CN109226091A - A kind of adhesive tape gluing dust removal machine and its adhesive tape production technique - Google Patents
A kind of adhesive tape gluing dust removal machine and its adhesive tape production technique Download PDFInfo
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- CN109226091A CN109226091A CN201810933996.XA CN201810933996A CN109226091A CN 109226091 A CN109226091 A CN 109226091A CN 201810933996 A CN201810933996 A CN 201810933996A CN 109226091 A CN109226091 A CN 109226091A
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- Prior art keywords
- dust
- electrostatic
- substrate
- dedusting
- shoestring
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- 239000000428 dust Substances 0.000 title claims abstract description 132
- 239000002390 adhesive tape Substances 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000004026 adhesive bonding Methods 0.000 title claims description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 188
- 239000000758 substrate Substances 0.000 claims abstract description 116
- 238000000576 coating method Methods 0.000 claims abstract description 23
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 239000011248 coating agent Substances 0.000 claims abstract description 22
- 239000003292 glue Substances 0.000 claims abstract description 16
- 239000008187 granular material Substances 0.000 claims abstract description 5
- 241000293001 Oxytropis besseyi Species 0.000 claims description 63
- 230000005611 electricity Effects 0.000 claims description 27
- 230000001105 regulatory effect Effects 0.000 claims description 21
- 230000003068 static effect Effects 0.000 claims description 19
- 238000004040 coloring Methods 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 14
- 238000010521 absorption reaction Methods 0.000 claims description 7
- 230000005856 abnormality Effects 0.000 claims description 6
- 230000001276 controlling effect Effects 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 5
- 238000002203 pretreatment Methods 0.000 claims description 5
- 230000001133 acceleration Effects 0.000 claims description 3
- 238000011217 control strategy Methods 0.000 claims description 3
- 238000010422 painting Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000001514 detection method Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 11
- 238000004140 cleaning Methods 0.000 abstract description 4
- 238000007786 electrostatic charging Methods 0.000 abstract description 2
- 238000005421 electrostatic potential Methods 0.000 abstract description 2
- 238000006386 neutralization reaction Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000008450 motivation Effects 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B6/00—Cleaning by electrostatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
Landscapes
- Cleaning In General (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The present invention relates to a kind of adhesive tapes to glue dust removal machine, transmission mechanism is provided on pedestal, transmission mechanism is provided with substrate feeding end and processing discharge end, substrate feeding end is connected to the output end of substrate feeder equipment, processing discharge end is connected to the input terminal of coating machine, and substrate enters base interior by substrate feeding side and leaves pedestal from processing discharge end；Dedusting chamber is provided on pedestal, transmission mechanism is provided with the first driving member and the second driving member in the two sides of dedusting chamber, and the substrate between the first driving member and the second driving member is to dedusting substrate；Due to during substrate is processed and is transmitted, it can make electrostatic in substrate tape, and electrostatic will dust granule in ionized air, to adsorb the dust in air, and then the present invention is dusted process by the manufacture higher electrostatic charging body of voltage, can play the effect of a neutralization electrostatic potential, guarantee the cleaning to the dust on substrate simultaneously, guarantees coating machine work.
Description
Technical field
The present invention relates to adhesive tape manufacture fields, glue dust removal machine more specifically to a kind of adhesive tape and its adhesive tape produces
Technique.
Background technique
Adhesive tape is made of substrate and adhesive two parts, is connected to two or more disjunct objects by bonding
Together.One layer of sticker is coated on its surface.Earliest sticker comes from animal and plant, and in 19th-century, rubber is adhesion
The main ingredient of agent；And various polymer are then widely applied in the modern times.Sticker can cling thing, be due to itself molecule and
The intermolecular formation of article to be connected is bonded, and this bond can firmly stick together molecule.The composition of sticker, according to
Different labels, variety classes have a variety of different polymer.Sealing-tape machine is the machine for producing adhesive tape or similar adhesive tape product
Device equipment.According to the property of the substrate of adhesive tape, coating fluid, the differences such as processing technology requires, the structure of sealing-tape machine and configuration are often
There is very big difference.And adhesive layer is formed after coating fluid drying, and so general photoresist coating process includes at least substrate feeding
Equipment, coating machine and drying equipment, and the output end of substrate feeder equipment is connected to the input terminal of coating machine, coating machine it is defeated
Outlet is connected to the input terminal of drying equipment, can just complete the system of adhesive tape after dry by tape wrapping machine and cutting mechanism
Make, and in the manufacturing process of adhesive tape, there is a problem of that a larger i.e. substrate is very easy in the feeding process because of electrostatic
And the dust in air is adsorbed, and by manufacture dustfree environment or with existing adhesive tape dust collecting process, cost is larger and difficult
To play preferable effect, used so influencing adhesive tape actual production.
