CN109224874A - Catalytic membrane for air purification and preparation method thereof - Google Patents

Catalytic membrane for air purification and preparation method thereof Download PDF

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Publication number
CN109224874A
CN109224874A CN201811305344.8A CN201811305344A CN109224874A CN 109224874 A CN109224874 A CN 109224874A CN 201811305344 A CN201811305344 A CN 201811305344A CN 109224874 A CN109224874 A CN 109224874A
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membrane
preparation
catalytic
membrane material
mno
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仲兆祥
邢卫红
冯厦厦
周梦迪
武军伟
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Nanjing Tech University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0079Manufacture of membranes comprising organic and inorganic components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0001Making filtering elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/54Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms
    • B01D46/543Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms using membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8678Removing components of undefined structure
    • B01D53/8687Organic components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/2073Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • B01D2257/708Volatile organic compounds V.O.C.'s
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/10Catalysts being present on the surface of the membrane or in the pores

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Catalysts (AREA)

Abstract

The invention relates to a catalytic membrane for air purification and a preparation method thereof.A MnOx catalyst is loaded on the surface of a membrane material microstructure unit by adopting an in-situ growth method and has the advantages of large specific surface area, high low-temperature catalytic activity, good bonding property of the catalyst and the membrane material microstructure unit and the like. The preparation process comprises the steps of firstly soaking a membrane material by using a low surface energy solvent, then placing the membrane material into a mixed solution of potassium permanganate and aerobic acid, then carrying out water bath treatment, and finally washing to obtain the membrane material with catalytic performance. The catalytic membrane prepared by the method has the advantages of large specific surface area, good combination of the catalyst and the membrane material microstructure units, excellent low-temperature catalytic activity, excellent dust interception performance, simple preparation process of the MnOx catalytic membrane, easy regulation and control of preparation parameters, convenience for large-scale production and extremely high practical application value.

