CN109240227A - A kind of field control method based on Time-sharing control handover control - Google Patents

A kind of field control method based on Time-sharing control handover control Download PDF

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Publication number
CN109240227A
CN109240227A CN201811027145.5A CN201811027145A CN109240227A CN 109240227 A CN109240227 A CN 109240227A CN 201811027145 A CN201811027145 A CN 201811027145A CN 109240227 A CN109240227 A CN 109240227A
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control
controller
model
field
instruction
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CN109240227B (en
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黄孝平
黄文哲
文芳
文芳一
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Nanning University
Nanning Institute
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Nanning Institute
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06NCOMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N99/00Subject matter not provided for in other groups of this subclass
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32015Optimize, process management, optimize production line
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Automation & Control Theory (AREA)
  • Computing Systems (AREA)
  • Mathematical Physics (AREA)
  • Software Systems (AREA)
  • Mobile Radio Communication Systems (AREA)

Abstract

The present invention provides a kind of field control methods based on Time-sharing control handover control, include the following steps: 1) model training: holding signal path is signal receiving end-field controller-instruction transmitting terminal, obtain instruction and received data that field controller is sent, and according to the instruction of the transmission got and received data training environment model, environmental model training, which finishes, then enters next step, otherwise repeats the step;2) Developing Tactics;3) intervention control.The present invention is by way of the progressive handover of three stages, it is capable of providing the basis of on-line training, the investment of manpower and material resources is effectively reduced convenient for enterprise, shortens the R&D cycle, the handover of inserting controller of the smooth completion control of energy from traditional field controller to machine learning.

