CN109234935A - Atomising device, white oil atomization system and embroidery machine oiling method - Google Patents

Atomising device, white oil atomization system and embroidery machine oiling method Download PDF

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Publication number
CN109234935A
CN109234935A CN201811155978.XA CN201811155978A CN109234935A CN 109234935 A CN109234935 A CN 109234935A CN 201811155978 A CN201811155978 A CN 201811155978A CN 109234935 A CN109234935 A CN 109234935A
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CN
China
Prior art keywords
atomization
oil
white oil
box
storage box
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Pending
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CN201811155978.XA
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Chinese (zh)
Inventor
黄生华
刘力夫
李德全
韦炳增
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ZHE JIANG SHEN SHI LEI GROUP CO Ltd
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ZHE JIANG SHEN SHI LEI GROUP CO Ltd
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Application filed by ZHE JIANG SHEN SHI LEI GROUP CO Ltd filed Critical ZHE JIANG SHEN SHI LEI GROUP CO Ltd
Priority to CN201811155978.XA priority Critical patent/CN109234935A/en
Publication of CN109234935A publication Critical patent/CN109234935A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C13/00Auxiliary devices incorporated in embroidering machines, not otherwise provided for; Ancillary apparatus for use with embroidering machines
    • D05C13/04Lubricating devices
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C11/00Devices for guiding, feeding, handling, or treating the threads in embroidering machines; Machine needles; Operating or control mechanisms therefor
    • D05C11/18Shuttles ; Shuttle holders; Shuttle driving arrangements

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Nozzles (AREA)

Abstract

The invention discloses a kind of atomising device, atomization system and oiling methods, atomising device includes oil storage box, suction filter, atomizing piece, mounting base and driver, the mounting base rests easily on the oil storage box, the suction filter passes through to be extended in the oil storage box in the mounting groove, and the atomizing piece is fixedly connected with the mounting base;Atomization system includes the atomization structure being built in atomization box, oil pump, the first air pump, pneumatic filter and control system, and control system is electrically connected with the drive system, the first air pump, oil pump;The oiling method includes white oil atomization, air-flow conveying and the several steps of smog liquefaction;The present invention is by improving atomising device and oiling mode, so that embroidery machine can carry out oiling appropriate in the case where not shutting down, not changing cloth, and grease stain will not be infected on embroidery cloth, can very well satisfy the oiling requirement of embroidery machine.

