CN109228605B - Galvanized steel sheet rubber waterstop production line and production processing technology thereof - Google Patents
Galvanized steel sheet rubber waterstop production line and production processing technology thereof Download PDFInfo
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- CN109228605B CN109228605B CN201810981283.0A CN201810981283A CN109228605B CN 109228605 B CN109228605 B CN 109228605B CN 201810981283 A CN201810981283 A CN 201810981283A CN 109228605 B CN109228605 B CN 109228605B
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- frame
- fixing
- tensioning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B38/1875—Tensioning
Abstract
The invention relates to a galvanized steel sheet rubber waterstop production line and a production processing technology thereof. The invention can solve the problems that the existing galvanized steel sheet rubber waterstop needs to be manually pasted on the surface of a steel sheet in the production and processing process, the moving speed of the steel sheet needs to be manually controlled, the moving speed of the steel sheet is not uniform through manual control, the pasting uniformity of the rubber waterstop cannot be ensured, the folding condition is easy to occur, the use effect of the galvanized steel sheet waterstop is influenced, the rubber waterstop is manually pasted, the operation is complicated, and the rubber waterstop cannot be ensured to be positioned in the middle of the galvanized steel sheet.
Description
Technical Field
The invention relates to the technical field of waterstop production equipment, in particular to a galvanized steel sheet rubber waterstop production line and a production processing technology thereof.
Background
The water stop is mainly used for projects such as capital construction projects, underground facilities, tunnels, sewage treatment plants, water conservancy projects, subways and the like. The waterstop has various styles, wherein the steel plate rubber waterstop is most widely applied, the galvanized steel plate is generally selected for the steel plate rubber waterstop, the rubber waterstop is pasted on the surface of the steel plate through an adhesive, but the existing galvanized steel plate rubber waterstop needs to manually paste the waterstop on the surface of the steel plate in the production and processing process, the moving speed of the steel plate needs to be manually controlled, the moving speed of the manually controlled steel plate is not uniform, the pasting uniformity of the rubber waterstop cannot be ensured, the folding condition is easy to occur, the using effect of the galvanized steel plate waterstop is influenced, the manual pasting of the rubber waterstop is complicated in operation, the rubber waterstop cannot be ensured to be positioned at the middle position of the galvanized steel plate, the rubber waterstop needs to be manually adjusted by means of a clamp, the rubber waterstop needs to be manually pulled tight, the rubber waterstop cannot be ensured to be always in a tight state, the rubber waterstop pasted on, the operation is complex, the labor intensity is high and the working efficiency is low.
Disclosure of Invention
In order to solve the problems, the invention provides a galvanized steel sheet rubber waterstop production line and a production processing technology thereof, which can solve the problems that the existing galvanized steel sheet rubber waterstop needs to be pasted on the surface of a steel sheet manually in the production processing process, the movement speed of the steel sheet needs to be controlled manually, the movement speed of the steel sheet is not uniform, the pasting uniformity of the rubber waterstop cannot be ensured, the folding condition is easy to occur, the use effect of the galvanized steel sheet waterstop is influenced, the rubber waterstop is pasted manually, the operation is complex, the rubber waterstop cannot be ensured to be positioned at the middle position of the galvanized steel sheet, the rubber waterstop needs to be adjusted manually by a clamp, the rubber waterstop needs to be pulled tightly manually, the rubber waterstop cannot be ensured to be always in a tight state, and the rubber waterstop pasted on the steel sheet needs to be pressed manually by the existing pressing tool, the automatic production device has the advantages of being complex in operation, high in labor intensity, low in working efficiency and the like, capable of achieving the function of automatic production of the galvanized steel sheet rubber waterstop, free of manual operation, even in pasting, simple in operation, low in labor intensity, high in working efficiency and the like.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: a galvanized steel sheet rubber waterstop production line comprises a mounting frame, wherein a conveying device is mounted in the middle of the mounting frame, two clamping and fixing devices are mounted on the inner wall of the mounting frame and symmetrically located on the inner walls of the left end and the right end of the mounting frame, a steel sheet body is placed between the two clamping and fixing devices, and a winding and pressing device is mounted on the mounting frame;
the conveying device comprises a conveying lifting cylinder arranged on a mounting frame, the top end of the conveying lifting cylinder is arranged on a conveying fixing frame through a flange, conveying auxiliary rollers are symmetrically arranged on the outer sides of the front end and the rear end of the conveying fixing frame, two conveying rotating rollers are arranged between the inner walls of the conveying fixing frame, the two conveying rotating rollers are symmetrically arranged on the inner sides of the front end and the rear end of the conveying fixing frame, a conveying belt is connected between the two conveying rotating rollers, conveying suckers are uniformly arranged on the outer wall of the conveying belt, one end of the conveying rotating roller arranged at the front end of the conveying fixing frame is connected with an output shaft of a conveying motor through a coupler, and the conveying motor is; carry the mount upward movement to suitable position through carrying lift cylinder control, make and carry the sucking disc and can effectually adsorb the steel sheet body, carry the external current vacuum air pump of sucking disc, current vacuum air pump work pastes tightly the steel sheet body through the sucking disc, carry the motor work control conveyer belt and carry out uniform motion from back to front, the conveyer belt drives the steel sheet body through carrying the sucking disc and moves in step, can ensure that back of the body pastes formula rubber waterstop can be even put up on the steel sheet body, need not manual operation, staff's intensity of labour has been reduced, the efficiency of work has been improved.
