CN109238684A - A kind of rotating machinery multi-parameter real-time detection apparatus - Google Patents

A kind of rotating machinery multi-parameter real-time detection apparatus Download PDF

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Publication number
CN109238684A
CN109238684A CN201811297225.2A CN201811297225A CN109238684A CN 109238684 A CN109238684 A CN 109238684A CN 201811297225 A CN201811297225 A CN 201811297225A CN 109238684 A CN109238684 A CN 109238684A
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CN
China
Prior art keywords
rotating machinery
sensor
oil
circuit
microprocessor
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Pending
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CN201811297225.2A
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Chinese (zh)
Inventor
顾杰
刘浩
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Suzhou Ainaji New Energy Technology Co Ltd
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Suzhou Ainaji New Energy Technology Co Ltd
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Priority to CN201811297225.2A priority Critical patent/CN109238684A/en
Publication of CN109238684A publication Critical patent/CN109238684A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Or Calibration Of Command Recording Devices (AREA)

Abstract

The invention discloses a kind of rotating machinery multi-parameter real-time detection apparatus, vibrating sensor including being attached to rotating machinery surface, the oil sump device being connected with rotating machinery, viscosity sensor, moisture transducer and the Temperature Humidity Sensor being mounted on oil sump device, the metal worn particle transmitter being mounted in oil sump device oil circuit;Receive vibrating sensor, viscosity sensor, moisture transducer, Temperature Humidity Sensor and metal worn particle transmitter data information, and the signal conditioning circuit that conditioning is sent to microprocessor is carried out to the data information, microprocessor processes generate temperature and humidity compensation signal and feed back to Temperature Humidity Sensor by signal conditioning circuit again to carry out temperature and humidity compensation to metal worn particle transmitter, moisture transducer, Temperature Humidity Sensor;Microprocessor carries out network communication by communicating circuit.By the above-mentioned means, the present invention can the surface vibration value of real-time detection rotating machinery and the physicochemical characteristics of lubricating oil, understand the state of rotating machinery.

