CN109267055B - Environment-friendly chromium-free passivator and preparation method thereof - Google Patents

Environment-friendly chromium-free passivator and preparation method thereof Download PDF

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CN109267055B
CN109267055B CN201811385279.4A CN201811385279A CN109267055B CN 109267055 B CN109267055 B CN 109267055B CN 201811385279 A CN201811385279 A CN 201811385279A CN 109267055 B CN109267055 B CN 109267055B
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parts
acid
deionized water
mixture
water
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CN109267055A (en
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洪伟
洪敏�
张胜利
潘武平
杨杰
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Chongqing Guangren Iron Tower Manufacture Co ltd
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CHONGQING GUANGREN TOWER MANUFACTURING CO LTD
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/40Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates

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  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)
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Abstract

The invention provides a novel environment-friendly chromium-free passivator which comprises the following raw material components in parts by weight: 30-35 parts of water-based acrylic resin, 15-20 parts of hectorite, 3.5-4 parts of citric acid, 10-12 parts of phytic acid, 7-8 parts of zinc chloride, 3-5 parts of ethylene glycol phenyl ether, 8-12 parts of glycine, 3.5-4 parts of sodium molybdate, 8-12 parts of polyaspartic acid, 4-6 parts of oxidized starch, 4-7 parts of sodium citrate, 3-3.5 parts of amine oxide and 50-55 parts of deionized water; the passivator provided by the invention can form a compact protective film on the surface of a plated part, and the formed protective film has excellent adhesive force and can be closely attached to the surface of the plated part, so that the corrosion resistance and the wear resistance of the plated part are greatly improved.

