CN109250923B - Tin bath coating device - Google Patents

Tin bath coating device Download PDF

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Publication number
CN109250923B
CN109250923B CN201811440931.8A CN201811440931A CN109250923B CN 109250923 B CN109250923 B CN 109250923B CN 201811440931 A CN201811440931 A CN 201811440931A CN 109250923 B CN109250923 B CN 109250923B
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China
Prior art keywords
top cover
tin bath
air inlet
movable top
air outlet
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CN201811440931.8A
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Chinese (zh)
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CN109250923A (en
Inventor
王东
甘治平
金良茂
鲍田
汤永康
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China Building Materials Glass New Materials Research Institute Group Co Ltd
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China Building Materials Glass New Materials Research Institute Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/001General methods for coating; Devices therefor
    • C03C17/002General methods for coating; Devices therefor for flat glass, e.g. float glass

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemically Coating (AREA)
  • Surface Treatment Of Glass (AREA)

Abstract

The invention provides a tin bath coating device, which comprises a fixed top cover (1), and is characterized in that: an opening (1 a) is arranged on the top cover (1), a movable top cover (2) corresponding to the opening (1 a) is arranged, an air inlet pipe (3) and an air outlet pipe (4) are arranged on the groove body (2) in a penetrating mode, and a hanging ring (5) corresponding to the lifting device is arranged on the movable top cover (2). The invention has the advantages of simple structure, convenient use, effective guarantee of continuity and stability of the sealing state of the tin bath, and the like.

