CN109263669A - A kind of manufacturing process of administrative region of a city railroad car - Google Patents

A kind of manufacturing process of administrative region of a city railroad car Download PDF

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Publication number
CN109263669A
CN109263669A CN201811075418.3A CN201811075418A CN109263669A CN 109263669 A CN109263669 A CN 109263669A CN 201811075418 A CN201811075418 A CN 201811075418A CN 109263669 A CN109263669 A CN 109263669A
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China
Prior art keywords
assembly
carries out
side wall
car body
manufacturing process
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Pending
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CN201811075418.3A
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Chinese (zh)
Inventor
郑青松
张�浩
林飞
殷勤
李经伟
郭文浩
冯帅
刘高坤
黄世明
周玲玲
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China Railway Siyuan Survey and Design Group Co Ltd
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China Railway Siyuan Survey and Design Group Co Ltd
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Application filed by China Railway Siyuan Survey and Design Group Co Ltd filed Critical China Railway Siyuan Survey and Design Group Co Ltd
Priority to CN201811075418.3A priority Critical patent/CN109263669A/en
Publication of CN109263669A publication Critical patent/CN109263669A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D17/00Construction details of vehicle bodies
    • B61D17/04Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T30/00Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)

Abstract

The invention discloses a kind of manufacturing process of administrative region of a city railroad car, which comprises the steps of: S1: the chassis of the body profile to be formed assembly car body will be pre-machined;S2: the headwall of the car body is assembled;S3: the drivers' cab of the car body is assembled;S4: the assembly of side wall is carried out;S5: the roof of the car body is assembled;S6: splice and polish in the gap of welding adjacent profiles component;S7: the car body weighing, size detection and body frame processing are further completed, then carries out last inspection, that is, completes the assembly of the car body;S8: coating is carried out to the car body that assembly is completed.The present invention is on the basis of train of high-speed motor train unit, formulate a kind of manufacturing process suitable for administrative region of a city railroad car, it provides from assembling, coating completely detailed process flow is arrived in welding, each group is filled with and painting work orderly carries out, and is guaranteeing to improve production efficiency while installing manufacture accuracy.

Description

A kind of manufacturing process of administrative region of a city railroad car
Technical field
The invention belongs to administrative region of a city rolling stock technical fields, more particularly, to a kind of system of administrative region of a city railroad car Make technique.
Background technique
Administrative region of a city railway, also referred to as Rail Transit are being filled with railway technology of specially runing between neighbour city, city City common-rail traffic system based on standby is that connection city proper and suburb and tens kilometers of peri-urban are even more big The satellite of range or the fast high-capacity public transport public transport mode of urban agglomeration.Generally based on certain panel region, administrative region of a city The coverage positioning of railway reflects the city integrated Rail Transit System of " the outer Tie Tong of internal rail is intercity ".When administrative region of a city railway operation For speed generally between 120~200km/h, station spacing is smaller, and it is between city rail that this route, which is typically all to be directly entered urban district, Novel rail Transportation Model between road traffic (subway, light rail) and inter-city high-speed rail, the tracks such as existing subway, light rail Restriction of the traffic form by the speed of service has been unable to reach the target expectation of resident trip in urban construction, with city rail Traffic is compared, it has averagely station spacing is larger, passenger capacity is big, speed target value is high, travelling speed is high, rate of traffic flow is moderate etc. Feature, moreover it is possible to which realization is interconnected with state-owned railroads main line, enhances urban outbound radianting capacity.
Administrative region of a city rolling stock primary structure includes: the parts such as pulling equipment, bogie, car body, and wherein car body is vehicle One of main composition main body, car body be both passenger seating carrier and installation and connect other several component parts (such as: EEF bogie, brake apparatus, coupling device at car end, vehicle interior decorating apparatus etc.) basis.
Since administrative region of a city railroad car is different from train of high-speed motor train unit body construction, existing train of high-speed motor train unit Car body manufacturing process is unsuitable for the manufacture of administrative region of a city railroad car, and there is no administrative region of a city railroad car manufacturing process now The disclosure of process patent, therefore a kind of manufacturing process flow suitable for administrative region of a city railroad car is formulated, production efficiency is improved, is Those skilled in the art's technical problem urgently to be resolved.