Summary of the invention
In view of this, an object of the present disclosure is to provide a kind of adhesive tape gluing dust removal machine, to solve the above problems；
The second object of the present invention is to provide a kind of adhesive tape production technique.
In order to solve the above-mentioned technical problem, the technical scheme is that a kind of adhesive tape glue dust removal machine, including pedestal,
Upper dedusting mechanism, lower dedusting mechanism and controller are provided with transmission mechanism on the pedestal, and the transmission mechanism is provided with base
Material feeding end and processing discharge end, the substrate feeding end are connected to the output end of substrate feeder equipment, the processing discharging
End is connected to the input terminal of coating machine, and substrate enters the base interior by the substrate feeding side and discharges from the processing
Leave the pedestal in end；Dedusting chamber is provided on the pedestal, the transmission mechanism is provided in the two sides of the dedusting chamber
One driving member and the second driving member, the substrate between first driving member and the second driving member are to dedusting substrate；
The upper dedusting mechanism is set to above the dedusting chamber, and the upper dedusting mechanism includes the first driven pedrail machine
Structure, the first regulating mechanism, the first friction mechanism and the first collecting mechanism, it is quiet that first driven pedrail mechanism is wound with first
Electric shoestring, first driven pedrail mechanism is for driving the first electrostatic shoestring to move, first regulating mechanism
It is fixed on the pedestal, first driven pedrail is installed on first regulating mechanism, and first adjustment structure is used
It is mobile to adjust the first electrostatic shoestring lower surface and described to dedusting substrate in adjusting first driven pedrail mechanism
Distance, first friction mechanism is installed in first driven pedrail mechanism, and first friction mechanism is provided with
One friction member, when first driven pedrail work, first friction member and the first electrostatic shoestring friction with
Electrostatic is generated on first electrostatic shoestring, first collecting mechanism is installed in first driven pedrail mechanism, and described
One collecting mechanism is used to collect the dust of the first electrostatic shoestring absorption；The lower surface of the first electrostatic shoestring and institute
It states to be formed with the first spacing between dedusting substrate, the range of first spacing is between 0.5 millimeter to 3 millimeters；
The lower dedusting mechanism is set to above the dedusting chamber, and the lower dedusting mechanism includes the second driven pedrail machine
Structure, the second regulating mechanism, the second friction mechanism and the second collecting mechanism, it is quiet that second driven pedrail mechanism is wound with second
Electric shoestring, second driven pedrail mechanism is for driving the second electrostatic shoestring to move, second regulating mechanism
It is fixed on the pedestal, second driven pedrail is installed on second regulating mechanism, and second adjustment structure is used
It is mobile to adjust the second electrostatic shoestring lower surface and described to dedusting substrate in adjusting second driven pedrail mechanism
Distance, second friction mechanism is installed in second driven pedrail mechanism, and second friction mechanism is provided with
Two friction members, when second driven pedrail work, second friction member and the second electrostatic shoestring friction with
Electrostatic is generated on second electrostatic shoestring, second collecting mechanism is installed in second driven pedrail mechanism, and described
Two collecting mechanisms are used to collect the dust of the second electrostatic shoestring absorption；The lower surface of the second electrostatic shoestring and institute
It states to be formed with the second spacing between dedusting substrate, the range of second spacing is between 1 millimeter to 4 millimeters；
The controller is connected with the first electrostatic detector, the second electrostatic detector and third electrostatic detector, described
First electrostatic detector is used to detect the electrostatic electricity and static voltage half life of the first electrostatic shoestring, and described second
Electrostatic detector is used to detect the electrostatic electricity and static voltage half life of the second electrostatic shoestring, the third electrostatic
Detector is used to detect the electrostatic electricity and static voltage half life to dedusting substrate；The controller is configured with first
Strategy is adjusted for adjusting first spacing, the controller is configured with the second control strategy for adjusting between described second
Away from described first, which adjusts strategy, is calculated by the first adjusting formula to obtain the first spacing, and described second adjusts strategy by the
Two, which adjust formula, calculates to obtain the second spacing；
Described first adjusts formula are as follows:
Described second adjusts formula are as follows:
Wherein D1For the first spacing, D2For the second spacing, k is electrostatic force constant, Q1For the electrostatic electricity of the first electrostatic shoestring
Amount, Q2For the electrostatic electricity of the second electrostatic shoestring, Q3For the electrostatic electricity to dedusting substrate, Q is the electrification of preset dust ideal
Amount, b1Preset first electricity proportionality constant, b2For preset second electricity proportionality constant, a1For preset first attenuation ratio
Constant, a2For preset second attenuation ratio constant, a3For preset third attenuation ratio constant, c1For preset first decaying
Parameter, c2For preset second decaying parameter, α1For the static voltage half life of the first electrostatic shoestring, α2For the second electrostatic belt
The static voltage half life of shape body, α3For the static voltage half life to dedusting substrate, β1Constant, β are adjusted for preset first2
Constant is adjusted for preset second, m is preset dust granule desirable quality；G is acceleration of gravity.