Description

Environment-friendly chromium-free passivator and preparation method thereof
Technical Field
The invention relates to the technical field of post-treatment of material surfaces, in particular to a novel environment-friendly chromium-free passivator.
Background
The galvanization and the hot galvanizing are effective ways for improving the corrosion resistance of the surface of the steel material, are widely applied to various aspects in life at present, but in a humid environment, particularly in a damp and hot environment, a galvanized layer is easy to corrode, so that a grayish or white loose corrosion product, namely white rust, is formed on the surface of the plating layer, and red rust appears after a long time, so that the corrosion resistance is lost; in order to improve the corrosion resistance of the coating, the surface of the steel material is electroplated with zinc or hot galvanized and then passivated, so that a compact passive film is formed on the surface of the coating, the corrosion resistance of the coating is improved, and the service life of a workpiece is prolonged.
The traditional galvanizing process mostly adopts solution which takes hexavalent chromium or trivalent chromium as a main component for passivation treatment, but because the hexavalent chromium has higher toxicity to human bodies, governments of various countries have strict limitation on the use of the hexavalent chromium, and particularly, parts and products which are treated by the hexavalent chromium passivation technology are definitely forbidden to be used in the EU ROHS instruction; although the toxicity of the trivalent chromium is low, the trivalent chromium is oxidized into the hexavalent chromium after being used for a period of time, so the problem of the toxicity of the hexavalent chromium cannot be fundamentally solved by using the trivalent chromium passivation process.
Therefore, a new and environment-friendly chromium-free passivation solution needs to be developed to meet the requirement of passivation of galvanized parts.
Disclosure of Invention
In view of the above, the invention provides a novel environment-friendly chromium-free passivator.
The invention provides a novel environment-friendly chromium-free passivator which comprises the following raw material components in parts by weight: 30-35 parts of water-based acrylic resin, 15-20 parts of hectorite, 3.5-4 parts of citric acid, 10-12 parts of phytic acid, 7-8 parts of zinc chloride, 3-5 parts of ethylene glycol phenyl ether, 8-12 parts of glycine, 3.5-4 parts of sodium molybdate, 8-12 parts of polyaspartic acid, 4-6 parts of oxidized starch, 4-7 parts of sodium citrate, 3-3.5 parts of amine oxide and 50-55 parts of deionized water.
Further, the paint comprises the following raw material components in parts by weight: 32 parts of water-based acrylic resin, 18 parts of hectorite, 3.5 parts of citric acid, 11 parts of phytic acid, 8 parts of zinc chloride, 4 parts of ethylene glycol phenyl ether, 10 parts of glycine, 3.5 parts of sodium molybdate, 10 parts of polyaspartic acid, 5 parts of oxidized starch, 6 parts of sodium citrate, 3.5 parts of amine oxide and 53 parts of deionized water.
The invention also provides a preparation method of the novel environment-friendly chromium-free passivator, which comprises the following steps:
(1) mixing 1/2 volume of deionized water with waterborne acrylic resin, glycine, polyaspartic acid, oxidized starch and hectorite, heating to 55-60 ℃, and stirring at the speed of 800-;
(2) mixing the rest deionized water with citric acid, phytic acid, zinc chloride, sodium molybdate, sodium citrate and amine oxide, and stirring at the speed of 200-300rpm for 15-20min to prepare a mixture II;
(3) mixing the mixture I and the mixture II with ethylene glycol phenyl ether, heating to 45-50 ℃, stirring at the speed of 800 plus one-step at 1000rpm for 120min, cooling and standing.
The invention has the beneficial effects that:
according to the passivator formula provided by the invention, the organic component and the inorganic component are compounded according to a specific dosage, and a specific process is used for preparation, so that mutual cooperation among the components is realized, a plated part can be sufficiently cleaned in the passivator, reactions such as chelation, complexation and oxidation can be carried out on the surface of the plated part, and finally a compact protective film can be formed on the surface of the plated part, and the formed protective film has excellent adhesive force and can be tightly attached to the surface of the plated part, so that the corrosion resistance and the wear resistance of the plated part are greatly improved; meanwhile, the passivator provided by the invention does not contain heavy metals such as chromium and the like, has excellent stability, no harm to the environment and human bodies, simple production process, small environmental pollution and easy operation, and meets the standard of environmental protection.
Detailed Description
The following are specific examples:
example one
The novel environment-friendly chromium-free passivator provided by the embodiment comprises the following raw material components in parts by weight: 32 parts of water-based acrylic resin, 18 parts of hectorite, 3.5 parts of citric acid, 11 parts of phytic acid, 8 parts of zinc chloride, 4 parts of ethylene glycol phenyl ether, 10 parts of glycine, 3.5 parts of sodium molybdate, 10 parts of polyaspartic acid, 5 parts of oxidized starch, 6 parts of sodium citrate, 3.5 parts of amine oxide and 53 parts of deionized water.
The method for preparing the novel environment-friendly chromium-free passivator provided by the embodiment comprises the following steps:
(1) mixing 1/2 volumes of deionized water with water-based acrylic resin, glycine, polyaspartic acid, oxidized starch and hectorite, heating to 60 ℃, and stirring at 900rpm for 85min to obtain a mixture I;
(2) mixing the rest deionized water with citric acid, phytic acid, zinc chloride, sodium molybdate, sodium citrate and amine oxide, and stirring at the speed of 250rpm for 20min to obtain a mixture II;
(3) and mixing the mixture I and the mixture II with ethylene glycol phenyl ether, heating to 50 ℃, stirring at 900rpm for 110min, cooling and standing.
Cooling the hot-galvanized steel plate to room temperature, then treating the steel plate for 80s at 30 ℃ by using the passivator obtained in the embodiment, washing the steel plate with water, and drying the steel plate by using a blower; rubbing the passivated steel plate on the surface of the test piece back and forth for 10 times at a certain pressure by using a sand-free rubber, wherein the film layer is not abraded and falls off; the white rust time of the passivated steel plate exceeds 130 hours in a neutral salt spray test.
In the case of the passivator prepared in the embodiment, the passivating process is repeated after 60 days, and the time of white rust generation of the obtained sample can still be kept over 120 hours in a neutral salt spray test.
Example two
The novel environment-friendly chromium-free passivator provided by the embodiment comprises the following raw material components in parts by weight: 30 parts of water-based acrylic resin, 20 parts of hectorite, 3.5 parts of citric acid, 12 parts of phytic acid, 7 parts of zinc chloride, 5 parts of ethylene glycol phenyl ether, 8 parts of glycine, 4 parts of sodium molybdate, 8 parts of polyaspartic acid, 6 parts of oxidized starch, 4 parts of sodium citrate, 3.5 parts of amine oxide and 50 parts of deionized water.
