CN109224531B - Oil-water separation material and preparation method and application thereof - Google Patents

Oil-water separation material and preparation method and application thereof Download PDF

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CN109224531B
CN109224531B CN201810879446.4A CN201810879446A CN109224531B CN 109224531 B CN109224531 B CN 109224531B CN 201810879446 A CN201810879446 A CN 201810879446A CN 109224531 B CN109224531 B CN 109224531B
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water separation
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CN109224531A (en
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钟威豪
李争晖
李兆鹏
程奥
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Guangdong University of Technology
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    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
    • B01D17/02Separation of non-miscible liquids
    • B01D17/0202Separation of non-miscible liquids by ab- or adsorption

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Abstract

The invention discloses an oil-water separation material and a preparation method and application thereof. The oil-water separation material is of a three-dimensional network structure and is prepared by catalytic crosslinking and carbonization of styrene-butadiene rubber. The oil-water separation material is a three-dimensional network structure material prepared by carbonizing the butadiene styrene rubber after Friedel-crafts crosslinking, has a large number of macroporous and mesoporous structures, is high in molecular transfer efficiency, high in adsorption rate and stable in adsorption performance, has the quality which is almost the same as the initial quality after repeated adsorption/desorption for 20 times, and has good structural stability. The preparation method is simple and easy to implement, is environment-friendly, can be applied to large-scale industrial production, can be widely applied to the field of oil-water separation, has a particularly remarkable separation effect on dimethyl sulfoxide, and has an adsorption quality of 300-500%.

Description

Oil-water separation material and preparation method and application thereof
Technical Field
The invention relates to the technical field of oil-water separation materials, in particular to an oil-water separation material and a preparation method and application thereof.
Background
In recent years, with the acceleration of urbanization and industrialization processes, the problems of oil pollutants and petroleum leakage in water bodies are increasingly prominent, which seriously harm human health and cause irreversible damage to ecological environment, and the problem of oil-polluted water sources becomes one of important environmental problems which need to be overcome urgently in the world, thus causing extensive attention of scientific researchers. The research on the oil-water separation material is one of the ways to solve the problems, and the oil-water separation material is a material with obvious interface wettability prepared by utilizing the unique chemical structure and the special wettability.
At present, oil-water separation materials with three-dimensional network porous structures, such as polyurethane sponge, are the direction of relatively hot research. The prepared three-dimensional block oil-water separation material generally has layered macropores and mesopores, so that the transportation of macromolecules is easier due to the characteristic that the prepared three-dimensional block oil-water separation material can effectively utilize the mesopores and micropores connected by a macroporous system, and the transmission efficiency is improved. However, the research on the oil-water separation material with a three-dimensional network porous structure still has some problems, such as complicated preparation process, complicated sample drying process, high cost, unfavorable industrial production, poor thermal stability and certain environmental pollution caused by the adopted chemical reagent. Therefore, how to realize the mass production of the oil-water separation material with a three-dimensional network porous structure by a practical and economic method is still a challenge.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects and defects of poor structural stability and poor separation effect of the existing three-dimensional oil-water separation material, and provides the oil-water separation material, wherein the oil-water separation material is prepared from styrene butadiene rubber, the material has the characteristics of unshaped shape and non-crystallization, the formed three-dimensional network structure has good stability, the preparation process is simple, complex product drying treatment is not needed for direct carbonization, the cost is low, and the oil-water separation material is suitable for industrial production.
The invention also aims to provide a preparation method of the oil-water separation material.
The invention also aims to provide application of the oil-water separation material in adsorption of n-hexane, dimethyl sulfoxide, pump oil, dichloromethane, acetone, xylene and ethanol.
The above purpose of the invention is realized by the following technical scheme:
the oil-water separation material is a three-dimensional network structure and is prepared by catalytic crosslinking and carbonization of styrene butadiene rubber.