It further, further include image collecting device, described image acquisition device is set to the processing discharge end, described
Image sensing device is used to acquire the image information of the substrate after dedusting chamber dedusting, and described image acquisition device is configured with ash
Dirt captures algorithm, and the dust captures algorithm and is used to capture the dust in substrate, when the dust captures algorithm from described image
When capturing dust in information, output abnormality signal.
It further, further include auxiliary spray dirt device, the auxiliary spray dirt device includes dust-collecting cavity and Pen Chen mechanism, institute
It states dust-collecting cavity and is set to the substrate feeding end for spraying the coloured dust for being stored with toner dirt, the Pen Chen mechanism
It is applied to described do not enter on the substrate of institute's dedusting chamber.
Further, first collecting mechanism is connected to the dust-collecting cavity, and first collecting mechanism will be collected into
Dust is sent into the dust-collecting cavity, and the dust-collecting cavity is provided with colouring mechanism, and the colouring mechanism is used for as in the dust-collecting cavity
Dust colouring.
Further, second collecting mechanism is connected to the dust-collecting cavity, and second collecting mechanism will be collected into
Dust is sent into the dust-collecting cavity, and the dust-collecting cavity is provided with colouring mechanism, and the colouring mechanism is used for as in the dust-collecting cavity
Dust colouring.
Further, second driving member is higher than first driving member so as to be obliquely installed to dedusting substrate.
In order to realize the second object of the present invention, a kind of adhesive tape production technique, which is characterized in that provide substrate feeding and set
Standby, coating machine, above-mentioned adhesive tape glue dust removal machine；
The following steps are included:
The substrate is sent into the adhesive tape by the substrate feeder equipment and glues dust removal machine by feeding step；
Dust removal step, including upper dedusting sub-step, lower dedusting sub-step, last time dirt sub-step and next time dirt sub-step,
Export sub-step；The upper dedusting sub-step includes the dust adsorbed on the substrate by the control upper dedusting mechanism, institute
Stating lower dedusting sub-step includes the dust adsorbed on the substrate by dedusting mechanism under controlling, and the last time dirt sub-step includes
Dust is recycled from the first electrostatic shoestring by controlling first collecting mechanism；The sub-step of dirt next time includes passing through control
It makes the second collecting mechanism and recycles dust from the second electrostatic shoestring；The output sub-step includes will by control transmission mechanism
The substrate is sent to the coating machine；
Application step carries out gluing work to the substrate by coating machine.
It further, further include detecting step between the dust removal step and the application step, the detecting step packet
It includes and an image collecting device is provided, described image acquisition device captures algorithm configured with dust, and the dust captures algorithm and is used for
The dust in substrate is captured, when the dust, which captures algorithm, captures dust from described image information, output abnormality signal.
It further, further include pre-treatment step between the feeding step and the dust removal step, the pretreatment step
Rapid includes providing auxiliary spray dirt device, and the auxiliary spray dirt device includes dust-collecting cavity and Pen Chen mechanism, and the dust-collecting cavity is used for
Be stored with toner dirt, the Pen Chen mechanism be set to the substrate feeding end for by the coloured dust be sprayed into it is described not into
On the substrate for entering institute's dedusting chamber.
Further, the sub-step of dirt next time further includes that the dust that will be collected is sent into the dust-collecting cavity, the last time dirt
Sub-step further includes that the dust that will be collected is sent into the dust-collecting cavity.
The technology of the present invention effect major embodiment is in the following areas: being arranged in this way, due to substrate processes and transmits
In the process, can make electrostatic in substrate tape, and electrostatic will dust granule in ionized air, to adsorb the dust in air,
And then the present invention is dusted process by the manufacture higher electrostatic charging body of voltage, can play a neutralization electrostatic electricity
The effect of pressure, while guaranteeing the cleaning to the dust on substrate, guarantee coating machine work.