Description

A kind of catalytic membrane and preparation method thereof for air cleaning
Technical field
The invention belongs to be catalyzed field of membrane preparation, and in particular to a kind of for the catalytic membrane of gas purification and its preparation side Method.
Background technique
In recent years, with the rapid development of industry and a large amount of uses of fossil fuel, air pollution problems inherent becomes increasingly conspicuous.People Various pollutants are discharged to air in class production, life activity or nature, and content has been more than the bearing capacity of environment, makes air Obvious deteriorate occurs for quality.Dust, NOx, formaldehyde, VOCs become one of primary pollution source of air pollution, people can be seriously affected Class health.In view of the above-mentioned problems, for solid particulate matter, NO in airx, formaldehyde, the gas such as VOCs, solid contaminant Comprehensive treatment is one of the technical problem for needing to capture instantly.
In the prior art, 107475795 A of Chinese invention patent CN passes through polytetrafluoroethyldispersion dispersion resin and manganese systems low temperature After catalyst and aviation kerosine are mixed and stirred for, through pre-molding, pushing forming, then split through drying, sintering, drawing-off, film, The processes such as combing, winding make short fibre at silk.The polytetrafluoroethylene fibre has the function of dedusting denitration, and denitrating catalyst distribution is equal Even, denitrification rate is high.But the denitrating catalyst major part activated centre of such method production is wrapped in fiber, catalyst Specific surface area is small, and utilization rate is not high, and required temperature is higher in catalytic reaction process, and energy consumption is high, and preparation process cost senior engineer Skill is cumbersome.Chinese invention patent CN 107570138A by by metal oxide or noble-metal-supported in elastic TiO2It is ceramic fine In dimension, denitration performance is made it have.The invention effectively prevents the active component of catalysis material and the phenomenon that carrier is embedded, and mentions High catalysis material carries out active site quantity when catalysis reaction.But the product of such method preparation, catalyst and carrier Associativity it is not high, and higher cost is not easy to realize industrial production and applies.
Summary of the invention
The purpose of the present invention is to provide a kind of MnO for air cleaningxCatalytic membrane and preparation method thereof, MnOxCatalysis Agent is supported on membrane material microstructure unit surface using in situ synthesis, has large specific surface area, and low-temperature catalytic activity is high, catalysis The advantages that agent and membrane material microstructure unit associativity are good, can be achieved at the same time gas solid separation and gaseous pollutant is degraded.It can apply It is retained while the fields such as industrial flue gas cleaning, purifying vehicle exhaust, indoor air purification, catalytic degradation NOx, VOCs gas Solid particulate matter.
The technical solution of the present invention is as follows:
A kind of MnO for air cleaningxCatalytic membrane, membrane material microstructure unit area load have petal-shaped, flakey, piece The MnO of shape, needle-shaped, granular one or more patternsxCatalyst.The membrane material is SiC ceramic membrane material, glass fibers Tie up covering material, polyester covering material, PTFE covering material, PPS covering material.The microstructure unit is SiC ceramic film Hole path, glass fibre, polyester fiber, PTFE fiber, PPS fiber are accumulated between grain and particle.
A kind of MnO for air cleaningxThe preparation method of catalytic membrane, preparation process the following steps are included:
(1) membrane material is placed in low-surface-energy solvent and infiltrates certain time, the low-surface-energy solvent is ethyl alcohol, isobutyl Alcohol, water, the min of infiltrating time 5s ~ 30;
(2) certain density potassium permanganate solution is configured, oxyacid is added, configures certain density oxyacid potassium permanganate water Solution, potassium permanganate mass fraction is 1 ~ 10% wt in potassium permanganate solution, and oxyacid is nitric acid, sulfuric acid or phosphoric acid, oxygen-containing Acid mass fraction is 1 ~ 8%wt;
(3) step (1) resulting membrane material is fixed with fixture, vertical suspension is impregnated in the solution of step (2) configuration, one Determine to handle certain time at temperature, the treatment temperature is 60 ~ 90 DEG C, and the processing time is 0.5 ~ 7h.
(4) membrane material that step (3) processing is completed is placed in deionized water, ultrasonic cleaning is dried one afterwards several times It fixes time, ultrasonic cleaning number is 1 ~ 10 time, and being dried temperature is 60 ~ 95 DEG C, 2 ~ 6h of drying time.
Beneficial effects of the present invention: MnOx catalyst is supported on membrane material microstructure unit surface using in situ synthesis, High with membrane material binding strength, specific surface area of catalyst is big, strong to the removal ability of gaseous pollutant, can remove in air simultaneously Particulate matter.MnOxCatalytic membrane preparation process is simple, preparation parameter easy-regulating, is convenient for large-scale production.
Detailed description of the invention
Fig. 1 is that petal-shaped made from embodiment 1 is catalyzed membrane structure electromicroscopic photograph.
Fig. 2 is that needle-shaped made from embodiment 2 and sheet is catalyzed membrane structure electromicroscopic photograph.
Fig. 3 is that needle-shaped made from embodiment 3 and petal-shaped is catalyzed membrane structure electromicroscopic photograph.
Fig. 4 is particulate catalytic membrane structure electromicroscopic photograph made from embodiment 4.
Fig. 5 is that flakey made from embodiment 5 is catalyzed membrane structure electromicroscopic photograph.
Fig. 6 is that petal-shaped made from embodiment 6 is catalyzed membrane structure electromicroscopic photograph.
Fig. 7 is that petal-shaped catalytic membrane made from embodiment 6 characterizes the catalytic performance of NOx.
Specific embodiment
The present invention is done below with reference to embodiment and is further explained, the following example is merely to illustrate the present invention, but It is not used to limit practical range of the invention.
Embodiment 1
MnO for air cleaningxCatalytic membrane, membrane material microstructure unit area load have the MnO of petal-shaped patternxCatalysis Agent.Membrane material be polyester covering material, preparation method the following steps are included:
(1) the polyester covering material that aperture is 5 μm is put into ethanol solution and infiltrates 5s.
(2) potassium permanganate solution that mass fraction is 1% is stirred evenly with magnetic stirring apparatus, revolving speed is 300 r/ Min is added nitric acid and stirs evenly with potassium permanganate solution, nitric acid mass fraction 1%.
(3) it will be put into the potassium permanganate nitric acid solution of step (2) through step (1) processed diaphragm, water bath processing, water 60 DEG C of bath temperature, water bath time 0.5h.