The oil-water separation material is a cross-linked body prepared by Friedel-crafts cross-linking reaction of butadiene styrene rubber, and is carbonized to obtain a three-dimensional network structure material with a large number of large and medium pore structures, and the mesh structure improves the molecular transfer efficiency of the material, so that the effect of rapid adsorption is achieved. Meanwhile, the preparation method is simple and feasible, and can be applied to large-scale industrial production.
The oil-water separation block material prepared by the invention has stable adsorption performance, the quality of the material is still almost the same as the initial quality after the material is repeatedly adsorbed/desorbed for 20 times, and the material has good structural stability.
Preferably, the oil-water separation material is a three-dimensional net structure, and the mesh size of the net structure is 20-150 μm. The adsorption effect is dependent on the number and size of the pores of the material, i.e. the pore volume, the greater the total volume, the better the adsorption effect. The separation and adsorption quality of the oil-water separation material can reach 300-500%.
Preferably, the cross-linking agent for catalytic cross-linking is one or more of dimethoxymethane, dimethoxyethane, dimethoxypropane, p-dichlorobenzyl, dichloromethane, dichloroethane and dichloropropane.
Preferably, the molar ratio of the styrene-butadiene rubber to the crosslinking agent is 1: 1-1: 10.
More preferably, the molar ratio of the styrene-butadiene rubber to the crosslinking agent is 1: 5.
Preferably, the catalyst for catalytic crosslinking is one or more of anhydrous aluminum chloride, anhydrous ferric chloride, anhydrous stannic chloride and anhydrous zinc chloride.
A preparation method of an oil-water separation material comprises the following steps:
s1, immersing the styrene butadiene rubber in a cross-linking agent solution, and performing Friedel-crafts non-sequential cross-linking reaction under the action of a catalyst to obtain a cross-linked product, wherein the cross-linking temperature is 50-100 ℃, and the cross-linking time is 2-10 hours;
s2, carbonizing the cross-linked product in the S1 to obtain the oil-water separation material of any one of claims 1-6, wherein the carbonizing temperature is 700-1000 ℃, and the carbonizing time is 1-5 hours.
Preferably, the crosslinking temperature in S1 is 70 ℃ and the crosslinking time is 7 h.
Preferably, the carbonization temperature in S2 is 800 ℃ and the carbonization time is 2 h.
Preferably, the solvent of the crosslinking agent solution in S1 is a poor solvent. Since styrene-butadiene rubber is easily dissolved in an organic solvent such as dichloroethane solvent, a poor solvent is selected to prevent the styrene-butadiene rubber from becoming a sol, so that the styrene-butadiene rubber and the crosslinking agent can be sufficiently reacted.
More preferably, the poor solvent is one or more of glacial acetic acid, n-hexane, n-heptane, acetone, and ethyl acetate.
Preferably, the carbonization treatment in S2 is performed under an inert gas atmosphere
More preferably, the inert gas is nitrogen.
An application of oil-water separation material in adsorbing n-hexane, dimethyl sulfoxide, pump oil, dichloromethane, acetone, xylene and ethanol.
Preferably, the application of an oil-water separation material in adsorbing dimethyl sulfoxide. The oil-water separation material prepared by the invention has a good adsorption separation effect on dimethyl sulfoxide, and the adsorption quality can reach 300-500%.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides an oil-water separation material, which is a three-dimensional network structure material prepared by carbonizing a butadiene styrene rubber after Friedel-crafts crosslinking, has a large number of macroporous and mesoporous structures, high molecular transfer efficiency, high adsorption rate and stable adsorption performance, has the quality which is almost the same as the initial quality after repeated adsorption/desorption for 20 times, and has good structural stability. The preparation method is simple and easy to implement, is environment-friendly, can be applied to large-scale industrial production, can be widely applied to the field of oil-water separation, has a particularly remarkable separation effect on dimethyl sulfoxide, and has an adsorption quality of 300-500%.
Drawings
FIG. 1 shows a block-shaped oil-water separation material.
FIG. 2 is a scanning electron microscope image of the oil-water separating material.
FIG. 3 is a transmission electron microscope image of the oil-water separating material.
