CN109265930A - A kind of low-cost high-toughness self-lubricating epoxy resin and preparation method - Google Patents

A kind of low-cost high-toughness self-lubricating epoxy resin and preparation method Download PDF

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Publication number
CN109265930A
CN109265930A CN201810818846.4A CN201810818846A CN109265930A CN 109265930 A CN109265930 A CN 109265930A CN 201810818846 A CN201810818846 A CN 201810818846A CN 109265930 A CN109265930 A CN 109265930A
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epoxy resin
parts
resin
low
lubricating
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Inventor
颜红侠
姚欢欢
施勇鹏
郭留龙
丁凡
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Northwestern Polytechnical University
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Northwestern Polytechnical University
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
    • C08G59/32Epoxy compounds containing three or more epoxy groups
    • C08G59/38Epoxy compounds containing three or more epoxy groups together with di-epoxy compounds

Abstract

The present invention relates to a kind of low-cost high-toughness self-lubricating epoxy resin and preparation method thereof, it is characterised in that: the resin is that 3~15 parts of epoxy group hyperbranched polyorganosiloxanes, 10~40 parts of multiple functionality epoxide resins and 60~90 parts of bisphenol A type epoxy resin and 25~40 parts of amine curing agent form by mass fraction.The resin has many characteristics, such as that coefficient of friction is low, bearing capacity is strong, good toughness has a wide range of applications in resin matrix of the fields such as aerospace, electric mechanical, nuclear industry as electronic package material, wear-resistant coating, structural composite material etc..The impact strength > 33.0KJ/m of its casting matrix2, 220 DEG C of bending strength > 150MPa, coefficient of friction < 0.25, glass transition temperature >.