The clamping and fixing device comprises a clamping telescopic rod arranged on the inner wall of the mounting frame, a clamping fixing frame is arranged on the clamping telescopic rod, a clamping buffer spring is sleeved on the clamping telescopic rod positioned between the clamping fixing frame and the mounting frame, a clamping linkage rod is arranged on the inner wall of the clamping fixing frame through a pin shaft, the lower end of the clamping linkage rod is arranged on a clamping driving rod through a pin shaft, the clamping driving rod is connected with the mounting frame through a sliding fit mode, the lower end of the clamping driving rod is arranged at the top end of a clamping driving cylinder through a flange, the clamping driving cylinder is arranged on the inner wall of the mounting frame, the inner side of the clamping fixing frame is uniformly provided with a clamping auxiliary roller from front to back through a bearing, a clamping mounting plate is arranged on the inner side wall of the clamping fixing, centre gripping drive actuating cylinder control centre gripping actuating lever carries out the elevating movement, the centre gripping actuating lever is adjusted the operation through centre gripping gangbar control centre gripping mount at the in-process of motion, the centre gripping telescopic link has played support and spacing effect to the centre gripping mount with the centre gripping buffer spring between mutually supporting, thereby guarantee that the side of steel sheet body can support and lean on the spacing roller of centre gripping, the steel sheet body centre gripping auxiliary roll can reduce the frictional force of motion when the motion, spacing roller of centre gripping has played spacing and the effect of direction to the steel sheet in the motion, thereby ensure can with back of the body formula rubber waterstop even posting on the steel sheet, need not manual operation, staff's intensity of labour has been reduced, the efficiency of work has been improved.
The winding and pressing device comprises a winding operation frame, the winding operation frame is arranged on an installation frame, two winding fixing seats are symmetrically arranged on the winding operation frame, a winding roller is arranged between the two winding fixing seats, a tensioning support mechanism is arranged on the winding operation frame through a pin shaft, the tensioning support mechanism is connected with the top end of a tensioning adjusting cylinder through a pin shaft, the bottom end of the tensioning adjusting cylinder is arranged on the winding operation frame through a pin shaft, a pressing lifting cylinder is arranged at the front end of the tensioning support mechanism, the top end of the pressing lifting cylinder is arranged on a pressing lifting frame through a flange, two pressing execution rollers are symmetrically arranged on the front side and the rear side of the pressing lifting frame, the tensioning support mechanism comprises a tensioning support frame connected to the winding operation frame through a pin shaft, a first guide roller is arranged on the inner wall of the front end of the tensioning support frame, the middle part of the tensioning support frame is provided with a tensioning telescopic cylinder through a pin shaft, the top end of the tensioning telescopic cylinder is arranged on a tensioning driving frame through a flange, and the inner wall of the tensioning driving frame is provided with a tensioning driving roller; the inner wall of the tensioning support frame is provided with a tensioning auxiliary roller, the tensioning auxiliary roller is positioned right above the second guide roller, the winding fixing seat comprises a winding fixing plate, the winding fixing plate is installed on the winding operation frame, the upper end of the winding fixing plate is of a semicircular structure, a winding fixing groove is formed in the upper side of the rear end of the winding fixing plate and is of a T-shaped structure, a winding fastening frame is installed on the winding fixing plate through a pin shaft and is of a semicircular mechanism, the side wall of the winding fastening frame is connected with the winding operation frame through a winding adjusting cylinder, a winding clamping plate is arranged on the lower side of the rear end of the winding fastening frame, and a winding clamping groove is formed in the winding clamping plate; the winding clamping plate and the winding fixing groove are matched with each other to move, and the width of the winding clamping plate is smaller than that of the winding fixing groove; install the winding cylinder on the rear end outer wall of winding fixed plate, the flange mounting is passed through on the winding fixture block in the top of winding cylinder, and the winding fixture block is located winding fixed slot, and mutually supports the motion between winding fixture block and the winding draw-in groove, and the width of winding fixture block is less than the width of winding draw-in groove. The left end and the right end of the winding roller are symmetrically provided with auxiliary rotating blocks which are of cylindrical structures, rotating balls are evenly arranged on the outer wall of each auxiliary rotating block along the circumferential direction of the auxiliary rotating block, and the rotating balls are connected with the inner wall of the winding fixing plate and the inner wall of the winding fastening frame in a rolling matching mode. The winding roller is wound with a rubber body, the rubber body sequentially passes through a second guide roller, a tensioning drive roller, a first guide roller and a pressing execution roller from back to front, a winding adjusting