Description

A kind of field control method based on Time-sharing control handover control
Technical field
The present invention relates to a kind of field control methods based on Time-sharing control handover control.
Background technique
Currently, application of the machine learning in Industry Control gradually increases, however local manufacturing enterprises commonly encounter most instantly Burden is that data are seriously deficient, this causes the controller of machine learning to be difficult to train completion, and a kind of half-way house is to be divided to two Phase carries out, and first acquires a period of time data, the code of machine learning controller is completed at the same time, then according to a small amount of number collected According to being trained, obtain phase machine learning controller, it come into operation, continue in use acquire data it is longer when Between, then according to the data re -training machine learning model (and adjustment algorithm) all acquired, obtain the second stage of machine learning control The second stage of machine learning controller is used to finally control by device processed.However, in this way, a R&D cycle is too long, two Manpower and material resources investment is high, not as good as directly engagement operator for enterprise.
To solve the above problems, our company devises a kind of showing based on Time-sharing control handover control as shown in Figure 1 In addition station control system (is applied for a patent), the field control system can guarantee from hardware from traditional field controller to Machine learning is that the controller of control core carries out control handover and can be the process gradually substituted, however it is specific how Control handover is completed, the prior art does not provide technical inspiration.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of field control sides based on Time-sharing control handover control Method should be capable of providing based on the field control method that Time-sharing control joins control by way of the progressive handover of three stages The basis of line training is effectively reduced the investment of manpower and material resources convenient for enterprise, shortens the R&D cycle.
The present invention is achieved by the following technical programs.
A kind of field control method based on Time-sharing control handover control provided by the invention, includes the following steps:
1) model training: holding signal path is signal receiving end-field controller-instruction transmitting terminal, obtains scene control The instruction and received data that device processed is sent, and according to the instruction of the transmission got and received data training environment model, Environmental model training, which finishes, then enters next step, otherwise repeats the step;
2) Developing Tactics: every that signal path is then switched to signal reception by the n times field controller signal transmitting and receiving period Signal path is switched to signal receiving end-inserting controller-instruction transmitting terminal every time by end-inserting controller-instruction transmitting terminal When for one controller period of insertion, each cycle interpolation enters controller using received data and environmental model according to a upper control The analogue data that the device period processed is calculated updates Policy model, and Policy model, which updates, to be completed then to enter next step, otherwise weighs The multiple step;
3) intervention control: holding signal path is signal receiving end-inserting controller-instruction transmitting terminal, inserting controller It is controlled by Policy model, and updates Policy model in every M signal transmitting and receiving period.
The training environment model uses RNN algorithm.
The input of the environmental model be controller send instruction, export for n-signal later receive and dispatch the period it is received Data.
In the step 2), Policy model updates in the following way:
A. the mistake for the analogue data that environmental model is calculated in currently received data and upper controller period was calculated Difference;
B. the value function of Policy model is updated according to error amount;
C. currently received data are substituting in Policy model and calculate current output order value;
D. current output order value is substituting in environmental model and calculates analogue data;
E. current output order is sent, next controller period is then waited to receive data.
It is that received data and environmental model were counted according to the upper controller period that the Policy model, which updates the condition completed, Similarity is greater than 90% between obtained analogue data.
The M and N is 10~20.
The M and N are equal.
The condition that the environmental model training finishes is that environmental model sends instruction according to field controller and mould is calculated Similarity is greater than 90% between quasi- data and received data.
The beneficial effects of the present invention are: by way of the progressive handover of three stages, it is capable of providing the basis of on-line training, The investment of manpower and material resources is effectively reduced convenient for enterprise, shortens the R&D cycle, can smooth completion control from traditional field control Device to machine learning inserting controller handover.
Detailed description of the invention
Fig. 1 is the connection schematic diagram of field control system applied by the present invention.
Specific embodiment
Be described further below technical solution of the present invention, but claimed range be not limited to it is described.
The present invention is applied to the field control system based on Time-sharing control handover control as shown in Figure 1, and specifically one Field control method of the kind based on Time-sharing control handover control, includes the following steps:
1) model training: holding signal path is signal receiving end-field controller-instruction transmitting terminal, obtains scene control The instruction and received data that device processed is sent, and according to the instruction of the transmission got and received data training environment model, Environmental model training, which finishes, then enters next step, otherwise repeats the step;
2) Developing Tactics: every that signal path is then switched to signal reception by the n times field controller signal transmitting and receiving period Signal path is switched to signal receiving end-inserting controller-instruction transmitting terminal every time by end-inserting controller-instruction transmitting terminal When for one controller period of insertion, each cycle interpolation enters controller using received data and environmental model according to a upper control The analogue data that the device period processed is calculated updates Policy model, and Policy model, which updates, to be completed then to enter next step, otherwise weighs The multiple step;
3) intervention control: holding signal path is signal receiving end-inserting controller-instruction transmitting terminal, inserting controller It is controlled by Policy model, and updates Policy model in every M signal transmitting and receiving period.
The training environment model uses RNN algorithm.
The input of the environmental model be controller send instruction, export for n-signal later receive and dispatch the period it is received Data.
In the step 2), Policy model updates in the following way:
A. the mistake for the analogue data that environmental model is calculated in currently received data and upper controller period was calculated Difference;
B. the value function of Policy model is updated according to error amount;
C. currently received data are substituting in Policy model and calculate current output order value;
D. current output order value is substituting in environmental model and calculates analogue data;
E. current output order is sent, next controller period is then waited to receive data.
It is that received data and environmental model were counted according to the upper controller period that the Policy model, which updates the condition completed, Similarity is greater than 90% between obtained analogue data.
The M and N is 10~20.M and N is substantially that control instruction acts in true environment and generates specific feedback Action time, therefore specifically should be different according to environment used, be most preferably 17 such as in power plant cooling water emission control.
The M and N are equal.
The condition that the environmental model training finishes is that environmental model sends instruction according to field controller and mould is calculated Similarity is greater than 90% between quasi- data and received data.
The present invention completes intensified learning model to the control of existing field controller essentially by three phases Handover, environmental model and Policy model execute in inserting controller, are that the first step first passes through acquisition in real time now generally speaking There are data to carry out the modeling of environmental model, greatly reduces time and cost needed for collecting data, after the completion of environmental model just Can be to tactful model modeling, but Policy model needs practical interaction, therefore second step is exactly to be trained by interaction appropriate Policy model (actually can also be by environmental model virtual training, but result like that is not accurate enough), therefore using tactful mould Type is directly interacted with true environment within the appropriate period to be a at low cost and (can be based on field control by system fault tolerance mechanism The stability of device) mode that receives, when all training of environmental model and Policy model are completed, then the control of intensive control module has been It is mature and can come into operation, third step is entered at this time to be completed control and join to efficiently use intensified learning and adjusted according to environment The advantage of control strategy realizes more adaptable, the higher field control of accuracy based on machine learning techniques.

