CN109236595B - A Multi-row Multi-acting Internal Curve Rotor Driven Digital Variable Radial Piston Pump - Google Patents
A Multi-row Multi-acting Internal Curve Rotor Driven Digital Variable Radial Piston Pump Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/04—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
- F04B1/047—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement with actuating or actuated elements at the outer ends of the cylinders
- F04B1/0474—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement with actuating or actuated elements at the outer ends of the cylinders with two or more serially arranged radial piston-cylinder units
- F04B1/0476—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement with actuating or actuated elements at the outer ends of the cylinders with two or more serially arranged radial piston-cylinder units located side-by-side
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/10—Valves; Arrangement of valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
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Abstract
本发明公开了一种多排多作用内曲线转子驱动数字变量径向柱塞泵,基于旋转的内曲线转子及回程压板上开设的内曲线导轨驱动柱塞滚子组件执行往复运动,柱塞与壳体中的柱塞孔形成的密闭柱塞腔,其容积随着柱塞往复运动而周期性地增大与缩小,在壳体中与每一柱塞腔相连通的通道中都分别内嵌入安装了吸油单向阀、排油单向阀及高速数字开关阀,以实现泵的吸排油功能,并通过主动控制高速数字开关阀阀口的启闭状态及启闭次序,实现泵从最大排量至零排量工况以近似线性变化规律平稳地进行变排量控制调节。本发明适应于低速工况,通过多作用内曲线导轨及多排内曲线转子的设计,易于达到大排量,解决了当前液压泵难于实现低速大排量及变排量调节工况难题。
The invention discloses a digital variable radial piston pump driven by a multi-row and multi-acting inner curvilinear rotor. Based on a rotating inner curvilinear rotor and an inner curvilinear guide rail provided on a return pressure plate, a plunger roller assembly is driven to perform reciprocating motion. The closed plunger cavity formed by the plunger hole in the casing, the volume of which increases and decreases periodically with the reciprocating movement of the plunger, and is embedded in the channel communicating with each plunger cavity in the casing. Oil suction check valve, oil discharge check valve and high-speed digital switch valve are installed to realize the pump's oil suction and discharge function, and by actively controlling the opening and closing state and opening and closing sequence of the high-speed digital switch valve, the pump can be discharged from the maximum discharge. The variable displacement control and adjustment are smoothly carried out with an approximate linear change law from the displacement to zero displacement. The invention is suitable for low-speed working conditions, and through the design of multi-action inner curve guide rails and multi-row inner curve rotors, it is easy to achieve large displacement, and solves the problem that the current hydraulic pump is difficult to achieve low-speed large displacement and variable displacement adjustment conditions.
Description
技术领域technical field
本发明涉及液压元件技术领域,尤其涉及一种多排多作用内曲线转子驱动数字变量径向柱塞泵。The invention relates to the technical field of hydraulic components, in particular to a multi-row multi-acting internal curve rotor-driven digital variable radial piston pump.
背景技术Background technique
随着化石燃料的大量使用,化石燃料的减少开始制约人类经济社会的发展,化石燃料燃烧后的排放物对环境的日益破坏,促使人类寻找可再生的环境友好型能源。风能是一种安全、清洁、可再生的绿色能源,在可再生能源中属于技术最成熟、最具规模化发展前途的一种能源。传统的风力发电机组普遍采用以增速齿轮箱为主传动的交流励磁双馈发电机(DFIG)和无齿轮箱直接驱动的多级永磁同步发电机(PMSG)。风力发电的环境和工况一般比较恶劣,所以含齿轮箱的DFIG维修成本最高,且齿轮箱故障的高发期出现在投入运行后的5~8年间,这与风力机的设计寿命15~20年存在明显差距;对于无齿轮箱结构的PMSG,具有永磁直驱电机的极对数过多、体积庞大、总量过重、成本高昂等缺点。为了克服以上问题,应用液压技术的风力发电机组应运而生。With the large-scale use of fossil fuels, the reduction of fossil fuels has begun to restrict the development of human economy and society. The emissions of fossil fuels are increasingly damaging to the environment, prompting humans to look for renewable and environmentally friendly energy sources. Wind energy is a kind of safe, clean and renewable green energy, which belongs to the most mature technology and the most promising energy for large-scale development among the renewable energy sources. Traditional wind turbines generally use AC excitation double-fed generators (DFIG) driven by speed-increasing gearboxes and multi-stage permanent magnet synchronous generators (PMSG) directly driven without gearboxes. The environment and working conditions of wind power generation are generally harsh, so the maintenance cost of DFIG with gearbox is the highest, and the high incidence period of gearbox failure occurs in 5 to 8 years after it is put into operation, which is similar to the design life of
为达到2020年非化石能源占总能源需求15%这一目标,新型风力发电机组的研制和装备将逐渐成为风电产业发展的主要方向和制高点,也是风电产业的新增长点。为实现这一目标,研发应用于风电领域的高压低速大排量液压泵具有重要意义:液压型风力机组中采用的液压泵是该风力发电机组的核心元件,为了适应风力场恶劣的环境及风力发电大功率化的要求,液压泵必须是个高压泵,同时兼具低转速,大排量的特点。In order to achieve the goal of non-fossil energy accounting for 15% of the total energy demand in 2020, the development and equipment of new wind turbines will gradually become the main direction and commanding height of the development of the wind power industry, as well as a new growth point of the wind power industry. In order to achieve this goal, it is of great significance to develop a high-pressure, low-speed, large-displacement hydraulic pump for wind power: the hydraulic pump used in the hydraulic wind turbine is the core component of the wind turbine. To meet the requirements of high power generation, the hydraulic pump must be a high-pressure pump with the characteristics of low speed and large displacement.
