CN109253066A - A kind of air compressor waste heat energy recycling system and its recovery method - Google Patents
A kind of air compressor waste heat energy recycling system and its recovery method Download PDFInfo
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- CN109253066A CN109253066A CN201811123752.1A CN201811123752A CN109253066A CN 109253066 A CN109253066 A CN 109253066A CN 201811123752 A CN201811123752 A CN 201811123752A CN 109253066 A CN109253066 A CN 109253066A
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- air
- hot gas
- gas
- caisson
- wall
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B41/00—Pumping installations or systems specially adapted for elastic fluids
- F04B41/02—Pumping installations or systems specially adapted for elastic fluids having reservoirs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Processing Of Solid Wastes (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The present invention relates to a kind of air compressor waste heat energy recycling system and its recovery methods, it is characterized by comprising cabinet, set on the box house air compressor machine ontology, the hot gas collection device being respectively arranged on the top of the box inner wall and side wall and air diffusion apparatus, the caisson being connect with the hot gas collection device, the radiator being connect with the caisson and the vertical drying oven being connected to the radiator and spare caisson, the spare caisson is connect with air diffusion apparatus, and the spare caisson is also connect with caisson；Beneficial effects of the present invention: the waste heat that air compressor machine generates can be can be carried out in the vertical drying oven for recycling and be used to produce wiring board, has effectively accomplished resource consolidation and its recycling.
Description
Technical field
The present invention relates to the waste thermal energy reclaimer technical field of wiring board air compressor machine, in particular to a kind of air compressor machine is useless
Heat energy recycling system and its recovery method.
Background technique
Wiring board, also known as printed wiring board or printed circuit board, English name are (Printed Circuit Board)
PCB, (Flexible Printed Circuit board) (FPC wiring board is also known as flexible circuitry board flexible circuit to FPC wiring board
Plate is that have height reliability, excellent pliable printed circuit using polyimides or polyester film as one kind made of substrate
Plate.Have the characteristics that Distribution density is high, light-weight, thickness is thin, bending is good, assist side produce during need to its into
Row coating simultaneously dries the coating for being coated in PCB surface thus to improve the performance (example of the various aspects of wiring board by baking oven
Such as: bending)；Based on this, usually there are the equipment such as air compressor machine and baking oven in assist side production process.
Air compressor machine refers to a kind of equipment to compressed gas, currently, the type of air compressor machine mainly has reciprocating-piston,
Rotating vane or rotary screw etc..
In the course of work of air compressor machine, a large amount of thermal energy can be generated, and the method taken at present is in air compressor machine
Air diffusion apparatus is installed, and the heat dissipation reached by the exhaust effect of air diffusion apparatus to air compressor machine (that is: will in the gas of discharge
The thermal energy that air compressor machine generates when working is discharged together)；But air compressor machine can generate a large amount of thermal energy, but the part at work
Thermal energy, which can not obtain, effectively to be utilized, and and the baking oven in the production process of assist side then needs a large amount of thermal energy, existing skill
In art, above two demand thermal energy and supply thermal energy can not be subjected to effective integration and utilized, therefore that there are resource utilizations is low
Defect.
Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide a kind of air compressor waste heat and can recycle to be
System and its recovery method, it is intended to which solve to occur in above-mentioned background technique can not recycle asking for the thermal energy generated when air compressor machine work
Topic.
The technical scheme of the present invention is realized as follows: a kind of air compressor waste heat energy recycling system, it is characterised in that:
It is collected including cabinet, set on the box house air compressor machine ontology, the hot gas being respectively arranged on the top of the box inner wall and side wall
Device and air diffusion apparatus, the caisson being connect with the hot gas collection device, the radiator being connect with the caisson and
The vertical drying oven and spare caisson being connected to the radiator, the spare caisson are connect with air diffusion apparatus, institute
Spare caisson is stated also to connect with caisson；The hot gas collection device includes circumferential set on top of the box inner wall and cabinet
The collection ring body of side wall junction and hollow setting and the air guide component being connect with top of the box inner wall center rotating, it is described
The inner ring equidistant interval for collecting ring body is equipped with several first air inlets and the top section of the collection ring body is pierced by outside cabinet,
The ring part of collecting is located at the outer wall outside cabinet equipped with the first gas outlet for connecting with caisson；The air guide
Component includes " cylinder " rotating block connecting with top of the box inner wall center rotating, between the circumferential side wall of the rotating block is equidistant
Every be equipped with air guide shaft, each air guide shaft be equipped with far from one end end face of rotating block be the end face half notch, and this lack
Mouthful inner wall be set as concave surface, the horizontal position of the air guide shaft and the horizontal position of the first air inlet partly overlap, and the two it
Between the margin of lap be air guide shaft free end to 0.5%~1.2% of distance between the first air inlet；The caisson
Component is classified including the hot gas that the gas receiver, two axially spaced-aparts that are connected to the first gas outlet are set to inside the gas receiver, is set to
The spiral shape sliding slot of the gas storage drum outer wall and be slidably connected with the spiral shape sliding slot and sliding time have a rest and each hot gas be classified
The classification air guide component of component connection；Each hot gas classification component includes the hot gas classification being fixedly connected with the gas receiver inner wall
Cylinder, the side wall of each hot gas assorting cylinder are equipped with the second gas outlet, the both ends of each second gas outlet be respectively communicated with hot gas assorting cylinder with
The slot bottom of spiral shape sliding slot and seal assembly is equipped at each second gas outlet；The seal assembly include by torsional spring with
The hinged multiple sealing blocks in second gas outlet edge, and the width of each sealing block is gradually reduced from hinged end to the other end, and each
It is " hemispherical " seal closure that shape is mutually spliced to form between sealing block；The classification air guide component includes passing through spiral-shaped guide
The air scoop being in axial sliding connection with spiral shape sliding slot is equipped at intervals on the spiral-shaped guide and is used to open dredging for seal assembly
Logical component；The dredging component includes that shape is " hemispherical " and the dredging block with spiral-shaped guide rotation connection, the dredging
From the third gas outlet for running through air scoop to the other side close to one side of gas receiver on block, the surface of the dredging block is equipped with stress
Portion.
