completely with copper wire, then during slowly wound around coil, Copper wire is mobile speed, and ring baffle 52 is outer under this speed conditions to be raised, and is detached from sliding mouth 53, reduces resistance, makes copper wire mobile Unrestricted, copper wire will not be tightened and being elongated causes diameter to reduce, impedance increase, when coiling braking when, that is, emergent stopping when, Copper wire stops drag, and ring baffle 52 slides into sliding mouth 53 with automatically falling off among itself, and inner ring can block copper wire, avoid its generation Opposite sliding, the problem for causing copper wire excessively loose, is finally reached the problem of automatically adjusting copper wire elasticity.
Problems solved by the invention is that coil winding machine coiling mainly uses asynchronous AC motor to drive, and opens and brakes unstable, line Circle in winding process due to open braking frequently so that coil have in defeated line process it is too tight or too loose, can not autonomous control, lead Cause tightness after transformer coiling uneven, tension is uneven, and the present invention is combined with each other by above-mentioned component, this hair It is bright by thread passing port 3, the common cooperation of binding clasp 4, automatic Regulation structure 5, copper wire two is realized during frequently opening braking Secondary elastic adjusting, copper wire is elastic moderate, avoids its too loose or too tight influence winding, guarantees that the coiling of transformer finished products is elastic It is even.
The basic principles, main features and advantages of the present invention have been shown and described above, the technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention can not only be realized in other specific forms under the premise of not departing from spirit of that invention or essential characteristic The present invention will also have various changes and improvements, these changes and improvements both fall within scope of the claimed invention, therefore this hair Bright claimed range is defined by appended claims and its equivalent, rather than above description limits.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art The other embodiments being understood that.

Claims (8)

1. the coiling elasticity adjusting mechanism of transformer coiling device, it is characterised in that: its structure includes mounting head (1), whippletree (2), thread passing port (3), binding clasp (4), automatic Regulation structure (5), the horizontal one end of the whippletree (2) is equipped with mounting head (1), described Mounting head (1) and whippletree (2) are mold integrated formed structure, and whippletree (2) middle is provided with a thread passing port (3), described Thread passing port (3) two sides inner wall is equipped with binding clasp (4), and automatic Regulation is equipped with right above whippletree (2) wall body of opposite binding clasp (4) Structure (5), the automatic Regulation structure (5) and thread passing port (3) activity cooperation, the automatic Regulation structure (5) are movably arranged on On whippletree (2).
2. the coiling elasticity adjusting mechanism of transformer coiling device according to claim 1, it is characterised in that: described automatic Pressure adjusting structure (5) is made of joint (51), ring baffle (52), sliding mouth (53), pedestal (54), ring baffle (52) center Between be fixed on whippletree (2) by joint (51), the joint (51) is described on the central axes where thread passing port (3) center of circle Ring baffle (52) is slidably matched with the copper wire for passing through thread passing port (3), and whippletree (2) surface for being located at thread passing port (3) two sides is equipped with The position of pedestal (54), pedestal (54) top end face opposed annular baffle (52) both ends is provided with a sliding mouth (53), the ring Shape baffle (52) both ends and sliding mouth (53), which use, to be slidably matched.
3. the coiling elasticity adjusting mechanism of transformer coiling device according to claim 1, it is characterised in that: the clamping Device (4) is made of contact arc plate (41), cohesive end (42), bumping post (43), limitation slideway (44), and the contact arc plate (41) is located at The outer arc surface level of the center of circle concurrent of thread passing port (3) and the two, the contact arc plate (41) is welded with cohesive end (42), institute It states and is provided with limitation slideway (44), the limitation slideway (44) and cohesive end (42) on opposite whippletree (2) wall body of cohesive end (42) Using being slidably matched, end and limitation slideway (44) of the cohesive end (42) far from contact arc plate (41) are apart from thread passing port (3) Bumping post (43) are equipped between the distalmost end in the center of circle, the bumping post (43) and limitation slideway (44) activity cooperation, the limitation slideway (44) it is located at the side of the whippletree (2) of opposite automatic Regulation structure (5).
4. the coiling elasticity adjusting mechanism of transformer coiling device according to claim 3, it is characterised in that: the bumping post (43) for plectane (431) and be vertically welded in its middle section column (432) constitute, the section column (432) be cylindrical body Oblique partial application and the structure formed, this section is bonded with cohesive end (42) end.
5. the coiling elasticity adjusting mechanism of transformer coiling device according to claim 3 or 4, it is characterised in that: described Cohesive end (42) end upper and lower end face is equipped with triangle hook.
6. the coiling elasticity adjusting mechanism of transformer coiling device according to claim 3, it is characterised in that: the contact Arc plate (41), ring baffle (52) inner ring avoid all being cased with one layer of U-shaped rubber sleeve (a).
7. the coiling elasticity adjusting mechanism of transformer coiling device according to claim 1, it is characterised in that: two clampings Contact arc plate (41) bottom end activity split of device (4).
8. the coiling elasticity adjusting mechanism of transformer coiling device according to claim 2, it is characterised in that: the annular The inner ring radius of baffle (52) is equal with the radius of thread passing port (3).
CN201811138206.5A 2018-09-28 2018-09-28 Winding tightness adjusting mechanism of transformer winding device Active CN109273243B (en)

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CN201811138206.5A CN109273243B (en) 2018-09-28 2018-09-28 Winding tightness adjusting mechanism of transformer winding device

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CN109273243B CN109273243B (en) 2020-10-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11794670B2 (en) 2018-03-29 2023-10-24 Kotobukiya Fronte Co., Ltd. Automobile component

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02217113A (en) * 1989-02-20 1990-08-29 Mitsubishi Heavy Ind Ltd Cutting and coiling device for very thin sheet materials
CN101707091A (en) * 2009-11-04 2010-05-12 中国电力科学研究院 Lead stranding die mold device with low wind noise
CN103127627A (en) * 2013-01-30 2013-06-05 黄柏源 Double-brake round-trip-controllable descent control device
CN206726842U (en) * 2017-05-12 2017-12-08 沈鹏线缆有限公司 A kind of breaking line preventive cable-former
CN207446980U (en) * 2017-09-30 2018-06-05 红旗集团江西铜业有限公司 A kind of adjustable Copper wire extrusion die

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02217113A (en) * 1989-02-20 1990-08-29 Mitsubishi Heavy Ind Ltd Cutting and coiling device for very thin sheet materials
CN101707091A (en) * 2009-11-04 2010-05-12 中国电力科学研究院 Lead stranding die mold device with low wind noise
CN103127627A (en) * 2013-01-30 2013-06-05 黄柏源 Double-brake round-trip-controllable descent control device
CN206726842U (en) * 2017-05-12 2017-12-08 沈鹏线缆有限公司 A kind of breaking line preventive cable-former
CN207446980U (en) * 2017-09-30 2018-06-05 红旗集团江西铜业有限公司 A kind of adjustable Copper wire extrusion die

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11794670B2 (en) 2018-03-29 2023-10-24 Kotobukiya Fronte Co., Ltd. Automobile component

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Effective date of registration: 20200917

Address after: 712000 High-tech Second Road in Qindu District, Xianyang City, Shaanxi Province

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