Detailed description of the invention
Fig. 1: the principle schematic diagram of adhesive tape gluing high-pressure dust-cleaning machine of the invention；
Fig. 2: the system architecture schematic diagram of adhesive tape gluing high-pressure dust-cleaning machine of the invention.
Appended drawing reference: 100, pedestal；110, dedusting chamber；111, substrate feeding end；112, discharge end is processed；120, driver
Structure；121, the first driving member；122, the second driving member；200, upper dedusting mechanism；210, the first driven pedrail mechanism；211, first
Electrostatic shoestring；220, the first friction mechanism；230, the first regulating mechanism；240, the first collecting mechanism；310, the second transmission is carried out
Band mechanism；311, the second electrostatic shoestring；320, the second friction mechanism；330, the second regulating mechanism；340, the second collecting mechanism；
400, controller；401, the first electrostatic detector；402, the second electrostatic detector；403, third electrostatic detector；500, image
Acquisition device；600, auxiliary spray dirt device.
Specific embodiment
Below in conjunction with attached drawing, a specific embodiment of the invention is described in further detail, so that technical solution of the present invention is more
It should be readily appreciated that and grasp.
It is structure principle chart of the invention shown in referring to Fig.1, a kind of adhesive tape glues dust removal machine, including pedestal 100, above removes
Dirt mechanism 200, lower dedusting mechanism and controller 400 are provided with transmission mechanism 120, the transmission mechanism on the pedestal 100
120 are provided with substrate feeding end 111 and process discharge end 112, and the substrate feeding end 111 is connected to substrate feeder equipment
Output end, the processing discharge end 112 are connected to the input terminal of coating machine, and substrate enters the base by the substrate feeding side
The pedestal 100 simultaneously is left from the processing discharge end 112 in 100 inside of seat；Dedusting chamber 110, institute are provided on the pedestal 100
It states transmission mechanism 120 and the two sides of the dedusting chamber 110 is provided with the first driving member 121 and the second driving member 122, in described
Substrate between one driving member 121 and the second driving member 122 is to dedusting substrate；Transmission mechanism 120 is relatively simple first, passes through
Motor drives shaft that can realize transmission, and it should be noted that in general in same assembly line, it is only necessary to a master
Motivation structure, avoids the occurrence of and pulls, if having had transmission driving mechanism on substrate feeder equipment, the biography in the present invention
Motivation structure 120 then does driven function and uses, and since Belt Transmission has been very existing technology, this will not be repeated here, and needs
Illustrate it is that this dust removal machine is arranged between substrate feeding equipment and coating machine, realize intermediate dustproof function, and guarantees coating
Effect.
The upper dedusting mechanism 200 is set to 110 top of dedusting chamber, and the upper dedusting mechanism 200 includes the first biography
Dynamic pedrail mechanism 210, the first regulating mechanism 230, the first friction mechanism 220 and the first collecting mechanism 240, first transmission
Pedrail mechanism 210 is wound with the first electrostatic shoestring 211, and first driven pedrail mechanism 210 is described first quiet for driving
Electric shoestring 211 moves, and first regulating mechanism 230 is fixed on the pedestal 100, and first driven pedrail is installed on
On first regulating mechanism 230, first adjustment structure is mobile to adjust for adjusting first driven pedrail mechanism 210
211 lower surface of the first electrostatic shoestring and the distance to dedusting substrate are saved, first friction mechanism 220 is installed on
In first driven pedrail mechanism 210, first friction mechanism 220 is provided with the first friction member, when first transmission
When crawler belt works, first friction member rubs with the first electrostatic shoestring 211 to produce on the first electrostatic shoestring 211
Raw electrostatic, first collecting mechanism 240 are installed in first driven pedrail mechanism 210, first collecting mechanism 240
The dust adsorbed for collecting the first electrostatic shoestring 211；The lower surface of the first electrostatic shoestring 211 and it is described to
The first spacing is formed between dedusting substrate, the range of first spacing is between 0.5 millimeter to 3 millimeters；It is removed on first
For dirt mechanism 200, substrate is allowed to enter dedusting chamber 110, dedusting chamber 110 can be understood as a more closed structure, and on
200 purpose of dedusting mechanism is for the dust of substrate upper surface to be purged, and is a caterpillar belt structure first, and this crawler belt knot
Structure will not be contacted with substrate, but by the dust on Electrostatic Absorption substrate, and collecting mechanism is used to collect the dust on crawler belt,
And friction mechanism is on crawler belt for generating electrostatic, and static content is excessive is then easy breakdown air, so that adhesive tape corrugation and generating
Breakage, and static content is too small, can be difficult to play the effect of absorption dust, so controller 400 is needed to adjust the first spacing
Section.And the first adjustment structure is fixed on pedestal 100, for adjusting the height of entire upper dedusting mechanism 200, and need to illustrate
It is that can guarantee degree of regulation by stepper motor to being highly adjusted.