It is preferred that are as follows: equal equidistant interval is fixedly connected with for hitting forced section and making on the cell wall of the spiral shape sliding slot
The force section of block rotation must be dredged.
It is preferred that are as follows: the radiator include radiate mainboard, set on heat dissipation mainboard side radiator fan, be set to heat dissipation master
The plate other side and for receive hot gas collect pneumatic module, interval be set to the heat dissipation mainboard at the top of two rows of air inlets, shroud in each
It discharges into above stomata and is respectively provided with the convergence frame of the second air inlet and the 4th gas outlet and is set to the heat dissipation mainboard bottom
And the radiating subassembly between connection and each air inlet；The radiating subassembly include be connected to each air inlet and one-to-one
One heat-dissipating pipe, and rotation is communicated with the second heat-dissipating pipe, the outer wall of second heat-dissipating pipe between each corresponding first heat-dissipating pipe
Axial equidistant interval is equipped with several recess portions, and be axially rotatablely connected in each recess portion by convex block compatible with the recess portion
Radiate air guide blade.
It is preferred that are as follows: the spare caisson includes the spare gas receiver being connected to radiator, is set to spare gas storage
Cylinder is internal and runs through the heat-transfer pipe at the top and bottom of the spare gas receiver, is set to the heat transfer bottom of the tube and is used for the inside of heat-transfer pipe
The air feed component of air feed and the heat conducting pipe of spiral winding and the heat transfer pipe outer wall, described heat conducting pipe one end and radiator connect
Logical, the other end of the heat conducting pipe is connected to the air diffusion apparatus；The air feed component includes the fan frame set on heat-transfer pipe nozzle
And the radiator shutter rotated inside the fan frame and through motor driven；The other end of the heat-transfer pipe and the gas storage
The bottom connection of cylinder.
It is preferred that are as follows: the collection pneumatic module includes the gas gathering mask set on heat dissipation mainboard side, and the gas gathering mask is close to heat dissipation master
One end of plate is set as being open, and a gas distribution channel should be extended with from opening to the other side of gas gathering mask, in the gas distribution channel
Equipped with getter assembly；The getter assembly includes the annular air-breathing frame being axially rotatablely connected with the gas distribution channel inner wall, circumferential direction
Equidistant interval is fixedly connected on multiple links of the annular air-breathing frame inner wall and at the gas distribution channel center and is used for
The driving assembly for driving annular air-breathing frame axially to rotate, the two sides outer wall of the annular air-breathing frame are distinguished circumferentially equidistant interval and are fixed
It is connected with several first suction vanes and the second suction vane, the free end of each first suction vane and each second suction vane
Extend at the center of gas distribution channel, the length for cutting each second suction vane is all larger than the length of each first suction vane and each
First suction vane is shifted to install or is partly overlapped with each second suction vane；The driving component includes set on described defeated
The transmission shaft rotated at gas channel center and by motor driven, the circumferentially equidistant interval of the outer wall of the transmission shaft are fixedly connected useful
In the hook being mutually clamped with each link.
It is preferred that are as follows: each second heat-dissipating pipe is set from the side close to collection pneumatic module to the stepped gradually inclination interval in the other side
It sets, and the heat dissipation air guide blade being arranged on adjacent second heat-dissipating pipe is shifted to install or partly overlapped in a lateral direction.
It is preferred that are as follows: the air diffusion apparatus includes the air-dispersing case being fixedly connected on wall box, is set on the air-dispersing cabinet
And the blow vent for being connected with spare caisson, the exhaust outlet on the air-dispersing case and inside the air-dispersing case
And with air-dispersing chamber interior wall rotation connection several filtering cores, each filtering core from blow vent it is equidistant to exhaust outlet direction between
It is mutually shifted to install every distribution, and between adjacent filtering core, the circumferentially equidistant interval of the outer wall of the filtering core is fixed
It is connected with the exhaust block that several sections are diamond shape, the distance to misplace between adjacent head core is the 1 of the exhaust block height
~2 times.