Summary of the invention
Aiming at the above defects or improvement requirements of the prior art, the present invention provides a kind of manufacture of administrative region of a city railroad car Technique is spliced to form bottom to each profile to form car body is pre-machined using the assembly and car coating technique of carbody Frame after headwall, drivers' cab, side wall, roof, welds splicing gap and the polishing of adjacent profiles, most completes vehicle after detecting afterwards The assembly of car body first carries out front vehicle body to the car body for completing assembly and is surface-treated a laggard stepping to drive a vehicle body coating decoration.This Invention formulates a kind of manufacturing process suitable for administrative region of a city railroad car on the basis of train of high-speed motor train unit, provide from Coating completely detailed process flow is arrived in assembling, welding, and each group is filled with and painting work orderly carries out, and is guaranteeing installation manufacture Production efficiency is improved while accuracy.
It is above-mentioned currently, provide a kind of manufacturing process of administrative region of a city railroad car to realize, it is pre-machined that form car body each Component profile, includes the following steps:
S1: the chassis of the body profile to be formed assembly car body will be pre-machined;
S2: the headwall of the car body is assembled;
S3: the drivers' cab of the car body is assembled;
S4: the assembly of side wall is carried out;
S5: the roof of the car body is assembled;
S6: spliced by the gap that automatic welding and manual welding complete adjacent profiles component and make up a deficiency weldering and weld seam after tire out Polishing;
S7: the car body weighing, size detection and body frame processing are further completed, then carries out last inspection, i.e., Complete the assembly of the car body;
S8: car coating is carried out again after carrying out the surface treatment of coating front vehicle body to the car body.
Further, in step S1, the assembly of the chassis includes the following steps:
S11: lifting chassis front end first is carried out the assembly of side bar on the basis of the chassis front end, and detected after adjustment Whether the chassis front end is consistent with the compression situation of the side bar;
S12: it and then carries out the lifting on floor and fits closely it with the side bar;
S13: carrying out welding of underframe, and the chassis is further hung to platform of taking off and carries out inspection and adjusting;
S14: the chassis is transported to undercarriage attachment class and carries out machining allowance removal and the installation of other attachmentes, is finally carried out whole Physical examination is tested;
Further, in step S12, the lifting on the floor includes the following steps:
S121: the cleaning of progress floor profile polishes and successively carries out assembly and forms a team first;
S122: the floor formed a team is welded, and completes detection floor level degree and the portion that flatness is inconsistent Position carries out adjusting;
S123: carrying out floor and process and further detect adjusting, is transported to more than floor attachment class processed after adjusting qualification Amount removal and the installation of other attachmentes, finally carry out overall inspection.
Further, in step S2, the headwall assembly includes the following steps:
S21: the weldering of smallclothes group is carried out;
S22: completing camber beam welding and skeleton group welds and carries out adjusting;
S23: outer end skeleton solid point and outside plate weld grinding are carried out;
S24: completing part installation and carries out adjusting to size.
Further, in step S3, the drivers' cab assembly includes the following steps:
S31: while the weldering of front window frame group, circular groups weldering, the weldering of front wall group, the weldering of sidewall window band group, the assembly of blowing unit are carried out, Wherein also need to carry out front wall processing after the completion of the front wall group weldering, the sidewall window band group postwelding needs further progress side wall The weldering of skeleton group and the weldering of side wall covering group;
S32: it carries out the drivers' cab and always organizes weldering and carry out detection adjusting, last each component carries out gross examination.
Further, in step S4, the side wall assembly includes the following steps:
S41: by aluminum profile be spliced into side wall group to and carry out side wall group weldering;
S42: it is hung to the side wall processing position of foetus after qualified to the side wall adjusting and carries out overall processing;
S43: the side wall is carried out to be transported to the progress machining allowance removal of side wall attachment class and other attachmentes after adjusting is qualified Installation, and carry out overall inspection.
Further, in step S5, the assembly of the roof includes the following steps:
S51: roof aluminum profile is cleared up and is polished;
S52: the processing of progress side top, the processing of middle top carry out roof assembly again and reserve waste discharge apparatus hole respectively, and orifice plate is changed to send Air port;
S53: the assembly and welding of roof described in further progress simultaneously detect adjusting;
S54: it roof attachment class is transported to the roof carries out machining allowance removal and other attachmentes and install and carry out entirety It examines.
Further, in step S8, the coating front vehicle body surface treatment in turn includes the following steps: sandblasting prepares, sprays Sand, cleaning, repair welding, spray painting prepares and protection.