The method for preparing the novel environment-friendly chromium-free passivator provided by the embodiment comprises the following steps:
(1) mixing 1/2 volumes of deionized water with water-based acrylic resin, glycine, polyaspartic acid, oxidized starch and hectorite, heating to 60 ℃, and stirring at 800rpm for 90min to obtain a mixture I;
(2) mixing the rest deionized water with citric acid, phytic acid, zinc chloride, sodium molybdate, sodium citrate and amine oxide, and stirring at the speed of 300rpm for 15min to obtain a mixture II;
(3) and mixing the mixture I and the mixture II with ethylene glycol phenyl ether, heating to 45 ℃, stirring at the speed of 1000rpm for 100min, cooling and standing.
Cooling the hot-galvanized steel plate to room temperature, then treating the steel plate for 80s at 30 ℃ by using the passivator obtained in the embodiment, washing the steel plate with water, and drying the steel plate by using a blower; rubbing the passivated steel plate on the surface of the test piece back and forth for 10 times at a certain pressure by using a sand-free rubber, wherein the film layer is not abraded and falls off; the white rust time of the passivated steel plate exceeds 130 hours in a neutral salt spray test.
In the case of the passivator prepared in the embodiment, the passivating process is repeated after 60 days, and the time of white rust generation of the obtained sample can still be kept over 120 hours in a neutral salt spray test.
EXAMPLE III
The novel environment-friendly chromium-free passivator provided by the embodiment comprises the following raw material components in parts by weight: 30 parts of water-based acrylic resin, 15 parts of hectorite, 3.5 parts of citric acid, 10 parts of phytic acid, 7 parts of zinc chloride, 3 parts of ethylene glycol phenyl ether, 8 parts of glycine, 3.5 parts of sodium molybdate, 8 parts of polyaspartic acid, 4 parts of oxidized starch, 4 parts of sodium citrate, 3 parts of amine oxide and 50 parts of deionized water.
The method for preparing the novel environment-friendly chromium-free passivator provided by the embodiment comprises the following steps:
(1) mixing 1/2 volumes of deionized water with water-based acrylic resin, glycine, polyaspartic acid, oxidized starch and hectorite, heating to 55 ℃, and stirring at 800rpm for 80min to obtain a mixture I;
(2) mixing the rest deionized water with citric acid, phytic acid, zinc chloride, sodium molybdate, sodium citrate and amine oxide, and stirring at 200rpm for 15min to obtain a mixture II;
(3) and mixing the mixture I and the mixture II with ethylene glycol phenyl ether, heating to 45 ℃, stirring at 800rpm for 100min, cooling and standing.
Cooling the hot-galvanized steel plate to room temperature, then treating the steel plate for 80s at 30 ℃ by using the passivator obtained in the embodiment, washing the steel plate with water, and drying the steel plate by using a blower; rubbing the passivated steel plate on the surface of the test piece back and forth for 10 times at a certain pressure by using a sand-free rubber, wherein the film layer is not abraded and falls off; the white rust time of the passivated steel plate exceeds 120 hours in a neutral salt spray test.
The passivating agent prepared in the embodiment is used, the passivating process is repeated after 60 days, and the time of white rust of the obtained sample in a neutral salt spray test can be still kept to be more than 110 hours.
Example four
The novel environment-friendly chromium-free passivator provided by the embodiment comprises the following raw material components in parts by weight: 35 parts of water-based acrylic resin, 20 parts of hectorite, 4 parts of citric acid, 12 parts of phytic acid, 8 parts of zinc chloride, 5 parts of ethylene glycol phenyl ether, 12 parts of glycine, 4 parts of sodium molybdate, 12 parts of polyaspartic acid, 6 parts of oxidized starch, 7 parts of sodium citrate, 3.5 parts of amine oxide and 55 parts of deionized water.
The method for preparing the novel environment-friendly chromium-free passivator provided by the embodiment comprises the following steps:
(1) mixing 1/2 volumes of deionized water with water-based acrylic resin, glycine, polyaspartic acid, oxidized starch and hectorite, heating to 60 ℃, and stirring at 1000rpm for 90min to obtain a mixture I;
(2) mixing the rest deionized water with citric acid, phytic acid, zinc chloride, sodium molybdate, sodium citrate and amine oxide, and stirring at the speed of 300rpm for 20min to obtain a mixture II;
(3) and mixing the mixture I and the mixture II with ethylene glycol phenyl ether, heating to 50 ℃, stirring at 1000rpm for 120min, cooling and standing.
Cooling the hot-galvanized steel plate to room temperature, then treating the steel plate for 80s at 30 ℃ by using the passivator obtained in the embodiment, washing the steel plate with water, and drying the steel plate by using a blower; rubbing the passivated steel plate on the surface of the test piece back and forth for 10 times at a certain pressure by using a sand-free rubber, wherein the film layer is not abraded and falls off; the white rust time of the passivated steel plate exceeds 150 hours in a neutral salt spray test.
In the case of the passivator prepared in the embodiment, the passivating process is repeated after 60 days, and the time for white rust of the obtained sample in a neutral salt spray test can be still kept to be more than 140 hours.
EXAMPLE five
The novel environment-friendly chromium-free passivator provided by the embodiment comprises the following raw material components in parts by weight: 35 parts of water-based acrylic resin, 15 parts of hectorite, 4 parts of citric acid, 10 parts of phytic acid, 8 parts of zinc chloride, 3 parts of ethylene glycol phenyl ether, 12 parts of glycine, 3.5 parts of sodium molybdate, 12 parts of polyaspartic acid, 4 parts of oxidized starch, 7 parts of sodium citrate, 3 parts of amine oxide and 55 parts of deionized water.
The method for preparing the novel environment-friendly chromium-free passivator provided by the embodiment comprises the following steps:
(1) mixing 1/2 volumes of deionized water with water-based acrylic resin, glycine, polyaspartic acid, oxidized starch and hectorite, heating to 55 ℃, and stirring at 1000rpm for 90min to obtain a mixture I;
(2) mixing the rest deionized water with citric acid, phytic acid, zinc chloride, sodium molybdate, sodium citrate and amine oxide, and stirring at 200rpm for 20min to obtain a mixture II;
(3) and mixing the mixture I and the mixture II with ethylene glycol phenyl ether, heating to 50 ℃, stirring at 800rpm for 120min, cooling and standing.
Cooling the hot-galvanized steel plate to room temperature, then treating the steel plate for 80s at 30 ℃ by using the passivator obtained in the embodiment, washing the steel plate with water, and drying the steel plate by using a blower; rubbing the passivated steel plate on the surface of the test piece back and forth for 10 times at a certain pressure by using a sand-free rubber, wherein the film layer is not abraded and falls off; the white rust time of the passivated steel plate exceeds 135 hours in a neutral salt spray test.
The passivating agent prepared in the embodiment is used, the passivating process is repeated after 60 days, and the time of white rust of the obtained sample in a neutral salt spray test can be still kept to be more than 125 hours.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.