By using above-mentioned technical proposal: during producing wiring board, by various on the recycling assembly line of setting
Equipment, which can be carried out the waste heat generated in air compressor machine, to be recycled and the partial heat energy is used for baking oven required for producing wiring board
It is inside efficiently used, the utilization rate of air compressor waste heat energy not only can be improved, also reduce baking oven uses thermal energy, to mention
The utilization rate of high resource；In more detail: the principle of (one), hot gas collection device is: being arranged in air compressor machine top of the box and uses
In the collection ring body of exhaust and for by air compressor machine box house hot gas, to the air guide component for collecting ring body internal discharge, this to be led
Pneumatic module can be rotated by motor driven, and the hot gas of box house is arranged to the first gas outlet being arranged in ring body is collected
It puts, since the hot gas of box house generation is towards the upper direction of cabinet, therefore hot gas collection device is set to the top of cabinet,
It can be further improved the recovery efficiency of box house hot gas, secondly, the difference of air guide shaft lap between the first air inlet
The purpose of degree setting is: since when air guide component guides cabinet upstream hot gas, hot gas is receiving drawing for air guide component
Itself upward buoyancy is also received while leading power, therefore is arranged by the hot gas that margin setting can further improve hot gas collection device
Put efficiency；(secondly), into cross hot gas collection device waste hot gas be uniformly sent into be arranged in caisson hot gas classification component in,
The purpose is to: waste hot gas is subjected to slack storage, hot gas is realized in the utilization in order to subsequent hierarchical air guide component to waste hot gas
Non-interruptible supply, and the classification principle of hot gas classification component is: to dredge the intermittent opening sealing of block by rotating air scoop
Cover, and the hot gas of different hot gas classification component internal is discharged while opening seal closure, to realize uninterrupted
Supply, and in force section of the grass of spiral shape sliding slot than upper setting, dredging block can be hit while air scoop rotates,
And to dredge block rotation, which can facilitate dredging block to open seal closure, to further increase the discharge efficiency of hot gas；
(thirdly), the waste hot gas that discharges in second point can be passed through in radiator and carry out hot gas recycling, recovery principle is: hot gas passes through
The third air inlet being arranged on heat dissipation mainboard enters, and by being discharged after radiating subassembly to the 4th air inlet, by dissipating
Hot-air fan is to radiating subassembly surface air feed, to generate thermal energy and be recycled by collecting pneumatic module, to realize to waste heat
The thermal energy of gas recycles, and rotatable heat dissipation stator blade is arranged on radiating subassembly, can further improve the recovery efficiency of hot gas；
(its four), the gas collection advantage for collecting pneumatic module are: driving annular air-breathing frame rotation by driving assembly so that annular air-breathing
Frame two sides the first suction vane different in size and the second suction vane rotate so that gas distribution channel generates negative pressure, to improve heat
The collection efficiency of gas；, and will collect the hot gas that finishes be passed through in vertical drying oven carry out using；(its five), spare caisson
The purpose of setting can store extra hot gas, to be supplied when hot gas deficiency in caisson, and its inside
Hot gas can also be by keeping the temperature the waste hot gas of its inside in caisson, to improve the thermal energy recovering effect of waste hot gas；
(its six), hot gas are after use, or there are extra hot gas to be discharged by air diffusion apparatus, venting principleand
Are as follows: by the filtering core inside driving rotation air-dispersing case, thus realize exhaust, and the filtering core shifted to install and its table
The difference in height ratio of the exhaust block even dislocation distance and exhaust of face setting can further improve exhaust effect.
In addition, the present invention also provides a kind of recovery methods of air compressor waste heat energy recycling system, which is characterized in that packet
Include following steps:
S1: the hot gas generated when by compressor operation carries out unified recycling by hot gas collection device；
S2: the hot gas unification inside hot gas collection device is gradually emitted into caisson；
S3: the hot gas in caisson passes through radiator, and is extracted internal heat by radiator；
S4: the hot gas after extraction be passed through inside vertical drying oven carry out using；
S5: it will uniformly be taken in spare caisson and be stored up using the extra hot gas of generation by vertical drying oven in S4
It deposits；
S6: will caisson spare in S5 collect after generate extra hot gas and uniformly pass through air diffusion apparatus and discharge.
It is preferred that are as follows: the hot gas stored in the spare caisson can be passed through inside caisson for hot gas rank groups
Hot gas inside part is kept the temperature.
It is preferred that are as follows: in the S3 step by radiator extract the exhaust gas that finishes of thermal energy be passed through inside caisson for pair
The hot gas of hot gas classification component internal carries out heat preservation or by being discharged in air diffusion apparatus.
By using above-mentioned technical proposal: the waste heat generated when can effectively realize to air compressor machine work can be carried out recycling benefit
With, and it is used for oven interior, to improve the utilization rate of resource.