Further, in step S8, the car coating construction technology includes the following steps:
S81: after completing the coating front vehicle body surface treatment, after first carrying out wet on wet twice of basecoat paint and being baked to It completes dry after Puttying, chassis anti-corrosion, spray damping slurry, Puttying and is dried again, completion polishes, cleans, drying up;
S82: carrying out second time priming paint and carries out midway spray painting after continuing to complete crowded putty, drying, polish, cleaning;
S83: it is polished the roof headwall, the roof side wall protect and further to headwall spray-coating surface Paint completes headwall protection, and carries out the spraying of side wall paint after side wall is cleaned drying and dry, complete aerograph item and dry after dry It is dry;
S84: vehicle can be handed over after being checked, cleared up, studied for a second time courses one has flunked, polished, dried, being repaired.
In general, through the invention it is contemplated above technical scheme is compared with the prior art, can obtain down and show Beneficial effect:
(1) manufacturing process of administrative region of a city railroad car of the invention, assembly and car coating using carbody Technique is spliced to form chassis to each profile to form car body is pre-machined, and after headwall, drivers' cab, side wall, roof, welds adjacent The assembly of carbody is most completed in the splicing gap of profile and polishing after detecting afterwards, is first carried out to the car body for completing assembly Front vehicle body is surface-treated laggard stepping driving body coating decoration.The present invention formulates one on the basis of train of high-speed motor train unit Kind is suitable for the manufacturing process of administrative region of a city railroad car, provides from assembling, and coating completely detailed process flow is arrived in welding, Each group is filled with and painting work orderly carries out, and is guaranteeing to improve production efficiency while installing manufacture accuracy.
(2) manufacturing process of administrative region of a city railroad car of the invention, wherein chassis in the assembly technology of car body, headwall, Drivers' cab, side wall and each component of roof require detection adjusting after being completed, wherein chassis, side wall and roof maintenance are closed Surplus is needed after lattice and does last inspection again after completing attachment installation, and car body installation ensure that the inspection of each component Accuracy, and ensure the quality of car body manufacture.
(3) manufacturing process of administrative region of a city railroad car of the invention, after completing car body assembly, first progress sandblasting preparation, Sandblasting, cleaning, repair welding, spray painting prepares and the coating front vehicle body surface treatment procedure of protection, laggard driving body coating decoration work Skill, two step coating process ensure that the quality of car coating, to ensure that the quality of car body manufacture.
Detailed description of the invention
Fig. 1 is that a kind of car body that the manufacturing process of administrative region of a city railroad car is related to of the embodiment of the present invention assembles main-process stream Figure;
Fig. 2 is a kind of chassis assembly flow charts that the manufacturing process of administrative region of a city railroad car is related to of the embodiment of the present invention;
Fig. 3 is a kind of floor assembly technology process that the manufacturing process of administrative region of a city railroad car is related to of the embodiment of the present invention Figure;
Fig. 4 is a kind of headwall assembly technology process that the manufacturing process of administrative region of a city railroad car is related to of the embodiment of the present invention Figure;
Fig. 5 is a kind of drivers' cab assemble flow that the manufacturing process of administrative region of a city railroad car is related to of the embodiment of the present invention Figure;
Fig. 6 is a kind of side wall assembly technology process that the manufacturing process of administrative region of a city railroad car is related to of the embodiment of the present invention Figure;
Fig. 7 is a kind of roof assembly technology process that the manufacturing process of administrative region of a city railroad car is related to of the embodiment of the present invention Figure;
Fig. 8 is at a kind of coating front vehicle body surface that the manufacturing process of administrative region of a city railroad car is related to of the embodiment of the present invention Manage flow chart;
Fig. 9 is a kind of car coating construction technology that the manufacturing process of administrative region of a city railroad car is related to of the embodiment of the present invention Flow chart.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not For limiting the present invention.As long as in addition, technical characteristic involved in the various embodiments of the present invention described below that Not constituting conflict between this can be combined with each other.