Description

Tin bath coating device
Technical field:
the invention relates to the field of float glass production equipment, in particular to a tin bath coating device.
The background technology is as follows:
the forming of float glass is accomplished in a tin bath. Molten glass continuously flows into a tin bath from a melting furnace, floats on the surface of the molten glass, spreads and levels on the molten glass under the action of gravity and surface tension to form a glass belt with flat upper and lower surfaces, and the flat glass product is obtained after annealing, cooling and cutting. The float glass production requires that the tin bath has good air tightness, in order to prevent oxidation of tin liquid in the tin bath from polluting glass, the space in the tin bath needs to be filled with reducing gas, usually mixed gas of nitrogen and hydrogen, and meanwhile, the oxygen content in the tin bath is required to be small, and when the tin bath is not sealed well, such as an operation hole is opened, air can leak in, so that the operation frequency of the operation hole is reduced as much as possible for preventing air leakage.
In-line coating is performed during the manufacturing process of float glass, usually in a tin bath or an annealing furnace, by spraying coating gas onto the surface of the formed glass ribbon, the gas undergoes a chemical reaction on the surface of the hot glass sheet, the reaction product is deposited on the surface of the glass to form a thin film, the device for spraying the coating gas is called a coating device, when coating is performed in the tin bath, the coating device in the prior art is inserted into the tin bath from the side wall of the tin bath, the coating device spans over the glass ribbon, and the coating gas is sprayed out from the lower opening of the coating device.
The tin bath is a structure surrounded by a top cover, side walls and a pool bottom, the top cover, the side walls and the pool bottom are all fixed, the float glass process requires a certain space distance from the top cover to the glass belt, generally 300-800 mm, a film plating device in the prior art is transversely inserted in the space, and the lower bottom surface of the film plating device is required to be close to the upper surface of the glass belt in the film plating process.
In order to enable the film plating device to enter and exit the tin bath, a rectangular hole which is penetrated in pairs is required to be formed in the side wall of the tin bath, the film plating device enters the tin bath from one side hole and penetrates out from the other side hole, two ends of the film plating device are supported on the outer side of the tin bath, the size of the rectangular hole is generally 1500-2500 mm, and the height of the rectangular hole is 200-700 mm.
The prior coating technology has the defects that the sealing of a tin bath is damaged: 1) When the film plating production is to be carried out, rectangular holes on two sides are opened, air enters the tin bath in the process of penetrating the film plating device into the tin bath, so that tin liquid is oxidized, glass is polluted, the loss of the tin liquid is increased, the tin bath dissipates heat, the energy consumption is increased, meanwhile, the process stability of the tin bath is disturbed, the recovery can be carried out only for a certain time, and the production loss is large; 2) When the plating production is finished, the plating device is pulled out of the tin bath to resume the float glass production, and the tin bath seal is destroyed again in the process; 3) Products of the chemical reaction are not only deposited on the glass plate, but also deposited in the gas pipeline, the gas pipeline needs to be cleaned after a plurality of glass factories continuously coat films for 6-40 hours at present, and as the pipeline is positioned in the film coating device, the whole film coating device needs to be pulled out of the tin bath to be cleaned and then is inserted back into the tin bath, so that film coating production is recovered, frequent sealing damage is caused by frequent cleaning, and the production loss is huge; 4) Although the gap between the coater and the rectangular opening is plugged with a thermal insulation cotton plug after the coater is in place, it is difficult to ensure a thorough seal. In addition, because the temperature in the tin bath is higher, in order to protect the steel structure of the film plating device, the film plating device is also provided with water cooling, the water cooling can cool the glass belt, and the low temperature of the glass belt is unfavorable for film growth.
The invention comprises the following steps:
the invention provides a tin bath coating device for overcoming the defects in the prior art.
The invention provides the following technical scheme:
the utility model provides a tin bath coating film device, it includes fixed top cap, its characterized in that: the fixed top cover is provided with an opening, a movable top cover which is correspondingly matched with the opening is arranged, the groove body is provided with at least one air inlet hole and at least one air outlet hole, the air inlet hole is internally provided with an air inlet pipe, the air outlet hole is internally provided with an air outlet pipe, and the movable top cover is provided with a pair of hanging rings which are correspondingly matched with the lifting device.
On the basis of the technical scheme, the following further technical scheme is also available:
the movable top cover is of a U-shaped groove structure, and a pair of hanging rings are symmetrically distributed at the top end of the groove wall.
Valves are also arranged on the air inlet pipe and the air outlet pipe.
Sealing rings which are correspondingly matched with the movable top cover are sleeved on the air inlet pipe and the air outlet pipe.
And sealing blocks which are correspondingly matched with the movable top covers are arranged on the top covers at the two sides of the movable top cover. The invention has the advantages that:
1) The device does not need to open large-area operation holes on the side walls or the top covers of the tin bath, and in the production switching process of float glass and coated glass, the movable top covers are closely clung to the adjacent fixed top covers to lift, the gap between the movable top covers is small, and the sealing bricks are used for auxiliary sealing, so that the continuity and the stability of the sealing state of the tin bath are effectively ensured;
2) The pipeline is easy to clean, and the air pipe is cleaned or replaced when the air pipe is blocked, so that the damage to the tin bath seal in the cleaning process is reduced to the greatest extent;
3) The glass ribbon is not cooled by a water cooling structure, so that the growth of the film is facilitated.
Description of the drawings:
FIG. 1 is a schematic view of the present invention in the production of conventional float glass;
fig. 2 is a schematic view of the present invention in the production of coated glass.
The specific embodiment is as follows:
as shown in FIG. 1, a tin bath coating device comprises an opening 1a arranged on a fixed top cover 1 of a tin bath coating area, and a movable top cover 2 correspondingly matched with the opening 1 a. The movable top cover 2 is of a U-shaped groove structure, the outer sides of groove walls at two sides of the movable top cover 2 are correspondingly matched with the inner wall of the opening 1a, molten tin 11 is arranged in the tin groove below the fixed top cover 1 and the movable top cover 2, and a glass ribbon 8 floats on the molten tin 11. The fixed top cover 1 outside the groove walls on the two sides of the movable top cover 2 is provided with sealing blocks 10 correspondingly matched with the groove walls on the two sides of the movable top cover 2.
A group of air inlet holes 2a are arranged on the bottom of the movable top cover 2 along the width direction of the tin bath, and a group of air outlet holes 2b distributed along the width direction of the tin bath are also respectively arranged on two sides of the air inlet holes 2 a. The distance between the group of air inlet holes 2a and the adjacent group of air outlet holes 2b is 500mm, the diameter of the air inlet holes 2a is 10mm, and the distance between the adjacent air inlet holes 2a in the same group is 20mm. An air inlet pipe 3 is vertically inserted into each air inlet hole 2a, and the outer diameter of the air inlet pipe 3 is 7mm.
The diameter of the air outlet holes 2b is 30mm, the adjacent air outlet holes 2b in the same group are 30mm, an air outlet pipe 4 is inserted into each air outlet hole 2b, and the outer diameter of the air outlet pipe 4 is 26mm.
The air inlet pipe 3 and the air outlet pipe 4 are also sleeved with sealing rings 7 which are correspondingly matched with the bottoms of the movable top cover 2, and the diameters of the sealing rings 7 sleeved on the air inlet pipe 3 and the air outlet pipe 4 are different because the diameters of the air inlet pipe 3 and the air outlet pipe 4 are different.
The pipe bodies of the air inlet pipe 3 and the air outlet pipe 4 above the sealing ring 7 are also provided with a valve 6 for control. A pair of hanging rings 5 are symmetrically distributed at the top end of the groove wall of the movable top cover 2. The hanging ring 5 is connected and matched with a lifting device which is not shown in the figure through a steel wire rope which is not shown in the figure.
The working process comprises the following steps:
as shown in fig. 1, when float glass is produced, the lower bottom surface of the movable roof 2 is flush with the lower bottom surface of the adjacent fixed roof 1, and the valve 6 is closed;
when coated glass is produced, the movable top cover 2 is lowered by the lifting mechanism, the air inlet pipe 3 and the air outlet pipe 4 are synchronously lowered along with the movable top cover 2, when the movable top cover 2 is lowered to a position with a distance of 20mm between the lower bottom surface of the movable top cover and the upper surface of the glass ribbon 8, the valves 6 on the air inlet pipe 3 and the air outlet pipe 4 are opened, as shown by the solid arrow direction in the figure, coating gas is introduced from the upper ports 9 of the middle group of air inlet pipes 3 and sprayed onto the upper surface of the glass ribbon 8 from the lower end of the air inlet holes 2a, the upper surface of the glass ribbon 8 is coated, and then waste gas generated by coating enters the air outlet pipe through the air outlet holes and is discharged out of the tin bath. The direction of the dashed arrow in the figure shows the direction of conveyance of the glass ribbon 8.
In this embodiment, the upper port of the middle serving as the air inlet pipe is connected with the coating gas supply pipe to supply coating gas, and the upper ports of the two rows of air outlet pipes on both sides are connected with the exhaust gas drainage pipe to lead out coating exhaust gas.
When the film plating is produced for a period of time, if the air inlet pipe or the air outlet pipe is blocked, the blocked air pipe can be directly cleaned from the upper port of the blocked pipe, and the severely blocked air pipe can be extracted from the movable top cover for cleaning or replacement.
After the plating production is finished, the valve 6 is closed, the air inlet and exhaust connection is disconnected, the movable top cover 2 is driven by the lifting mechanism to be lifted to the level of the lower bottom surface of the movable top cover and the lower bottom surface of the adjacent fixed top cover, and the float glass production is restored.