采用常规的液压泵形式在低速工况下实现泵的大排量化是不现实的,这往往会使得泵的体积非常庞大。高压低速大排量,兼具变排量控制功能,目前这种技术特点的液压泵鲜见报道,主要原因有:①实现泵的大排量化,主要途径之一是通过提高泵的转速来实现。但随着转速的增大,液压泵内组件的磨损及惯性力会变大,从而影响泵的使用寿命;②给液压泵提供直接动力的原动机一般是电机或者发动机,而这些原动机实现高效运转的工作转速往往会超过1000r/min,当泵处于低速运行时,中间需要连接变速箱。所以当液压泵工作在低速工况时,一方面很难找到理想的匹配动力源,另一方面与泵大排量化趋势相矛盾,即不能体现液压技术功重比大的优点。基于传统市场需求和低速大排量液压泵技术不成熟的特点,一直制约着低速大排量液压泵的发展。而随着风力发电、海洋能发电等新兴战略性产业的兴起和蓬勃发展,可以预见低速大排量液压泵的应用前景将非常广阔。It is unrealistic to realize the large displacement of the pump under low speed conditions by using the conventional hydraulic pump form, which often makes the volume of the pump very large. High pressure, low speed, large displacement, and variable displacement control function. At present, hydraulic pumps with this technical feature are rarely reported. The main reasons are: ① To achieve large displacement of the pump, one of the main ways is to increase the speed of the pump to accomplish. However, as the speed increases, the wear and inertia force of the components in the hydraulic pump will increase, thus affecting the service life of the pump; ② The prime mover that provides direct power to the hydraulic pump is generally a motor or an engine, and these prime movers achieve high efficiency The working speed of operation often exceeds 1000r/min. When the pump is running at low speed, the gearbox needs to be connected in the middle. Therefore, when the hydraulic pump works at low speed, on the one hand, it is difficult to find an ideal matching power source. Based on the traditional market demand and the immature technology of low-speed and large-displacement hydraulic pumps, the development of low-speed and large-displacement hydraulic pumps has been restricted. With the rise and vigorous development of emerging strategic industries such as wind power generation and ocean energy power generation, it is foreseeable that the application prospects of low-speed and large-displacement hydraulic pumps will be very broad.
发明内容SUMMARY OF THE INVENTION
为了克服上述现有技术的不足,本发明提供了一种多排多作用内曲线转子驱动数字变量径向柱塞泵,当转子旋转一周时,单个柱塞就能完成多次的吸排油,目的是为了实现液压泵的低速大排量化及径向柱塞泵的变排量控制,解决常规液压泵在低速工况下难于实现大排量化问题。In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides a digital variable radial piston pump driven by a multi-row multi-acting inner curve rotor. When the rotor rotates once, a single plunger can complete multiple times of oil suction and discharge. It is to realize the low-speed and large-displacement quantification of hydraulic pumps and the variable displacement control of radial piston pumps, and to solve the problem that conventional hydraulic pumps are difficult to achieve large-displacement quantification under low-speed conditions.