Fig. 1 is that a kind of car body that the manufacturing process of administrative region of a city railroad car is related to of the embodiment of the present invention assembles main-process stream Figure.A kind of manufacturing process of administrative region of a city railroad car, the spraying process process of assembly main-process stream and car body including car body.Such as Shown in Fig. 1, wherein the assembly main-process stream of car body includes assembling chassis, assembling headwall, assembling drivers' cab, assembling side wall, group entrucking Top automatic welding, welds manually, goes out tire, making up a deficiency weldering and weld grinding, attachment welding, car body weighing, geometric dimension detection, body frame It processes and is finally delivered for a check.The manufacturing process of administrative region of a city railroad car of the invention, use the assembly of carbody with And car coating technique, chassis is completed first, after the assembling of each component of headwall, drivers' cab, side wall, roof, welds adjacent profiles Splicing gap with and polish, most afterwards after detecting complete carbody assembly, to complete assembly car body first carry out Front vehicle body is surface-treated laggard stepping driving body coating decoration.The present invention formulates one on the basis of train of high-speed motor train unit Kind is suitable for the manufacturing process of administrative region of a city railroad car, provides from assembling, and coating completely detailed process flow is arrived in welding, Each group is filled with and painting work orderly carries out, and is guaranteeing to improve production efficiency while installing manufacture accuracy.And wherein Chassis in the assembly technology of car body, headwall, drivers' cab, side wall and each component of roof require detection and adjust after being completed It repairs, wherein need surplus after chassis, side wall and roof maintenance qualification and does last inspection again after completing attachment installation, it is right The inspection of each component ensure that the accuracy of car body installation, and ensure the quality of car body manufacture.
Fig. 2 is a kind of chassis assembly flow charts that the manufacturing process of administrative region of a city railroad car is related to of the embodiment of the present invention; Fig. 3 is a kind of floor assembly technology flow chart that the manufacturing process of administrative region of a city railroad car is related to of the embodiment of the present invention.Such as Fig. 2 Shown, chassis installation steps include lifting chassis front end, adjustment chassis front end, lifting side bar, lifting floor, welding of underframe, inspection It surveys adjustment, surplus and attachment is gone to install, carry out delivering for a check work after the completion.Chassis front end is lifted first, and adjusts chassis front end, On the basis of chassis front end, the assembly of side bar is carried out, and whether the compression situation for detecting chassis front end and side bar is consistent, and then Carry out floor lifting, fit closely it with side bar, carry out welding of underframe after the completion, further chassis is hung to take off platform into Row checks and adjusting, and undercarriage attachment class is transported to after adjusting is qualified and carries out machining allowance removal and the installation of other attachmentes, is finally carried out Overall inspection.As shown in figure 3, wherein the lifting floor technique in Fig. 2 in chassis installation steps includes the following steps: floor profile Cleaning polishing, floor pairing, floor welded, floor adjustment, floor processing, detection adjusting, surplus and attachment installation are handed over after the completion It tests.Floor profile cleaning polishing is carried out first, and the material after the completion of polishing successively carries out assembly and forms a team, the floor formed a team is carried out Welding detects floor level degree after the completion and the inconsistent position of flatness is carried out adjusting, it is laggard then to carry out floor processing One step detects adjusting, and floor attachment class is transported to after adjusting is qualified and carries out machining allowance removal and the installation of other attachmentes, is finally carried out Overall inspection.
Fig. 4 is a kind of headwall assembly technology process that the manufacturing process of administrative region of a city railroad car is related to of the embodiment of the present invention Figure.As shown in figure 4, headwall assembly technology include the following steps: smallclothes group weldering, camber beam welding and adjusting, skeleton group weldering and adjusting, Outer end skeleton solid point, outside plate weld grinding, part installation, size adjusting, are delivered for a check after the completion.
Fig. 5 is a kind of drivers' cab assemble flow that the manufacturing process of administrative region of a city railroad car is related to of the embodiment of the present invention Figure.As shown in figure 5, needing to carry out the weldering of front window frame group, circular groups weldering, the weldering of front wall group, sidewall window band group simultaneously in drivers' cab assembly Weldering, blowing unit assembly wherein also need to carry out front wall processing after the completion of the weldering of front wall group, and sidewall window band group postwelding needs further The weldering of side wall skeleton group and the weldering of side wall covering group are carried out, in the weldering of front window frame group, circular groups weldering, front wall processing, the weldering of side wall covering group And blowing unit carries out drivers' cab after the assembly is completed and always organizes weldering, finally carries out drivers' cab and detects adjusting, last each component carries out Gross examination.
