CN109226497A - A kind of brake block stamping die - Google Patents
A kind of brake block stamping die Download PDFInfo
- Publication number
- CN109226497A CN109226497A CN201811032052.1A CN201811032052A CN109226497A CN 109226497 A CN109226497 A CN 109226497A CN 201811032052 A CN201811032052 A CN 201811032052A CN 109226497 A CN109226497 A CN 109226497A
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- China
- Prior art keywords
- support
- mold
- support bar
- spring
- fixedly connected
- Prior art date
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- Granted
Links
- 238000000034 method Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 20
- PLIKAWJENQZMHA-UHFFFAOYSA-N 4-aminophenol Chemical compound NC1=CC=C(O)C=C1 PLIKAWJENQZMHA-UHFFFAOYSA-N 0.000 claims description 18
- 239000003973 paint Substances 0.000 claims description 16
- 238000002156 mixing Methods 0.000 claims description 15
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims description 11
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 11
- 229920000877 Melamine resin Polymers 0.000 claims description 11
- 239000004640 Melamine resin Substances 0.000 claims description 11
- 229920002678 cellulose Polymers 0.000 claims description 11
- 239000001913 cellulose Substances 0.000 claims description 11
- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 claims description 11
- ZOOODBUHSVUZEM-UHFFFAOYSA-N ethoxymethanedithioic acid Chemical compound CCOC(S)=S ZOOODBUHSVUZEM-UHFFFAOYSA-N 0.000 claims description 11
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 claims description 11
- 229910052708 sodium Inorganic materials 0.000 claims description 11
- 239000011734 sodium Substances 0.000 claims description 11
- 210000002700 urine Anatomy 0.000 claims description 11
- 239000012991 xanthate Substances 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 10
- 239000003960 organic solvent Substances 0.000 claims description 10
- 229910003460 diamond Inorganic materials 0.000 claims description 9
- 239000010432 diamond Substances 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- AFEQENGXSMURHA-UHFFFAOYSA-N oxiran-2-ylmethanamine Chemical compound NCC1CO1 AFEQENGXSMURHA-UHFFFAOYSA-N 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 238000009503 electrostatic coating Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 238000002525 ultrasonication Methods 0.000 claims description 5
- 238000009423 ventilation Methods 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- 235000009508 confectionery Nutrition 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 238000004080 punching Methods 0.000 abstract description 21
- -1 glyceryl para-aminophenol Chemical compound 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- CTKINSOISVBQLD-UHFFFAOYSA-N Glycidol Chemical compound OCC1CO1 CTKINSOISVBQLD-UHFFFAOYSA-N 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- QGLWBTPVKHMVHM-KTKRTIGZSA-N (z)-octadec-9-en-1-amine Chemical compound CCCCCCCC\C=C/CCCCCCCCN QGLWBTPVKHMVHM-KTKRTIGZSA-N 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
The invention discloses a kind of brake block stamping dies, including support component, functional unit, the support component includes chassis, first support bar, support plate, nut, the first mold, fixed case, convex block, second support bar and the second mold, the support component surface is coated with one layer of wear-resistant material, the first support bar is equipped on the left of the chassis upper surface, the first support bar is fixedly connected with the chassis；First mould upper surface of stamping die is equipped with baffle, baffle surrounds fixed shape putting convenient for brake block, and the third spring that first baffle bottom end is equipped with can be such that baffle compresses in loading process, punching machine normal work is not influenced, the first spring that first mold lower end is equipped with can buffer the impact force generated in punching course, the two sides for making the vibration and noise generated because impact force generates collision reduce chassis are equipped with infrared remote receiver and infrared transmitter, and wear-resistant material can extend the service life of support component.
Description
Technical field
The invention belongs to stamping die technologies, and in particular to a kind of brake block stamping die.
Background technique
Stamping die is one kind in Cold Press Working, by metal or process for un-metal material at the one of part or semi-finished product
Kind special process equipment.
When carrying out brake block processing, position easily occurs original stamping die when putting for multiple components of brake block
Offset, the use of the error larger impact brake block between each component of brake block after making punching press, stamping die when carrying out punching press,
Because no buffer unit makes to generate biggish collision between mold and mold between punching machine and ground, collides the vibration of generation and make an uproar
Sound influences the quick progress of staff's work, and stamping die is not provided with protective device, easily right in stamping die punching course
Operator damages.
