Water-based adhesive for coating overprinting, preparation method thereof and overprinting white paste
Technical Field
The invention relates to the technical field of paint preparation, in particular to a water-based adhesive for paint overprinting, a preparation method thereof and overprinting white paste.
Background
The pigment printing is suitable for different types of fibers and blended fabrics thereof, and is a printing method which is more, faster, better and less in cost. But the defects are that the method is not suitable for printing on the surface of a dark fabric, the color light of patterns can be influenced by the color light of a bottom color to cause color change or color withering, for example, flowers with middle and dark bottom colors or light-colored thin points or lines with fine requirements for the dark bottom color, and meanwhile, the condition of multiple colors is avoided, and the self-connection printing of the coating is useless, so that the requirements of customer products are difficult to meet. Later discharge printing and resist printing can solve the problems to a certain extent, but the two printing technologies have long process routes, difficult control of the process and poor process reproducibility.
In order to solve the above problems, paint overprinting attracts attention as a special printing technology, and the main difference from ordinary paint printing is that inorganic pigment is added into paint overprint color paste or the use amount of the inorganic pigment is increased, and high-concentration paint is used for improving the covering power of ground color. The hiding power of paint is generally that a uniform paint film is scraped on the surface of a fabric, so that the surface of the fabric presents another color, and the original surface color of the fabric is hidden, and simultaneously, the fabric is given various colors as required. This ability of the paint to make the fabric's background color impervious to the paint film is referred to as the hiding power of the paint.
The existing method for improving the covering power of overprint printing adhesive paste can prepare high-concentration overprint printing adhesive paste, but still has the problem of low covering power.
Disclosure of Invention
In view of the above, the invention aims to provide a water-based adhesive for paint overprinting, a preparation method thereof and overprint white paste. The water-based adhesive for paint overprinting provided by the invention has strong covering power and good covering effect.
In order to achieve the above object, the present invention provides the following technical solutions:
the invention provides a water-based adhesive for overprinting of a coating, which is prepared from the following components in parts by weight: 2-10% of methyl methacrylate, 30-40% of butyl acrylate, 0.2-1.8% of methacrylic acid, 2-18% of styrene, 0.1-1% of lauryl methacrylate, SR-30250.3-2% of a reactive emulsifier, EPA 19632.8-8% of an anionic emulsifier, 2870.1-0.5% of a nonionic emulsifier, 0.2-0.4% of ammonium persulfate and the balance of water.
Preferably, the mass fraction of the methacrylic acid is 0.4-0.8%.
Preferably, the mass fraction of the lauryl methacrylate is 0.25-0.5%.
Preferably, the mass ratio of methacrylic acid to lauryl methacrylate is 4: 5.
The invention also provides a preparation method of the water-based adhesive for coating overprinting, which comprises the following steps:
mixing part of water, methacrylic acid, a reactive emulsifier SR-3025, an anionic emulsifier EPA1963, methyl methacrylate, butyl acrylate, styrene and lauryl methacrylate to obtain a pre-emulsion;
mixing part of water and ammonium persulfate to obtain an ammonium persulfate aqueous solution;
and mixing the rest water with the nonionic emulsifier 287, heating, and then simultaneously dropwise adding the ammonium persulfate aqueous solution and the pre-emulsion to perform free radical polymerization reaction to obtain the water-based adhesive for coating overprinting.
Preferably, the temperature of the free radical polymerization reaction is 78-80 ℃, and the time of the free radical polymerization reaction is 30-60 min.
Preferably, the simultaneously dropwise adding the ammonium persulfate aqueous solution and the pre-emulsion comprises a first dropwise adding and a second dropwise adding which are sequentially carried out;
the first dropwise adding is to dropwise add a first ammonium persulfate aqueous solution and 2% of the mass of the pre-emulsion within ten minutes, wherein the mass of ammonium persulfate in the first ammonium persulfate aqueous solution is 0.1% of the total mass of the monomers, and the monomers comprise methyl methacrylate, butyl acrylate, styrene and lauryl methacrylate;
and the second dropwise adding is to finish dropwise adding the rest of the pre-emulsion and the ammonium persulfate aqueous solution within 2.5-3 h.