为了达到上述目的,本发明所采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种多排多作用内曲线转子驱动数字变量径向柱塞泵,其特征在于:包括壳体,壳体中间转动安装有通过原动机控制转动的传动轴,所述壳体和传动轴之间形成有环形腔;所述环形腔内设有固定套装在传动轴上的内曲线转子,所述壳体内设有若干呈径向放射状间隔排布的柱塞孔,内曲线转子的环形外壁上设有与柱塞孔位置对应的环形凹槽,环形凹槽底部连通有环形的导轨腔,导轨腔底面为等加速等减速内曲线导轨,导轨腔顶面为等加速等减速内曲线回程导轨。A multi-row multi-acting internal curve rotor drive digital variable radial piston pump is characterized in that: it comprises a casing, a transmission shaft controlled by the prime mover is installed in the middle of the casing, and the casing and the transmission shaft are rotatably installed. An annular cavity is formed; the annular cavity is provided with an inner curved rotor that is fixedly sleeved on the transmission shaft, the casing is provided with a plurality of plunger holes arranged radially at intervals, and the annular outer wall of the inner curved rotor is provided with There is an annular groove corresponding to the position of the plunger hole, and the bottom of the annular groove is connected with an annular guide rail cavity.
每个柱塞孔中均安装有柱塞,柱塞底部均穿过环形凹槽后插入到导轨腔中且柱塞的插入端设有横向孔,横向孔中转动安装有滚柱,滚柱两端分别固定套装有滚轮,内曲线转子随传动轴转动时,每个滚轮均在导轨腔中沿着等加速等减速内曲线回程导轨做往复周期性滚动,同时,柱塞头部分别在对应的柱塞孔中往复上下运动。A plunger is installed in each plunger hole, the bottom of the plunger is inserted into the guide rail cavity after passing through the annular groove, and the insertion end of the plunger is provided with a transverse hole, and a roller is rotatably installed in the transverse hole. The ends are respectively fixed with rollers. When the inner curve rotor rotates with the transmission shaft, each roller rolls periodically along the inner curve return rail with constant acceleration and constant deceleration in the guide rail cavity. Reciprocating up and down movement in the plunger hole.
所述壳体内位于柱塞孔的一侧设有环形的吸油腔,位于柱塞孔的另一侧设有环形的排油腔,壳体上设有与吸油腔连通的吸油口以及与排油腔连通的排油口;所述吸油腔与每个柱塞孔之间分别连通有吸油通道,排油腔与每个柱塞孔之间分别连通有排油通道;每个吸油通道中均安装有吸油单向阀,每个排油通道中均安装有排油单向阀;对应的吸油通道、排油通道和柱塞孔之间形成十字形通道,每个十字形通道的顶部部位均安装有高速数字开关阀;每个十字形通道的中间部位均被对应的吸油单向阀、排油单向阀、柱塞和高速数字开关阀围成密闭的柱塞腔;每个高速数字开关阀阀口一端均与对应的柱塞腔连通,另一端均与对应的吸油腔连通。The casing is provided with an annular oil suction cavity on one side of the plunger hole, and an annular oil discharge cavity on the other side of the plunger hole. An oil discharge port connected with the cavity; an oil suction channel is respectively connected with the oil suction cavity and each plunger hole, and an oil discharge channel is respectively connected with the oil discharge cavity and each plunger hole; each oil suction channel is installed in There is an oil suction check valve, and each oil discharge channel is equipped with an oil discharge check valve; a cross-shaped channel is formed between the corresponding oil suction channel, oil discharge channel and the plunger hole, and the top part of each cross-shaped channel is installed There are high-speed digital switch valves; the middle part of each cross-shaped channel is enclosed by the corresponding oil suction check valve, oil discharge check valve, plunger and high-speed digital switch valve to form a closed plunger cavity; each high-speed digital switch valve One end of the valve port is communicated with the corresponding plunger cavity, and the other end is communicated with the corresponding oil suction cavity.
所述的一种多排多作用内曲线转子驱动数字变量径向柱塞泵,其特征在于:所述壳体包括有分别转动安装在传动轴上的前、后壳体,前、后壳体对合固定连接为一体;前壳体外侧固定连接有套装在传动轴上的前端盖,后壳体外侧固定连接有套装在传动轴上的后端盖;前端盖和传动轴之间安装有轴封。The multi-row multi-acting internal curve rotor-driven digital variable radial piston pump is characterized in that: the casing includes a front and a rear casing that are respectively rotatably mounted on the transmission shaft, and the front and rear casings are The butt joint is fixed and connected as a whole; the outer side of the front casing is fixedly connected with a front end cover sleeved on the transmission shaft, and the outer side of the rear casing is fixedly connected with a rear end cover sleeved on the transmission shaft; a shaft is installed between the front end cover and the transmission shaft seal up.