Description

Atomising device, white oil atomization system and embroidery machine oiling method
Technical field
The present invention relates to a kind of oily technologies of embroidery machine, more particularly to a kind of atomising device and oiling method.
Background technique
At present embroidery machine refuel using two ways, one is using timing gasoline pump used in traditional machine tool as core The heart is laid with resistance to pressuring oil pipe and is branched off into each embroidery machines rotating shuttle and Handpiece Location, setting time operation of oil pump reached, by liquid white oil It is fed directly to refueling position.This fuel loading system there are oil mass it is bad control, easily penetrate into cloth;Oil pressure cannot be guaranteed one It causes, the head that most cases are proximate to oil pump side refuels excessively, and the head volume read-out far from oil pump side is inadequate;And for It is frequently necessary to equipment downtime and change the application of cloth to be difficult the defect being precisely controlled to refueling time.
Another kind is to rely on spraying high-pressure gas, and a small amount of white oil is driven to spray, but since the flow velocity of high pressure gas is exceedingly fast, White oil is directly sprayed on the surfaces such as rotating shuttle.However during normal embroidery is done, spraying high-pressure gas has baseline at rotating shuttle dry It disturbs, thus the phenomenon that being easy to cause broken string or knitting wool, and at this time if refueled using shutting down, machine efficiency is affected again; In addition, all outlet ports provide insufficient pressure when sending oil simultaneously because air pump air pressure output is limited, white oil cannot be made preferably to break up, Therefore it generally requires grouping and carries out oil spout;Besides this oiling mode is refueled using large area injection, can make machine other positions There is grease stain contamination;Spraying high-pressure gas can generate very big noise pollution simultaneously.Therefore, existing oiling mode all cannot be fine Ground meets production needs, needs to improve existing oiling mode.
Summary of the invention
Of the existing technology in order to solve the problems, such as, the present invention provides a kind of atomising device, white oil atomization system and embroideries Flower machine oiling method provides a kind of novel convenient and fast embroidery machine oiling mode, by improving refueling device to improve the quality of production And efficiency, reduce production cost.
To achieve the above object, the technical solution adopted by the present invention is that a kind of atomising device, comprising:
Oil storage box is a hollow container, and the oil storage box is for holding liquid white oil;
Mounting base is placed on the oil storage box;
Suction filter is inserted in the oil storage box by the mounting base;
Atomizing piece is set to the top of the suction filter, and is fixedly connected with the mounting base;And
Drive system is electrically connected with the atomizing piece.
In one embodiment of the invention, the mounting base includes installation base and mounting platform, the installation base and peace Assembling platform is fixedly connected, and several mounting grooves are offered on the installation base, and the suction filter passes through the mounting groove and extends to In the oil storage box.The installation base is located at the centre of the mounting platform, and the mounting base is fixedly mounted on the installation On platform, the mounting platform is covered on the box mouth of the oil storage box.
In one embodiment of the invention, the suction filter is fiber swab stick, and the fiber swab stick has several.
In one embodiment of the invention, the limit swab stick is fastened in the mounting groove.
A kind of white oil atomization system provided by the present invention, including above-mentioned atomising device, further includes:
Atomization box is seal case, offers the first air inlet, white oil import and gas outlet thereon;The oil storage box position Inside the atomization box, the oil storage box is connected with the white oil import;
Oil pump is connected by the white oil import with the oil storage box;
First air pump, is connected with the first air inlet;
Pneumatic filter is located inside the atomization box, is connected by the first air inlet with first air pump;And
Control system is electrically connected with the drive system, the first air pump, oil pump.
In one embodiment of the invention, the first air inlet, white oil import be located on the side wall of the atomization box, it is described go out Port is located at the top of the atomization box.First air pump and oil pump are respectively positioned on outside the atomization box.
It further include cleaning device in one embodiment of the invention, the cleaning device includes tracheae, cleaning head, the second gas Pump, the cleaning head are fixedly connected with the mounting base, and the cleaning head is connected with the tracheae, and the cleaning head is distributed in Above the atomizing piece, the tracheae connects with second air pump, and second air pump is electrically connected with the control system.Institute The second air pump is stated to be located at outside the atomization box.Offer the second air inlet on the atomization box, the tracheae passes through described the Two air inlets are connected with second air pump.
In one embodiment of the invention, it is compressed air that first air pump, which is sent into atomization box,.
It further include main pipeline and lateral in one embodiment of the invention, main pipeline is connected with the gas outlet, branch Pipeline is connected with the main pipeline.Main pipeline is connected with the gas outlet;Lateral one end is connected with the main pipeline, The other end is extended to oil-filling mechanism;The main pipeline is attached with lateral by reducing tee connector.The work Mechanism includes head and/or rotating shuttle.
The present invention also provides a kind of embroidery machine oiling methods, comprising the following steps:
White oil atomization: first liquid white oil is atomized in the atomization box of sealing, the granularity of the white oil particle after atomization It is 5 microns -6 microns;
Air-flow conveying: compressed gas is passed through atomization box by pneumatic filter, air-flow sweeps along the white oil after atomization Particle shape flow to main pipeline from gas outlet at white oil smog, further by branched pipe flow to embroidery machine to oil-filling mechanism;
Smog liquefaction: white oil smog strikes to liquefy on oil-filling mechanism, to play lubricating action.