Claims (3)

1. The utility model provides a tin bath coating film device, it includes fixed top cap (1), its characterized in that: an opening (1 a) is arranged on the fixed top cover (1), a movable top cover (2) which is correspondingly matched with the opening (1 a) is arranged, at least one air inlet hole (2 a) and at least one air outlet hole (2 b) are arranged on the groove body, an air inlet pipe (3) is inserted into the air inlet hole (2 a), an air outlet pipe (4) is inserted into the air outlet hole (2 b), and a pair of hanging rings (5) which are correspondingly matched with the lifting device are arranged on the movable top cover (2); the movable top cover (2) is of a U-shaped groove structure, and a pair of hanging rings (5) are symmetrically distributed at the top end of the groove wall; sealing rings (7) which are correspondingly matched with the movable top cover (2) are sleeved on the air inlet pipe (3) and the air outlet pipe (4); the air inlet pipe (3) and the air outlet pipe (4) synchronously descend along with the movable top cover (2), and a lifting mechanism which is correspondingly matched with the movable top cover (2) is arranged.
2. A tin bath coating apparatus as set forth in claim 1, wherein: the air inlet pipe (3) and the air outlet pipe (4) are also provided with valves (6).
3. A tin bath coating apparatus as set forth in claim 1, wherein: sealing blocks (10) which are correspondingly matched with the movable top cover (2) are arranged on the top covers (1) at the two sides of the movable top cover.
CN201811440931.8A 2018-11-29 2018-11-29 Tin bath coating device Active CN109250923B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811440931.8A CN109250923B (en) 2018-11-29 2018-11-29 Tin bath coating device

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Application Number Priority Date Filing Date Title
CN201811440931.8A CN109250923B (en) 2018-11-29 2018-11-29 Tin bath coating device

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CN109250923A CN109250923A (en) 2019-01-22
CN109250923B true CN109250923B (en) 2024-03-15

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111285613B (en) * 2020-03-31 2022-05-27 台玻安徽玻璃有限公司 Float glass coating system

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201648231U (en) * 2010-03-22 2010-11-24 秦皇岛耀华玻璃机械制造有限责任公司 Float glass on-line coater
CN103951272A (en) * 2014-05-10 2014-07-30 蚌埠玻璃工业设计研究院 Device for producing coated glass on floating method line
CN203845948U (en) * 2014-05-10 2014-09-24 蚌埠玻璃工业设计研究院 Device for producing coated glass on float glass production line
CN209210648U (en) * 2018-11-29 2019-08-06 中建材蚌埠玻璃工业设计研究院有限公司 A kind of molten tin bath coating apparatus

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201648231U (en) * 2010-03-22 2010-11-24 秦皇岛耀华玻璃机械制造有限责任公司 Float glass on-line coater
CN103951272A (en) * 2014-05-10 2014-07-30 蚌埠玻璃工业设计研究院 Device for producing coated glass on floating method line
CN203845948U (en) * 2014-05-10 2014-09-24 蚌埠玻璃工业设计研究院 Device for producing coated glass on float glass production line
CN209210648U (en) * 2018-11-29 2019-08-06 中建材蚌埠玻璃工业设计研究院有限公司 A kind of molten tin bath coating apparatus

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