The lower dedusting mechanism is set to 110 top of dedusting chamber, and the lower dedusting mechanism includes the second driven pedrail
Mechanism 310, the second regulating mechanism 330, the second friction mechanism 320 and the second collecting mechanism 340, the second driven pedrail machine
Structure 310 is wound with the second electrostatic shoestring 311, and second driven pedrail mechanism 310 is for driving second electrostatic band-like
Body 311 moves, and second regulating mechanism 330 is fixed on the pedestal 100, and second driven pedrail is installed on described the
On two regulating mechanisms 330, second adjustment structure is mobile described to adjust for adjusting second driven pedrail mechanism 310
Second electrostatic shoestring, 311 lower surface and the distance to dedusting substrate, second friction mechanism 320 are installed on described
In two driven pedrail mechanisms 310, second friction mechanism 320 is provided with the second friction member, when the second driven pedrail work
When making, second friction member rubs quiet to generate on the second electrostatic shoestring 311 with the second electrostatic shoestring 311
Electricity, second collecting mechanism 340 are installed in second driven pedrail mechanism 310, and second collecting mechanism 340 is used for
Collect the dust that the second electrostatic shoestring 311 adsorbs；The lower surface of the second electrostatic shoestring 311 and described to dedusting
The second spacing is formed between substrate, the range of second spacing is between 1 millimeter to 4 millimeters；Lower dedusting mechanism setting is former
It manages identical with upper dedusting mechanism 200, so do not repeat them here, and distinguishes and be, lower dedusting mechanism can be apart from farther out, due to time dirt
Have downward spilling kinetic energy under the effect of gravity, following dedusting mechanism the second spacing can compared to the first spacing it is larger.
The controller 400 is connected with the first electrostatic detector 401, the second electrostatic detector 402 and the inspection of third electrostatic
Instrument 403 is surveyed, first electrostatic detector 401 is used to detect the electrostatic electricity and electrostatic of the first electrostatic shoestring 211
Voltage half-life period, second electrostatic detector 402 are used to detect the electrostatic electricity of the second electrostatic shoestring 311 and quiet
Piezoelectric voltage half-life period, the third electrostatic detector 403 are used to detect electrostatic electricity and the electrostatic electricity to dedusting substrate
Press half-life period；The controller 400 adjusts strategy for adjusting first spacing configured with first, and the controller 400 is matched
The second control strategy is equipped with for adjusting second spacing, described first, which adjusts strategy, is calculated by the first adjusting formula to obtain
To the first spacing, described second, which adjusts strategy, adjusts formula calculating by second to obtain the second spacing；It should be noted that right
Static content and electrostatic potential will appear decaying, so the static content to crawler belt and substrate is needed to monitor in real time, it is synchronous
Spacing is adjusted, so, grass can guarantee regulating effect.
Described first adjusts formula are as follows:
Described second adjusts formula are as follows:
Wherein D1For the first spacing, D2For the second spacing, k is electrostatic force constant, Q1For the electrostatic electricity of the first electrostatic shoestring
Amount, Q2For the electrostatic electricity of the second electrostatic shoestring, Q3For the electrostatic electricity to dedusting substrate, Q is the electrification of preset dust ideal
Amount, b1Preset first electricity proportionality constant, b2For preset second electricity proportionality constant, a1For preset first attenuation ratio
Constant, a2For preset second attenuation ratio constant, a3For preset third attenuation ratio constant, c1For preset first decaying
Parameter, c2For preset second decaying parameter, α1For the static voltage half life of the first electrostatic shoestring, α2For the second electrostatic belt
The static voltage half life of shape body, α3For the static voltage half life to dedusting substrate, β1Constant, β are adjusted for preset first2
Constant is adjusted for preset second, m is preset dust granule desirable quality；G is acceleration of gravity.Wherein k, m, g are quantitative,
And Q1、Q2、Q3、α1、α2、α3For variable, obtained according to actual sensor feedback value, Q, b1、b2、a1、a2、a3、c1、c2、β1、β2
It for parameter, is inputted, specific value can also be adjusted by algorithm according to the actual situation, this will not be repeated here, and
The present invention considers the voltage attenuation of Coulomb force, gravity and electrostatic in natural conditions, thus while guaranteeing dust removing effects,
The problem of satisfaction is not in ionization puncture.