In one embodiment of the invention, the oiling method further includes strengthening liquefaction step, specifically by control system The total throttle valve of adjusting hit air-flow to oil-filling mechanism with certain impact.
The technical program has the advantages that
By being improved to atomising device, formed using oil storage box, mounting base, suction filter, atomizing piece and drive system Atomising device carries out ultrasonic atomizatio to liquid white oil, further by built in the atomising device and in sealing atomization box, by mist Change and be passed through compressed gas in case for the white oil after atomization by gas outlet outflow, refuels to embroidery machine.After atomization white After oil particles reach a certain concentration, control system controls the first air inlet and opens, and is sent into compressed gas, compressed gas for atomization box It is broken up into weak air-flow in pneumatic filter, evenly spreads in atomization box, it, at this time can be as pressure increases in atomization box Output gas flow is formed at gas outlet, white oil particle forms white oil smog under the action of air-flow and flows out from gas outlet, one step of progress It is transported to oiling position by external pipe and lateral, after reaching oiling position, after white oil smog strikes oiling position It can liquefy, lubricate position to be refueled.
Using obtained white oil particle after air-flow conveying atomization, suitable current rate can be obtained, when will not influence embroidery and doing Bottom surface line, therefore may be implemented embroidery machine does not shut down oiling, does not influence equipment yield.Meanwhile refueling after atomization Mode belongs to micro oiling, and volume read-out facilitates control, and white oil utilization rate is high.In addition, white oil molecule very little after atomization, convenient for absorbing To tiny angle, preferably lubricant effect can be obtained.More due to conveying white oil particle using air-flow, to exterior line requirement It is lower, it saves and is laid with the time, reduce cost.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of atomising device of the present invention;
Fig. 2 is a kind of structural schematic diagram of mounting base of the invention;
Fig. 3 is a kind of structural schematic diagram of white oil atomization system of the present invention;
Fig. 4 is a kind of structural schematic diagram of white oil atomization oiling mode of the present invention.
100, atomization box;1, atomizing piece;2, suction filter;3, mounting base;4, oil storage box;5, pneumatic filter;6, cleaning head; 7, tracheae;8, the first air inlet;9, the second air inlet;10 white oil imports;11, gas outlet;12, main pipeline;13, lateral; 14, connector;15, rotating shuttle;16, needle bar driver;17, the first air pump;18, oil pump;31, installation base;32, mounting platform; 33, outlet card slot;35, mounting groove.
Specific embodiment
Below with reference to examples and drawings 1 to 4, the invention will be further described.
Embodiment 1
A kind of atomising device, including oil storage box 4, suction filter 2, atomizing piece 1, mounting base 3 and drive system (not indicating), institute The container that oil storage box 4 is hollow structure is stated, fills liquid white oil in box, the mounting base 3 rests easily within the oil storage On box 4.The mounting base 3 includes installation base 31 and mounting platform 32, and the installation base 31 is fixed with mounting platform 32 to be connected It connects, the two can be integrated molding and obtain.The installation base 31 is located at the centre of the mounting platform 32.The mounting platform The box mouth of oil storage box 4 can be completely covered in 32 size.Several mounting grooves 35, the mounting groove are offered on the installation base 31 35 are evenly distributed on the installation base 31, and the suction filter 2 passes through in the mounting groove 35 and extends to the oil storage box 4 In.Outlet card slot 33 is also provided on the installation base 31, the outlet card slot 33 is used to place the electric wire of atomizing piece 4, should Electric wire is connected with the drive system being located on mounting platform 32, forms the control system of control atomizing piece work.
In the present embodiment, the suction filter 2 is fiber swab stick, and the mounting groove 35 is through-hole structure, each mounting groove 35 In be inserted with a fiber swab stick.The fiber swab stick and the inner wall of the mounting groove 35 are snapped into together by stiction.Often An atomizing piece 1 is equipped with above a fiber swab stick, the atomizing piece 1 and the mounting platform of the mounting base 3 pass through screw It is fixedly connected, so that atomizing piece 1, fiber swab stick and mounting base 3 are reliably attached to together.In the present embodiment, the mist Change piece 1 is ultrasonic atomization piece, can carry out ultrasonic atomizatio to liquid.The suction filter 2 is used for the liquid white oil to get on to suction strainer It is atomized.Fiber swab stick filters white oil impurity by " capillarity " of itself fiber, so as to provide pure white oil It is atomized to atomizing piece.
When being atomized, the white oil liquid of the oil storage box 4 is attracted to top to the atomization by fiber swab stick Piece 1, so that the piezoelectric ceramic piece of atomizing piece starts to shake, generates ultrasonic wave under the control of drive system, real to liquid white oil It is now atomized, obtains the white oil particle that granularity is 5 microns, form white oil smog.
Embodiment 2
A kind of white oil atomization system, including in atomization box 100, embodiment 1 atomising device, the first air pump 17, oil pump 18, Pneumatic filter, cleaning device and control system.The atomising device is located inside the atomization box 100, first air pump 17 are arranged outside the atomization box 100.The oil pump 18 is connected by the white oil import 10 with the oil storage box 4, is used In the conveying liquid white oil into oil storage box 4.First air pump 17 is connected with first air inlet 8, for past atomization box 100 Interior input compressed air, the compressed air of input, by airflow filtering, reduction, make 100 internal pressure of atomization box through the pneumatic filter 5 Power increases.
The cleaning device is used to clean the dirt on the atomizing piece surface.The cleaning device is placed in the atomization box Inside 100, tracheae 7, cleaning head 6 and the second air pump (not indicating) are specifically included, second air pump is located at the atomization box 100 outside is used for 7 conveying high-pressure air of tracheae.