In summary: the present invention not only can be improved to air compressor waste heat can be carried out recycling after utilize it again, and
The heat dissipation effect and efficiency to air compressor machine can also be improved, to guarantee the normal use of air compressor machine.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention without any creative labor, may be used also for those of ordinary skill in the art
To obtain other drawings based on these drawings.
Fig. 1 is specific embodiment of the invention structural block diagram；
Fig. 2 is the structural schematic diagram of cabinet in the specific embodiment of the invention；
Fig. 3 is the structural schematic diagram of caisson in the specific embodiment of the invention；
Fig. 4 is the structural schematic diagram of radiator in the specific embodiment of the invention；
Fig. 5 is the structural schematic diagram of spare caisson in the specific embodiment of the invention；
Fig. 6 is the structural schematic diagram of gas collecting apparatus in the specific embodiment of the invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment 1
As shown in Fig. 1~Fig. 6, the invention discloses a kind of air compressor waste heat energy recycling systems, of the invention specific
In embodiment, including cabinet 1, set on the 1 inside air compressor machine ontology 10 of cabinet, be respectively arranged on 1 top inner wall of cabinet and side
Hot gas collection device 2 and air diffusion apparatus 3 on wall, the caisson 4 being connect with the hot gas collection device 2, with the caisson 4
The radiator 5 of connection and the vertical drying oven 6 being connected to the radiator 5 and spare caisson 7, the spare storage
Device of air 7 is connect with air diffusion apparatus 3, and the spare caisson 7 is also connect with caisson 4；The hot gas collection device 2 wraps
It includes the collection ring body 21 of set on 1 circumferential side wall junction of 1 top inner wall of cabinet and cabinet and hollow setting and is pushed up with cabinet 1
The air guide component 22 of portion's inner wall center rotating connection, the inner ring equidistant interval for collecting ring body 21 are equipped with several first air inlets
Mouthfuls 211 and the top section of the collection ring body 21 be pierced by outside cabinet 1, it is described collect 21 part of ring body be located at outside cabinet 1 outside
Wall is equipped with the first gas outlet 212 for connecting with caisson 4；The air guide component 22 includes and 1 top inner wall of cabinet
The circumferential side wall equidistant interval of " cylinder " rotating block 221 of center rotating connection, the rotating block 221 is equipped with air guide shaft 222,
Each air guide shaft 222 be equipped with far from one end end face of rotating block be the end face half notch 2220, and the notch 2220
Inner wall be set as concave surface, the horizontal position of the air guide shaft 222 and the horizontal position of the first air inlet 211 partly overlap, and two
The margin of lap is 0.8% of 222 free end of air guide shaft to distance between the first air inlet 211, the rotating block between person
221 can pass through motor driven；The caisson 4 includes 41, two axially spaced-aparts of gas receiver being connected to the first gas outlet 212
Inside the gas receiver 41 hot gas classification component 42, set on 41 outer wall of gas receiver spiral shape sliding slot 410 and with this
Spiral shape sliding slot 410, which is slidably connected and has a rest in sliding time, is classified the classification air guide component 43 that component 42 is connected to each hot gas；Respectively
It includes the hot gas assorting cylinder 420 being fixedly connected with 41 inner wall of gas receiver, each hot gas assorting cylinder 420 that hot gas, which is classified component 42,
Side wall be equipped with the second gas outlet 4200, the both ends of each second gas outlet 4200 are respectively communicated with hot gas assorting cylinder 420 and spiral
The slot bottom of shape sliding slot 410 and seal assembly 421 is equipped at each second gas outlet 4200；The seal assembly 421 includes
By the hinged multiple sealing blocks 4211 of torsional spring 4210 and 4200 edge of the second gas outlet, and the width of each sealing block 4211 is cut with scissors certainly
It connects end to be gradually reduced to the other end, and being mutually spliced to form shape between each sealing block 4211 is " hemispherical " seal closure 4211a；
The classification air guide component 43 includes the air scoop being in axial sliding connection by spiral-shaped guide 431 and spiral shape sliding slot 410
430, the dredging component 4310 for being used to open seal assembly 421 is equipped at intervals on the spiral-shaped guide 431；The dredging component
4310 include dredging the block 4310a, the dredging block 4310a that shape is " hemispherical " and is rotatablely connected with spiral-shaped guide 431
The upper third gas outlet 4310b for running through air scoop from close 41 1 side of gas receiver to the other side, the surface of the dredging block 4310a
It is equipped with forced section 4310c.
In the specific embodiment of the invention, equal equidistant interval is fixedly connected useful on the cell wall of the spiral shape sliding slot 410
In the force section 4100a for hitting forced section 4310c and rotating dredging block 4310a.