所述的一种多排多作用内曲线转子驱动数字变量径向柱塞泵,其特征在于:内曲线转子通过花键转动安装在传动轴上,内曲线转子环形外壁的外侧边沿部位设有敞口的环形台阶一,内曲线转子外侧面固定有套装在传动轴上的环形的回程压板,回程压板上对应环形台阶槽的部位设有环形台阶二,环形台阶二与内曲线转子的环形台阶一之间对合形成环形凹槽;环形凹槽底部两侧分别设有环形台阶三形成环形的导轨腔,等加速等减速内曲线导轨位于内曲线转子上,等加速等减速内曲线回程导轨位于回程压板上。The multi-row and multi-acting inner-curve rotor drive digital variable radial piston pump is characterized in that: the inner-curve rotor is installed on the transmission shaft by spline rotation; The first annular step of the mouth, the outer side of the inner curve rotor is fixed with an annular return pressure plate sleeved on the transmission shaft, the part of the return pressure plate corresponding to the annular step groove is provided with an
所述的一种多排多作用内曲线转子驱动数字变量径向柱塞泵,其特征在于:外壳体的外侧固定有吸油配流体,吸油配流体上设有环形槽容腔,环形槽容腔与外壳体之间形成吸油腔。The multi-row multi-acting inner curve rotor drive digital variable radial piston pump is characterized in that: an oil absorption and distribution fluid is fixed on the outer side of the outer casing, and an annular groove cavity is provided on the oil absorption and distribution fluid. An oil suction chamber is formed between it and the outer casing.
所述的一种多排多作用内曲线转子驱动数字变量径向柱塞泵,其特征在于:前端盖与前壳体之间、后端盖与后壳体之间以及吸油流配体与前壳体之间位于吸油腔的上下两侧、前壳体与后壳体之间位于排油腔的上下两侧均安装有O型圈。The multi-row multi-acting internal curve rotor drive digital variable radial piston pump is characterized in that: between the front end cover and the front casing, between the rear end cover and the rear casing, and between the oil suction flow part and the front casing. O-rings are installed between the casings on the upper and lower sides of the oil suction chamber, and between the front casing and the rear casing on the upper and lower sides of the oil discharge chamber.
所述的一种多排多作用内曲线转子驱动数字变量径向柱塞泵,其特征在于:内曲线导轨的内曲线截面为等加速等减速内曲线、余弦加速度运动规律内曲线、正弦加速度运动规律内曲线、梯形加速度运动规律内曲线或抛物线加速度运动规律内曲线。The multi-row and multi-acting inner curve rotor drive digital variable radial piston pump is characterized in that: the inner curve section of the inner curve guide rail is a constant acceleration and constant deceleration inner curve, a cosine acceleration motion law inner curve, and a sine acceleration motion. The inner curve of the law, the inner curve of the trapezoidal acceleration movement law or the inner curve of the parabolic acceleration movement law.
所述轴封安装在传动轴与前端盖之间,所述传动轴通过花键由原动机驱动,同时通过花键与内曲线转子连接,所述前端盖通过螺钉固定安装在前壳体上,同时在前端盖与前壳体间安装有O型圈。所述前壳体由前轴承支撑安装在传动轴上,并通过螺钉与后壳体固定连接,所述前轴承内圈安装在传动轴上,由传动轴上的轴肩、前壳体的台肩、前端盖以及垫片和卡簧轴向限位,所述后壳体通过螺钉与前壳体连接在一起,并由后轴承支撑在传动轴上,所述后轴承内圈安装在传动轴上,由后壳体的台肩、后端盖以及传动轴上的垫片和卡簧轴向限位,所述后端盖通过螺钉固定连接在后壳体上,同时在后端盖与后壳体间安装有O型圈。The shaft seal is installed between the transmission shaft and the front end cover, the transmission shaft is driven by the prime mover through splines, and at the same time is connected with the inner curve rotor through the splines, and the front end cover is fixedly installed on the front housing by screws, At the same time, an O-ring is installed between the front end cover and the front housing. The front housing is supported and mounted on the transmission shaft by the front bearing, and is fixedly connected with the rear housing by screws. Shoulder, front end cover, gasket and circlip are axially limited, the rear casing is connected with the front casing by screws, and is supported on the transmission shaft by a rear bearing, and the inner ring of the rear bearing is installed on the transmission shaft On the upper side, the axial position is limited by the shoulder of the rear casing, the rear end cover, the gasket and the circlip on the transmission shaft, and the rear end cover is fixedly connected to the rear casing by screws, and is connected to An O-ring is installed between the housings.