Summary of the invention
The purpose of the present invention is to provide a kind of brake block stamping dies, original to solve to propose in above-mentioned background technique
When carrying out brake block processing, the offset of position easily occurs stamping die when putting for multiple components of brake block, after making punching press
Each component of brake block between error larger impact brake block use, stamping die is when carrying out punching press, because of no buffer unit
Make to generate biggish collision between mold and mold between punching machine and ground, the vibration and noise for colliding generation influences work people
The quick progress that employee makees, stamping die are not provided with protective device, easily cause to operator in stamping die punching course
The problem of injury.
To achieve the above object, the invention provides the following technical scheme: a kind of brake block stamping die, including support group
Part, functional unit, the support component include chassis, first support bar, support plate, nut, the first mold, fixed case, convex block,
Second support bar and the second mold, the chassis upper surface left side are equipped with the first support bar, the first support bar and institute
State chassis to be fixedly connected, be equipped with the support plate above the first support bar lateral wall, the support plate with described first
Strut is slidably connected, and is equipped with the nut, the nut above the first support bar lateral wall above the support plate
It is fixedly connected with the first support bar, the support plate right end is equipped with first mold, first mold and the branch
Fagging is fixedly connected, and the fixed case is equipped on the left of first mould upper surface, and the fixed case and first mold are solid
Fixed connection, the first mould upper surface right side top are equipped with the convex block, and the convex block is slidably connected with first mold,
The convex block top is equipped with the second support bar, and the second support bar is slidably connected with the convex block, second support
Bar top is equipped with second mold, and second mold is fixedly connected with the second support bar, and the functional unit includes
Third support rod, infrared transmitter, infrared remote receiver, the first spring and second spring, the chassis upper surface right side are equipped with institute
Third support rod is stated, the third support rod is fixedly connected with the chassis, and institute is equipped with above the third support rod left side wall
It states infrared transmitter, the infrared transmitter and the third support rod to be rotatablely connected by the first runner, the third support
The infrared remote receiver is equipped with above bar right side wall, the infrared remote receiver is fixedly connected with the third support rod, and described the
One support rod lateral wall is equipped with first spring, and first spring is slidably connected with the first support bar, and described second
The second spring is equipped with below support rod lateral wall, the second spring is slidably connected with the second support bar, described red
Outer receiver and external power supply are electrically connected.
Preferably, the first mould upper surface middle position opens up groove, and the shape of the groove is rectangle, and institute
The quantity for stating groove is four.
Preferably, it is equipped with first baffle above the groove inner sidewall, the first baffle is slidably connected with the groove.
Preferably, the inside grooves lower surface is equipped with third spring, and the third spring is fixedly connected with the groove,
And the quantity of the third spring is multiple.
Preferably, the first baffle lower surface is equipped with second baffle, and the second baffle is fixed with the first baffle
Connection.
Preferably, first die end is equipped with rubber pad, and the rubber pad is fixedly connected with first mold.
Preferably, third support rod bottom end is equipped with telescopic rod, the telescopic rod and the fixed company of the third support rod
It connects.
Preferably, the support component surface is coated with one layer of wearing layer, and the formula of the wearing layer is:
Take following each component raw material for standby by weight: 5-7 parts of sodium cellulose xanthate, diaminodiphenylmethane four are shunk sweet
20-30 parts of oleyl amine, 10-12 parts of diglycidyl para-aminophenol, 5-12 parts of aldehyde melamine resin of urine, 2-4 parts of iron powder, gold
20-25 parts of emery, 2-5 parts of acetone, 18-25 parts of ethylenediamine, 1-2 parts of dihyaroquinoline.