cylinder controls a winding fastening frame to open, the winding roller is manually placed on a winding fixing plate through the existing equipment, the winding fastening frame is closed, a winding clamping plate is inserted into a winding fixing groove, a winding clamping block is controlled by a winding cylinder to be inserted into a winding clamping groove, so that the winding roller can be stably placed on a winding fixing seat, a pressing lifting cylinder controls the pressing execution roller to move downwards to press the rubber body on a steel plate body, the steel plate body moves to drive the rubber body to move synchronously, the rubber body drives the winding roller to rotate in the moving process, a rotating ball can reduce the friction force in the movement of the winding roller, and the tensioning auxiliary roller and the second guide roller are matched with each other to play a guiding role on the rubber body, form V style of calligraphy straining device between No. two guide rollers, tensioning drive roller and the guide roller, the flexible cylinder of tensioning control tensioning drive roller adjusts that stretches out and draws back to ensure that rubber body remains the tensioning state throughout, ensure to paste up rubber body is even on the steel sheet body, need not manual operation, reduced staff's intensity of labour, improved the efficiency of work.
In addition, the invention also provides a production and processing technology of the galvanized steel sheet rubber waterstop production line, and the specific method comprises the following steps:
step one, put up the preparation, winding adjustment cylinder control winding fastening frame opens, and the manual work is placed the winding roller through existing equipment on the fixed plate, and winding fastening frame is closed, and in the winding cardboard inserted the winding fixed slot, winding cylinder control winding fixture block inserted in the winding draw-in groove to guarantee that the winding roller can be firm place on the winding fixing base.
Step two, fixed adjustment is carried out, according to the width of the steel plate body, the clamping driving cylinder controls the clamping driving rod to carry out lifting movement, the clamping driving rod controls the clamping fixing frame to carry out adjustment operation through the clamping linkage rod in the movement process, the clamping telescopic rod and the clamping buffer spring are matched with each other to support and limit the clamping fixing frame, so that the side end of the steel plate body can be abutted against the clamping limiting roller, the clamping auxiliary roller can reduce the friction force of movement when the steel plate body moves, and the clamping limiting roller plays a limiting and guiding role on the moving steel plate
And step three, coating the glue industry, namely uniformly coating the prepared glue industry on the surface of the steel plate by using the conventional equipment.
And step four, driving operation, controlling the conveying fixing frame to move upwards to a proper position through the conveying lifting cylinder, enabling the conveying sucker to be capable of effectively adsorbing the steel plate body, connecting the conveying sucker with an external existing vacuum air pump, tightly attaching the steel plate body through the sucker during the operation of the existing vacuum air pump, controlling the conveying belt to move at a constant speed from back to front through the operation of the conveying motor, and driving the steel plate body to move synchronously through the conveying sucker.
And fifthly, pasting and adjusting, wherein the pressing execution roller is controlled by the pressing lifting cylinder to move downwards to press the rubber body on the steel plate body, the rubber body is driven by the steel plate body to move synchronously, the rubber body drives the winding roller to rotate in the moving process, the friction force generated in the movement of the winding roller can be reduced by the rotating balls, the tensioning auxiliary roller and the second guide roller are matched with each other to guide the rubber body, a V-shaped tensioning mechanism is formed between the second guide roller and the first guide roller, and the tensioning telescopic cylinder controls the tensioning drive roller to perform telescopic adjustment, so that the rubber body is always kept in a tensioning state.
The invention has the beneficial effects that:
1. the invention can solve the problems that the existing galvanized steel sheet rubber waterstop needs to be manually pasted on the surface of a steel sheet, the moving speed of the steel sheet needs to be manually controlled, the moving speed of the steel sheet is not uniform through manual control, the pasting uniformity of the rubber waterstop cannot be ensured, the folding condition is easy to occur, the using effect of the galvanized steel sheet waterstop is influenced, the rubber waterstop is manually pasted, the rubber waterstop cannot be ensured to be positioned at the middle position of the galvanized steel sheet, the rubber waterstop needs to be manually pulled tightly by virtue of a clamp for adjustment, the rubber waterstop cannot be ensured to be always in a tight state, the rubber waterstop pasted on the steel sheet needs to be manually pressed by virtue of the existing pressing tool, the operation is complicated, the labor intensity is high, the working efficiency is low and the like, and the automatic production function of the galvanized steel sheet rubber waterstop can be realized, does not need manual operation, and has the advantages of uniform pasting, simple operation, low labor intensity, high working efficiency and the like.