The invention also provides overprint white paste which comprises the following components in percentage by weight:
52% of adhesive, wherein the adhesive is the aqueous adhesive for coating overprinting in the technical scheme;
the invention provides a water-based adhesive for overprinting of a coating, which is prepared from the following components in parts by weight: 2-10% of methyl methacrylate, 30-40% of butyl acrylate, 0.2-1.8% of methacrylic acid, 2-18% of styrene, 0.1-1% of lauryl methacrylate, SR-30250.3-2% of a reactive emulsifier, EPA 19632.8-8% of an anionic emulsifier, 2870.1-0.5% of a nonionic emulsifier, 0.2-0.4% of ammonium persulfate and the balance of water. In the invention, methacrylic acid can introduce hydrophilic groups, lauryl methacrylate introduces hydrophobic side groups, and the synergistic effect of the hydrophilic groups and the lauryl methacrylate can enable the polarity of a molecular chain to reach a balance point, so that the hydrophilic groups and the lauryl methacrylate generate a combined action on the polarity of an adhesive, and further improve the capability of coating titanium dioxide, thereby improving the covering power. The data of the embodiment show that the whiteness of a printed sample obtained by using the water-based adhesive provided by the invention for coating overprinting is as high as 98.5%, and the water-based adhesive is washable, soft in hand feeling, smooth, glutinous and skin-friendly, excellent in rebound resilience and anti-pulling performance and good in heat-resistant viscosity.
Detailed Description
The invention provides a water-based adhesive for overprinting of a coating, which is prepared from the following components in parts by weight: 2-10% of Methyl Methacrylate (MMA), 30-40% of Butyl Acrylate (BA), 0.2-1.8% of methacrylic acid (MAA), 2-18% of styrene (St), 0.1-1% of Lauryl Methacrylate (LMA), 0.3-2% of reactive emulsifier SR-3025(SR-3025), 2.8-8% of anionic emulsifier EPA1963(EPA1963), 0.1-0.5% of nonionic emulsifier 287 (emulsifier 287), 0.2-0.4% of Ammonium Persulfate (APS), and the balance of water (water).
In the present invention, the mass fraction of methacrylic acid is preferably 0.4 to 0.8%, more preferably 0.6%.
In the present invention, the mass fraction of lauryl methacrylate is preferably 0.25 to 0.5%.
In the present invention, the mass ratio of methacrylic acid to lauryl methacrylate is preferably 4: 5. In the invention, methacrylic acid can introduce hydrophilic groups, lauryl methacrylate introduces hydrophobic side groups, and the synergistic effect of the hydrophilic groups and the lauryl methacrylate can enable the polarity of a molecular chain to reach a balance point, so that the hydrophilic groups and the lauryl methacrylate can generate a combined action on the polarity of an adhesive, and further the capability of coating titanium dioxide is improved, thereby improving the covering power.
In the present invention, the anionic emulsifier EPA1963 is preferably 3% by mass.
In the present invention, the mass fraction of the nonionic emulsifier 287 is preferably 0.2%.
According to the invention, methyl methacrylate, butyl acrylate, styrene, a reactive emulsifier SR-3025, an anionic emulsifier EPA1963, a nonionic emulsifier 287, ammonium persulfate and water act together, the prepared water-based adhesive for coating overprinting has high solid content, is used for preparing overprint white paste, has strong covering power for overprinting on black polyester-cotton blended fabric, and has excellent comprehensive performance of a printing coating.
The invention also provides a preparation method of the water-based adhesive for coating overprinting, which comprises the following steps:
mixing part of water, methacrylic acid, a reactive emulsifier SR-3025, an anionic emulsifier EPA1963, methyl methacrylate, butyl acrylate, styrene and lauryl methacrylate to obtain a pre-emulsion;
mixing part of water and ammonium persulfate to obtain an ammonium persulfate aqueous solution;
and mixing the rest water with the nonionic emulsifier 287, heating, and then simultaneously dropwise adding the ammonium persulfate aqueous solution and the pre-emulsion to perform free radical polymerization reaction to obtain the water-based adhesive for coating overprinting.