The cleaning head 6 is fixed in mounting base 3, is connected with the tracheae 7.The cleaning head 6 is high-pressure wash head, There are several, is suspended from the surface of the atomizing piece 1.The tracheae 7 is pressure-resistant pipeline, passes through atomization with second air pump The second air inlet 9 opened up on case 100 is connected.In the present embodiment, whole system only with an air pump, i.e. the first air pump and Second air pump is the same air pump, passes through the first air inlet 8 and the second air inlet on electromagnetic gas valve switch control atomization box 100 Connection situation between 9 and air pump needs to be powered when certain inlet charge and opens electromagnetic gas valve.Two gas can also be used Pump, respectively corresponds and is connected to the first air inlet 8 and the second air inlet 9.
When atomizing piece 1 after a period of use, since incrustation can reduce nebulization efficiency, just need to carry out it clearly at this time It is clean.In use for some time, it to prevent 1 surface of atomizing piece from thering is sundries to influence atomizing effect, is periodically controlled by control system Solenoid valve block opens high-pressure wash head 6, inputs compressed air into the tracheae 7 by the second air pump, passes through high-pressure wash head 6 High pressure gas is sprayed on toward the atomizing piece 1, maintenance is given to atomising device.
In other embodiments, oil level detection inductor, the oil level detection induction are also provided in the oil storage box 4 Device is electrically connected with the control system, and it is that oil storage box 4 refuels that when oil level is lower than critical value, system, which will start oil pump 18, is reached and is set Oil pump is closed in stand oil position.In order to as far as possible simplify atomization box assembling structure and reduce weight and facilitate user supplement white oil, Large capacity white oil case is located at outside atomization box, the oil storage box 4 of low capacity, control system when oil mass lacks are used inside atomization box Starting oil pump 18 is that oil storage box 4 carries out automatic oiling.
Embodiment 3
A kind of embroidery machine oiling method, comprising the following steps:
White oil atomization: first liquid white oil is atomized in the atomization box 100 of sealing, the grain of the white oil particle after atomization Degree is 5 microns -6 microns;Atomization piece driving circuit is opened by control system first, atomizing piece 1 generates high-frequency vibration, thus right Liquid white oil carries out ultrasonic atomizatio, obtains white oil particle;
Air-flow conveying: after 3 seconds white oil particles waited in atomization box 100 of delay reach a certain concentration, control system control The compressed air that first air pump is passed through in atomization box 100, air-flow are broken up into weak air-flow, atomization box in pneumatic filter 5 Interior pressure increases, and can form output gas flow in gas outlet 11 at this time, white oil particle formed under the action of air-flow white oil smog from Gas outlet 11 is flowed out, and is transported to each lateral 13 by main pipeline 12.The main pipeline is connected at the gas outlet 11 12, be further connected with each lateral 13 by connector 14, lateral 13 extend to embroidery machine to oil-filling mechanism.This reality It applies in example, the main pipeline 12 is laid with using the PVC tracheae of φ 16mm (outer diameter), and each lateral 13 is (outer using φ 4mm Diameter) PVC tracheae draw, be delivered to each oiling component.
Smog liquefaction: white oil particle is by hitting oiling component, such as 16, three rotating shuttle 15, rotary shuttle shaft, needle bar driver companies The mechanical part that the needs such as bar refuel, available liquefaction white oil is to reach lubricant effect.
Because of the white oil particle very little (about 5 microns of diameter) after atomization, it is easy to drift more difficult liquefaction, therefore white in order to make Oil particles preferably liquefy faster, can be by total in appropriate regulation and control system after white oil smog is sent to oiling component Throttle valve makes the white oil smog of outflow have faint impact effect, accelerates particle velocity, is allowed to occur with by oiling component When shock, preferable suction-operated is generated, is quickly liquefied.
By analysis known to existing refueling device: the direct liquid feeding body white oil of fixed number refueling device is to be extremely difficult to oil mass essence Quasi- control, and timing fueling injection equipment seems preferably to refuel to embroidery machines rotating shuttle, but have the shortcomings that it is certain, As it was noted above, its oil spout area is big, and seriously polluted and air pressure can not start greatly during embroidery is done etc..By to refueling device Improvement, the present invention first allow white oil one place concentrate atomization, to rotating shuttle etc. refuel when by the way of white oil smog, thus The problem of before well solving.
It being attempted by simulation, the present invention carries out ultrasonic atomization in atomization box 100, by atomizing piece 1 by liquid white oil, Then by the white oil particle after PVC hose conveying atomization, the white oil of diameter about 5um recycles particles hit to metal parts The mode for becoming liquid white oil afterwards is refueled.
The present invention is carried out being transported to designated position and be refueled using micron grade white oil particle, and white oil particle is made in air-flow Metal parts is struck under to liquefy, obtained liquefaction white oil has good lubricating action.Such as when refueling to rotating shuttle, There is the submitting of white oil particle in exit near rotating shuttle, in addition to white oil particle of movement itself is there are other than certain impact effects, Rotating shuttle can form swirling eddy when running at high speed in its vicinity, so that white oil particle will be adsorbed on rotating shuttle well.Therefore Innovate improved atomising device and oiling mode that embroidery machine can be carried out in the case where not shutting down, not changing cloth is appropriate It refuels, and grease stain will not penetrate on embroidery cloth, can very well satisfy the oiling requirement of embroidery machine.
Above-mentioned specific embodiment is used only to illustrate the present invention, rather than is to limit the invention, in the present invention Objective and scope of protection of the claims in, to any replacement and change not made the creative labor for making of the present invention, Fall within the scope of protection of the patent of the present invention.