(4) it will be cleaned by ultrasonic 1 time through diaphragm deionized water obtained by step (3), and be put into baking oven and be dried, do Dry temperature is 60 DEG C, drying time 2h.
The catalytic membrane electron microscope of preparation is as shown in Figure 1, it can be seen that polyester covering material fibre structure keeps stablizing, fiber Upper uniformly cladding petal-shaped catalyst.Prepared catalytic membrane is higher than 99% to the removal rate of PM2.5 particulate matter, the removal to VOC Rate is higher than 90%.
Embodiment 2
For the MnOx catalytic membrane of air cleaning, membrane material microstructure unit area load has the MnOx of needle-shaped and sheet mixing to urge Agent.Membrane material be PTFE covering material, preparation method the following steps are included:
(1) the PTFE covering material that aperture is 5 μm is put into aqueous solution and is infiltrated, infiltrating time 30min.
(2) potassium permanganate solution that mass fraction is 10% is stirred evenly with magnetic stirring apparatus, revolving speed is 300 r/ Min is added sulfuric acid and stirs evenly with potassium permanganate solution, sulfuric acid mass fraction 8%.
(3) it will be put into the potassium permanganate sulfuric acid solution of step (2) through step (1) processed diaphragm, water bath processing, water 90 DEG C of bath temperature, water bath time 7h.
(4) it will be cleaned by ultrasonic 10 times through diaphragm deionized water obtained by step (3), and be put into baking oven and be dried, Drying temperature is 95 DEG C, drying time 6h.
The catalytic membrane electron microscope of preparation is as shown in Fig. 2, catalyst is in granular form with rodlike mixed distribution in PTFE overlay film material Expect on film surface.Prepared catalytic membrane is higher than 99.9% to the removal rate of PM2.5 particulate matter, is higher than 95% to the removal rate of VOC.
Embodiment 3
For the MnOx catalytic membrane of air cleaning, membrane material microstructure unit area load has the MnOx of needle-shaped and petal-shaped mixing Catalyst.Membrane material be fiberglass overlay film material, preparation method the following steps are included:
(1) the fiberglass overlay film material that aperture is 3 μm is put into isobutanol solution and is infiltrated, infiltrating time 5min.
(2) potassium permanganate solution that mass fraction is 5% is stirred evenly with magnetic stirring apparatus, revolving speed 200r/min, Phosphoric acid is added to stir evenly with potassium permanganate solution, phosphoric acid quality score 5%.
(3) it will be put into the potassium permanganate phosphoric acid solution of step (2) through step (1) processed diaphragm, water bath processing, water 70 DEG C of bath temperature, water bath time 2h.
(4) it will be cleaned by ultrasonic 5 times through diaphragm deionized water obtained by step (3), and be put into baking oven and be dried, do Dry temperature is 80 DEG C, drying time 3h.
The catalytic membrane electron microscope of preparation is as shown in figure 3, catalyst is covered in needle-shaped and petal-shaped mixed distribution in glass fibre On membrane material film surface.Prepared catalytic membrane is higher than 99% to the removal rate of PM2.5 particulate matter, to NOXRemoval rate be higher than 90%.
Embodiment 4
For the MnOx catalytic membrane of air cleaning, membrane material microstructure unit area load has granular MnOx catalyst.Film Material be PPS covering material, preparation method the following steps are included:
(1) the PPS covering material that aperture is 2 μm is put into isobutanol solution and is infiltrated, infiltrating time 1min.
(2) potassium permanganate solution that mass fraction is 6% is stirred evenly with magnetic stirring apparatus, revolving speed 400r/min, Phosphoric acid is added to stir evenly with potassium permanganate solution, phosphoric acid quality score 4%.
(3) it will be put into the potassium permanganate phosphoric acid solution of step (2) through step (1) processed diaphragm, water bath processing, water 85 DEG C of bath temperature, water bath time 6h.
(4) it will be cleaned by ultrasonic 8 times through diaphragm deionized water obtained by step (3), and be put into baking oven and be dried, do Dry temperature is 75 DEG C, drying time 4.5h.
The catalytic membrane electron microscope of preparation is distributed in the fiber film-coated material film surface of PPS as shown in figure 4, catalyst is in granular form On.Prepared catalytic membrane is higher than 99.9% to the removal rate of PM2.5 particulate matter, to NOXRemoval rate be higher than 90%.
Embodiment 5
For the MnOx catalytic membrane of air cleaning, membrane material microstructure unit area load has squamaceous MnOx catalyst.Film Material be PPS covering material, preparation method the following steps are included:
(1) the PPS covering material that aperture is 5 μm is put into isobutanol solution and is infiltrated, infiltrating time 2min.
(2) potassium permanganate solution that mass fraction is 6% is stirred evenly with magnetic stirring apparatus, revolving speed 300r/min, Phosphoric acid is added to stir evenly with potassium permanganate solution, phosphoric acid quality score 4%.
(3) it will be put into the potassium permanganate phosphoric acid solution of step (2) through step (1) processed diaphragm, water bath processing, water 75 DEG C of bath temperature, water bath time 4h.
(4) it will be cleaned by ultrasonic 8 times through diaphragm deionized water obtained by step (3), and be put into baking oven and be dried, do Dry temperature is 85 DEG C, drying time 4.5h.
The catalytic membrane electron microscope of preparation is as shown in figure 5, catalyst is distributed in the fiber film-coated material film surface of PPS in flakey On.Prepared catalytic membrane is higher than 99% to the removal rate of PM2.5 particulate matter, to NOXRemoval rate be higher than 90%.
Embodiment 6
For the MnOx catalytic membrane of air cleaning, membrane material microstructure unit area load has petal-like MnOx catalyst.Film Material be SiC membrane material, preparation method the following steps are included:
(1) the SiC film membrane material that aperture is 4 μm is put into ethyl alcohol alcoholic solution and is infiltrated, infiltrating time 10min.
(2) potassium permanganate solution that mass fraction is 9% is stirred evenly with magnetic stirring apparatus, revolving speed 200r/min, Phosphoric acid is added to stir evenly with potassium permanganate solution, phosphoric acid quality score 5%.
(3) it will be put into the potassium permanganate phosphoric acid solution of step (2) through step (1) processed diaphragm, water bath processing, water 85 DEG C of bath temperature, water bath time 6h.
(4) it will be cleaned by ultrasonic 5 times through diaphragm deionized water obtained by step (3), and be put into baking oven and be dried, do Dry temperature is 95 DEG C, drying time 6h.
The catalytic membrane electron microscope of preparation is distributed in SiC membrane material surface as shown in fig. 6, catalyst is in granular form, prepared Catalytic membrane NOx catalytic degradation performance it is as shown in Figure 7.Prepared catalytic membrane is higher than the removal rate of PM2.5 particulate matter 99.9%, to NOXRemoval rate be higher than 90%.