It further include image collecting device 500, described image acquisition device 500 is set to the processing discharge end 112, described
Image sensing device is used to acquire the image information of the substrate after 110 dedusting of dedusting chamber, and described image acquisition device 500 is matched
It is equipped with dust and captures algorithm, the dust captures algorithm and is used to capture the dust in substrate, when the dust captures algorithm from institute
It states when capturing dust in image information, output abnormality signal.It is primarily due to the solid colour of substrate, once so go out on substrate
Existing dust, occurred image information are bound to difference, so being very easy to discovery, and pass through image comparison, so that it may complete dust
The specific framework of algorithm is captured, and illustrates that dust removing effects are bad if capturing dust, needs to stop to be coated with or modify ginseng
Amount guarantees dust removing effects.
It further include auxiliary spray dirt device 600, the auxiliary spray dirt device 600 includes dust-collecting cavity and Pen Chen mechanism, described
Dust-collecting cavity is set to the substrate feeding end 111 and is used for the coloured dust for being stored with toner dirt, the Pen Chen mechanism
It is sprayed into described do not enter on the substrate of institute's dedusting chamber 110.It establishes on the basis of image recognition technology, since substrate may have
Have color, and if the color of dust is more dim, being easy to be difficult to be captured exists so can spray some dust before dedusting
On substrate, these dust are easier to recognize in color than general dust, and by judging whether these dust are removed just
Whether the substrate after may determine that spraying is normal, and first collecting mechanism 240 is connected to the dust-collecting cavity, and described first collects
The dust being collected into is sent into the dust-collecting cavity by mechanism 240, and the dust-collecting cavity is provided with colouring mechanism, and the colouring mechanism is used for
For the dust colouring in the dust-collecting cavity.By mechanism of painting, the dust of absorption can be recycled, guarantees the recycling of dust.
Second collecting mechanism 340 is connected to the dust-collecting cavity, and second collecting mechanism 340 will be described in the dust that be collected into feeding
Dust-collecting cavity, the dust-collecting cavity are provided with colouring mechanism, and the colouring mechanism is used for as the dust colouring in the dust-collecting cavity.
Second driving member 122 is higher than first driving member 121 so as to be obliquely installed to dedusting substrate.It is inclined to set
Set mode, it is ensured that dust removing effects.
In another embodiment, referring to shown in Fig. 2, a kind of adhesive tape production technique provides substrate feeder equipment, coating
Machine, above-mentioned adhesive tape glue dust removal machine；
The following steps are included:
The substrate is sent into the adhesive tape by the substrate feeder equipment and glues dust removal machine by feeding step；
Dust removal step, including upper dedusting sub-step, lower dedusting sub-step, last time dirt sub-step and next time dirt sub-step,
Export sub-step；The upper dedusting sub-step includes the dust adsorbed on the substrate by the control upper dedusting mechanism 200,
The lower dedusting sub-step includes the dust adsorbed on the substrate by dedusting mechanism under controlling, the last time dirt sub-step packet
It includes and is recycled dust from the first electrostatic shoestring 211 by controlling first collecting mechanism 240；The sub-step packet of dirt next time
It includes and is recycled dust from the second electrostatic shoestring 311 by the second collecting mechanism 340 of control；The output sub-step includes passing through
Control transmission mechanism 120 send the substrate to the coating machine；
Application step carries out gluing work to the substrate by coating machine.
It further include detecting step between the dust removal step and the application step, the detecting step includes providing a figure
As acquisition device 500, described image acquisition device 500 captures algorithm configured with dust, and the dust captures algorithm for capturing
Dust in substrate, when the dust, which captures algorithm, captures dust from described image information, output abnormality signal.It is described
It further include pre-treatment step between feeding step and the dust removal step, the pre-treatment step includes providing auxiliary spray dirt device
600, the auxiliary spray dirt device 600 includes dust-collecting cavity and Pen Chen mechanism, and the dust-collecting cavity is described for being stored with toner dirt
Pen Chen mechanism is set to the substrate feeding end 111 and described does not enter institute's dedusting chamber 110 for the coloured dust to be sprayed into
Substrate on.The sub-step of dirt next time further includes that the dust that will be collected is sent into the dust-collecting cavity, and the last time dirt sub-step is also
Dust including that will collect is sent into the dust-collecting cavity.
Certainly, above is representative instance of the invention, and in addition to this, the present invention can also have other a variety of specific implementations
Mode, all technical solutions formed using equivalent substitution or equivalent transformation, is all fallen within the scope of protection of present invention.