Fig. 6 is a kind of side wall assembly technology process that the manufacturing process of administrative region of a city railroad car is related to of the embodiment of the present invention Figure.As shown in fig. 6, side wall assembly includes the following steps: aluminum profile splicing, side wall group pair, sidewall welding, side wall adjusting, side wall Overall processing detects adjusting, surplus and attachment is gone to install, and is delivered for a check after the completion.Aluminum profile is spliced into side wall group to right The weldering of side wall group is carried out afterwards, and the side wall processing position of foetus is hung to after side wall adjusting is qualified and carries out overall processing, is detected after processing is completed Adjusting is transported to side wall attachment class and carries out machining allowance removal and the installation of other attachmentes, finally carries out overall inspection after adjusting is qualified.
Fig. 7 is a kind of roof assembly technology process that the manufacturing process of administrative region of a city railroad car is related to of the embodiment of the present invention Figure.As shown in fig. 7, the roof assembly of car body includes the following steps: that aluminum profile cleaning polishing, the processing of side top, the processing of middle top are reserved Waste discharge apparatus hole site roof assembly, roof welding, detects adjusting, surplus and attachment is gone to install, and carries out whole inspection after the completion It tests.Specifically roof aluminum profile is cleared up first and is polished, carries out the processing of side top respectively, middle top processes the reserved row of laggard driving top assembly Waste-removing device hole, orifice plate are changed to air outlet, then carry out the assembly and welding of roof, and further detection adjusting, adjusting are closed after the completion It is transported to roof attachment class after lattice and carries out machining allowance removal and the installation of other attachmentes, finally carries out overall inspection.
Fig. 8 is at a kind of coating front vehicle body surface that the manufacturing process of administrative region of a city railroad car is related to of the embodiment of the present invention Manage flow chart;Fig. 9 is a kind of car coating that the manufacturing process of administrative region of a city railroad car is related to construction work of the embodiment of the present invention Skill flow chart.Car body is carried out after the assembly is completed such as coating process as shown in Figure 8 and Figure 9, including coating front vehicle body surface in Fig. 1 Treatment process and car coating construction technology.Such as Fig. 8, coating front vehicle body surface treatment procedure includes: sandblasting preparation, sandblasting, clear Reason, repair welding, spray painting prepares and protection.Such as Fig. 9, car coating working procedure includes: to complete at coating front vehicle body surface It is dry after completing Puttying, chassis anti-corrosion after reason, after first carrying out wet on wet twice of basecoat paint and being baked to, spraying damping slurry, It Puttying and is dried again, completion polishes, cleans, drying up;Second time priming paint is carried out again and is continued to complete crowded putty, is dried in the air Midway spray painting is carried out after doing, polish, cleaning;It is polished roof headwall, roof side wall protect and further to headwall Spray paint completes headwall protection, and carries out the spraying of side wall paint after side wall is cleaned drying and dry after dry, complete aerograph Item is simultaneously dried, and vehicle can be handed over after finally being checked, cleared up, studied for a second time courses one has flunked, polished, dried, being repaired.It is advanced after completing car body assembly Row sandblasting preparation, sandblasting, cleaning, repair welding, spray painting prepares and the coating front vehicle body surface treatment procedure of protection, laggard driving body Coating construction process, two step coating process ensure that the quality of car coating, to ensure that the quality of car body manufacture.
As it will be easily appreciated by one skilled in the art that the foregoing is merely illustrative of the preferred embodiments of the present invention, it is not used to The limitation present invention, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should all include Within protection scope of the present invention.

Claims (9)

1. a kind of manufacturing process of administrative region of a city railroad car is pre-machined to form each component profile of car body, which is characterized in that packet Include following steps:
S1: the chassis of the body profile to be formed assembly car body will be pre-machined;
S2: the headwall of the car body is assembled;
S3: the drivers' cab of the car body is assembled;
S4: the assembly of side wall is carried out;
S5: the roof of the car body is assembled;
S6: being spliced by the gap that automatic welding and manual welding complete adjacent profiles component and makes up a deficiency weldering after tire out and weld seam is beaten Mill;
S7: the car body weighing, size detection and body frame processing are further completed, then carries out last inspection, that is, is completed The assembly of the car body;
S8: car coating is carried out again after carrying out the surface treatment of coating front vehicle body to the car body.
2. a kind of manufacturing process of administrative region of a city railroad car according to claim 1, which is characterized in that in step S1, The assembly of the chassis includes the following steps:
S11: lifting chassis front end first carries out the assembly of side bar on the basis of the chassis front end after adjustment, and described in detection Whether chassis front end is consistent with the compression situation of the side bar;
S12: it and then carries out the lifting on floor and fits closely it with the side bar;
S13: carrying out welding of underframe, and the chassis is further hung to platform of taking off and carries out inspection and adjusting;
S14: the chassis is transported to undercarriage attachment class and carries out machining allowance removal and the installation of other attachmentes, finally carries out whole inspection It tests.