Description

A kind of low-cost high-toughness self-lubricating epoxy resin and preparation method
Technical field
The invention belongs to advanced field of high-polymer material science, are related to a kind of low-cost high-toughness self-lubricating asphalt mixtures modified by epoxy resin Rouge and preparation method.
Background technique
Epoxy resin is a kind of general thermosetting resin, has excellent adhesion energy, chemical stability, molding add Work has a large amount of application in fields such as space flight and aviation, electronics industry, automobile manufactures.But it is led when being applied to new and high technology When domain, the solidfied material of epoxy resin there are brittleness it is big, toughness is insufficient, coefficient of friction is larger the problems such as, need to be modified it.
Currently, mainly have modified rubber, thermoplastic resin modified, liquid crystal polymer modified to epoxy resin modification and Core-shell polymer modification etc..On the one hand rubber-toughened epoxy resin is to utilize phase of the rubber grain in epoxy resin continuous phase Separation;On the other hand, using rubber active end group participate in epoxy resin curing reaction so that improve itself and resin matrix it Between interface bond strength.When by external force, two-phase interface can generate plastic deformation, and Anticrack plays the effect of toughening Fruit.End hydroxy butadiene, carboxyl-terminated polybutadiene, hydroxy'terminated butadiene nitrile rubber, nbr carboxyl terminal and epoxy terminated butyronitrile A variety of rubber such as rubber are all used for the toughening modifying of epoxy resin.But rubber is improving epoxy resin cured product toughness Meanwhile it can frequently result in being decreased obviously for solidfied material thermal stability and modulus.
Compared to rubber elastomer, the modulus and heat resistance of thermoplastic resin are relatively high, and being added in epoxy resin can not only Improve the toughness of material, moreover it is possible to keep or be promoted the modulus and thermal stability of material.Thermoplastic resin energy when by external force It enough generates moderate finite deformation and absorbs energy to failure, to hinder the extension of crackle, improve the toughness of epoxy resin.Polysulfones, polyethers A variety of thermoplastic resins such as sulfone, polyetherimide, polyether-ketone, polyether-ether-ketone and polycarbonate can be used in the increasing of epoxy resin Tough modification.In thermoplastic resin modified epoxy-resin systems, the control of phase separation and phase structure is the key that modified. Can thermoplastic resin occur phase reversal to form continuous phase structure in forming process, can directly influence the effect of toughening Fruit;Can whether its solubility parameter matches with epoxy resin, the curing agent of selection, control its phase process, is all to obtain The premise of high-toughness epoxy resin.Also, thermoplastic resin modified epoxy resin can make the viscosity of epoxy resin become larger, and exist Complex process is difficult to the problem of controlling.
Liquid crystal polymer is a kind of polymer being made of a large amount of rigid mesogenic units and partially flexible segment.Rigid mesomorphic Unit assigns its high modulus and excellent heat resistance, therefore liquid crystal polymer also can while improving epoxy resin toughness Improve its thermal stability and modulus.Soft segment can generate certain Relaxation Phenomena in stress transfer, inhibit crackle Extension.Meanwhile liquid crystal polymer has the advantages that self-reinforcing, easily orientation, particle or fento easy to form in epoxy matrix again To further increase the toughness of epoxy resin.But liquid crystal polymer synthesis and raw material sources difficulty, higher cost, and it is thermotropic Property liquid crystal heat distortion temperature it is very high, hardly possible matched with common substrate polymer, cause machine-shaping difficulty.
When core-shell polymer is as toughener, usually soft core-monocoque, stratum nucleare is the rubber with toughening effect Body, shell are the polymer that can be mixed and be reacted with epoxy resin, and usually having can be with epoxy resin-matrix precursor reactant Functional group.The feature of core-shell polymer flexibilizing epoxy maximum is that solidification front and back particle shape is held essentially constant, can be homogeneous It is dispersed in resin matrix, so that toughening effect is obvious, but the coefficient of friction of epoxy resin can be made to become larger, wearability It reduces.
Dissaving polymer has many advantages, such as that viscosity is low, degree of functionality is high, chain entanglement is few and dissolubility is good, can significantly mention The toughness and craftsmanship of high epoxy resin.It is added in epoxy resin, forms homogeneous system both when beginning, when solidification Generation mutually separates, to achieve the purpose that toughening.With On Epoxy Resin Modified By Hyperbranched Polymers, there are also following two advantages: (1) its chondritic can reduce the shrinkage of curable epoxide product;(2) its active end group such as amino, epoxy group, carboxyl etc. can Directly to participate in the solidification that curing cross-linking reaction even promotes epoxy resin.Based on the above advantage, in recent years with hyperbranched polymerization The epoxy resin toughened research report of object gradually increases.But the method for preparing dissaving polymer at present, universal preparation step are numerous It is trivial, solvent and catalyst are largely used, the large-scale promotion production of business is not suitable for.
Summary of the invention
Technical problems to be solved
