Disclosure of Invention
Aiming at the problems, the invention provides a preparation device of a full-dry self-supporting optical cable, which is simple in structure, small in occupied space, energy-saving and higher in reliability.
The invention adopts the following technical scheme:
a preparation device of a full-dry self-supporting optical cable comprises an extruder, a main tractor, an auxiliary tractor, an adjusting component and a double-output-shaft motor, wherein the auxiliary tractor is arranged between the extruder and the main tractor;
the auxiliary traction device is used for transmitting the sleeve in the extruder to the main traction machine and comprises a first traction wheel and a second traction wheel, and the sleeve is placed between the first traction wheel and the second traction wheel;
the adjusting assembly comprises an adjusting part and a spring part which are respectively arranged at two sides of the auxiliary traction device, two ends of the spring part are respectively connected with a first traction wheel and a second traction wheel so as to clamp the sleeve pipe, and the adjusting part can drive the first traction wheel and the second traction wheel to be separated from each other;
the double-output-shaft motor is arranged on one side of the auxiliary traction device, a front output shaft of the double-output-shaft motor is in transmission connection with the first traction wheel and the second traction wheel through the first connecting assembly respectively, and a rear output shaft of the double-output-shaft motor is in transmission connection with the main traction machine through the second connecting assembly.
As a preferred scheme of the invention, the adjusting assembly further comprises a slide rail, and a first slide seat and a second slide seat which are connected with the slide rail in a sliding manner, wherein a first traction wheel is arranged on the first slide seat, and a second traction wheel is arranged on the second slide seat; the adjusting part is arranged between the first sliding seat and the second sliding seat.
In a preferred embodiment of the present invention, the adjusting portion includes an adjusting cylinder and a top block disposed at an output end of the adjusting cylinder, and the top block can press the first carriage and the second carriage to separate the first carriage from the second carriage.
As a preferable scheme of the invention, one opposite sides of the first sliding seat (34) and the second sliding seat (35) are respectively provided with a first inclined edge, and two sides of the top block (312) are respectively provided with a second inclined edge which can be abutted with the first inclined edge.
As a preferable aspect of the present invention, the slope of the second oblique side is greater than the slope of the first oblique side.
As a preferred scheme of the present invention, the first connecting assembly includes a dual output shaft gear box and a magnetic wheel assembly, a front output shaft of the dual output shaft motor is connected to an input shaft of the dual output shaft gear box, and two output shafts of the dual output shaft gear box are respectively in transmission connection with the first traction wheel and the second traction wheel through the two magnetic wheel assemblies.
As a preferable scheme of the invention, the magnetic force wheel assembly comprises a first magnetic force wheel and a second magnetic force wheel, the rotation axes of the first magnetic force wheel and the second magnetic force wheel are perpendicular to each other, the first magnetic force wheel is connected with one output shaft of the double-output-shaft gear box, and the second magnetic force wheel is connected with the rotation shaft of the first traction wheel.
In a preferred embodiment of the invention, the length of the first magnetic wheel along its axis has a value greater than the diameter of the second magnetic wheel.
As a preferable scheme of the present invention, the second connecting assembly includes a first belt pulley, a second belt pulley, and a belt wound between the first belt pulley and the second belt pulley, the first belt pulley is disposed on the rear output shaft of the dual output shaft motor, the second belt pulley is disposed on one side of the main traction machine, and the second belt pulley is in transmission connection with the main traction machine.
As a preferable scheme of the present invention, a transmission case is further provided between the main traction machine and the second pulley.
The invention has the beneficial effects that:
according to the preparation device for the full-dry self-supporting optical cable, the first traction wheel and the second traction wheel can be driven to approach each other to clamp the sleeve by arranging the adjusting part of the adjusting assembly, and the spring part provides driving force for approaching each other, so that the adjusting assembly is simple in structure, reasonable in arrangement and small in occupied space; through setting up two output shaft motors, its preceding output shaft is connected with first traction wheel and second traction wheel transmission respectively through first coupling assembling, and its back output shaft passes through second coupling assembling and is connected with main tractor transmission for power supply of two output shaft motors of sharing of supplementary draw gear and main tractor must correspond respectively among the prior art and set up the power supply and compare, practice thrift the energy consumption more, and the reliability is higher.
Detailed Description
In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Fig. 1 is a schematic view of a device for manufacturing a sleeve for an all-dry self-supporting optical cable according to the present invention, fig. 2 is a schematic view of a connection relationship between an auxiliary traction device and a main traction machine in the device for manufacturing a sleeve for an all-dry self-supporting optical cable according to the present invention, and referring to fig. 1 and fig. 2, the device for manufacturing a sleeve for an all-dry self-supporting optical cable mainly includes an extruder (not shown in the figure), a main traction machine 1, an auxiliary traction device 2, an adjustment assembly 3, and a double-output-shaft motor 4. Wherein the extruder is operated and the extruded casing pipe 100 is transmitted to the auxiliary traction device 2, the auxiliary traction device 2 can transmit the casing pipe 100 to the main traction machine 1, the adjusting component 3 clamps the casing pipe 100 positioned in the auxiliary traction device 2, and the double-output-shaft motor 4 simultaneously provides power for the main traction machine 1 and the auxiliary traction device 2.