In the specific embodiment of the invention, the radiator 5 includes heat dissipation mainboard 51, set on heat dissipation 51 side of mainboard
Radiator fan 52, the collection pneumatic module 53 set on heat dissipation 51 other side of mainboard and for receiving hot gas, interval are set to the heat dissipation mainboard
Two rows of air inlets 510 at 51 tops are shrouded in respectively discharging into above stomata 510 and be respectively provided with the second air inlet 5100a and the 4th
The convergence frame 5100 of gas outlet 5100b and dissipating set on heat dissipation 51 bottom of mainboard and between connection and each air inlet 510
Hot component 54；The radiating subassembly 54 includes be connected to each air inlet 510 and one-to-one first heat-dissipating pipe 540, and
Rotation is communicated with the second heat-dissipating pipe 541 between each corresponding first heat-dissipating pipe 540, and the outer wall of second heat-dissipating pipe 541 is axial
Equidistant interval is equipped with several recess portions 5410, and passes through 5411 axis of convex block compatible with the recess portion 5410 in each recess portion 5410
To the heat dissipation air guide blade 5412 of rotation connection.
In the specific embodiment of the invention, the spare caisson 7 includes the spare gas storage being connected to radiator 5
Cylinder 71, is set to the heat transfer at the heat-transfer pipe 72 set on spare 71 inside of gas receiver and at the top and bottom of the spare gas receiver 71
It 72 bottom of pipe and is led for the air feed component 73 to heat-transfer pipe 72 inside air feed and winding of spiraling with 72 outer wall of heat-transfer pipe
Heat pipe 74, described 74 one end of heat conducting pipe are connected to radiator 5, and the other end of the heat conducting pipe 74 is connected to the air diffusion apparatus 3；
The air feed component 73 includes set on the fan frame 730 of 72 nozzle of heat-transfer pipe and set on 730 inside of the fan frame and passing through electricity
The radiator shutter 732 of the driving rotation of machine 731；The other end of the heat-transfer pipe 72 is connected to the bottom of the gas receiver 41.
In the specific embodiment of the invention, the collection pneumatic module 53 includes the gas gathering mask 530 set on heat dissipation 51 side of mainboard,
The gas gathering mask 530 is set as opening 5300 close to one end of heat dissipation mainboard 51, and should be from opening 5300 to the another of gas gathering mask 530
Side is extended with a gas distribution channel 5301, is equipped with getter assembly 5302 in the gas distribution channel 5301；The getter assembly 5302
Including be axially rotatablely connected with 5301 inner wall of gas distribution channel annular air-breathing frame 5302a, it is circumferentially equidistant interval be fixedly connected
In multiple link 5302b of the annular air-breathing frame 5302a inner wall and at 5301 center of gas distribution channel and it is used for band
The two sides outer wall of the driving assembly 5303 that rotating ring shape air-breathing frame 5302a is axially rotated, the annular air-breathing frame 5302a is circumferential respectively
Equidistant interval is fixedly connected with several the first suction vane 5302c and the second suction vane 5302d, each first suction vane
To extension at the center of gas distribution channel 5301, cut each second air-breathing leaf in the free end of 5302c and each second suction vane 5302d
The length of piece 5302d is all larger than the length of each first suction vane 5302c and each first suction vane 5302c and each second air-breathing
Blade 5302d is shifted to install or is partly overlapped；The driving component 5303 includes being set to 5301 center of gas distribution channel
Place and the transmission shaft 5303b rotated by motor 5303a driving, the circumferentially equidistant interval of the outer wall of transmission shaft 5303b is fixed to be connected
It is connected to the hook 5303c for being mutually clamped with each link 5302b.
In the specific embodiment of the invention, each second heat-dissipating pipe 541 is in the other side from close to a side of collection pneumatic module 53
Ladder-like gradually inclination interval setting, and the heat dissipation air guide blade 5412 being arranged on adjacent second heat-dissipating pipe 541 is in transverse direction
On shift to install or partly overlap.
In the specific embodiment of the invention, the air diffusion apparatus 3 includes the air-dispersing case being fixedly connected on 1 side wall of cabinet
31, on the air-dispersing cabinet 31 and be used for and spare caisson 7 connect blow vent 310, on the air-dispersing case 31
Exhaust outlet 311 and several filtering cores 312 set on 31 inside of the air-dispersing case and with the rotation connection of 31 inner wall of air-dispersing case,
Each filtering core 312 is distributed from blow vent 310 to 311 direction equidistant interval of exhaust outlet, and between adjacent filtering core 312
It mutually shifts to install, it is diamond shape that the circumferentially equidistant interval of the outer wall of the filtering core 312, which is fixedly connected with several sections,
Exhaust block 3120, the distance L2 to misplace between adjacent head core 312 are 1.5 times of the 3120 height L1 of exhaust block.