2. According to the conveying device, the clamping driving cylinder controls the clamping driving rod to perform lifting motion according to the width of the steel plate body, the clamping driving rod controls the clamping fixing frame to perform adjustment operation through the clamping linkage rod in the motion process, so that the side end of the steel plate body can be abutted against the clamping limiting roller, the clamping auxiliary roller can reduce the friction force of the motion of the steel plate body during motion, the clamping limiting roller has the limiting and guiding effects on the moving steel plate, and the steel plate can be fed along a straight line during motion.
3. The invention designs the clamping and fixing device, the protective adjusting cylinder controls the cleaning protection plate to be adjusted to a proper angle, and the cleaning operation roller is ensured not to spill excessive water when the cleaning water spray gun carries out cleaning operation on the cleaning operation roller.
4. The invention designs a winding pressing device, a V-shaped tensioning mechanism is formed among a second guide roller, a tensioning driving roller and a first guide roller, a tensioning telescopic cylinder controls the tensioning driving roller to perform telescopic adjustment, so that a rubber body is ensured to be always kept in a tensioning state, and a pressing lifting cylinder controls a pressing execution roller to move downwards to press the rubber body on a steel plate body.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure between the mounting frame and the conveying device of the present invention;
FIG. 3 is a schematic structural view of the mounting bracket, the clamping fixture and the steel plate body of the present invention;
FIG. 4 is a schematic structural view of a winding and pressing apparatus according to the present invention;
FIG. 5 is an enlarged view of the invention taken from the direction I of FIG. 4;
fig. 6 is a sectional view of the winding pressing device of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
As shown in fig. 1 to 6, the galvanized steel sheet rubber waterstop production line comprises a mounting frame 1, wherein a conveying device 2 is mounted in the middle of the mounting frame 1, two clamping and fixing devices 3 are mounted on the inner wall of the mounting frame 1, the two clamping and fixing devices 3 are symmetrically located on the inner walls of the left end and the right end of the mounting frame 1, a steel sheet body 4 is placed between the two clamping and fixing devices 3, and a winding and pressing device 5 is mounted on the mounting frame 1;
the conveying device 2 comprises a conveying lifting cylinder 21 arranged on the mounting frame 1, the top end of the conveying lifting cylinder 21 is arranged on a conveying fixing frame 22 through a flange, conveying auxiliary rollers 23 are symmetrically arranged on the outer sides of the front end and the rear end of the position of the conveying fixing frame 22, two conveying rotating rollers 24 are arranged between the inner walls of the conveying fixing frame 22, the two conveying rotating rollers 24 are symmetrically arranged on the inner sides of the front end and the rear end of the conveying fixing frame 22, a conveying belt 25 is connected between the two conveying rotating rollers 24, conveying suction cups 26 are uniformly arranged on the outer wall of the conveying belt 25, one end of the conveying rotating roller 24 arranged at the front end of the conveying fixing frame 22 is connected with an output shaft of a conveying motor 27 through a coupling, and the; carry mount 22 upward movement to suitable position through carrying lift cylinder 21 control, make and carry sucking disc 26 can effectually adsorb steel sheet body 4, carry the external current vacuum air pump of sucking disc 26, current vacuum air pump work is pasted tightly steel sheet body 4 through the sucking disc, carry 27 work control conveyer belts 25 of motor and carry out uniform motion from back to front, conveyer belts 25 drive steel sheet body 4 through carrying sucking disc 26 and move in step, can ensure that back of the body formula rubber waterstop can be even to paste on steel sheet body 4, need not manual operation, staff's intensity of labour has been reduced, the efficiency of work has been improved.