Claims (10)

1. a kind of atomising device characterized by comprising
Oil storage box is a hollow container, and the oil storage box is for holding liquid white oil;
Mounting base is placed on the oil storage box;
Suction filter is inserted in the oil storage box by the mounting base;
Atomizing piece is set to the top of the suction filter, and is fixedly connected with the mounting base;And
Drive system is electrically connected with the atomizing piece.
2. atomising device according to claim 1, which is characterized in that the mounting base includes that installation base and installation are flat Platform, the installation base are fixedly connected with mounting platform, and several mounting grooves are offered on the installation base, and the suction filter is worn The mounting groove is crossed to extend in the oil storage box.
3. atomising device according to claim 1, which is characterized in that the suction filter is fiber swab stick, the cellucotton Stick has several.
4. atomising device according to claim 1, which is characterized in that the limit swab stick is fastened in the mounting groove.
The atomizing piece is ultrasonic atomization piece.
5. a kind of white oil atomization system, including atomising device, which is characterized in that further include:
Atomization box is seal case, offers the first air inlet, white oil import and gas outlet thereon;The oil storage box is located at institute It states inside atomization box, the oil storage box is connected with the white oil import;
Oil pump is connected by the white oil import with the oil storage box;
First air pump, is connected with the first air inlet;
Pneumatic filter is located inside the atomization box, is connected by the first air inlet with first air pump;And
Control system is electrically connected with the drive system, the first air pump, oil pump.
6. white oil atomization system according to claim 5, which is characterized in that the first air inlet, white oil import are located at institute It states on the side wall of atomization box, the gas outlet is located at the top of the atomization box.
7. white oil atomization system according to claim 5, which is characterized in that it further include cleaning device, the cleaning device Including tracheae, cleaning head, the second air pump, the cleaning head is fixedly connected with the mounting base, the cleaning head and the tracheae It is connected, the cleaning head is distributed in above the atomizing piece, and the tracheae connects with second air pump, second air pump It is electrically connected with the control system.
8. white oil atomization system according to claim 5, which is characterized in that it is pressure that first air pump, which is sent into atomization box, Contracting air.
9. according to any white oil atomization system of claim 5 to 8, which is characterized in that further include main pipeline and branched pipe Road, main pipeline are connected with the gas outlet, and lateral is connected with the main pipeline.
10. a kind of embroidery machine oiling method, which comprises the following steps:
Liquid white oil: being first atomized by white oil atomization in the atomization box of sealing, and the granularity of the white oil particle after atomization is 5 micro- - 6 microns of rice;
Air-flow conveying: compressed gas is passed through atomization box by pneumatic filter, air-flow sweeps along the white oil granulated after atomization Flow to main pipeline from gas outlet at white oil smog, further by branched pipe flow to embroidery machine to oil-filling mechanism;
Smog liquefaction: white oil smog strikes to liquefy on oil-filling mechanism, to play lubricating action.
CN201811155978.XA 2018-09-30 2018-09-30 Atomising device, white oil atomization system and embroidery machine oiling method Pending CN109234935A (en)