In order to avoid the shortcomings of the prior art, the present invention propose a kind of low-cost high-toughness self-lubricating epoxy resin and Preparation method.
Technical solution
A kind of low-cost high-toughness self-lubricating epoxy resin, it is characterised in that the mass fraction of component are as follows: 3~15 parts of epoxies Base hyperbranched polyorganosiloxane, 10~40 parts of multi-functional epoxies and 60~90 parts of bisphenol A type epoxy resin and 25~40 The amine curing agent of part;The structural formula of the epoxy group hyperbranched polyorganosiloxane are as follows:
The structural formula of the multi-functional epoxy are as follows:
The structural formula of the bisphenol A type epoxy resin are as follows:
The amine curing agent includes ethylenediamine, triethylene tetramine, 4,4'- diaminodiphenylmethane or 4,4'- diamino Diphenyl sulphone (DPS).
The epoxy group hyperbranched polyorganosiloxane is with molar ratio for (2~1): 3 3- glycydoxy three Methoxy silane and neopentyl glycol are sloughed methanol polycondensation in the case where heating temperature is 80~160 DEG C of reaction condition and are formed.
A method of preparing any one of described low-cost high-toughness self-lubricating epoxy resin, it is characterised in that step is such as Under:
Step 1:10~40 part multi-functional epoxy monomer and 60~90 parts of bisphenol A type epoxy resin and 25~40 The amine curing agent of part prepares resin prepolymer in 80~140 DEG C of 1~2h of stirring;
Step 2: adding 3~15 parts of hyperbranched polyorganosiloxanes, stir 10~30min, pour at 100~140 DEG C In the mold of preheating, in 100~140 DEG C of vacuum tank, removing bubble is vacuumized, air dry oven is put into and carries out stage liter Temperature solidification, curing process is 110~150 DEG C/2h+150~170 DEG C/2h, cooling, after demoulding, then at 200~230 DEG C after Handle 2h to obtain the final product.
Beneficial effect
A kind of low-cost high-toughness self-lubricating epoxy resin proposed by the present invention and preparation method, using one kind to multifunctional The epoxy group hyperbranched polyorganosiloxane of degree is modified bisphenol A type epoxy resin, while assigning epoxy resin toughness, Its coefficient of friction can be reduced;Meanwhile in order to avoid the heat resistance of resin is affected, while multi-functional epoxy and its are added It is copolymerized, to improve its crosslink density.It is sealed by " one kettle way " by Novel ring oxygroup prepared by ester exchange polycondensation using one kind The hyperbranched polyorganosiloxane at end carries out toughening modifying to epoxy resin.In addition to having common dissaving polymer flexibilizing epoxy tree Outside the characteristics of rouge, and utilization has the characteristics of low-surface-energy of poly- silicon, assigns modified resin self-lubricating property, while having and rubbing The features such as low, the strong, good toughness of bearing capacity of coefficient are wiped, and preparation process is simple, it is easy to industrialized production, in aerospace, electricity Resin matrix of the fields such as handset tool, nuclear industry as electronic package material, wear-resistant coating, structural composite material etc. has wide General application.The impact strength > 33KJ/m of its casting matrix2, bending strength > 150MPa, coefficient of friction < 0.25, vitrifying 200 DEG C of transition temperature >.
The present invention is with multi-functional epoxy monomer and epoxy group hyperbranched polyorganosiloxane while modified bisphenol A type asphalt mixtures modified by epoxy resin Rouge under the high temperature conditions, makes amino and epoxy group that ring-opening polymerisation occur, forms 3 D stereo knot using polynary amine as curing agent Structure;The hybrid resin has lower viscosity in wider temperature range, is conducive to cast molding.In addition, epoxy group is overspend Change polysiloxanes by " one kettle way " it is solvent-free, without catalyst under conditions of be prepared by polycondensation, and epoxy group surpasses Branched polysiloxane and epoxy resin-base have good compatibility, and a large amount of epoxy group in periphery can be with amine curing agent It is reacted, to obtain the low epoxy resin cured product of heat-resist, excellent in mechanical performance, coefficient of friction.
Specific embodiment
Now in conjunction with embodiment, the invention will be further described:
Due to traditional dissaving polymer preparation method complex steps, using a large amount of solvents and catalyst, therefore business is big Scale preparation is difficult;Bisphenol A type epoxy resin crosslink density is big, and toughness is insufficient, and coefficient of friction is larger, and heat resistance is not high.Cause This, will improve the toughness and heat resistance of epoxy resin, and assign its self-lubrication, it is important to select and synthesize low-surface-energy Hyperbranched polyorganosiloxane, to epoxy resin-base carry out toughening modifying while, assign its self-lubrication, and do not influence Its heat resistance.The present invention utilizes the low viscosity of hyperbranched polyorganosiloxane, low-surface-energy, high reaction activity, contains a large amount of free bodies Long-pending feature is modified epoxy resin, while by multiple functionality epoxide resin monomer and bisphenol A type epoxy resin and amine Curing agent mixes according to a certain percentage, is copolymerized, solidifies and obtain, and to improve crosslink density, assigns epoxy resin excellent hot Can, so that the epoxy resin modification system being prepared has excellent mechanical property, thermal stability and greasy property.
The specific method is as follows:
Mix 10~40 parts of multi-functional epoxy monomers and 60~90 parts of bisphenol A type epoxy resin and 25~40 parts Amine curing agent prepare resin prepolymer in 80~140 DEG C of 1~2h of stirring.Then, by 3~15 parts of hyperbranched poly silicon oxygen Alkane is added in above-mentioned performed polymer, stirs 10~30min, is poured into hot mold, in 100~140 DEG C of vacuum tank, Vacuumize removing bubble, be put into air dry oven carry out step-up temperature solidification, curing process be 110~150 DEG C/2 h+150~ It is 170 DEG C/2h, cooling, after demoulding, then at 200~230 DEG C post-process 2h to obtain the final product.
Embodiment 1:
Mix the 4,4'- diamino of 10 parts of multi-functional epoxy monomers and 90 parts of bisphenol A type epoxy resin and 25 parts Base diphenyl sulphone (DPS), until it is melted, prepares resin prepolymer in 120 DEG C of stirring 1h.Then, by 3 parts of hyperbranched polyorganosiloxanes 120 It DEG C is added in above-mentioned performed polymer, stirs 15min, pour into hot mold, in 120~130 DEG C of vacuum tank, take out true Sky removes bubble, is put into air dry oven and carries out step-up temperature solidification, curing process is 150 DEG C/2 h+170 DEG C/2h, then certainly It is so cooling, after demoulding, then at 230 DEG C post-process 2h to obtain the final product.
Embodiment 2:
Mix the 4,4'- diamino of 20 parts of multi-functional epoxy monomers and 80 parts of bisphenol A type epoxy resin and 30 parts Base diphenyl-methane, until it is melted, prepares resin prepolymer in 130 DEG C of stirring 1h.Then, 3 parts of hyperbranched polyorganosiloxanes are existed 130 DEG C are added in above-mentioned performed polymer, stir 10min, pour into hot mold, in 130 DEG C of vacuum tank, vacuumize Bubble is removed, air dry oven is put into and carries out step-up temperature solidification, curing process is 150 DEG C/2 h+170 DEG C/2h, then natural It is cooling, after demoulding, then at 230 DEG C post-process 2h to obtain the final product.
Embodiment 3:
Mix the 4,4'- diamino of 30 parts of multi-functional epoxy monomers and 70 parts of bisphenol A type epoxy resin and 35 parts Base diphenyl sulphone (DPS), until it is melted, prepares resin prepolymer in 110 DEG C of stirring 2h.Then, by 3 parts of hyperbranched polyorganosiloxanes 110 It DEG C is added in above-mentioned performed polymer, stirs 30min, pour into hot mold, in 130 DEG C of vacuum tank, vacuumize removing Bubble is put into air dry oven and carries out step-up temperature solidification, and curing process is 150 DEG C/2 h+170 DEG C/2h, then naturally cold But, after demoulding, then at 230 DEG C post-process 2h to obtain the final product.
Embodiment 4:
Mix the 4,4'- diamino of 40 parts of multi-functional epoxy monomers and 60 parts of bisphenol A type epoxy resin and 40 parts Base diphenyl-methane, until it is melted, prepares resin prepolymer in 120 DEG C of stirring 2h.Then, 6 parts of hyperbranched polyorganosiloxanes are existed 120 DEG C are added in above-mentioned performed polymer, stir 20min, pour into hot mold, in 130 DEG C of vacuum tank, vacuumize Bubble is removed, air dry oven is put into and carries out step-up temperature solidification, curing process is 150 DEG C/2 h+170 DEG C/2h, then natural It is cooling, after demoulding, then at 230 DEG C post-process 2h to obtain the final product.
Embodiment 5:
Mix the 4,4'- diamino of 20 parts of multi-functional epoxy monomers and 80 parts of bisphenol A type epoxy resin and 30 parts Base diphenyl sulphone (DPS), until it is melted, prepares resin prepolymer in 120 DEG C of stirring 1h.Then, by 8 parts of hyperbranched polyorganosiloxanes 120 It DEG C is added in above-mentioned performed polymer, stirs 30min, pour into hot mold, in 130 DEG C of vacuum tank, vacuumize removing Bubble is put into air dry oven and carries out step-up temperature solidification, and curing process is 150 DEG C/2 h+170 DEG C/2h, then naturally cold But, after demoulding, then at 230 DEG C post-process 2h to obtain the final product.
Embodiment 6:
Mix the 4,4'- diamino of 20 parts of multi-functional epoxy monomers and 80 parts of bisphenol A type epoxy resin and 30 parts Base diphenyl sulphone (DPS), until it is melted, prepares resin prepolymer in 120 DEG C of stirring 1h.Then, 10 parts of hyperbranched polyorganosiloxanes are existed 120 DEG C are added in above-mentioned performed polymer, stir 30min, pour into hot mold, in 130 DEG C of vacuum tank, vacuumize Bubble is removed, air dry oven is put into and carries out step-up temperature solidification, curing process is 150 DEG C/2 h+170 DEG C/2h, then natural It is cooling, after demoulding, then at 230 DEG C post-process 2h to obtain the final product.
Embodiment 7:
Mix the triethylene four of 20 parts of multi-functional epoxy monomers and 80 parts of bisphenol A type epoxy resin and 30 parts Amine, in 100 DEG C of stirring 1h, until its homogeneous transparent, prepares resin prepolymer.Then, by 3 parts of hyperbranched polyorganosiloxanes at 100 DEG C It is added in above-mentioned performed polymer, stirs 30min, pour into hot mold, in 110 DEG C of vacuum tank, vacuumize except degassing Bubble is put into air dry oven and carries out step-up temperature solidification, and curing process is 120 DEG C/2 h+150 DEG C/2h, then natural cooling, After demoulding, then at 200 DEG C post-process 2h to obtain the final product.
Embodiment 8:
20 parts of multi-functional epoxy monomers and 80 parts of bisphenol A type epoxy resin and 30 parts of ethylenediamine are mixed, 80 DEG C of stirring 1h, until its homogeneous transparent, prepares resin prepolymer.Then, 6 parts of hyperbranched polyorganosiloxanes are added at 100 DEG C In above-mentioned performed polymer, 30min is stirred, is poured into hot mold, in 100 DEG C of vacuum tank, is vacuumized removing bubble, put Enter air dry oven and carry out step-up temperature solidification, curing process is 110 DEG C/2h+150 DEG C/2 h, it is cooling, after demoulding, then Post-process 2h at 200 DEG C to obtain the final product.