The invention mixes part of water, methacrylic acid, reactive emulsifier SR-3025, anionic emulsifier EPA1963, methyl methacrylate, butyl acrylate, styrene and lauryl methacrylate to obtain pre-emulsion. According to the invention, the water, the methacrylic acid, the reactive emulsifier SR-3025 and the anionic emulsifier EPA1963 are preferably mixed, and then the methyl methacrylate, the butyl acrylate, the styrene and the lauryl methacrylate are added. The mixing method is not particularly limited, and the mixing method known to those skilled in the art can be adopted, specifically, stirring. The stirring time and the rotating speed are not specially limited, and all the raw materials can be uniformly mixed.
The amount of the water to be used is not particularly limited, and the raw materials can be dissolved.
In the invention, partial water and ammonium persulfate are mixed to obtain an ammonium persulfate aqueous solution. The amount of the water used in the present invention is not particularly limited, and the ammonium persulfate may be dissolved in the water.
After the ammonium persulfate aqueous solution and the pre-emulsion are obtained, the residual water and the nonionic emulsifier 287 are mixed and heated, and then the ammonium persulfate aqueous solution and the pre-emulsion are simultaneously dripped to carry out free radical polymerization reaction, so that the water-based adhesive for coating overprinting is obtained.
The mixing method is not particularly limited, and the mixing method known to those skilled in the art can be adopted, specifically, stirring.
In the invention, the temperature after heating is preferably 78-80 ℃, the heating rate of the heating is not particularly limited, and a heating method known by a person skilled in the art can be adopted, such as constant-speed stirring heating.
In the present invention, the simultaneous dropwise addition of the aqueous ammonium persulfate solution and the pre-emulsion preferably includes first dropwise addition and second dropwise addition performed in this order;
the first dropwise adding is to dropwise add a first ammonium persulfate aqueous solution and 2% of the mass of the pre-emulsion within ten minutes, wherein the mass of ammonium persulfate in the first ammonium persulfate aqueous solution is 0.1% of the total mass of the monomers, and the monomers comprise methyl methacrylate, butyl acrylate, styrene and lauryl methacrylate;
and the second dropwise adding is to finish dropwise adding the rest of the pre-emulsion and the ammonium persulfate aqueous solution within 2.5-3 h.
In the invention, the temperature of the free radical polymerization reaction is preferably 78-80 ℃, and the time of the free radical polymerization reaction is preferably 30-60 min, and more preferably 40 min. In the present invention, the time of the radical polymerization is calculated from the time when the dropping of the aqueous ammonium persulfate solution and the pre-emulsion is completed.
After the free radical polymerization reaction is finished, the free radical polymerization reaction product is preferably naturally cooled to room temperature, filtered by a screen and discharged, and the water-based adhesive for coating overprinting is obtained.
The invention also provides overprint white paste which comprises the following components in percentage by weight:
52% of adhesive, wherein the adhesive is the aqueous adhesive for coating overprinting in the technical scheme;
the sources of the dispersant 301, the wetting agent 302, the humectant 813, the defoamer 607, the urea, the titanium dioxide, the anti-sticking agent 717 and the thickener 409 are not particularly limited in the present invention, and commercially available products well known to those skilled in the art can be used.
In the invention, methacrylic acid can introduce hydrophilic groups, lauryl methacrylate introduces hydrophobic side groups, and the synergistic effect of the hydrophilic groups and the lauryl methacrylate can enable the polarity of a molecular chain to reach a balance point, so that the hydrophilic groups and the lauryl methacrylate can generate a combined action on the polarity of an adhesive, and further the capability of coating titanium dioxide is improved, thereby improving the covering power.
The method for preparing the overprint white paste is not particularly limited in the present invention, and the composition can be prepared by a method well known to those skilled in the art.
The following examples are provided to illustrate the aqueous binder for coating overprinting, the preparation method thereof, and the overprint white paste according to the present invention in detail, but they should not be construed as limiting the scope of the present invention.
Examples
Maintaining w (ba)% (30%; w (mma)% > 2%; w (st)% > 18%; w (EPA 1963)% -3%; w (aps)% (0.25%), w (SR-3025)% (0.3%); w (emulsifier 287)% -0.2% with the balance water; MAA and LMA were performed according to the scheme of Table 1.