Preferably, the preparation method of the wearing layer is:
S1, prefabricated organic solvent: by diamond dust, four glycidyl amine of diaminodiphenylmethane, sodium cellulose xanthate, two contractings
It is heated to 58-64 DEG C after water glyceryl para-aminophenol, urine aldehyde melamine resin mixing, after mixing evenly, keeps the temperature 3-6h；
S2, wear-resistant paint is prepared: organic solvent iron powder, acetone, ethylenediamine, dihyaroquinoline being added sequentially in S1
In, after mixing evenly, 1-2h is kept the temperature after temperature is heated to 72 DEG C；
S3, processing: carrying out ultrasonication 0.5-1h for wear-resistant paint made from S2, be then cooled to 40-60 DEG C, in
48000r/h revolving speed stirs 0.5h, then cools to room temperature；
S4, coating: the method for the wear-resistant paint electrostatic coating that S3 is obtained is coated uniformly on to the surface of support component；
S5, drying: the support component that S4 is obtained, which is placed at shady and cool ventilation, carries out drying 5-6h
Compared with prior art, the beneficial effects of the present invention are: the first mould upper surface of stamping die be equipped with first
The quantity of baffle is four, and four first baffles surround fixed shape putting convenient for brake block, and first baffle bottom end is equipped with
Third spring first baffle can be made to compress during being hit, punching press of the punching machine to brake block is not influenced, under the first mold
It holds the first spring for being equipped with that can buffer to the impact force generated in punching course, makes to generate due to collision because impact force generates
Vibration and noise is reduced, and gives the comfortable working environment of operator, and the two sides on chassis are equipped with infrared remote receiver and infrared emission
Device, infrared remote receiver and control cabinet are electrically connected, and whether can be received infrared ray by infrared remote receiver and be judged whether there is operation
Personnel are operating, and guarantee the safety of operator's operation, and wear-resistant material can extend the service life of support component, and one
Determine the use for stablizing entire mold in degree.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is left view structural representation of the invention；
Fig. 3 is infrared remote receiver electric connection structure schematic diagram of the invention；
In figure: 10, support component；11, chassis；12, first support bar；13, support plate；14, nut；15, the first mold；
16, fixed case；17, convex block；18, second support bar；19, the second mold；20, functional unit；21, third support rod；22, infrared
Transmitter；23, infrared remote receiver；24, the first spring；25, second spring.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment 1
Fig. 1-3 is please referred to, the present invention provides a kind of technical solution: a kind of brake block stamping die, including support component 10,
Functional unit 20, support component 10 include chassis 11, first support bar 12, support plate 13, nut 14, the first mold 15, fix
Case 16, convex block 17, second support bar 18 and the second mold 19, are equipped with first support bar 12 on the left of 11 upper surface of chassis, and first
Strut 12 is fixedly connected with chassis 11, and support plate 13, support plate 13 and the first support are equipped with above 12 lateral wall of first support bar
Bar 12 is slidably connected, and is equipped with nut 14 above first support bar 12 lateral wall above support plate 13, nut 14 and first
Strut 12 is fixedly connected, and 13 right end of support plate is equipped with the first mold 15, and the first mold 15 is fixedly connected with support plate 13, the first mould
Have and be equipped with fixed case 16 on the left of 15 upper surfaces, fixed case 16 is fixedly connected with the first mold 15, on the right side of 15 upper surface of the first mold
Top is equipped with convex block 17, and convex block 17 is slidably connected with the first mold 15, and 17 top of convex block is equipped with second support bar 18, the second support
Bar 18 is slidably connected with convex block 17, and 18 top of second support bar is equipped with the second mold 19, the second mold 19 and second support bar 18
It is fixedly connected, functional unit 20 includes third support rod 21, infrared transmitter 22, infrared remote receiver 23, the first spring 24 and the
Two springs 25,11 upper surface of chassis right side are equipped with third support rod 21, and third support rod 21 is fixedly connected with chassis 11, third branch
Infrared transmitter 22, infrared transmitter 22 and third support rod 21 is equipped with above 21 left side wall of strut to connect by the rotation of the first runner
It connecing, infrared remote receiver 23 is equipped with above 21 right side wall of third support rod, infrared remote receiver 23 is fixedly connected with third support rod 21,
12 lateral wall of first support bar is equipped with the first spring 24, and the first spring 24 is slidably connected with first support bar 12, second support bar
Second spring 25 is equipped with below 18 lateral walls, second spring 25 is slidably connected with second support bar 18, infrared remote receiver 23 with outside
Portion's power supply is electrically connected.