Claims (8)

1. a kind of field control method based on Time-sharing control handover control, characterized by the following steps:
1) model training: holding signal path is signal receiving end-field controller-instruction transmitting terminal, obtains field controller The instruction of transmission and received data, and according to the instruction of the transmission got and received data training environment model, environment Model training, which finishes, then enters next step, otherwise repeats the step;
2) Developing Tactics: every that signal path is then switched to signal receiving end-by the n times field controller signal transmitting and receiving period Inserting controller-instruction transmitting terminal, when signal path being switched to signal receiving end-inserting controller-instruction transmitting terminal every time To be inserted into a controller period, each cycle interpolation enters controller using received data and environmental model according to a upper control The analogue data that the device period is calculated updates Policy model, and Policy model, which updates, to be completed then to enter next step, otherwise repeats The step;
3) intervention control: holding signal path is signal receiving end-inserting controller-instruction transmitting terminal, and inserting controller passes through Policy model control, and Policy model is updated in every M signal transmitting and receiving period.
2. the field control method as described in claim 1 based on Time-sharing control handover control, it is characterised in that: the instruction Practice environmental model and uses RNN algorithm.
3. the field control method as described in claim 1 based on Time-sharing control handover control, it is characterised in that: the ring The input of border model is the instruction that controller is sent, and exports and receives and dispatches period received data for n-signal later.
4. the field control method as described in claim 1 based on Time-sharing control handover control, it is characterised in that: the step It is rapid 2) in, Policy model updates in the following way:
A. the error amount for the analogue data that environmental model is calculated in currently received data and upper controller period was calculated;
B. the value function of Policy model is updated according to error amount;
C. currently received data are substituting in Policy model and calculate current output order value;
D. current output order value is substituting in environmental model and calculates analogue data;
E. current output order is sent, next controller period is then waited to receive data.
5. the field control method as described in claim 1 based on Time-sharing control handover control, it is characterised in that: the plan The condition that slightly model modification is completed is the simulation number that received data and environmental model were calculated according to the upper controller period Similarity is greater than 90% between.
6. the field control method as described in claim 1 based on Time-sharing control handover control, it is characterised in that: the M It is 10~20 with N.
7. the field control method as described in claim 1 based on Time-sharing control handover control, it is characterised in that: the M It is equal with N.
8. the field control method as described in claim 1 based on Time-sharing control handover control, it is characterised in that: the ring The condition that border model training finishes is, environmental model sends instruction according to field controller and analogue data and received is calculated Similarity is greater than 90% between data.
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Citations (6)

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Publication number Priority date Publication date Assignee Title
US6745169B1 (en) * 1995-07-27 2004-06-01 Siemens Aktiengesellschaft Learning process for a neural network
CN102479339A (en) * 2010-11-24 2012-05-30 香港理工大学 Method and system for forecasting short-term wind speed of wind farm based on hybrid neural network
CN102983819A (en) * 2012-11-08 2013-03-20 南京航空航天大学 Imitating method of power amplifier and imitating device of power amplifier
CN103410660A (en) * 2013-05-14 2013-11-27 湖南工业大学 Wind power generation variable pitch self-learning control method based on support vector machine
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Patent Citations (6)

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Publication number Priority date Publication date Assignee Title
US6745169B1 (en) * 1995-07-27 2004-06-01 Siemens Aktiengesellschaft Learning process for a neural network
CN102479339A (en) * 2010-11-24 2012-05-30 香港理工大学 Method and system for forecasting short-term wind speed of wind farm based on hybrid neural network
CN102983819A (en) * 2012-11-08 2013-03-20 南京航空航天大学 Imitating method of power amplifier and imitating device of power amplifier
CN103410660A (en) * 2013-05-14 2013-11-27 湖南工业大学 Wind power generation variable pitch self-learning control method based on support vector machine
CN108388205A (en) * 2017-02-03 2018-08-10 发那科株式会社 Learning model construction device and control information optimize device
US20180240020A1 (en) * 2017-02-17 2018-08-23 Aman Madaan Segmentation platform

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