3. a kind of manufacturing process of administrative region of a city railroad car according to claim 2, which is characterized in that in step S12, The lifting on the floor includes the following steps:
S121: the cleaning of progress floor profile polishes and successively carries out assembly and forms a team first;
S122: the floor formed a team is welded, complete detection floor level degree and by the inconsistent position of flatness into Row adjusting;
S123: it carries out floor and processes and further detect adjusting, floor attachment class is transported to after adjusting is qualified and carries out machining allowance It removes and other attachmentes is installed, finally carry out overall inspection.
4. a kind of manufacturing process of administrative region of a city railroad car according to claim 1, which is characterized in that in step S2, The headwall assembly includes the following steps:
S21: the weldering of smallclothes group is carried out;
S22: completing camber beam welding and skeleton group welds and carries out adjusting;
S23: outer end skeleton solid point and outside plate weld grinding are carried out;
S24: completing part installation and carries out adjusting to size.
5. a kind of manufacturing process of administrative region of a city railroad car according to claim 1, which is characterized in that in step S3, The drivers' cab assembly includes the following steps:
S31: while the weldering of front window frame group, circular groups weldering, the weldering of front wall group, the weldering of sidewall window band group, the assembly of blowing unit are carried out, wherein Also need to carry out front wall processing after the completion of the front wall group weldering, the sidewall window band group postwelding needs further progress side wall skeleton Group weldering and the weldering of side wall covering group;
S32: it carries out the drivers' cab and always organizes weldering and carry out detection adjusting, last each component carries out gross examination.
6. a kind of manufacturing process of administrative region of a city railroad car according to claim 1, which is characterized in that in step S4, The side wall assembly includes the following steps:
S41: by aluminum profile be spliced into side wall group to and carry out side wall group weldering;
S42: it is hung to the side wall processing position of foetus after qualified to the side wall adjusting and carries out overall processing;
S43: carrying out being transported to the progress machining allowance removal of side wall attachment class after adjusting is qualified and other attachmentes installed to the side wall, And carry out overall inspection.
7. a kind of manufacturing process of administrative region of a city railroad car according to claim 1, which is characterized in that in step S5, The assembly of the roof includes the following steps:
S51: roof aluminum profile is cleared up and is polished;
S52: the processing of progress side top, the processing of middle top carry out roof assembly again and reserve waste discharge apparatus hole respectively, and orifice plate is changed to air outlet;
S53: the assembly and welding of roof described in further progress simultaneously detect adjusting;
S54: it roof attachment class is transported to the roof carries out machining allowance removal and other attachmentes and install and carry out overall inspection.
8. a kind of manufacturing process of administrative region of a city railroad car according to claim 1, which is characterized in that in step S8, The coating front vehicle body surface treatment in turn includes the following steps: sandblasting preparation, sandblasting, cleaning, repair welding, spray painting prepare and prevent Shield.
9. a kind of manufacturing process of administrative region of a city railroad car according to claim 1, which is characterized in that in step S8, The car coating construction technology includes the following steps:
S81: it after completing the coating front vehicle body surface treatment, first carries out wet on wet twice of basecoat paint and is completed after being baked to It is dry after Puttying, chassis anti-corrosion, spray damping slurry, it Puttying and is dried again, completion polishes, cleans, drying up;
S82: carrying out second time priming paint and carries out midway spray painting after continuing to complete crowded putty, drying, polish, cleaning;
S83: polishing to the roof headwall, the roof side wall protect and further to headwall spray paint, does Headwall protection is completed after dry, and is carried out the spraying of side wall paint after side wall is cleaned drying and dried, complete aerograph item and dry;
S84: vehicle can be handed over after being checked, cleared up, studied for a second time courses one has flunked, polished, dried, being repaired.
CN201811075418.3A 2018-09-14 2018-09-14 A kind of manufacturing process of administrative region of a city railroad car Pending CN109263669A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110732851A (en) * 2019-11-20 2020-01-31 河北京车轨道交通车辆装备有限公司 method for manufacturing body structure of sleeper-beam-free subway vehicle
CN114670076A (en) * 2022-03-02 2022-06-28 中车唐山机车车辆有限公司 Side wall welding seam spraying device that polishes

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Application publication date: 20190125