The auxiliary traction device 2 comprises a first traction wheel 21 and a second traction wheel 22, and a sleeve 100 is placed between the first traction wheel 21 and the second traction wheel 22; the adjusting assembly 3 comprises an adjusting part 31 and a spring part 32 which are respectively arranged at two sides of the auxiliary traction device 2, two ends of the spring part 32 are respectively connected with the first traction wheel 21 and the second traction wheel 22 to clamp the sleeve 100, and the adjusting part 31 can drive the first traction wheel 21 and the second traction wheel 22 to be separated from each other; the front output shaft of the double-output-shaft motor 4 is in transmission connection with the first traction wheel 21 and the second traction wheel 22 through the first connecting assembly 5, and the rear output shaft of the double-output-shaft motor 4 is in transmission connection with the main tractor 1 through the second connecting assembly 6. According to the preparation device of the full-dry self-supporting optical cable, the first traction wheel 21 and the second traction wheel 22 can be driven to be separated from each other by arranging the adjusting part 31 of the adjusting component 3, namely the first traction wheel 21 and the second traction wheel 22 are separated, the tight sleeve 100 is placed between the first traction wheel 21 and the second traction wheel 22, and the spring part 32 provides driving force which is close to each other, so that the first traction wheel 21 and the second traction wheel 22 clamp the tight sleeve 100, the whole adjusting component 3 is simple in structure, reasonable in arrangement and small in occupied space; through setting up two output shaft motors 4, its preceding output shaft is connected with first traction wheel 21 and second traction wheel 22 transmission respectively through first coupling assembling 5, and its back output shaft is connected with main tractor 1 transmission through second coupling assembling 6 for supplementary draw gear 2 and main tractor 1's the two output shaft motor 4 power supplies of sharing are compared with having to correspond respectively among the prior art and set up the power supply, practice thrift the energy consumption more, and the reliability is higher.
Specifically, the double-output-shaft motor 4 is a common power source for the auxiliary traction device 2 and the main traction machine 1, and as shown in fig. 1, the double-output-shaft motor 4 is disposed on one side of the auxiliary traction device 2, and since the conveying direction of the casing 100 is perpendicular to the paper surface direction of fig. 1, and the main traction machine 1 is disposed downstream of the auxiliary traction device 2, as shown in fig. 2, the main traction machine 1 cannot be seen in fig. 1.
Further, as shown in fig. 2, the second connecting assembly 6 includes a first pulley 61, a second pulley 62, and a belt 63 wound between the first pulley 61 and the second pulley 62. Specifically, as shown in fig. 1, a first pulley 61 is disposed on the rear output shaft of the double-output-shaft motor 4, and as shown in fig. 2, a second pulley 62 is disposed on one side of the main traction machine 1, and the second pulley 62 is in transmission connection with the main traction machine 1. That is, the rear output shaft of the dual output shaft motor 4 drives the first belt pulley 61 to rotate, and the first belt pulley 61 drives the second belt pulley 62 to rotate through the belt 63, so as to transmit the driving force to the main traction machine 1. Further, a gearbox 7 is further arranged between the main tractor 1 and the second belt pulley 62, the gearbox 7 can ensure that the relative speed values of the main tractor 1 and the auxiliary tractor 2 are controllable, and the problem of excess length of the optical cable is solved by stretching the sleeve 100 between the extruder and the auxiliary tractor 2 and then compressing the sleeve 100 between the auxiliary tractor 2 and the main tractor 1. Compared with the prior art in which power sources are required to be respectively and correspondingly arranged, the power source sharing double-output-shaft motor 4 of the auxiliary traction device 2 and the main traction machine 1 saves energy consumption and is higher in reliability.