The clamping fixing device 3 comprises a clamping telescopic rod 31 arranged on the inner wall of the mounting frame 1, a clamping fixing frame 32 is arranged on the clamping telescopic rod 31, a clamping buffer spring 33 is sleeved on the clamping telescopic rod 31 between the clamping fixing frame 32 and the mounting frame 1, a clamping linkage rod 34 is arranged on the inner wall of the clamping fixing frame 32 through a pin shaft, the lower end of the clamping linkage rod 34 is arranged on a clamping driving rod 35 through a pin shaft, the clamping driving rod 35 is connected with the mounting frame 1 through a sliding fit mode, the lower end of the clamping driving rod 35 is arranged at the top end of a clamping driving cylinder 36 through a flange, the clamping driving cylinder 36 is arranged on the inner wall of the mounting frame 1, a clamping auxiliary roller 37 is uniformly arranged on the inner side of the clamping fixing frame 32 from front to back through a bearing, a clamping mounting plate 38 is arranged on the inner side wall of the clamping fixing, according to 4 width of steel sheet body, centre gripping drives actuating cylinder 36 control centre gripping actuating lever 35 and carries out the elevating movement, centre gripping actuating lever 35 is adjusting the operation through centre gripping gangbar 34 control centre gripping mount 32 at the in-process of motion, the centre gripping telescopic link 31 and centre gripping buffer spring 33 between mutually support and have played support and spacing effect to centre gripping mount 32, thereby guarantee that the side of steel sheet body 4 can support and lean on the spacing roller 39 of centre gripping, centre gripping auxiliary roll 37 can reduce the frictional force of motion when steel sheet body 4 is moving, spacing roller 39 of centre gripping has played spacing and guide's effect to the steel sheet in the motion, thereby ensure can with even posting of back of the body formula rubber waterstop on the steel sheet, need not manual operation, staff's intensity of labour has been reduced, the efficiency of work has been improved.
The winding and pressing device 5 comprises a winding operation frame 51, the winding operation frame 51 is installed on the installation frame 1, two winding fixing seats 52 are symmetrically installed on the winding operation frame 51, a winding roller 53 is placed between the two winding fixing seats 52, a tensioning supporting mechanism 54 is installed on the winding operation frame 51 through a pin shaft, the tensioning supporting mechanism 54 is connected with the top end of a tensioning adjusting cylinder 55 through a pin shaft, the bottom end of the tensioning adjusting cylinder 55 is installed on the winding operation frame 51 through a pin shaft, a pressing lifting cylinder 56 is installed at the front end of the tensioning supporting mechanism 54, the top end of the pressing lifting cylinder 56 is installed on a pressing lifting frame 57 through a flange, two pressing execution rollers 58 are symmetrically arranged on the front side and the rear side of the pressing lifting frame 57, the tensioning supporting mechanism 54 comprises a tensioning support frame 541 connected to the winding operation frame 51 through a pin shaft, and a first guide roller 542 is arranged on, a second guide roller 543 is arranged on the inner wall of the rear end of the tensioning support frame 541, a tensioning telescopic cylinder 544 is mounted in the middle of the tensioning support frame 541 through a pin shaft, the top end of the tensioning telescopic cylinder 544 is mounted on a tensioning driving frame 545 through a flange, and a tensioning driving roller 546 is mounted on the inner wall of the tensioning driving frame 545; the inner wall of the tensioning support 541 is provided with a tensioning auxiliary roller 547, the tensioning auxiliary roller 547 is positioned right above the second guide roller 543, the winding fixing seat 52 comprises a winding fixing plate 521, the winding fixing plate 521 is mounted on the winding operation frame 51, the upper end of the winding fixing plate 521 is in a semicircular structure, a winding fixing groove is formed in the upper side of the rear end of the winding fixing plate 521, the winding fixing groove is in a T-shaped structure, the winding fixing plate 521 is provided with a winding fastening frame 522 through a pin shaft, the winding fastening frame 522 is in a semicircular mechanism, the side wall of the winding fastening frame 522 is connected with the winding operation frame 51 through a winding adjusting cylinder 523, a winding clamping plate 524 is arranged on the lower side of the rear end of the winding fastening frame 522, and a winding clamping groove is formed; the winding clamping plate 524 and the winding fixing groove are matched with each other to move, and the width of the winding clamping plate 524 is smaller than that of the winding fixing groove; install winding cylinder 525 on the rear end outer wall of winding fixed plate 521, the flange mounting is passed through on winding fixture block 526 in winding cylinder 525's top, and winding fixture block 526 is located the winding fixed slot, and mutually supports the motion between winding fixture block 526 and the winding draw-in groove, and the width of winding fixture block 526 is less than the width of winding draw-in groove. The left end and the right end of