In the present embodiment, after brake block is placed in the groove that first baffle surrounds by operator, pass through control cabinet
The operation of machine is controlled, infrared remote receiver 23 and control cabinet are electrically connected and by whether receiving infrared ray judges whether there is behaviour
Make personnel operating, the whereabouts for controlling the second mold 19 carries out punching press, the impact force generated in punching course to brake block
Buffering through the first spring 24 is reduced, and the noise generated and vibration are reduced.
Further, 15 upper surface middle position of the first mold opens up groove, and the shape of groove is rectangle, and groove
Quantity is four.
In the present embodiment, four grooves are uniformly distributed in the upper surface of the first mold, and surround rectangular-shaped, prevent brake block
It shifts in punching course.
Further, first baffle is equipped with above groove inner sidewall, first baffle is slidably connected with groove.
In the present embodiment, the setting of first baffle not occur that brake block can in the space that four first baffles surround partially
The case where shifting, convenient for the punching operation of brake block.
Further, inside grooves lower surface is equipped with third spring, and third spring is fixedly connected with groove, and third spring
Quantity be it is multiple.
In the present embodiment, multiple third springs are evenly distributed on the bottom inner surface of groove, and the setting of third spring makes
The first baffle of pushing can return to origin-location under the action of third spring.
Further, first baffle lower surface is equipped with second baffle, and second baffle is fixedly connected with first baffle.
In the present embodiment, the setting of second baffle can prevent first baffle under the action of the active force of third recoil of spring
The case where appearance is slipped out of groove.
Further, 15 bottom end of the first mold is equipped with rubber pad, and rubber pad is fixedly connected with the first mold 15.
In the present embodiment, the vibration and noise that the setting of rubber pad can be such that the collision on the first mold and chassis generates reduces,
Make operator that can work under comfortable environment.
Further, 21 bottom end of third support rod is equipped with telescopic rod, and telescopic rod is fixedly connected with third support rod 21.
In the present embodiment, the setting of telescopic rod carries out infrared transmitter and red according to the height of brake block convenient for operator
The adjusting of outer receiver height, convenient for the guarantee to operator's safety.
Infrared remote receiver 23 in the present invention can be by whether receiving the infrared ray judgement of the transmitting of infrared transmitter 22 be
It is no to there is operator operating, if receiving infrared ray without personnel carry out operation and generate electric signal to pass to control cabinet and open
Beginning punching operation, have if not receiving infrared ray personnel carry out operation generate electric signal pass to control cabinet constitution punching press behaviour
Make, guarantees the safety of operator.
Embodiment 2
Difference from example 1 is that 10 surface of support component is coated with one layer of wearing layer, the wearing layer
Preparation method be:
Take following each component raw material for standby by weight: 5 parts of sodium cellulose xanthate, four glycidol of diaminodiphenylmethane
20 parts of amine, 10 parts of diglycidyl para-aminophenol, 5 parts of aldehyde melamine resin of urine, 2 parts of iron powder, 20 parts of diamond dust, acetone
2 parts, 18 parts of ethylenediamine, 1 part of dihyaroquinoline.
S1, prefabricated organic solvent: by diamond dust, four glycidyl amine of diaminodiphenylmethane, sodium cellulose xanthate, two contractings
60 DEG C are heated to after water glyceryl para-aminophenol, urine aldehyde melamine resin mixing, keeps the temperature 3h after mixing evenly；
S2, wear-resistant paint is prepared: organic solvent iron powder, acetone, ethylenediamine, dihyaroquinoline being added sequentially in S1
In, after mixing evenly, 2h is kept the temperature after temperature is heated to 72 DEG C；
S3, processing: wear-resistant paint made from S2 is subjected to ultrasonication 1h, 40 DEG C are then cooled to, in 48000r/h
Revolving speed stirs 0.5h, then cools to room temperature；
S4, coating: the method for the wear-resistant paint electrostatic coating that S3 is obtained is coated uniformly on to the surface of support component 10；
S5, drying: the support component 10 that S4 is obtained is placed at shady and cool ventilation and carries out drying 5h.
In the present embodiment, wear-resistant material can extend the service life of support component 10, to a certain extent stable entire mould
The use of tool.