Further, as shown in fig. 1, the first connection assembly 5 includes a double output shaft gear box 51 and a magnetic wheel assembly 52. The front output shaft of the double-output-shaft motor 4 is connected with the input shaft of a double-output-shaft gear box 51, and two output shafts of the double-output-shaft gear box 51 are in transmission connection with the first traction wheel 21 and the second traction wheel 22 through two magnetic wheel assemblies 52 respectively. As shown in fig. 1, in order to adjust the distance between the first traction wheel 21 and the second traction wheel 22, it is preferable to arrange the magnetic wheel assembly 52 connected to the first traction wheel 21 above, the magnetic wheel assembly 52 connected to the second traction wheel 22 below, and then rotate the double output shaft gear box 51 by 90 ° through the magnetic wheel assembly 52, so that the rotating shaft direction of the first traction wheel 21 and the second traction wheel 22 is perpendicular to the rotating shaft direction of the double output shaft gear box 51, in order to provide a space for the adjustment assembly 3. Specifically, the magnetic wheel assembly 52 includes a first magnetic wheel 521 and a second magnetic wheel 522, the rotation axes of which are perpendicular to each other, the first magnetic wheel 521 is connected to the output shaft of the double output shaft gear box 51, and the second magnetic wheel 522 is connected to the rotation shaft of the first traction wheel 21. The magnetic force wheel assembly 52 selects two magnetic force wheels which are perpendicular to each other, and the first magnetic force wheel 521 and the second magnetic force wheel 522 are driven by magnetic force; on one hand, the structure for changing the transmission direction is simpler and more reliable, the technology is more mature, and on the other hand, the first traction wheel 21 and the second traction wheel 22 are ensured not to influence the realization process of transmission when moving.
As shown in fig. 1, when the first traction wheel 21 and the second traction wheel 22 are moved away from each other by the adjustment assembly 3, the second magnetic wheel 522 is moved upward by the first traction wheel 21, and therefore, it is preferable that the length of the first magnetic wheel 521 along the axis thereof is greater than the diameter of the second magnetic wheel 522, so that the first magnetic wheel 521 and the second magnetic wheel 522 can be driven by electromagnetic force even if the second magnetic wheel 522 is moved upward. Compared with the prior art, the facility mode has the advantage that the structure is more skillful.
Further, the action of the first traction wheel 21 and the second traction wheel 22 is realized by the adjusting assembly 3, and the adjusting assembly 3 ensures that the first traction wheel 21 and the second traction wheel 22 can stably act, and also ensures that the first traction wheel 21 and the second traction wheel 22 can clamp the sleeve 100 and can be adaptively adjusted to a certain extent along with the change of the outer diameter of the sleeve 100. For this purpose, the adjustment assembly 3 is provided comprising: the adjusting device comprises an adjusting part 31, a spring part 32, a slide rail 33, a first slide seat 34 and a second slide seat 35, wherein the first slide seat 34 and the second slide seat 35 are connected with the slide rail 33 in a sliding manner, a first traction wheel 21 is arranged on the first slide seat 34, and a second traction wheel 22 is arranged on the second slide seat 35. The regulating part 31 is arranged between the first slide 34 and the second slide 35, the regulating part 31 comprises a regulating cylinder 311 and a top block 312 arranged at the output end of the regulating cylinder 311, one side of the first slide 34, which is opposite to the second slide 35, is provided with a first inclined edge, the two sides of the top block 312 are provided with second inclined edges, and the second inclined edges can be abutted to the first inclined edges. That is, when the adjusting cylinder 311 extends, the second oblique side of the top block 312 at the output end thereof simultaneously abuts against the first oblique sides of the first and second sliders 34 and 35 to push the first and second sliders 34 and 35, and the first and second sliders 34 and 35 move toward each other along the slide rail 33, so that the first and second traction wheels 21 and 22 are smoothly separated. Preferably, the slope of the second sloping side is greater than the slope of the first sloping side to allow for more reasonable forces during contact.
Further, it is preferable that both ends of the spring portion 32 are connected to the first slider 34 and the second slider 35, respectively, and the spring portion 32 is always pulled to generate elastic tensile force to act on the first slider 34 and the second slider 35, respectively. When the adjusting cylinder 311 is not actuated, the elastic tension of the spring part 32 causes the first slider 34 and the second slider 35 to abut together, and the space between the first traction wheel 21 on the first slider 34 and the second traction wheel 22 on the second slider 35 is the smallest, corresponding to the smallest diameter of the sleeve 100 that can be clamped at this time. When the adjusting cylinder 311 extends, the spring portion 32 is further pulled, the generated elastic pulling force resists the first sliding seat 34 and the second sliding seat 35 to move towards each other, at this time, the interval between the first traction wheel 21 on the first sliding seat 34 and the second traction wheel 22 on the second sliding seat 35 can be adjusted according to the size of the diameter of the sleeve 100, and the elastic force generated by the spring portion 32 can enable the first traction wheel 21 and the second traction wheel 22 to clamp the sleeve 100 no matter the diameter of the sleeve 100 is large.
Compared with a device arranged for clamping the sleeve 100 in the prior art, the adjusting assembly 3 provided by the invention has the advantages that the structure is simpler, the design is more ingenious, the sleeve 100 can be automatically clamped only by controlling the extension and retraction of the adjusting cylinder 311, the clamping force can be realized by adjusting the spring stiffness of the spring part 32, and the reliability is higher.
It is to be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the technical principles employed. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments illustrated herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.