Claims (4)

1. a kind of low-cost high-toughness self-lubricating epoxy resin, it is characterised in that the mass fraction of component are as follows: 3~15 parts of epoxy groups Hyperbranched polyorganosiloxane, 10~40 parts of multi-functional epoxies and 60~90 parts of bisphenol A type epoxy resin and 25~40 parts Amine curing agent;The structural formula of the epoxy group hyperbranched polyorganosiloxane are as follows:
The structural formula of the multi-functional epoxy are as follows:
The structural formula of the bisphenol A type epoxy resin are as follows:
2. low-cost high-toughness self-lubricating epoxy resin according to claim 1, it is characterised in that: the amine curing agent packet Include ethylenediamine, triethylene tetramine, 4,4'- diaminodiphenylmethane or 4,4' diaminodiphenyl sulfone.
3. low-cost high-toughness self-lubricating epoxy resin according to claim 1 or claim 2, it is characterised in that: the epoxy group is super Branched polysiloxane is with molar ratio for (2~1): 3 3- glycidyl ether oxypropyltrimethoxysilane and neopentyl glycol, Methanol polycondensation is sloughed in the case where heating temperature is 80~160 DEG C of reaction condition to form.
4. a kind of method for preparing the claim 1~6 any one low-cost high-toughness self-lubricating epoxy resin, feature exist In steps are as follows:
Step 1:10~40 part multi-functional epoxy monomer and 60~90 parts of bisphenol A type epoxy resin and 25~40 parts Amine curing agent prepares resin prepolymer in 80~140 DEG C of 1~2h of stirring;
Step 2: adding 3~15 parts of hyperbranched polyorganosiloxanes, stir 10~30min, pour into and preheated at 100~140 DEG C Mold in, in 100~140 DEG C of vacuum tank, vacuumize removing bubble, being put into air dry oven, to carry out step-up temperature solid Change, curing process is 110~150 DEG C/2h+150~170 DEG C/2h, cooling, after demoulding, then at 200~230 DEG C post-processes 2h To obtain the final product.
CN201810818846.4A 2018-07-24 2018-07-24 A kind of low-cost high-toughness self-lubricating epoxy resin and preparation method Pending CN109265930A (en)