Embodiment 3
The difference is that, the outfit of the wearing layer is with embodiment 2:
Take following each component raw material for standby by weight: 7 parts of sodium cellulose xanthate, four glycidol of diaminodiphenylmethane
30 parts of amine, 12 parts of diglycidyl para-aminophenol, 12 parts of aldehyde melamine resin of urine, 4 parts of iron powder, 25 parts of diamond dust, third
5 parts of ketone, 25 parts of ethylenediamine, 2 parts of dihyaroquinoline.
S1, prefabricated organic solvent: by diamond dust, four glycidyl amine of diaminodiphenylmethane, sodium cellulose xanthate, two contractings
60 DEG C are heated to after water glyceryl para-aminophenol, urine aldehyde melamine resin mixing, keeps the temperature 3h after mixing evenly；
S2, wear-resistant paint is prepared: organic solvent iron powder, acetone, ethylenediamine, dihyaroquinoline being added sequentially in S1
In, after mixing evenly, 2h is kept the temperature after temperature is heated to 72 DEG C；
S3, processing: wear-resistant paint made from S2 is subjected to ultrasonication 1h, 40 DEG C are then cooled to, in 48000r/h
Revolving speed stirs 0.5h, then cools to room temperature；
S4, coating: the method for the wear-resistant paint electrostatic coating that S3 is obtained is coated uniformly on to the surface of support component 10；
S5, drying: the support component 10 that S4 is obtained is placed at shady and cool ventilation and carries out drying 5h.
Embodiment 4
The difference is that, the outfit of the wearing layer is with embodiment 2:
Take following each component raw material for standby by weight: 6 parts of sodium cellulose xanthate, four glycidol of diaminodiphenylmethane
25 parts of amine, 11 parts of diglycidyl para-aminophenol, 9 parts of aldehyde melamine resin of urine, 3 parts of iron powder, 23 parts of diamond dust, acetone
4 parts, 21 parts of ethylenediamine, 1.5 parts of dihyaroquinoline.
S1, prefabricated organic solvent: by diamond dust, four glycidyl amine of diaminodiphenylmethane, sodium cellulose xanthate, two contractings
60 DEG C are heated to after water glyceryl para-aminophenol, urine aldehyde melamine resin mixing, keeps the temperature 3h after mixing evenly；
S2, wear-resistant paint is prepared: organic solvent iron powder, acetone, ethylenediamine, dihyaroquinoline being added sequentially in S1
In, after mixing evenly, 2h is kept the temperature after temperature is heated to 72 DEG C；
S3, processing: wear-resistant paint made from S2 is subjected to ultrasonication 1h, 40 DEG C are then cooled to, in 48000r/h
Revolving speed stirs 0.5h, then cools to room temperature；
S4, coating: the method for the wear-resistant paint electrostatic coating that S3 is obtained is coated uniformly on to the surface of support component 10；
S5, drying: the support component 10 that S4 is obtained is placed at shady and cool ventilation and carries out drying 5h.
The working principle of the invention and process for using: after the present invention installs, brake block has been placed on by operator
After in the groove that first baffle surrounds, the operation of machine is controlled by control cabinet, infrared remote receiver 23 and control cabinet are electrically connected
And operated by whether receiving infrared ray and judging whether there is operator, the whereabouts of the second mold 19 is controlled to brake
Piece carries out punching press, and the impact force generated in punching course is reduced through the buffering of the first spring 24, makes the noise generated and vibration
Dynamic to reduce, wear-resistant material can extend the service life of support component 10, the use of stable entire mold to a certain extent.
The test of wear-resistant strength and peel strength is carried out to the support component 10 for being coated with wear-resistant paint in embodiment 1-4,
For the ease of comparing, the data of all embodiments are normalized based on the data of embodiment 1.