Claims (10)
1. a kind of adhesive tape glues dust removal machine, which is characterized in that including pedestal, upper dedusting mechanism, lower dedusting mechanism and controller,
Transmission mechanism is provided on the pedestal, the transmission mechanism is provided with substrate feeding end and processing discharge end, the substrate
Feeding end is connected to the output end of substrate feeder equipment, and the processing discharge end is connected to the input terminal of coating machine, and substrate passes through
The substrate feeding side enters the base interior and leaves the pedestal from the processing discharge end；It is provided on the pedestal
Dedusting chamber, the transmission mechanism is provided with the first driving member and the second driving member in the two sides of the dedusting chamber, in described first
Substrate between driving member and the second driving member is to dedusting substrate；
The upper dedusting mechanism is set to above the dedusting chamber, and the upper dedusting mechanism includes the first driven pedrail mechanism, the
One regulating mechanism, the first friction mechanism and the first collecting mechanism, first driven pedrail mechanism are wound with the first electrostatic belt
Shape body, for driving the first electrostatic shoestring to move, first regulating mechanism is fixed for first driven pedrail mechanism
In on the pedestal, first driven pedrail is installed on first regulating mechanism, and first adjustment structure is for adjusting
Save first driven pedrail mechanism it is mobile with adjust the first electrostatic shoestring lower surface and it is described to dedusting substrate away from
From first friction mechanism is installed in first driven pedrail mechanism, and first friction mechanism is provided with first and rubs
Part is wiped, when first driven pedrail work, first friction member and the first electrostatic shoestring friction are first
Electrostatic is generated on electrostatic shoestring, first collecting mechanism is installed in first driven pedrail mechanism, and described first receives
Collecting mechanism is used to collect the dust of the first electrostatic shoestring absorption；The lower surface of the first electrostatic shoestring and it is described to
The first spacing is formed between dedusting substrate, the range of first spacing is between 0.5 millimeter to 3 millimeters；
The lower dedusting mechanism is set to above the dedusting chamber, and the lower dedusting mechanism includes the second driven pedrail mechanism, the
Two regulating mechanisms, the second friction mechanism and the second collecting mechanism, second driven pedrail mechanism are wound with the second electrostatic belt
Shape body, for driving the second electrostatic shoestring to move, second regulating mechanism is fixed for second driven pedrail mechanism
In on the pedestal, second driven pedrail is installed on second regulating mechanism, and second adjustment structure is for adjusting
Save second driven pedrail mechanism it is mobile with adjust the second electrostatic shoestring lower surface and it is described to dedusting substrate away from
From second friction mechanism is installed in second driven pedrail mechanism, and second friction mechanism is provided with second and rubs
Part is wiped, when second driven pedrail work, second friction member and the second electrostatic shoestring friction are second
Electrostatic is generated on electrostatic shoestring, second collecting mechanism is installed in second driven pedrail mechanism, and described second receives
Collecting mechanism is used to collect the dust of the second electrostatic shoestring absorption；The lower surface of the second electrostatic shoestring and it is described to
The second spacing is formed between dedusting substrate, the range of second spacing is between 1 millimeter to 4 millimeters；
The controller is connected with the first electrostatic detector, the second electrostatic detector and third electrostatic detector, and described first
Electrostatic detector is used to detect the electrostatic electricity and static voltage half life of the first electrostatic shoestring, second electrostatic
Detector is used to detect the electrostatic electricity and static voltage half life of the second electrostatic shoestring, the third electrostatic detection
Instrument is used to detect the electrostatic electricity and static voltage half life to dedusting substrate；The controller is adjusted configured with first
Strategy is for adjusting first spacing, and the controller is configured with the second control strategy for adjusting second spacing, institute
It states the first adjusting strategy to be calculated by the first adjusting formula to obtain the first spacing, described second adjusts strategy is adjusted by second
Formula is calculated to obtain the second spacing；
Described first adjusts formula are as follows:
Described second adjusts formula are as follows:
Wherein D1For the first spacing, D2For the second spacing, k is electrostatic force constant, Q1For the electrostatic electricity of the first electrostatic shoestring, Q2
For the electrostatic electricity of the second electrostatic shoestring, Q3For the electrostatic electricity to dedusting substrate, Q is preset dust ideal carried charge, b1
Preset first electricity proportionality constant, b2For preset second electricity proportionality constant, a1For preset first attenuation ratio constant,
a2For preset second attenuation ratio constant, a3For preset third attenuation ratio constant, c1For it is preset first decaying parameter,
c2For preset second decaying parameter, α1For the static voltage half life of the first electrostatic shoestring, α2For the second electrostatic shoestring
Static voltage half life, α3For the static voltage half life to dedusting substrate, β1Constant, β are adjusted for preset first2It is default
Second adjust constant, m be preset dust granule desirable quality；G is acceleration of gravity.