FIG. 4 is a graph showing pore size distribution of the oil-water separating material.
FIG. 5 is a graph showing the adsorption effect of the oil-water separating material on different organic solvents.
FIG. 6 is a graph showing the results of the measurement of adsorption stability of the oil-water separation material.
Detailed Description
The present invention will be further described with reference to specific embodiments, but the present invention is not limited to the examples in any way. The starting reagents employed in the examples of the present invention are, unless otherwise specified, those that are conventionally purchased.
Example 1
An oil-water separation material, which is a three-dimensional net structure, wherein the mesh size of the net structure is 20 μm, and the oil-water separation material is prepared by the following method:
s1, immersing blocky styrene butadiene rubber in a glacial acetic acid solution, adding a cross-linking agent to the dichlorobenzyl, uniformly stirring, carrying out Friedel-crafts disordered cross-linking reaction under the catalytic action of anhydrous ferric chloride to obtain a cross-linked product, repeatedly cleaning the cross-linked product three times by using a mixed solution of ethanol and water, and drying the cleaned cross-linked product in a vacuum drying oven for 24 hours, wherein the cross-linking temperature is 70 ℃, the cross-linking time is 7 hours, and the molar ratio of the styrene butadiene rubber to the cross-linking agent to the dichlorobenzyl is 1: 5;
s2, carbonizing the cross-linked product in the S1 to prepare the oil-water separation material, wherein the carbonizing temperature is 800 ℃, and the carbonizing time is 2 hours.
The morphology of the prepared oil-water separation material is detected by a scanning electron microscope, the detection result is shown in figure 2, and as can be seen from figure 2, the material is of a three-dimensional network structure and has the characteristic of macropores.
The structure of the prepared oil-water separation material is detected by a transmission electron microscope, the detection result is shown in figure 3, and the material is amorphous and non-crystalline as can be seen from figure 3.
The pore diameter of the prepared oil-water separation material is detected by a nitrogen adsorption-desorption isothermal curve test method and a nitrogen adsorption-desorption specific surface area tester, the pore diameter distribution curve is shown in figure 4, and the curve shows that the material has the structural characteristics of large pores and medium pores.
The oil-water separation material prepared by the invention is applied to separation and adsorption of n-hexane, dimethyl sulfoxide, pump oil, dichloromethane, acetone, xylene and ethanol, and the adsorption effect is shown in figure 5. As can be seen from FIG. 5, after the adsorption test study of the material on different organic solvents, the adsorption effect on dimethyl sulfoxide is finally found, the mass after adsorption can reach 500%, and the adsorption of n-hexane is 200%.
As can be seen from fig. 6, after 20 consecutive adsorption and desorption experiments, the oil-water separation material prepared by the present invention is found to have almost the same quality as the initial quality, which proves that the oil-water separation material prepared by the present invention has better structural stability. After adsorption, the adsorbed ethanol organic solvent can be removed completely through combustion treatment, and the three-dimensional network oil-water separation material can be repeatedly used.
Example 2
An oil-water separation material, which is a three-dimensional net structure, wherein the mesh size of the net structure is 150 μm, and the oil-water separation material is prepared by the following method:
s1, immersing blocky styrene butadiene rubber in a glacial acetic acid solution, adding a cross-linking agent to the dichlorobenzyl, uniformly stirring, carrying out Friedel-crafts disordered cross-linking reaction under the catalytic action of anhydrous ferric chloride to obtain a cross-linked product, repeatedly cleaning the cross-linked product three times by using a mixed solution of ethanol and water, and drying the cleaned cross-linked product in a vacuum drying oven for 24 hours, wherein the cross-linking temperature is 70 ℃, the cross-linking time is 7 hours, and the molar ratio of the styrene butadiene rubber to the cross-linking agent to the dichlorobenzyl is 1: 1;
s2, carbonizing the cross-linked product in the S1 to prepare the oil-water separation material, wherein the carbonizing temperature is 800 ℃, and the carbonizing time is 2 hours.