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CN110591501A (en) * 2019-09-15 2019-12-20 西北工业大学 Hyperbranched polysiloxane-containing epoxy bonding type solid lubricating material, preparation method and coating method
CN111057218A (en) * 2019-12-31 2020-04-24 达森(天津)材料科技有限公司 Preparation method of special anti-corrosion high-temperature-resistant epoxy resin for oil extraction sucker rod
CN111454672A (en) * 2020-05-25 2020-07-28 湖北航泰科技有限公司 Adhesive film for bonding rubber material and preparation method thereof
CN113201266A (en) * 2021-06-20 2021-08-03 西北工业大学 High-performance epoxy bonding type solid self-lubricating coating and preparation and use method thereof
CN113549299A (en) * 2021-07-22 2021-10-26 泉州师范学院 Preparation method of high-wear-resistance and high-toughness graphene nanosheet/epoxy resin composite material
CN114800295A (en) * 2022-03-30 2022-07-29 郑州九天工贸有限公司 Self-lubricating resin cutting sheet and preparation method thereof
CN116285572A (en) * 2023-02-24 2023-06-23 上海骋润高分子材料有限公司 High-lubrication coating and preparation method thereof
CN117285872A (en) * 2023-11-27 2023-12-26 杭州本创科技有限公司 Hyperbranched epoxy graphene anticorrosive paint and preparation method and application thereof

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110591501A (en) * 2019-09-15 2019-12-20 西北工业大学 Hyperbranched polysiloxane-containing epoxy bonding type solid lubricating material, preparation method and coating method
CN110591501B (en) * 2019-09-15 2021-05-18 西北工业大学 Epoxy bonding type solid lubricating material containing hyperbranched polysiloxane, preparation method and coating method
CN111057218A (en) * 2019-12-31 2020-04-24 达森(天津)材料科技有限公司 Preparation method of special anti-corrosion high-temperature-resistant epoxy resin for oil extraction sucker rod
CN111454672A (en) * 2020-05-25 2020-07-28 湖北航泰科技有限公司 Adhesive film for bonding rubber material and preparation method thereof
CN113201266A (en) * 2021-06-20 2021-08-03 西北工业大学 High-performance epoxy bonding type solid self-lubricating coating and preparation and use method thereof
CN113549299A (en) * 2021-07-22 2021-10-26 泉州师范学院 Preparation method of high-wear-resistance and high-toughness graphene nanosheet/epoxy resin composite material
CN114800295A (en) * 2022-03-30 2022-07-29 郑州九天工贸有限公司 Self-lubricating resin cutting sheet and preparation method thereof
CN114800295B (en) * 2022-03-30 2023-12-26 郑州九天工贸有限公司 Self-lubricating resin cutting sheet and preparation method thereof
CN116285572A (en) * 2023-02-24 2023-06-23 上海骋润高分子材料有限公司 High-lubrication coating and preparation method thereof
CN116285572B (en) * 2023-02-24 2024-03-26 上海骋润高分子材料有限公司 High-lubrication coating and preparation method thereof
CN117285872A (en) * 2023-11-27 2023-12-26 杭州本创科技有限公司 Hyperbranched epoxy graphene anticorrosive paint and preparation method and application thereof
CN117285872B (en) * 2023-11-27 2024-02-06 杭州本创科技有限公司 Hyperbranched epoxy graphene anticorrosive paint and preparation method and application thereof

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Application publication date: 20190125