Claims (8)

1. a kind of MnO for air cleaningxCatalytic membrane, which is characterized in that membrane material microstructure unit area load has petal Shape, flakey, sheet, needle-shaped, granular one or more patterns MnOxCatalyst.
2. the MnO according to claim 1 for air cleaningxCatalytic membrane, which is characterized in that the membrane material is SiC Ceramic membrane materials, fiberglass overlay film material, polyester covering material, PTFE covering material, PPS covering material.
3. the MnO according to claim 1 for air cleaningxCatalytic membrane, which is characterized in that the microstructure unit is Hole path, glass fibre, polyester fiber, PTFE fiber, PPS fiber are accumulated between SiC ceramic membrane granule and particle.
4. a kind of MnO for air cleaningxThe preparation method of catalytic membrane, which is characterized in that preparation process the following steps are included:
(1) membrane material is placed in low-surface-energy solvent and infiltrates certain time;
(2) certain density potassium permanganate solution is configured, oxyacid is added, configures certain density oxyacid potassium permanganate water Solution;
(3) step (1) resulting membrane material is fixed with fixture, vertical suspension is impregnated in the solution of step (2) configuration, one Determine to handle certain time at temperature;
(4) membrane material that step (3) processing is completed is placed in deionized water, ultrasonic cleaning is dried a timing afterwards several times Between.
5. MnO according to claim 4xIt is catalyzed membrane preparation method, which is characterized in that low-surface-energy as described in step (1) Solvent is ethyl alcohol, isobutanol, water, the min of infiltrating time 5s ~ 30.
6. MnO according to claim 4xIt is catalyzed membrane preparation method, which is characterized in that permanganic acid described in step (2) Potassium permanganate mass fraction is 1 ~ 10% wt in aqueous solutions of potassium, and oxyacid is nitric acid, sulfuric acid or phosphoric acid, and oxygen-containing acid mass fraction is 1~8%wt。
7. MnO according to claim 4xIt is catalyzed membrane preparation method, which is characterized in that treatment temperature described in step (3) It is 60 ~ 90 DEG C, the processing time is 0.5 ~ 7h.
8. MnO according to claim 4xIt is catalyzed membrane preparation method, which is characterized in that ultrasonic cleaning described in step (4) Number is 1 ~ 10 time, and being dried temperature is 60 ~ 95 DEG C, 2 ~ 6h of drying time.
CN201811305344.8A 2018-11-05 2018-11-05 Catalytic membrane for air purification and preparation method thereof Pending CN109224874A (en)