the winding roller 53 are symmetrically provided with auxiliary rotating blocks 531, the auxiliary rotating blocks 531 are of cylindrical structures, rotating balls 532 are uniformly arranged on the outer wall of each auxiliary rotating block 531 along the circumferential direction of the auxiliary rotating block, and the rotating balls 532 are connected with the inner walls of the winding fixing plate 521 and the winding fastening frame 522 in a rolling fit mode. The rubber body 6 is wound on the winding roller 53, the rubber body 6 sequentially passes through the second guide roller 543, the tensioning driving roller 546, the first guide roller 542 and the pressing execution roller 58 from back to front, the winding adjusting cylinder 523 controls the winding fastening frame 522 to be opened, the winding roller 53 is manually placed on the winding fixing plate 521 through the existing equipment, the winding fastening frame 522 is closed, the winding clamping plate 524 is inserted into the winding fixing groove, the winding cylinder 525 controls the winding clamping block 526 to be inserted into the winding clamping groove, so that the winding roller 53 can be stably placed on the winding fixing seat 52, the pressing lifting cylinder 56 controls the pressing execution roller 58 to move downwards to press the rubber body 6 on the steel plate body 4, the steel plate body 4 moves to drive the rubber body 6 to move synchronously, the rubber body 6 drives the winding roller 53 to rotate in the moving process, and the rotating ball 532 can reduce the friction force in the moving process of the winding roller 53, the tensioning auxiliary roller 547 and the second guide roller 543 are matched with each other to guide the rubber body 6, a V-shaped tensioning mechanism is formed among the second guide roller 543, the tensioning driving roller 546 and the first guide roller 542, and the tensioning telescopic cylinder 544 controls the tensioning driving roller 546 to stretch and regulate, so that the rubber body 6 is always kept in a tensioning state, the rubber body 6 can be uniformly pasted on the steel plate body 4, manual operation is not needed, the labor intensity of workers is reduced, and the working efficiency is improved.
In addition, the invention also provides a production and processing technology of the galvanized steel sheet rubber waterstop production line, and the specific method comprises the following steps:
step one, put up the preparation, winding adjustment cylinder 523 controls winding fastening frame 522 and opens, and the manual work is placed winding roller 53 through existing equipment on fixed plate 521, and winding fastening frame 522 is closed, and in winding cardboard 524 inserted the winding fixed slot, winding cylinder 525 control winding fixture block 526 inserted in the winding draw-in groove to guarantee that winding roller 53 can be firm place on winding fixing base 52.
Step two, fixing and adjusting, according to the width of the steel plate body 4, the clamping driving cylinder 36 controls the clamping driving rod 35 to perform lifting motion, the clamping driving rod 35 controls the clamping fixing frame 32 to perform adjusting operation through the clamping linkage rod 34 in the motion process, the clamping telescopic rod 31 and the clamping buffer spring 33 are matched with each other to support and limit the clamping fixing frame 32, so that the side end of the steel plate body 4 can be abutted against the clamping limiting roller 39, the clamping auxiliary roller 37 can reduce the friction force of motion when the steel plate body 4 moves, and the clamping limiting roller 39 plays a role in limiting and guiding the moving steel plate
And step three, coating the glue industry, namely uniformly coating the prepared glue industry on the surface of the steel plate by using the conventional equipment.
Driving operation, controlling the conveying fixing frame 22 to move upwards to a proper position through the conveying lifting cylinder 21, enabling the conveying sucker 26 to effectively adsorb the steel plate body 4, connecting the conveying sucker 26 with an external existing vacuum air pump, enabling the existing vacuum air pump to work to tightly attach the steel plate body 4 through the sucker, enabling the conveying motor 27 to work to control the conveying belt 25 to move at a constant speed from back to front, and enabling the conveying belt 25 to drive the steel plate body 4 to move synchronously through the conveying sucker 26.
Step five, pasting adjustment is carried out, the pressing lifting cylinder 56 controls the pressing execution roller 58 to move downwards to press the rubber body 6 on the steel plate body 4, the steel plate body 4 moves to drive the rubber body 6 to move synchronously, the rubber body 6 drives the winding roller 53 to rotate in the movement process, the rotating ball 532 can reduce the friction force in the movement of the winding roller 53, the tensioning auxiliary roller 547 and the second guide roller 543 are matched with each other to guide the rubber body 6, a V-shaped tensioning mechanism is formed among the second guide roller 543, the tensioning driving roller 546 and the first guide roller 542, and the tensioning telescopic cylinder 544 controls the tensioning driving roller 546 to carry out telescopic adjustment, so that the rubber body 6 is ensured to be kept in a tensioning state all the time.