By using above-mentioned technical proposal: during producing wiring board, by various on the recycling assembly line of setting
Equipment, which can be carried out the waste heat generated in air compressor machine, to be recycled and the partial heat energy is used for baking oven required for producing wiring board
It is inside efficiently used, the utilization rate of air compressor waste heat energy not only can be improved, also reduce baking oven uses thermal energy, to mention
The utilization rate of high resource；In more detail: the principle of (one), hot gas collection device is: being arranged in air compressor machine top of the box and uses
In the collection ring body of exhaust and for by air compressor machine box house hot gas, to the air guide component for collecting ring body internal discharge, this to be led
Pneumatic module can be rotated by motor driven, and the hot gas of box house is arranged to the first gas outlet being arranged in ring body is collected
It puts, since the hot gas of box house generation is towards the upper direction of cabinet, therefore hot gas collection device is set to the top of cabinet,
It can be further improved the recovery efficiency of box house hot gas, secondly, the difference of air guide shaft lap between the first air inlet
The purpose of degree setting is: since when air guide component guides cabinet upstream hot gas, hot gas is receiving drawing for air guide component
Itself upward buoyancy is also received while leading power, therefore is arranged by the hot gas that margin setting can further improve hot gas collection device
Put efficiency；(secondly), into cross hot gas collection device waste hot gas be uniformly sent into be arranged in caisson hot gas classification component in,
The purpose is to: waste hot gas is subjected to slack storage, hot gas is realized in the utilization in order to subsequent hierarchical air guide component to waste hot gas
Non-interruptible supply, and the classification principle of hot gas classification component is: to dredge the intermittent opening sealing of block by rotating air scoop
Cover, and the hot gas of different hot gas classification component internal is discharged while opening seal closure, to realize uninterrupted
Supply, and in force section of the grass of spiral shape sliding slot than upper setting, dredging block can be hit while air scoop rotates,
And to dredge block rotation, which can facilitate dredging block to open seal closure, to further increase the discharge efficiency of hot gas；
(thirdly), the waste hot gas that discharges in second point can be passed through in radiator and carry out hot gas recycling, recovery principle is: hot gas passes through
The third air inlet being arranged on heat dissipation mainboard enters, and by being discharged after radiating subassembly to the 4th air inlet, by dissipating
Hot-air fan is to radiating subassembly surface air feed, to generate thermal energy and be recycled by collecting pneumatic module, to realize to waste heat
The thermal energy of gas recycles, and rotatable heat dissipation stator blade is arranged on radiating subassembly, can further improve the recovery efficiency of hot gas；
(its four), the gas collection advantage for collecting pneumatic module are: driving annular air-breathing frame rotation by driving assembly so that annular air-breathing
Frame two sides the first suction vane different in size and the second suction vane rotate so that gas distribution channel generates negative pressure, to improve heat
The collection efficiency of gas；, and will collect the hot gas that finishes be passed through in vertical drying oven carry out using；(its five), spare caisson
The purpose of setting can store extra hot gas, to be supplied when hot gas deficiency in caisson, and its inside
Hot gas can also be by keeping the temperature the waste hot gas of its inside in caisson, to improve the thermal energy recovering effect of waste hot gas；
(its six), hot gas are after use, or there are extra hot gas to be discharged by air diffusion apparatus, venting principleand
Are as follows: by the filtering core inside driving rotation air-dispersing case, thus realize exhaust, and the filtering core shifted to install and its table
The difference in height ratio of the exhaust block even dislocation distance and exhaust of face setting can further improve exhaust effect.
Embodiment 2
A kind of recovery method of air compressor waste heat energy recycling system, which comprises the steps of:
S1: the hot gas generated when by compressor operation carries out unified recycling by hot gas collection device；
S2: the hot gas unification inside hot gas collection device is gradually emitted into caisson；
S3: the hot gas in caisson passes through radiator, and is extracted internal heat by radiator；
S4: the hot gas after extraction be passed through inside vertical drying oven carry out using；
S5: it will uniformly be taken in spare caisson and be stored up using the extra hot gas of generation by vertical drying oven in S4
It deposits；
S6: will caisson spare in S5 collect after generate extra hot gas and uniformly pass through air diffusion apparatus and discharge.
In the specific embodiment of the invention, the hot gas stored in the spare caisson can be passed through inside caisson and use
It is kept the temperature in the hot gas to hot gas classification component internal.
In the specific embodiment of the invention, the exhaust gas that thermal energy finishes is extracted by radiator in the S3 step and is passed through gas storage
Heat preservation is carried out or by discharging in air diffusion apparatus for the hot gas to hot gas classification component internal inside device.