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CN201811155978.XA CN109234935A (en) 2018-09-30 2018-09-30 Atomising device, white oil atomization system and embroidery machine oiling method

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Application Number Priority Date Filing Date Title
CN201811155978.XA CN109234935A (en) 2018-09-30 2018-09-30 Atomising device, white oil atomization system and embroidery machine oiling method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111663302A (en) * 2019-03-05 2020-09-15 青岛海尔洗衣机有限公司 Atomization device for clothes treatment equipment, clothes treatment equipment and control method

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CN206686833U (en) * 2017-02-27 2017-12-01 黎毅 A kind of new type ultrasonic aerial fog cultivation device
CN108273162A (en) * 2018-02-11 2018-07-13 安徽鑫诺医疗设备有限公司 A kind of portable energy-saving atomizer
CN209210371U (en) * 2018-09-30 2019-08-06 浙江绅仕镭集团有限公司 Atomising device and white oil atomization system

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Publication number Priority date Publication date Assignee Title
CN1272565A (en) * 1999-04-15 2000-11-08 重机公司 Oil supply device for sewing machine
CN202187186U (en) * 2011-06-30 2012-04-11 天津宝盈电脑机械有限公司 Integrated refueling system for embroidery machine head and rotating shuttle box of quilting and embroidering machine
CN202290431U (en) * 2011-11-01 2012-07-04 夏冬根 Ultrasonic oscillation and atomization device
CN102733125A (en) * 2012-06-29 2012-10-17 天津宝盈电脑机械有限公司 Spray oiling device for embroidery heads of quilting embroidery machine
CN105193067A (en) * 2015-10-20 2015-12-30 金文日 Upward-spraying ultrasonic atomization nail polish removal device
CN105692127A (en) * 2016-04-28 2016-06-22 河南中烟工业有限责任公司 Cleaning equipment for conveying row chain of tobacco cutter
CN206686833U (en) * 2017-02-27 2017-12-01 黎毅 A kind of new type ultrasonic aerial fog cultivation device
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111663302A (en) * 2019-03-05 2020-09-15 青岛海尔洗衣机有限公司 Atomization device for clothes treatment equipment, clothes treatment equipment and control method
CN111663302B (en) * 2019-03-05 2023-09-29 重庆海尔洗衣机有限公司 Atomization device for clothes treatment equipment, clothes treatment equipment and control method

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RJ01 Rejection of invention patent application after publication

Application publication date: 20190118

RJ01 Rejection of invention patent application after publication