Description

A kind of rotating machinery multi-parameter real-time detection apparatus
Technical field
The present invention relates to rotating machinery detection technique fields, fill more particularly to a kind of rotating machinery multi-parameter real-time detection It sets.
Background technique
In order to understand whether rotating machinery adapts to locating adverse circumstances, the surface vibration of real-time monitoring rotating machinery is needed The dustiness of value, the physicochemical characteristics of lubricating oil and oil liquid.
At present to the detection of rotating machinery, sampled using artificial periodic oscillations signal sampling and lubricating oil, then in reality Room is tested to analyze the vibration data and oil sample of acquisition.But this detection mode has the disadvantage that
1, the artificial periodic sampling period is long, no real-time, can not accurately capture the inflection point of equipment operation condition deterioration, is easy Cause biggish loss.
2, it repairs, sampling spends high and influenced by objective condition.
For this reason, it may be necessary to design a kind of rotating machinery real time on-line detection device that can solve the above problem.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of rotating machinery multi-parameter real-time detection apparatus, can be real-time The surface vibration value of rotating machinery and the physicochemical characteristics of lubricating oil are detected, the state of rotating machinery is understood;And it can lead to Data communication that network will test is crossed to Master Control Room, carries out real-time monitoring.
In order to solve the above technical problems, one technical scheme adopted by the invention is that: a kind of rotating machinery multi-parameter is provided Real-time detection apparatus, comprising:
Shell has on the shell and exports the inflow pipeline being connected with the oil circuit of rotating machinery lubricating system, and with rotation Turn the connected flowline of the oil pump inlet of machinery lubrication system;
It is mounted on the vibrating sensor of the hull outside, the vibrating sensor is attached to rotating machinery table to be detected Face, the surface vibration value of the vibrating sensor fixed point detection rotating machinery;
It is mounted on the oil sump device of the enclosure interior, the oil inlet of the oil sump device is connect with the inflow pipeline, The oil outlet of the oil sump device is connect with the flowline;
Viscosity sensor, moisture transducer and the Temperature Humidity Sensor being mounted on the oil sump device, the viscosity pass Lubricating oil viscosity in sensor inspection detection rotating machinery, the moisture transducer inspection, which detects, lubricates containing for grease in rotating machinery Amount, the Temperature Humidity Sensor can compensate for the metal worn particle transmitter, the viscosity sensor and the moisture transducer Temperature and humidity;
The metal worn particle transmitter being mounted in the oil sump device oil circuit, the metal worn particle transmitters sense whirler Magnetic metal and nonmagnetic metal abrasive grain in tool lubricating oil;
It is mounted on the signal conditioning circuit, microprocessor, communicating circuit of the enclosure interior, the signal conditioning circuit connects Believed by the data of the vibrating sensor, viscosity sensor, moisture transducer, Temperature Humidity Sensor and metal worn particle transmitter Breath, and be sent to the microprocessor after the data information received is improved, the microprocessor is according to receiving Processing data information generates corresponding temperature and humidity thermal compensation signal and feeds back to the temperature by the signal conditioning circuit again Humidity sensor, the compensating element, in the Temperature Humidity Sensor is to the metal worn particle transmitter, moisture transducer, temperature and humidity The detection signal of sensor carries out the compensation of temperature and humidity;The microprocessor carries out network by the communicating circuit and leads to News.
Preferably, arrester and power module are additionally provided in the shell, the power module is the metal worn particle Transmitter, moisture transducer, Temperature Humidity Sensor, signal conditioning circuit, microprocessor, communicating circuit, is taken shelter from the thunder at viscosity sensor The work of device provides electric power.
Preferably, the oil inlet of the metal worn particle transmitter is connect with the inflow pipeline, the metal worn particle pick-up The oil outlet of device is connect by oil line pipe with the oil sump device.
Preferably, the signal conditioning circuit, the microprocessor and integrated turn to of the communicating circuit control electricity Road plate.
Preferably, the microprocessor internal has 40KHZ Acquisition Circuit and 16 A/D converters.
The beneficial effects of the present invention are: the present invention is capable of the surface vibration value and lubricating oil of real-time detection rotating machinery Physicochemical characteristics understands the state of rotating machinery;And it can be carried out real by data communication that network will test to Master Control Room When monitor;By the analysis to data the operating status of rotating machinery can also be assessed, is fault diagnosis, prediction, pre- Report;The advantages that fast, signal stabilization with reaction speed, and many kinds of parameters detects simultaneously, measurement cost is low, safe.
Detailed description of the invention
Fig. 1 is a kind of circuit theory schematic diagram of rotating machinery multi-parameter real-time detection apparatus of the present invention;
Fig. 2 is a kind of functional block diagram of rotating machinery multi-parameter real-time detection apparatus of the present invention.
The components in the drawings are labeled as follows: 1, oil sump device;2, vibrating sensor;3, signal conditioning circuit;4, Wei Chu Manage device;5, control circuit board;6, communicating circuit;7, arrester;8, power module;9,;10, metal worn particle transmitter;11, oil inlet Pipeline;12, Temperature Humidity Sensor;13, moisture transducer;14, viscosity sensor;15, flowline;18, shell.