所述内曲线转子通过花键连接安装在传动轴上,内曲线转子上开有等加速等减速内曲线导轨,所述滚柱通过轴孔间隙配合安装在柱塞底部的圆孔上,所述滚轮固定安装在滚柱上,所述滚柱与滚轮由内曲线转子上的等加速等减速内曲线导轨支撑,并在内曲线导轨上往复周期性滚动,所述柱塞底端由滚柱与滚轮支撑,柱塞头部通过轴孔间隙配合安装在前壳体中开设的柱塞孔中,随着传动轴的转动,柱塞头部在柱塞孔中不断地执行往复运动,所述回程压板由传动轴支撑,并通过螺钉与内曲线转子固定连接,轴向由轴套及卡簧限位,所述吸油单向阀,内嵌入安装在与由柱塞和柱塞孔形成的柱塞腔相连通的吸油通道中,所述排油单向阀,内嵌入安装在与柱塞腔相连通的排油通道中,所述高速数字开关阀,安装在与柱塞腔相连通的外侧通道中。The inner curve rotor is installed on the transmission shaft through spline connection, the inner curve guide rail is provided with constant acceleration and constant deceleration, and the roller is installed on the circular hole at the bottom of the plunger through the clearance fit of the shaft hole. The roller is fixedly installed on the roller, the roller and the roller are supported by the inner curve guide rail with constant acceleration and constant deceleration on the inner curve rotor, and roll back and forth periodically on the inner curve guide rail, and the bottom end of the plunger is connected by the roller and the roller. Roller support, the plunger head is installed in the plunger hole opened in the front housing through the shaft hole clearance fit, with the rotation of the transmission shaft, the plunger head continuously performs reciprocating motion in the plunger hole, the return stroke The pressure plate is supported by the transmission shaft, and is fixedly connected with the inner curve rotor through screws. The axial direction is limited by the shaft sleeve and the circlip. The oil suction check valve is embedded and installed in the plunger formed by the plunger and the plunger hole. In the oil suction channel communicated with the cavity, the oil discharge check valve is embedded and installed in the oil discharge channel communicated with the plunger cavity, and the high-speed digital switch valve is installed in the outer channel communicated with the plunger cavity. middle.
所述吸油单向阀当柱塞腔容积增大时正向打开,低压油由吸油腔流入柱塞腔,所述吸油腔由吸油配流体中的环形槽容腔与前壳体中吸油单向阀尾部的吸油孔道构成,所述吸油配流体通过螺钉与前壳体固定连接,吸油配流体中所开设的环形槽吸油容腔两侧安装有O型圈,所述排油单向阀当柱塞腔容积减小液压油受挤压压力增大到开启压力时正向打开,高压油从柱塞腔经排油单向阀压排出至排油腔中,所述排油腔由后壳体中开设的环形排油容腔及排油单向阀尾部的排油孔道构成,在环形槽排油容腔两侧安装有O型圈,所述吸油腔与排油腔分别与泵的吸油口和排油口相连通,所述高速数字开关阀安装在前壳体上与柱塞腔相连通的孔道中,在前壳体中开设有连通高速数字开关阀阀口与吸油腔的孔道,在孔道外缘安装有O型圈,高速数字开关阀阀口一端与柱塞腔相连通,阀口另一端与吸油腔相连通,通过主动控制高速数字开关阀阀口的启闭来实现吸油腔与柱塞腔的通断,基于一定的控制策略可以实现泵的变排量控制调节。The oil suction check valve opens positively when the volume of the plunger cavity increases, and the low-pressure oil flows into the plunger cavity from the oil suction cavity. The oil suction hole at the tail of the valve is formed. The oil suction distribution fluid is fixedly connected with the front housing through screws. The annular groove opened in the oil suction distribution fluid is provided with O-rings on both sides of the oil suction chamber. The oil discharge check valve acts as a column. When the volume of the plug cavity decreases, the hydraulic oil is opened positively when the extrusion pressure increases to the opening pressure, and the high pressure oil is discharged from the plunger cavity through the oil discharge check valve pressure into the oil discharge cavity, and the oil discharge cavity is discharged from the rear casing. The annular oil discharge chamber and the oil discharge hole at the tail of the oil discharge check valve are composed of the annular oil discharge chamber. O-rings are installed on both sides of the oil discharge chamber of the annular groove. The oil suction chamber and the oil discharge chamber are respectively connected with the oil suction port of the pump. The high-speed digital switch valve is connected to the oil discharge port, and the high-speed digital switch valve is installed in the hole connected with the plunger cavity on the front casing. An O-ring is installed on the outer edge of the hole, one end of the valve port of the high-speed digital switch valve is connected with the plunger cavity, and the other end of the valve port is connected with the oil suction chamber. The on-off of the plunger cavity can realize the variable displacement control and adjustment of the pump based on a certain control strategy.