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Cited By (9)

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Publication number Priority date Publication date Assignee Title
CN109759053A (en) * 2019-01-21 2019-05-17 北京工业大学 A kind of preparation method of filter cloth load vanadium titanium-based catalytic denitration material
CN111501347A (en) * 2019-01-30 2020-08-07 宁波方太厨具有限公司 Preparation method of catalytic nanofiber
CN111495213A (en) * 2019-01-30 2020-08-07 宁波方太厨具有限公司 Preparation method of nanofiber filtering membrane
CN111495172A (en) * 2019-01-30 2020-08-07 宁波方太厨具有限公司 Preparation method of composite nanofiber filtering membrane
CN113000064A (en) * 2021-03-05 2021-06-22 南京工业大学 Preparation method of catalytic membrane for low-temperature denitration
CN113181763A (en) * 2021-01-28 2021-07-30 广东风和洁净工程有限公司 VOC removing device for hollow fiber membrane fixed bed
CN113198461A (en) * 2021-04-20 2021-08-03 上海师范大学 Nano MnO2PTFE composite material and preparation method and application thereof
CN113713627A (en) * 2021-08-13 2021-11-30 清华大学 Ceramic ultrafiltration membrane with catalytic function and preparation method and application thereof
CN115608342A (en) * 2022-12-02 2023-01-17 格林斯达(北京)环保科技股份有限公司 Composite purifying material and preparation method and application thereof

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109759053A (en) * 2019-01-21 2019-05-17 北京工业大学 A kind of preparation method of filter cloth load vanadium titanium-based catalytic denitration material
CN111501347A (en) * 2019-01-30 2020-08-07 宁波方太厨具有限公司 Preparation method of catalytic nanofiber
CN111495213A (en) * 2019-01-30 2020-08-07 宁波方太厨具有限公司 Preparation method of nanofiber filtering membrane
CN111495172A (en) * 2019-01-30 2020-08-07 宁波方太厨具有限公司 Preparation method of composite nanofiber filtering membrane
CN111501347B (en) * 2019-01-30 2021-12-24 宁波方太厨具有限公司 Preparation method of catalytic nanofiber
CN113181763A (en) * 2021-01-28 2021-07-30 广东风和洁净工程有限公司 VOC removing device for hollow fiber membrane fixed bed
CN113181763B (en) * 2021-01-28 2022-06-03 广东风和洁净工程有限公司 PTFE material hollow fiber membrane fixed bed VOC removal device
CN113000064A (en) * 2021-03-05 2021-06-22 南京工业大学 Preparation method of catalytic membrane for low-temperature denitration
CN113198461A (en) * 2021-04-20 2021-08-03 上海师范大学 Nano MnO2PTFE composite material and preparation method and application thereof
CN113713627A (en) * 2021-08-13 2021-11-30 清华大学 Ceramic ultrafiltration membrane with catalytic function and preparation method and application thereof
CN115608342A (en) * 2022-12-02 2023-01-17 格林斯达(北京)环保科技股份有限公司 Composite purifying material and preparation method and application thereof

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