The invention realizes the function of the automatic production of the galvanized steel sheet rubber waterstop, solves the problems that the existing galvanized steel sheet rubber waterstop needs to be pasted on the surface of a steel sheet manually in the production and processing process, the movement speed of the steel sheet needs to be controlled manually, the movement speed of the steel sheet is controlled manually and is not uniform, the pasting uniformity of the rubber waterstop cannot be ensured, the folding condition is easy to occur, the use effect of the galvanized steel sheet waterstop is influenced, the rubber waterstop is pasted manually and is complicated in operation, the rubber waterstop cannot be ensured to be positioned at the middle position of the galvanized steel sheet, the rubber waterstop needs to be manually adjusted by a clamp, the rubber waterstop needs to be pulled tightly, the rubber waterstop cannot be ensured to be always in a tight state, the rubber waterstop pasted on the steel sheet needs to be pressed by the existing pressing tool manually, the operation is complicated, the labor intensity is high, the, the automatic pasting machine has the advantages of no need of manual operation, uniform pasting, simple operation, low labor intensity, high working efficiency and the like, and achieves the aim.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (2)
1. The utility model provides a galvanized steel sheet rubber waterstop production water line, includes mounting bracket (1), its characterized in that: the steel plate winding and pressing device is characterized in that a conveying device (2) is installed in the middle of the installation frame (1), two clamping and fixing devices (3) are installed on the inner wall of the installation frame (1), the two clamping and fixing devices (3) are symmetrically located on the inner walls of the left end and the right end of the installation frame (1), a steel plate body (4) is placed between the two clamping and fixing devices (3), and a winding and pressing device (5) is installed on the installation frame (1);
the conveying device (2) comprises a conveying lifting cylinder (21) arranged on a mounting frame (1), the top end of the conveying lifting cylinder (21) is arranged on a conveying fixing frame (22) through a flange, conveying auxiliary rollers (23) are symmetrically arranged on the outer sides of the front end and the rear end of the conveying fixing frame (22), two conveying rotating rollers (24) are arranged between the inner walls of the conveying fixing frame (22), the two conveying rotating rollers (24) are symmetrically positioned on the inner sides of the front end and the rear end of the conveying fixing frame (22), a conveying belt (25) is connected between the two conveying rotating rollers (24), conveying suction cups (26) are uniformly arranged on the outer wall of the conveying fixing frame (25), one end of each conveying rotating roller (24) positioned at the front end of the conveying fixing frame (22) is connected with an output shaft of a conveying motor (27) through a coupler, and the conveying motor (27) is arranged;
the clamping and fixing device (3) comprises a clamping telescopic rod (31) arranged on the inner wall of the mounting frame (1), a clamping fixing frame (32) is arranged on the clamping telescopic rod (31), a clamping buffer spring (33) is sleeved on the clamping telescopic rod (31) between the clamping fixing frame (32) and the mounting frame (1), a clamping linkage rod (34) is arranged on the inner wall of the clamping fixing frame (32) through a pin shaft, the lower end of the clamping linkage rod (34) is arranged on a clamping driving rod (35) through the pin shaft, the clamping driving rod (35) is connected with the mounting frame (1) in a sliding fit mode, the lower end of the clamping driving rod (35) is arranged at the top end of a clamping driving cylinder (36) through a flange, and the clamping driving cylinder (36) is arranged on the inner wall;
the inner side of the clamping fixing frame (32) is uniformly provided with clamping auxiliary rollers (37) from front to back through bearings, the inner side wall of the clamping fixing frame (32) is provided with a clamping mounting plate (38), and the clamping mounting plate (38) is uniformly provided with clamping limiting rollers (39) from front to back through bearings;
the winding pressing device (5) comprises a winding operation frame (51), the winding operation frame (51) is installed on the installation frame (1), two winding fixing seats (52) are symmetrically installed on the winding operation frame (51), a winding roller (53) is placed between the two winding fixing seats (52), a tensioning supporting mechanism (54) is installed on the winding operation frame (51) through a pin shaft, the tensioning supporting mechanism (54) is connected with the top end of a tensioning adjusting cylinder (55) through a pin shaft, the bottom end of the tensioning adjusting cylinder (55) is installed on the winding operation frame (51) through a pin shaft, a pressing lifting cylinder (56) is installed at the front end of the tensioning supporting mechanism (54), the top end of the pressing lifting cylinder (56) is installed on the pressing lifting frame (57) through a flange, and two pressing execution rollers (58) are symmetrically arranged on the front side and the back side of the pressing lifting frame (57);