TABLE 1 ratio of LMA to MAA in the examples
Examples
|
M1
|
M2
|
M3
|
M4
|
M5
|
Comparative example 1
|
Comparative example 2
|
Comparative example 3
|
w(MAA)%
|
0.2
|
0.4
|
0.6
|
0.8
|
0.8
|
0
|
0.8
|
0
|
w(LMA)%
|
0.5
|
0.5
|
0.5
|
0.5
|
0.25
|
0.5
|
0
|
0 |
The preparation method of the water-based adhesive for coating overprinting comprises the following steps:
(1) preparation of pre-emulsion: adding deionized water, MAA and emulsifier (SR-3025 and EPA1963 at the same time) into a flask, and stirring to dissolve for 15 min; then, mixed monomers (BA, MMA, St, and LMA) were added and stirred for 20min to obtain a pre-emulsion.
(2) Semi-continuous reaction: placing a four-neck flask added with part of deionized water and the nonionic emulsifier 287 in a constant-temperature water bath, stirring at a constant speed and heating to 80 ℃; synchronously dropwise adding 2% of the pre-emulsion and an ammonium persulfate solution, wherein the using amount of the ammonium persulfate is 0.1% of the total amount of the monomers, after dropwise adding is completed within ten minutes, the pre-emulsion and an APS aqueous solution are added, when the emulsion is obviously blue, the reaction rate is improved, the rest of the pre-emulsion and the ammonium persulfate solution are dropwise added for 2.5-3 hours, the temperature is kept at 80 ℃ for 40min to carry out free radical polymerization, then the mixture is naturally cooled to the room temperature, and the product is filtered by a screen and then discharged.
The adhesive samples obtained in the above examples were prepared into overprint white pastes according to the formula in table 2, overprint printing was performed on polyester-cotton blended black fabrics, and finally whiteness tests and comparative hiding power were performed on printed finished products.
TABLE 2 overprint white paste formulations
The hiding power of the overprint white paste is characterized by its whiteness, the higher the whiteness, the better the hiding power is proved, and the test results of the examples are shown in table 3. As can be seen from Table 3, the whiteness of example 2 is highest, the mass ratio of MAA to LMA is 4:5, the covering power effect is best, the use of LMA and MAA monomers respectively has certain influence on the covering power of the overprint white pulp, and the simultaneous use of the LMA and the MAA monomers can greatly improve the overprint whiteness of the white pulp, and the two have synergistic effect.
Table 3 whiteness of printed samples of each example
Printing sample
|
Example 1
|
Example 2
|
Example 3
|
Example 4
|
Example 5
|
Comparative example 1
|
Comparative example 2
|
Comparative example 3
|
Whiteness/%
|
94.1
|
98.5
|
92.9
|
91.5
|
97.6
|
84.5
|
80.1
|
78.0 |
The printed samples from example 2 were tested for overall performance as shown in table 4.
Table 4 results of comprehensive property tests of the printed samples obtained in example 2
Remarking:
1. washing fastness rating description: the grade 1 is that the paint film obtained after washing completely falls off; the grade 2 is that a part of paint film falls off or cracks after washing; the fastness after 3-level washing is low in range and easy to scratch; the grade 4 is that the color is dark after washing and the fastness rating is reduced; grade 5 is no change after washing compared with before washing.
2. Hand rating description: and (3) performing eye-closing touch on the printed finished product, grading the printed finished product by 8 people as a small group, and gradually grading the printed finished product according to the softness degree of the finished product into grades I, II, III, IV and V, wherein the grade I is the worst, the softness and the smooth and glutinous skin-friendly feeling are poor, and the grade V is the best, the hand feeling is soft, and the smooth and glutinous skin-friendly feeling is good.
3. Hot tack rating specification: the method comprises the following steps of carrying out detection and grading according to literature discipline, Wangbuli, Bonwei and the like, the synthesis and application research of the waterborne polyurethane printing adhesive [ J ]. paint technology and abstract, 2012,33(6): 9-12.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.