Specific embodiment
The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawing, so that advantages and features of the invention energy It is easier to be readily appreciated by one skilled in the art, so as to make a clearer definition of the protection scope of the present invention.
Fig. 1 and Fig. 2 are please referred to, the embodiment of the present invention includes:
A kind of rotating machinery multi-parameter real-time detection apparatus, comprising: shell 18 is fixedly mounted on inside the shell 18 Oil sump device 1, viscosity sensor 14, moisture transducer 13, Temperature Humidity Sensor 12, metal worn particle transmitter 10, control circuit Plate 5, power module 8, arrester 7, and it is mounted on the vibrating sensor 2 outside the shell 18.The vibrating sensor 2 pastes It is attached to rotating machinery surface to be detected, the surface vibration value of the fixed point of the vibrating sensor 2 detection rotating machinery.It is described lightning-arrest Device 7 can be avoided this rotating machinery real time on-line detection device and be endangered by high transient overvoltage, and can limit time of afterflow with And afterflow assignment.The power module 8 is the metal worn particle transmitter 10, viscosity sensor 14, moisture transducer 13, warm and humid The work for spending sensor 12, control circuit board 5, arrester 7 provides electric power.
Have on the shell 18 and export the inflow pipeline 11 being connected with the oil circuit of rotating machinery lubricating system, and with rotation The connected flowline 15 of the oil pump inlet of machinery lubrication system.The oil inlet of the oil sump device 1 and the inflow pipeline 11 Connection, the oil outlet of the oil sump device 1 are connect with the flowline 15.The metal worn particle transmitter 10 is mounted on described In the oil circuit of oil sump device 1, the metal worn particle transmitter 10 detects magnetic metal in rotating machinery lubricating oil and non magnetic Metal worn particle measures the size of abrasive grain, quantity counts.The installation of the metal worn particle transmitter 10 specifically may be used Are as follows: the oil inlet of the metal worn particle transmitter 10 is connect with the inflow pipeline 11, and the metal worn particle transmitter 10 goes out Hydraulic fluid port is connect by oil line pipe 9 with the oil sump device 1;Certainly, metal worn particle transmitter 10 may be mounted at oil sump device 1 Any position in oil circuit.The viscosity sensor 14, moisture transducer 13 and temperature and humidity are installed to pass on the oil sump device 1 To detect online to rotating machinery lubricating oil state, and the diversity and accuracy of on-line monitoring can be improved in sensor 12. The mountable a variety of oil liquid sensors of oil sump device 1, and can guarantee lubricating oil flow speed stability.14 detection of viscosity sensor inspection Lubricating oil viscosity in rotating machinery, the moisture transducer inspection 13 detect the content that grease is lubricated in rotating machinery, the temperature Humidity sensor 12 can compensate for the metal worn particle transmitter 10, the viscosity sensor 14 and the moisture transducer 14 Temperature and humidity.The control circuit board 5 includes signal conditioning circuit 3, microprocessor 4 and communicating circuit 6, and control circuit board 5 can be with By 6 over all Integration of conditioning circuit 3, microprocessor 4 and communicating circuit, reduces space accounting, be easily installed.
The signal conditioning circuit 3 respectively with the vibrating sensor 2, viscosity sensor 14, moisture transducer 13, warm and humid Sensor 12, metal worn particle transmitter 10 and microprocessor 4 is spent to connect;40KHZ Acquisition Circuit is had inside the microprocessor 4 With 16 A/D converters, the voltage that signal conditioning circuit 3 exports can be converted into corresponding digital signal.The signal tune Reason circuit 3 receives the vibrating sensor 2, viscosity sensor 14, moisture transducer 13, Temperature Humidity Sensor 12 and metal worn particle The data information of transmitter 10, and the microprocessor 4 is sent to after the data information received is improved, micro- place Reason device 4 generates corresponding temperature and humidity thermal compensation signal according to the processing data information received and passes through the signal condition again Circuit 3 feeds back to the Temperature Humidity Sensor 12, and the compensating element, in the Temperature Humidity Sensor 12 becomes the metal worn particle The detection signal of device 10, moisture transducer 13, Temperature Humidity Sensor 12 is sent to carry out the compensation of temperature and humidity.The microprocessor 4 connect with the communicating circuit 6, the microprocessor 4 by the communicating circuit 6 carry out network communication, with monitoring terminal Network connection, is convenient for real-time monitoring, that is, the data communication that will test is to Master Control Room.
The present invention can the surface vibration value of real-time detection rotating machinery and the physicochemical characteristics of lubricating oil, untwist The state of favourable turn tool;And real-time monitoring can be carried out by data communication that network will test to Master Control Room;It can also be by right The analysis of data is assessed the operating status of rotating machinery, fault diagnosis, prediction, forecast;Utilize effective fault diagnosis Algorithm, positioning device fault type and position;The fast, signal stabilization with reaction speed, and many kinds of parameters detects simultaneously, measure at The advantages that this is low, safe.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair Equivalent structure or equivalent flow shift made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant skills Art field, is included within the scope of the present invention.