所述吸油单向阀、排油单向阀与高速数字开关阀数目有多个,与柱塞个数相对应,所述柱塞呈径向放射状均布在前壳体中,所述柱塞都由这一个内曲线转子上的内曲线导轨支撑与驱动,并同时在回程压板上的内曲线回程导轨作用下,使得内曲线转子每旋转一转,同一柱塞可实现完成多次吸排油往复运动,同样的结构原理可以适应于多个内曲线转子,如若多个内曲线转子通过花键连接依次安装在同一传动轴上,则所述的柱塞、吸油单向阀、排油单向阀与高速数字开关阀等可以以此类似结构原理复制移植于其它内曲线转子上,构成多排多作用内曲线转子驱动数字变量径向柱塞泵。The number of the oil suction check valve, the oil discharge check valve and the high-speed digital switch valve corresponds to the number of plungers. The plungers are evenly distributed in the front housing in a radial manner. Both are supported and driven by the inner curve guide rail on the inner curve rotor, and at the same time, under the action of the inner curve return guide rail on the return pressure plate, the same plunger can achieve multiple oil suction and discharge reciprocation for each rotation of the inner curve rotor. The same structural principle can be adapted to multiple inner curve rotors. If multiple inner curve rotors are sequentially installed on the same transmission shaft through spline connections, the plunger, oil suction check valve, and oil discharge check valve The high-speed digital switch valve can be copied and transplanted on other inner curve rotors with similar structure principle to form a multi-row and multi-acting inner curve rotor drive digital variable radial piston pump.
与现有技术相比,本发明的优点为:Compared with the prior art, the advantages of the present invention are:
本发明所提供的一种多排多作用内曲线转子驱动数字变量径向柱塞泵,其动力学特性尤其适应于低速大排量工况,在如液压型风力发电机组、风力驱动等诸如此类随机低转速驱动工况中,作为泵马达传动装置中的低速大排量变量控制柱塞泵,将会具有非常好的应用前景,解决了当前常规液压泵难于实现低速大排量及变排量调节工况难题。The multi-row and multi-acting inner-curve rotor-driven digital variable radial piston pump provided by the present invention has its dynamic characteristics especially suitable for low-speed and large-displacement conditions. In the low-speed driving condition, as a low-speed and large-displacement variable-control piston pump in the pump motor transmission device, it will have a very good application prospect, which solves the problem that the current conventional hydraulic pump is difficult to achieve low-speed, large-displacement and variable-displacement adjustment. Condition problems.
附图说明Description of drawings
图1是本发明的轴侧剖视图。FIG. 1 is an axial cross-sectional view of the present invention.
图2是本发明整体外形图与吸油口示意图。Fig. 2 is the overall outline drawing of the present invention and the schematic diagram of the oil suction port.
图3是本发明整体外形图与排油口示意图。Fig. 3 is the overall outline drawing of the present invention and the schematic diagram of the oil discharge port.
图4是等加速等减速内曲线导轨剖视图。FIG. 4 is a cross-sectional view of a constant acceleration and constant deceleration inner curved guide rail.
图1-4中标号为:轴封1,传动轴2,O型圈3,前端盖4,前轴承5,前壳体6,O型圈7,吸油腔8,吸油单向阀9,O型圈10,吸油配流体11,高速数字开关阀12,O型圈13,排油单向阀14,O型圈15,排油腔16,后壳体17,螺钉18,回程压板19,后端盖20,O型圈21,卡簧22,垫片23,卡簧24,螺钉25,后轴承26,轴套27,排油口28,柱塞29,滚柱30,滚轮31,内曲线转子32,垫片33,卡簧34,吸油口35,等加速等减速内曲线导轨36,等加速等减速内曲线回程导轨37,柱塞腔38。The labels in Figure 1-4 are:
具体实施方式Detailed ways
下面结合附图对本发明作进一步地详细描述。The present invention will be described in further detail below with reference to the accompanying drawings.