By using above-mentioned technical proposal: the waste heat generated when can effectively realize to air compressor machine work can be carried out recycling benefit
With, and it is used for oven interior, to improve the utilization rate of resource.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of air compressor waste heat energy recycling system, it is characterised in that: including cabinet, be set to the box house air compressor machine sheet
Body, the hot gas collection device being respectively arranged on the top of the box inner wall and side wall and air diffusion apparatus and the hot gas collection device
The caisson of connection, the radiator being connect with the caisson and the vertical drying oven being connected to the radiator with
Spare caisson, the spare caisson are connect with air diffusion apparatus, and the spare caisson is also connect with caisson；
The hot gas collection device includes the collection ring of set on top of the box inner wall and cabinet circumferential side wall junction and hollow setting
Body and the air guide component connecting with top of the box inner wall center rotating, the inner ring equidistant interval for collecting ring body are equipped with several
A first air inlet and top section of the collection ring body is pierced by outside cabinet, it is described collect ring part be located at outside cabinet outside
Wall is equipped with the first gas outlet for connecting with caisson；The air guide component includes and top of the box inner wall center rotating
" cylinder " rotating block of connection, the circumferential side wall equidistant interval of the rotating block are equipped with air guide shaft, and each air guide shaft is far from rotation
One end end face of block be equipped be the end face half notch, and the inner wall of the notch is set as concave surface, the air guide shaft
Horizontal position and the horizontal position of the first air inlet partly overlap, and the margin of lap is air guide shaft free end between the two
To 0.5%~1.2% of distance between the first air inlet；The caisson include the gas receiver being connected to the first gas outlet,
Two axially spaced-aparts be set to hot gas classification component inside the gas receiver, set on the gas storage drum outer wall spiral shape sliding slot and with
The spiral shape sliding slot, which is slidably connected and has a rest in sliding time, is classified the classification air guide component that component is connected to each hot gas；Each hot gas point
Level assembly includes the hot gas assorting cylinder being fixedly connected with the gas receiver inner wall, and the side wall of each hot gas assorting cylinder is equipped with second
Gas outlet, the both ends of each second gas outlet are respectively communicated with the slot bottom of hot gas assorting cylinder and spiral shape sliding slot and in each second outlets
Seal assembly is equipped at mouthful；The seal assembly includes the multiple sealing blocks hinged by torsional spring and the second gas outlet edge,
And the width of each sealing block is gradually reduced from hinged end to the other end, and it is " half that shape is mutually spliced to form between each sealing block
It is spherical " seal closure；The classification air guide component includes the air guide being in axial sliding connection by spiral-shaped guide and spiral shape sliding slot
It covers, is equipped at intervals with the dredging component for being used to open seal assembly on the spiral-shaped guide；The dredging component includes that shape is
" hemispherical " and dredging block with spiral-shaped guide rotation connection, is passed through from close one side of gas receiver to the other side on the dredging block
The third gas outlet of gas hood is perforated, the surface of the dredging block is equipped with forced section.
2. a kind of air compressor waste heat energy recycling system according to claim 1, it is characterised in that: the spiral shape is sliding
Equal equidistant interval is fixedly connected with for hitting forced section and making the force section for dredging block rotation on the cell wall of slot.
3. a kind of air compressor waste heat energy recycling system according to claim 1 or 2, it is characterised in that: the heat dissipation
Device include radiate mainboard, set on the radiator fan of heat dissipation mainboard side, set on the heat dissipation mainboard other side and for receiving hot gas
Collect pneumatic module, two rows of air inlets that interval is set at the top of the heat dissipation mainboard, shroud in respectively discharging into above stomata and be respectively provided with
The convergence frame of second air inlet and the 4th gas outlet and between the heat dissipation mainboard bottom and connection and each air inlet
Radiating subassembly；The radiating subassembly includes be connected to each air inlet and one-to-one first heat-dissipating pipe, and each corresponding
Rotation is communicated with the second heat-dissipating pipe between first heat-dissipating pipe, and the outer wall axial direction equidistant interval of second heat-dissipating pipe is equipped with several
Recess portion, and the heat dissipation air guide blade being axially rotatablely connected in each recess portion by convex block compatible with the recess portion.
4. a kind of air compressor waste heat energy recycling system according to claim 1 or 2, it is characterised in that: described spare
Caisson includes the spare gas receiver being connected to radiator, is set to inside spare gas receiver and through the spare gas receiver
The heat-transfer pipe of top and bottom is twined set on the heat transfer bottom of the tube and for the air feed component to air feed inside heat-transfer pipe and spiraling
Around the heat conducting pipe with the heat transfer pipe outer wall, described heat conducting pipe one end is connected to radiator, the other end of the heat conducting pipe with it is described
Air diffusion apparatus connection；The air feed component includes set on the fan frame of heat-transfer pipe nozzle and inside the fan frame and passing through
The radiator shutter of motor driven rotation；The other end of the heat-transfer pipe is connected to the bottom of the gas receiver.
5. a kind of air compressor waste heat energy recycling system according to claim 3, it is characterised in that: the collection pneumatic module
Gas gathering mask including being set to mainboard side of radiating, the gas gathering mask are set as being open close to one end of heat dissipation mainboard, and should be from opening
Place is extended with a gas distribution channel to the other side of gas gathering mask, is equipped with getter assembly in the gas distribution channel；The getter assembly packet
Include the annular air-breathing frame being axially rotatablely connected with the gas distribution channel inner wall, circumferentially equidistant interval is fixedly connected on the annular air-breathing
Multiple links of frame inner wall and at the gas distribution channel center and for the driving that drives annular air-breathing frame axially to rotate
Component, circumferentially equidistant interval is fixedly connected with several first suction vanes and the to the two sides outer wall of the annular air-breathing frame respectively
It to extension at the center of gas distribution channel, cuts the free end of two suction vanes, each first suction vane and each second suction vane
The length of each second suction vane is all larger than the length of each first suction vane and each first suction vane and each second air-breathing leaf
Piece is shifted to install or is partly overlapped；The driving component includes being set at the gas distribution channel center and passing through motor driven
The transmission shaft of rotation, the circumferentially equidistant interval of the outer wall of the transmission shaft are fixedly connected with the hook for being mutually clamped with each link.