Table 1
| Wear-resistant strength | Peel strength | |
| Embodiment 1 | 100% | 100% |
| Embodiment 2 | 117% | 99% |
| Embodiment 3 | 116% | 100% |
| Embodiment 4 | 121% | 99% |
As can be seen from the table, after coating wear-resistant material, the wear-resistant strength of support component 10 has apparent enhancing,
And 4 positive effect of embodiment is best, so the optimal composition of raw materials determined is: 6 parts of sodium cellulose xanthate, diaminodiphenylmethane
Four 25 parts of glycidyl amines, 11 parts of diglycidyl para-aminophenol, 9 parts of aldehyde melamine resin of urine, 3 parts of iron powder, Buddha's warrior attendant
23 parts of sand, 4 parts of acetone, 21 parts of ethylenediamine, 1.5 parts of dihyaroquinoline.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (9)
1. a kind of brake block stamping die, it is characterised in that: including support component (10), functional unit (20), the support group
Part (10) includes chassis (11), first support bar (12), support plate (13), nut (14), the first mold (15), fixed case
(16), convex block (17), second support bar (18) and the second mold (19), chassis (11) the upper surface left side are equipped with described first
Support rod (12), the first support bar (12) are fixedly connected with the chassis (11), first support bar (12) lateral wall
Top is equipped with the support plate (13), and the support plate (13) is slidably connected with the first support bar (12), and described first
The nut (14) are equipped with above the support plate (13) above strut (12) lateral wall, the nut (14) and described the
One support rod (12) is fixedly connected, and support plate (13) right end is equipped with first mold (15), first mold (15)
It is fixedly connected with the support plate (13), is equipped with the fixed case (16) on the left of the first mold (15) upper surface, it is described solid
Determine case (16) to be fixedly connected with first mold (15), top is equipped with the convex block on the right side of the first mold (15) upper surface
(17), the convex block (17) is slidably connected with first mold (15), and convex block (17) top is equipped with second support
Bar (18), the second support bar (18) are slidably connected with the convex block (17), and second support bar (18) top is equipped with institute
It states the second mold (19), second mold (19) is fixedly connected with the second support bar (18), the functional unit (20)
Including third support rod (21), infrared transmitter (22), infrared remote receiver (23), the first spring (24) and second spring (25),
It is equipped with the third support rod (21) on the right side of chassis (11) upper surface, the third support rod (21) and the chassis (11)
It is fixedly connected, is equipped with the infrared transmitter (22) above third support rod (21) left side wall, the infrared transmitter
(22) it is rotatablely connected with the third support rod (21) by the first runner, is equipped with above third support rod (21) right side wall
The infrared remote receiver (23), the infrared remote receiver (23) are fixedly connected with the third support rod (21), and described first
Strut (12) lateral wall is equipped with first spring (24), and first spring (24) and the first support bar (12) sliding connect
It connects, is equipped with the second spring (25) below second support bar (18) lateral wall, the second spring (25) and described the
Two support rods (18) are slidably connected, and the infrared remote receiver (23) and external power supply are electrically connected.
2. a kind of brake block stamping die according to claim 1, it is characterised in that: the first mold (15) upper surface
Middle position opens up groove, and the shape of the groove is rectangle, and the quantity of the groove is four.
3. a kind of brake block stamping die according to claim 2, it is characterised in that: be equipped with above the groove inner sidewall
First baffle, the first baffle are slidably connected with the groove.
4. a kind of brake block stamping die according to claim 2, it is characterised in that: the inside grooves lower surface is equipped with
Third spring, the third spring are fixedly connected with the groove, and the quantity of the third spring is multiple.
5. a kind of brake block stamping die according to claim 3, it is characterised in that: the first baffle lower surface is equipped with
Second baffle, the second baffle are fixedly connected with the first baffle.
6. a kind of brake block stamping die according to claim 1, it is characterised in that: the first mold (15) bottom end is set
There is rubber pad, the rubber pad is fixedly connected with first mold (15).
7. a kind of brake block stamping die according to claim 1, it is characterised in that: third support rod (21) bottom end
Equipped with telescopic rod, the telescopic rod is fixedly connected with the third support rod (21).
8. a kind of brake block stamping die according to claim 1, it is characterised in that: support component (10) surface applies
It is covered with one layer of wearing layer, the formula of the wearing layer is:
Take following each component raw material for standby by weight: 5-7 parts of sodium cellulose xanthate, four glycidyl amine of diaminodiphenylmethane
20-30 parts, 10-12 parts of diglycidyl para-aminophenol, 5-12 parts of aldehyde melamine resin of urine, 2-4 parts of iron powder, diamond dust
20-25 parts, 2-5 parts of acetone, 18-25 parts of ethylenediamine, 1-2 parts of dihyaroquinoline.