the winding fixing seat (52) comprises a winding fixing plate (521), the winding fixing plate (521) is installed on a winding operation frame (51), the upper end of the winding fixing plate (521) is of a semicircular structure, a winding fixing groove is formed in the upper side of the rear end of the winding fixing plate (521), the winding fixing groove is of a T-shaped structure, a winding fastening frame (522) is installed on the winding fixing plate (521) through a pin shaft, the winding fastening frame (522) is of a semicircular mechanism, the side wall of the winding fastening frame (522) is connected with the winding operation frame (51) through a winding adjusting cylinder (523), a winding clamping plate (524) is arranged on the lower side of the rear end of the winding fastening frame (522), and a winding clamping groove is formed in the winding clamping plate (524);
the winding clamping plate (524) and the winding fixing groove are matched with each other to move, and the width of the winding clamping plate (524) is smaller than that of the winding fixing groove;
the outer wall of the rear end of the winding fixing plate (521) is provided with a winding cylinder (525), the top end of the winding cylinder (525) is arranged on a winding fixture block (526) through a flange, the winding fixture block (526) is positioned in a winding fixing groove, the winding fixture block (526) and the winding clamping groove are matched with each other to move, and the width of the winding fixture block (526) is smaller than that of the winding clamping groove;
auxiliary rotating blocks (531) are symmetrically arranged at the left end and the right end of the winding roller (53), the auxiliary rotating blocks (531) are of cylindrical structures, rotating balls (532) are uniformly arranged on the outer wall of each auxiliary rotating block (531) along the circumferential direction of the auxiliary rotating block, and the rotating balls (532) are connected with the inner walls of the winding fixing plate (521) and the winding fastening frame (522) in a rolling fit mode;
the tensioning support mechanism (54) comprises a tensioning support frame (541) connected to the winding operation frame (51) through a pin shaft, a first guide roller (542) is arranged on the inner wall of the front end of the tensioning support frame (541), a second guide roller (543) is arranged on the inner wall of the rear end of the tensioning support frame (541), a tensioning telescopic cylinder (544) is installed in the middle of the tensioning support frame (541) through a pin shaft, the top end of the tensioning telescopic cylinder (544) is installed on a tensioning driving frame (545) through a flange, and a tensioning driving roller (546) is installed on the inner wall of the tensioning driving frame (545);
and a tensioning auxiliary roller (547) is mounted on the inner wall of the tensioning support frame (541), and the tensioning auxiliary roller (547) is positioned right above the second guide roller (543).
2. The galvanized steel sheet rubber waterstop production line of claim 1, characterized in that: the winding roller (53) is wound with a rubber body (6), and the rubber body (6) sequentially passes through a second guide roller (543), a tensioning driving roller (546), a first guide roller (542) and a pressing execution roller (58) from back to front.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810981283.0A CN109228605B (en) | 2018-08-27 | 2018-08-27 | Galvanized steel sheet rubber waterstop production line and production processing technology thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810981283.0A CN109228605B (en) | 2018-08-27 | 2018-08-27 | Galvanized steel sheet rubber waterstop production line and production processing technology thereof |
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| CN109228605A CN109228605A (en) | 2019-01-18 |
| CN109228605B true CN109228605B (en) | 2020-04-14 |
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| CN110239195A (en) * | 2019-07-23 | 2019-09-17 | 重庆德桥橡胶有限公司 | A kind of production system and production technology of waterstop |
| CN112917934A (en) * | 2021-01-21 | 2021-06-08 | 纪萍 | Processing and forming method of combined waterproof material |
| CN113941466A (en) * | 2021-09-30 | 2022-01-18 | 孟令军 | Steel plate rubber waterstop processing technology |
| CN117191326B (en) * | 2023-11-03 | 2024-01-26 | 江苏信泰化工装备有限公司 | Pressure vessel sealing performance detection equipment |
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| JP3405194B2 (en) * | 1998-05-26 | 2003-05-12 | 松下電工株式会社 | Method and apparatus for producing laminated block for producing laminated body |
| FR2974027B1 (en) * | 2011-04-13 | 2014-09-26 | Snecma | COMPACTING DEVICE FOR MACHINE FOR WINDING A FIBROUS TEXTURE ON AN IMPREGNATION CHUCK |
| CN103465596B (en) * | 2013-09-18 | 2015-10-28 | 西部超导材料科技股份有限公司 | For the pressing draw-gear of the pressure adjustable of line or belt material |
| CN103786411B (en) * | 2014-02-19 | 2015-08-05 | 苏州博众精工科技有限公司 | A kind of Gun Mo mechanism automatically |
| CN104401105A (en) * | 2014-10-24 | 2015-03-11 | 无锡科莱欣机电制造有限公司 | Dyeing and printing ink distributing belt tension device |
| CN106821100B (en) * | 2016-12-28 | 2019-01-18 | 重庆一锄商贸有限公司 | A kind of processing unit (plant) of toilet paper |
| CN109395965B (en) * | 2017-05-24 | 2020-02-14 | 西安交通大学第二附属医院 | Medical automatic coating all-in-one of dialysis paper of medical treatment |
| CN108275624A (en) * | 2018-04-09 | 2018-07-13 | 张茂排 | A kind of building glass curtain wall suspender |
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