6. a kind of air compressor waste heat energy recycling system according to claim 3, it is characterised in that: each second heat-dissipating pipe
From the side close to collection pneumatic module to the stepped gradually inclination interval setting in the other side, and be arranged on adjacent second heat-dissipating pipe
Heat dissipation air guide blade is shifted to install or is partly overlapped in a lateral direction.
7. a kind of air compressor waste heat energy recycling system according to claim 4, it is characterised in that: the air diffusion apparatus
Including be fixedly connected on wall box air-dispersing case, on the air-dispersing cabinet and be used to connect with spare caisson logical
Port, the exhaust outlet on the air-dispersing case and several inside the air-dispersing case and with the rotation connection of air-dispersing chamber interior wall
A filtering core, each filtering core are distributed from blow vent to exhaust outlet direction equidistant interval, and between adjacent filtering core
It mutually shifts to install, the circumferentially equidistant interval of the outer wall of the filtering core is fixedly connected with the exhaust that several sections are diamond shape
Block, the distance to misplace between adjacent head core are 1~2 times of the exhaust block height.
8. a kind of recovery method of air compressor waste heat energy recycling system as described in the claims, which is characterized in that
Include the following steps:
S1: the hot gas generated when by compressor operation carries out unified recycling by hot gas collection device；
S2: the hot gas unification inside hot gas collection device is gradually emitted into caisson；
S3: the hot gas in caisson passes through radiator, and is extracted internal heat by radiator；
S4: the hot gas after extraction be passed through inside vertical drying oven carry out using；
S5: it will uniformly be taken in spare caisson and be stored using the extra hot gas of generation by vertical drying oven in S4；
S6: will caisson spare in S5 collect after generate extra hot gas and uniformly pass through air diffusion apparatus and discharge.
9. a kind of recovery method of air compressor waste heat energy recycling system according to claim 8, it is characterised in that: institute
The hot gas for stating storage in spare caisson can be passed through inside caisson to carry out for the hot gas to hot gas classification component internal
Heat preservation.
10. a kind of recovery method of air compressor waste heat energy recycling system according to claim 8 or claim 9, it is characterised in that:
The exhaust gas that thermal energy finishes is extracted by radiator in the S3 step to be passed through inside caisson for in hot gas classification component
The hot gas in portion carries out heat preservation or by being discharged in air diffusion apparatus.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811123752.1A CN109253066B (en) | 2018-09-26 | 2018-09-26 | Waste heat energy recycling system of air compressor and recycling method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811123752.1A CN109253066B (en) | 2018-09-26 | 2018-09-26 | Waste heat energy recycling system of air compressor and recycling method thereof |
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| CN109253066B CN109253066B (en) | 2023-07-25 |
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|---|---|---|---|---|
| CN202065152U (en) * | 2010-12-30 | 2011-12-07 | 深圳市宏伟装饰工程有限公司 | Air compressor heat recovering temperature-keeping/drying system |
| CN202660871U (en) * | 2012-03-30 | 2013-01-09 | 黄华杰 | Drying device using afterheat of air compressor |
| CN204080498U (en) * | 2014-06-30 | 2015-01-07 | 山西铭鑫隆煤矿机械设备有限公司 | A kind of air compressor machine hot blast heat recovery drying unit |
| CN207635736U (en) * | 2017-11-01 | 2018-07-20 | 武汉艾固防化工程有限公司 | A kind of air energy heat pump dryer of heat-recoverable |
| CN208982240U (en) * | 2018-09-26 | 2019-06-14 | 衢州市川特电子科技有限公司 | A kind of air compressor waste heat energy recycling system |
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2018
- 2018-09-26 CN CN201811123752.1A patent/CN109253066B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202065152U (en) * | 2010-12-30 | 2011-12-07 | 深圳市宏伟装饰工程有限公司 | Air compressor heat recovering temperature-keeping/drying system |
| CN202660871U (en) * | 2012-03-30 | 2013-01-09 | 黄华杰 | Drying device using afterheat of air compressor |
| CN204080498U (en) * | 2014-06-30 | 2015-01-07 | 山西铭鑫隆煤矿机械设备有限公司 | A kind of air compressor machine hot blast heat recovery drying unit |
| CN207635736U (en) * | 2017-11-01 | 2018-07-20 | 武汉艾固防化工程有限公司 | A kind of air energy heat pump dryer of heat-recoverable |
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| CN109253066B (en) | 2023-07-25 |
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