Claims (3)

1. An environment-friendly chromium-free passivator is characterized in that: the material comprises the following raw materials in parts by weight: 30-35 parts of water-based acrylic resin, 15-20 parts of hectorite, 3.5-4 parts of citric acid, 10-12 parts of phytic acid, 7-8 parts of zinc chloride, 3-5 parts of ethylene glycol phenyl ether, 8-12 parts of glycine, 3.5-4 parts of sodium molybdate, 8-12 parts of polyaspartic acid, 4-6 parts of oxidized starch, 4-7 parts of sodium citrate, 3-3.5 parts of amine oxide and 50-55 parts of deionized water.
2. The environment-friendly chromium-free passivator according to claim 1, characterized in that: the material comprises the following raw materials in parts by weight: 32 parts of water-based acrylic resin, 18 parts of hectorite, 3.5 parts of citric acid, 11 parts of phytic acid, 8 parts of zinc chloride, 4 parts of ethylene glycol phenyl ether, 10 parts of glycine, 3.5 parts of sodium molybdate, 10 parts of polyaspartic acid, 5 parts of oxidized starch, 6 parts of sodium citrate, 3.5 parts of amine oxide and 53 parts of deionized water.
3. A method for preparing the environment-friendly chromium-free passivator according to claim 1, which is characterized in that: the method comprises the following steps:
(1) mixing 1/2 volume of deionized water with waterborne acrylic resin, glycine, polyaspartic acid, oxidized starch and hectorite, heating to 55-60 ℃, and stirring at the speed of 800-;
(2) mixing the rest deionized water with citric acid, phytic acid, zinc chloride, sodium molybdate, sodium citrate and amine oxide, and stirring at the speed of 200-300rpm for 15-20min to prepare a mixture II;
(3) mixing the mixture I and the mixture II with ethylene glycol phenyl ether, heating to 45-50 ℃, stirring at the speed of 800 plus one-step at 1000rpm for 120min, cooling and standing.
CN201811385279.4A 2018-11-20 2018-11-20 Environment-friendly chromium-free passivator and preparation method thereof Active CN109267055B (en)

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JP3857866B2 (en) * 2000-02-29 2006-12-13 日本ペイント株式会社 Non-chromate metal surface treatment agent, surface treatment method and treated painted steel
CN101429661B (en) * 2008-12-05 2010-06-09 常熟华冶薄板有限公司 Molybdate passivating liquid for continuous hot-dipping galvanizing steel plate
CN101886260A (en) * 2010-07-08 2010-11-17 南通飞拓生物科技有限公司 Composite film chromium-free passivant
CN102134713A (en) * 2011-03-04 2011-07-27 江苏大中制漆有限公司 Chrome-free fingerprint resistant water-based paint
CN108018567A (en) * 2016-10-31 2018-05-11 河南智联寰宇知识产权运营有限公司 Water-base metal derusting rust-proofing liquid and preparation method thereof
CN107699883A (en) * 2017-09-27 2018-02-16 荆门市拓达科技有限公司 A kind of green Chrome-free antirust passivating solution and preparation method thereof

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