如图1、2、3、4所示,一种多排多作用内曲线转子驱动数字变量径向柱塞泵,包括轴封1,传动轴2,O型圈3,前端盖4,前轴承5,前壳体6,O型圈7,吸油腔8,吸油单向阀9,O型圈10,吸油配流体11,高速数字开关阀12,O型圈13,排油单向阀14,O型圈15,排油腔16,后壳体17,螺钉18,回程压板19,后端盖20,O型圈21,卡簧22,垫片23,卡簧24,螺钉25,后轴承26,轴套27,排油口28,柱塞29,滚柱30,滚轮31,内曲线转子32,垫片33,卡簧34,吸油口35,等加速等减速内曲线导轨36,等加速等减速内曲线回程导轨37。As shown in Figures 1, 2, 3, and 4, a multi-row multi-acting internal curve rotor drive digital variable radial piston pump includes a
轴封1安装在传动轴2与前端盖4之间,传动轴2通过花键由原动机驱动,同时通过花键与内曲线转子32连接,前端盖4通过螺钉固定安装在前壳体6上,同时在前端盖4与前壳体6间安装有O型圈3。前壳体6由前轴承5支撑安装在传动轴2上,并通过螺钉18与后壳体17固定连接,前轴承5内圈安装在传动轴2上,由传动轴2上的轴肩、前壳体6的台肩、前端盖4以及垫片33和卡簧34轴向限位,后壳体17通过螺钉18与前壳体6连接在一起,并由后轴承26支撑在传动轴2上,后轴承26内圈安装在传动轴2上,由后壳体17的台肩、后端盖20以及传动轴2上的垫片23和卡簧22轴向限位,后端盖20通过螺钉25固定连接在后壳体17上,同时在后端盖20与后壳体17间安装有O型圈21。The
内曲线转子32通过花键连接安装在传动轴2上,内曲线转子32上开有等加速等减速内曲线导轨36,滚柱30通过轴孔间隙配合安装在柱塞29底部的圆孔上,滚轮31固定安装在滚柱30上,滚柱30与滚轮31由内曲线转子32上的等加速等减速内曲线导轨36支撑,并在内曲线导轨36上往复周期性滚动,柱塞29底端由滚柱30与滚轮31支撑,柱塞29头部通过轴孔间隙配合安装在前壳体6中开设的柱塞孔中,随着传动轴2的转动,柱塞29头部在柱塞孔中不断地执行往复运动,回程压板19由传动轴2支撑,并通过螺钉与内曲线转子32固定连接,轴向由轴套27及卡簧24限位,吸油单向阀9内嵌入安装在与由柱塞29和柱塞孔形成的柱塞腔38相连通的吸油通道中,排油单向阀14内嵌入安装在与柱塞腔38相连通的排油通道中,高速数字开关阀12安装在与柱塞腔38相连通的外侧孔道中。The
吸油单向阀9当柱塞腔38容积增大时正向打开,低压油由吸油腔8流入柱塞腔38,吸油腔8由吸油配流体11中的环形槽容腔与前壳体6中吸油单向阀9尾部的吸油孔道构成,吸油配流体11通过螺钉与前壳体6固定连接,吸油配流体11中所开设的环形槽吸油容腔两侧安装有O型圈7与O型圈10,排油单向阀14当柱塞腔38容积减小液压油受挤压压力增大到开启压力时正向打开,高压油从柱塞腔38经排油单向阀14压排出至排油腔16中,排油腔16由后壳体17中开设的环形排油容腔及排油单向阀14尾部的排油孔道构成,在环形槽排油容腔两侧安装有O型圈13与O型圈15,吸油腔8与排油腔16分别与泵的吸油口35和排油口28相沟通,高速数字开关阀12安装在前壳体6上与柱塞腔38相连通的孔道中,在前壳体6中开设有沟通高速数字开关阀12的阀口与吸油腔8的孔道,在孔道外缘安装有O型圈,高速数字开关阀12阀口一端与柱塞腔38相连通,阀口另一端与吸油腔8相连通,通过主动控制高速数字开关阀12阀口的启闭来实现吸油腔8与柱塞腔38的通断,基于一定的控制策略可以实现泵的变排量控制调节。The oil
吸油单向阀9、排油单向阀14与高速数字开关阀12数目有多个,与柱塞29个数相对应,柱塞29呈径向放射状均布在前壳体6中,图1所示中只示意了一个内曲线转子32,柱塞29都由这一个内曲线转子32上的内曲线导轨36支撑与驱动,并同时在回程压板19上的内曲线回程导轨37作用下,使得内曲线转子32每旋转一转,同一柱塞29可实现完成多次吸排油往复运动,同样的结构原理可以适应于多个内曲线转子32,如若多个内曲线转子32通过花键连接依次安装在同一传动轴2上,则柱塞29、吸油单向阀9、排油单向阀14与高速数字开关阀12等可以以此类似结构原理复制移植于其它内曲线转子32上,构成多排多作用内曲线转子驱动数字变量径向柱塞泵。There are many oil
本发明的工作过程如下:The working process of the present invention is as follows:
受风力或者其它原动机驱动,在前、后轴承5及26支撑作用下,传动轴2发生旋转运动,由于内曲线转子32与传动轴2通过花键连接在一起,因此内曲线转子32将随着传动轴2一起发生旋转运动,在内曲线转子32的外缘侧面开有等加速等减速内曲线导轨36,由于等加速等减速内曲线导轨36的旋转运动作用,驱使与柱塞安装在一起的滚柱30与滚轮31在等加速等减速内曲线导轨36上发生滚动,从而使得柱塞29在前壳体6的柱塞孔中执行周期性的往复运动,在等加速等减速内曲线导轨36的强迫驱使下柱塞29执行前冲工作行程,此时柱塞腔38容积减小,在回程压板19内缘开设的等加速等减速内曲线回程导轨强制回程作用下,完成前冲工作行程的柱塞29随即执行回程运动,此时柱塞腔38容积增大。Driven by wind power or other prime movers, under the support of the front and
当柱塞腔38容积增大时,柱塞腔38内部形成局部负压,此时吸油单向阀9阀口在外部大气压与柱塞腔38内部负压之间的压差作用下打开,低压油经泵的吸油口35与吸油腔8,通过吸油单向阀9被吸入至柱塞腔38中,当柱塞腔38容积减小时,柱塞腔38内部的液压油受到挤压作用压力升高,从而关闭吸油单向阀9的阀口,当柱塞腔38内部的液压油压力升高到大于等于泵出口的负载压力与排油单向阀14阀口开启压力之和时,排油单向阀14的阀口被打开,高压油随之从柱塞腔38经泵的排油腔16与排油口28压排输送至负载回路中。内曲线转子32每旋转一转,柱塞29可以完成多次的往复运动,实现多次的吸排油,随着内曲线转子32在传动轴2的不断驱动旋转作用下,呈径向放射状安装在前壳体6中的多个柱塞29将不断的执行往复运动进行吸排油,从而实现泵的吸入低压油、排出高压油的功能。When the volume of the
当高速数字开关阀12断电不起作用时,泵的吸排油功能由吸油单向阀9和排油单向阀14完成,此时泵用作定量泵使用,工作在最大排量工况,当泵需要变排量调节时,在柱塞腔38容积减小开始之前,通过给该柱塞腔38对应的高速数字开关阀12通电,驱动高速数字开关阀12的阀口打开,在柱塞腔38容积减小柱塞29前冲行程中,柱塞腔38内的液压油将通过打开的高速数字开关阀12的阀口被返回至泵的吸油腔8中,对外表现为该柱塞腔38压排高压油功能失效,泵的排油口28输出的高压油流量减小,也即泵的排量被调节到更小等级了,通过一定的控制策略,控制改变各柱塞腔38对应的各高速数字开关阀12的通电断电状态以及通断电次序,可实现泵的排量从最大排量至零排量近似线性的平稳变化调节。When the high-speed
本说明书实施例所述的内容仅仅是对发明构思的实现形式的列举,本发明的保护范围不应当被视为仅限于实施例所陈述的具体形式,本发明的保护范围也包涵本领域技术人员根据本发明构思所能够想到的等同技术手段。The content described in the embodiments of the present specification is only an enumeration of the realization forms of the inventive concept, and the protection scope of the present invention should not be regarded as limited to the specific forms stated in the embodiments, and the protection scope of the present invention also covers those skilled in the art Equivalent technical means conceivable according to the inventive concept.
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CN113339222B (en) * | 2021-07-20 | 2024-07-23 | 安徽理工大学 | Double-row axial plunger pump based on digital variable |
CN114198277B (en) * | 2021-12-14 | 2023-03-31 | 浙江工业大学 | Gear drive reciprocating piston pump |
CN114962200B (en) * | 2022-05-11 | 2023-05-23 | 哈尔滨工业大学(深圳) | A Multi-Frequency Cam Digital Pump |
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