Claims (5)

1. a kind of rotating machinery multi-parameter real-time detection apparatus characterized by comprising
Shell has on the shell and exports the inflow pipeline being connected, and and whirler with the oil circuit of rotating machinery lubricating system The connected flowline of the oil pump inlet of tool lubricating system;
It is mounted on the vibrating sensor of the hull outside, the vibrating sensor is attached to rotating machinery surface to be detected, The surface vibration value of the vibrating sensor fixed point detection rotating machinery;
It is mounted on the oil sump device of the enclosure interior, the oil inlet of the oil sump device is connect with the inflow pipeline, described The oil outlet of oil sump device is connect with the flowline;
Viscosity sensor, moisture transducer and the Temperature Humidity Sensor being mounted on the oil sump device, the viscosity sensor Lubricating oil viscosity in inspection detection rotating machinery, the moisture transducer inspection detect the content that grease is lubricated in rotating machinery, institute Stating Temperature Humidity Sensor can compensate for the warm and humid of the metal worn particle transmitter, the viscosity sensor and the moisture transducer Degree;
The metal worn particle transmitter being mounted in the oil sump device oil circuit, the metal worn particle transmitters sense rotating machinery profit Magnetic metal and nonmagnetic metal abrasive grain in lubricating oil;
It is mounted on the signal conditioning circuit, microprocessor, communicating circuit of the enclosure interior, the signal conditioning circuit receives institute The data information of vibrating sensor, viscosity sensor, moisture transducer, Temperature Humidity Sensor and metal worn particle transmitter is stated, and The microprocessor is sent to after the data information received is improved, the microprocessor is believed according to the data received Breath processing generates corresponding temperature and humidity thermal compensation signal and feeds back to the temperature and humidity by the signal conditioning circuit again and passes Sensor, the compensating element, in the Temperature Humidity Sensor is to the metal worn particle transmitter, moisture transducer, Temperature Humidity Sensor Detection signal carry out temperature and humidity compensation;The microprocessor carries out network communication by the communicating circuit.
2. a kind of rotating machinery multi-parameter real-time detection apparatus according to claim 1, it is characterised in that: in the shell It is additionally provided with arrester and power module, the power module is the metal worn particle transmitter, viscosity sensor, moisture sensing The work of device, Temperature Humidity Sensor, signal conditioning circuit, microprocessor, communicating circuit, arrester provides electric power.
3. a kind of rotating machinery multi-parameter real-time detection apparatus according to claim 1 or 2, it is characterised in that: the gold The oil inlet for belonging to abrasive grain transmitter is connect with the inflow pipeline, and the oil outlet of the metal worn particle transmitter passes through oil line pipe It is connect with the oil sump device.
4. a kind of rotating machinery multi-parameter real-time detection apparatus according to claim 1, it is characterised in that: the signal tune Reason circuit, the microprocessor and communicating circuit is integrated turns to control circuit board.
5. a kind of rotating machinery multi-parameter real-time detection apparatus according to claim 1 or 2 or 4, it is characterised in that: described Microprocessor internal has 40KHZ Acquisition Circuit and 16 A/D converters.
CN201811297225.2A 2018-11-01 2018-11-01 A kind of rotating machinery multi-parameter real-time detection apparatus Pending CN109238684A (en)

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Application Number Priority Date Filing Date Title
CN201811297225.2A CN109238684A (en) 2018-11-01 2018-11-01 A kind of rotating machinery multi-parameter real-time detection apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811297225.2A CN109238684A (en) 2018-11-01 2018-11-01 A kind of rotating machinery multi-parameter real-time detection apparatus

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CN109238684A true CN109238684A (en) 2019-01-18

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Citations (9)

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CN102538869A (en) * 2011-01-06 2012-07-04 北京盈胜泰科技术有限公司 System and method for monitoring liquid oil quality
JP2012181169A (en) * 2011-03-03 2012-09-20 Ntn Corp Apparatus and method for monitoring state of rolling component
CN103809556A (en) * 2013-12-12 2014-05-21 神华集团有限责任公司 Fan state monitoring system and method
KR101587530B1 (en) * 2015-06-03 2016-01-21 주식회사 효성전기 Total safety management system for a distributing board capable of remote management with multiple safety device and monitoring device
KR101799970B1 (en) * 2017-06-30 2017-11-21 신성호 Self-diagnosis smart generator
CN207008039U (en) * 2017-06-13 2018-02-13 国网山东省电力公司龙口市供电公司 A kind of arrester resistance current monitor check device
CN207082190U (en) * 2017-07-12 2018-03-09 浙江百辰食品科技有限公司 A kind of power transformer anti-theft alarm device
CN209027774U (en) * 2018-11-01 2019-06-25 苏州艾纳吉新能源科技有限公司 A kind of rotating machinery multi-parameter real-time detection apparatus

Patent Citations (9)

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Publication number Priority date Publication date Assignee Title
CN102538869A (en) * 2011-01-06 2012-07-04 北京盈胜泰科技术有限公司 System and method for monitoring liquid oil quality
JP2012181169A (en) * 2011-03-03 2012-09-20 Ntn Corp Apparatus and method for monitoring state of rolling component
CN102288743A (en) * 2011-04-25 2011-12-21 西安傲蓝机电科技有限公司 Intelligent oil quality analyzer
CN103809556A (en) * 2013-12-12 2014-05-21 神华集团有限责任公司 Fan state monitoring system and method
KR101587530B1 (en) * 2015-06-03 2016-01-21 주식회사 효성전기 Total safety management system for a distributing board capable of remote management with multiple safety device and monitoring device
CN207008039U (en) * 2017-06-13 2018-02-13 国网山东省电力公司龙口市供电公司 A kind of arrester resistance current monitor check device
KR101799970B1 (en) * 2017-06-30 2017-11-21 신성호 Self-diagnosis smart generator
CN207082190U (en) * 2017-07-12 2018-03-09 浙江百辰食品科技有限公司 A kind of power transformer anti-theft alarm device
CN209027774U (en) * 2018-11-01 2019-06-25 苏州艾纳吉新能源科技有限公司 A kind of rotating machinery multi-parameter real-time detection apparatus

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