9. a kind of wear-resistant material according to claim 8, it is characterised in that: the preparation method of the wearing layer is:
S1, prefabricated organic solvent: diamond dust, four glycidyl amine of diaminodiphenylmethane, sodium cellulose xanthate, two are shunk sweet
It is heated to 58-64 DEG C after oil base para-aminophenol, urine aldehyde melamine resin mixing, after mixing evenly, keeps the temperature 3-6h；
S2, it prepares wear-resistant paint: iron powder, acetone, ethylenediamine, dihyaroquinoline is added sequentially in the organic solvent in S1,
After mixing evenly, 1-2h is kept the temperature after temperature being heated to 72 DEG C；
S3, processing: carrying out ultrasonication 0.5-1h for wear-resistant paint made from S2, be then cooled to 40-60 DEG C, in
48000r/h revolving speed stirs 0.5h, then cools to room temperature；
S4, coating: the method for the wear-resistant paint electrostatic coating that S3 is obtained is coated uniformly on to the surface of support component (10)；
S5, drying: the support component (10) that S4 is obtained is placed at shady and cool ventilation and carries out drying 5-6h.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811032052.1A CN109226497B (en) | 2018-09-05 | 2018-09-05 | Brake block stamping die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811032052.1A CN109226497B (en) | 2018-09-05 | 2018-09-05 | Brake block stamping die |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109226497A true CN109226497A (en) | 2019-01-18 |
| CN109226497B CN109226497B (en) | 2024-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811032052.1A Active CN109226497B (en) | 2018-09-05 | 2018-09-05 | Brake block stamping die |
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| Country | Link |
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| CN (1) | CN109226497B (en) |
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| CN207494361U (en) * | 2017-11-21 | 2018-06-15 | 东莞市华奥自动化设备有限公司 | Stamping die |
| CN209255630U (en) * | 2018-09-05 | 2019-08-16 | 盐城都亭汽车部件有限公司 | A kind of brake block stamping die |
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| KR20040024258A (en) * | 2002-09-13 | 2004-03-20 | 기아자동차주식회사 | The spring apparatus for a press mold |
| US20080141751A1 (en) * | 2005-01-13 | 2008-06-19 | Kiyokazu Baba | Pressing Machine with Die Cushion Device |
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| Publication number | Publication date |
|---|---|
| CN109226497B (en) | 2024-04-16 |
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Application publication date: 20190118 Assignee: Yancheng Beichuang Environmental Protection Technology Co.,Ltd. Assignor: YANCHENG DUTING AUTO PARTS Co.,Ltd. Contract record no.: X2024980008333 Denomination of invention: A stamping die for brake pads Granted publication date: 20240416 License type: Common License Record date: 20240627 Application publication date: 20190118 Assignee: JIANGSU ANNATAI ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD. Assignor: YANCHENG DUTING AUTO PARTS Co.,Ltd. Contract record no.: X2024980008203 Denomination of invention: A stamping die for brake pads Granted publication date: 20240416 License type: Common License Record date: 20240627 Application publication date: 20190118 Assignee: YANCHENG XIANGGUO TECHNOLOGY Co.,Ltd. Assignor: YANCHENG DUTING AUTO PARTS Co.,Ltd. Contract record no.: X2024980008200 Denomination of invention: A stamping die for brake pads Granted publication date: 20240416 License type: Common License Record date: 20240627 |
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Application publication date: 20190118 Assignee: Yancheng Xinyao mould Co.,Ltd. Assignor: YANCHENG DUTING AUTO PARTS Co.,Ltd. Contract record no.: X2024980008696 Denomination of invention: A brake pad stamping mold Granted publication date: 20240416 License type: Common License Record date: 20240702 Application publication date: 20190118 Assignee: JIANGSU ZHONGKE HEAVY INDUSTRY Co.,Ltd. Assignor: YANCHENG DUTING AUTO PARTS Co.,Ltd. Contract record no.: X2024980008692 Denomination of invention: A brake pad stamping mold Granted publication date: 20240416 License type: Common License Record date: 20240702 Application publication date: 20190118 Assignee: JIANGSU WANHE COATING MACHINE Co.,Ltd. Assignor: YANCHENG DUTING AUTO PARTS Co.,Ltd. Contract record no.: X2024980008689 Denomination of invention: A brake pad stamping mold Granted publication date: 20240416 License type: Common License Record date: 20240702 |
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