2. a kind of adhesive tape as described in claim 1 glues dust removal machine, it is characterised in that: it further include image collecting device, it is described
Image collecting device is set to the processing discharge end, and described image sensing device is for acquiring the base after dedusting chamber dedusting
The image information of material, described image acquisition device capture algorithm configured with dust, and the dust captures algorithm for capturing substrate
In dust, when the dust capture algorithm capture dust from described image information when, output abnormality signal.
3. a kind of adhesive tape as claimed in claim 2 glues dust removal machine, it is characterised in that: it further include auxiliary spray dirt device, it is described
Auxiliary spray dirt device includes dust-collecting cavity and Pen Chen mechanism, and for being stored with toner dirt, the Pen Chen mechanism is set the dust-collecting cavity
The substrate feeding end is placed in for the coloured dust to be sprayed into the substrate for not entering institute's dedusting chamber.
4. a kind of adhesive tape as claimed in claim 3 glues dust removal machine, it is characterised in that: first collecting mechanism is connected to institute
Dust-collecting cavity is stated, the dust being collected into is sent into the dust-collecting cavity by first collecting mechanism, and the dust-collecting cavity is provided with painting machine
Structure, the colouring mechanism are used for as the dust colouring in the dust-collecting cavity.
5. a kind of adhesive tape as claimed in claim 3 glues dust removal machine, it is characterised in that: second collecting mechanism is connected to institute
Dust-collecting cavity is stated, the dust being collected into is sent into the dust-collecting cavity by second collecting mechanism, and the dust-collecting cavity is provided with painting machine
Structure, the colouring mechanism are used for as the dust colouring in the dust-collecting cavity.
6. a kind of adhesive tape as described in claim 1 glues dust removal machine, it is characterised in that: second driving member is higher than described the
One driving member to dedusting substrate so as to be obliquely installed.
7. a kind of adhesive tape production technique, which is characterized in that provide substrate feeder equipment, coating machine, glue as described in claim 1
Band gluing dust removal machine；
The following steps are included:
The substrate is sent into the adhesive tape by the substrate feeder equipment and glues dust removal machine by feeding step；
Dust removal step, including upper dedusting sub-step, lower dedusting sub-step, last time dirt sub-step and next time dirt sub-step, output
Sub-step；The upper dedusting sub-step includes the dust adsorbed on the substrate by the control upper dedusting mechanism, under described
Dedusting sub-step includes the dust adsorbed on the substrate by dedusting mechanism under controlling, and the last time dirt sub-step includes passing through
It controls first collecting mechanism and recycles dust from the first electrostatic shoestring；The sub-step of dirt next time includes by control the
Two collecting mechanisms recycle dust from the second electrostatic shoestring；The output sub-step includes will be described by control transmission mechanism
Substrate is sent to the coating machine；
Application step carries out gluing work to the substrate by coating machine.
8. a kind of adhesive tape production technique as claimed in claim 7, which is characterized in that the dust removal step and the application step
Between further include detecting step, the detecting step includes providing an image collecting device, and described image acquisition device is configured with
Dust captures algorithm, and the dust captures algorithm and is used to capture the dust in substrate, when the dust captures algorithm from the figure
When as capturing dust in information, output abnormality signal.
9. a kind of adhesive tape production technique as claimed in claim 8, which is characterized in that the feeding step and the dust removal step
Between further include pre-treatment step, the pre-treatment step includes providing auxiliary spray dirt device, and the auxiliary sprays dirt device and includes
Dust-collecting cavity and Pen Chen mechanism, for the dust-collecting cavity for being stored with toner dirt, the Pen Chen mechanism is set to the substrate pan feeding
It holds for the coloured dust to be sprayed into the substrate for not entering institute's dedusting chamber.
10. a kind of adhesive tape production technique as claimed in claim 9, which is characterized in that the sub-step of dirt next time further include by
The dust of collection is sent into the dust-collecting cavity, and the last time dirt sub-step further includes that the dust that will be collected is sent into the dust-collecting cavity.
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| CN201810933996.XA CN109226091B (en) | 2018-08-16 | 2018-08-16 | Adhesive tape gluing and dust removing machine and adhesive tape production process thereof |
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| CN109226091B (en) | 2021-11-23 |
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