After the oil-water separation material prepared by the invention is used for carrying out adsorption test research on ethanol, the mass of the adsorbed oil-water separation material is 330%. After adsorption, the adsorbed ethanol can be removed completely through combustion treatment, and the three-dimensional network oil-water separation material can be repeatedly used.
Example 3
An oil-water separation material, which is a three-dimensional net structure, wherein the mesh size of the net structure is 120 μm, and the oil-water separation material is prepared by the following method:
s1, immersing blocky styrene butadiene rubber in a glacial acetic acid solution, adding a cross-linking agent to the dichlorobenzyl, uniformly stirring, carrying out Friedel-crafts disordered cross-linking reaction under the catalytic action of anhydrous ferric chloride to obtain a cross-linked product, repeatedly cleaning the cross-linked product three times by using a mixed solution of ethanol and water, and drying the cleaned cross-linked product in a vacuum drying oven for 24 hours, wherein the cross-linking temperature is 70 ℃, the cross-linking time is 7 hours, and the molar ratio of the styrene butadiene rubber to the cross-linking agent to the dichlorobenzyl is 1: 2;
s2, carbonizing the cross-linked product in the S1 to prepare the oil-water separation material, wherein the carbonizing temperature is 800 ℃, and the carbonizing time is 2 hours.
After the oil-water separation material prepared by the invention is used for carrying out adsorption test research on ethanol, the mass of the adsorbed oil-water separation material is 290%. After adsorption, the adsorbed ethanol can be removed completely through combustion treatment, and the three-dimensional network oil-water separation material can be repeatedly used.
Example 4
An oil-water separation material, which is a three-dimensional net structure, wherein the mesh size of the net structure is 100 μm, and the oil-water separation material is prepared by the following method:
s1, immersing blocky styrene-butadiene rubber in a glacial acetic acid solution, adding a cross-linking agent dichloroethane, uniformly stirring, carrying out Friedel-crafts disordered cross-linking reaction under the catalytic action of anhydrous ferric chloride to obtain a cross-linked product, repeatedly cleaning the cross-linked product three times by using a mixed solution of ethanol and water, and drying the cleaned cross-linked product in a vacuum drying oven for 24 hours, wherein the cross-linking temperature is 70 ℃, the cross-linking time is 7 hours, and the molar ratio of the styrene-butadiene rubber to the cross-linking agent dichloroethane is 1: 1;
s2, carbonizing the cross-linked product in the S1 to prepare the oil-water separation material, wherein the carbonizing temperature is 800 ℃, and the carbonizing time is 2 hours.
After the oil-water separation material prepared by the invention is used for carrying out adsorption test research on ethanol, the mass of the adsorbed oil-water separation material is 310%. After adsorption, the adsorbed ethanol can be removed completely through combustion treatment, and the three-dimensional network oil-water separation material can be repeatedly used.
Example 5
An oil-water separation material, which is a three-dimensional net structure, wherein the mesh size of the net structure is 100 μm, and the oil-water separation material is prepared by the following method:
s1, immersing blocky styrene butadiene rubber in a glacial acetic acid solution, adding a cross-linking agent to the dichlorobenzyl, uniformly stirring, carrying out Friedel-crafts disordered cross-linking reaction under the catalytic action of anhydrous ferric chloride to obtain a cross-linked product, repeatedly cleaning the cross-linked product with a mixed solution of ethanol and water for three times, and drying the cleaned cross-linked product in a vacuum drying oven for 24 hours, wherein the cross-linking temperature is 70 ℃, the cross-linking time is 7 hours, and the molar ratio of the styrene butadiene rubber to the cross-linking agent to the dichlorobenzyl is 1: 10;
s2, carbonizing the cross-linked product in the S1 to prepare the oil-water separation material, wherein the carbonizing temperature is 800 ℃, and the carbonizing time is 2 hours.
After the oil-water separation material prepared by the invention is used for carrying out adsorption test research on ethanol, the mass of the adsorbed oil-water separation material is 300%. After adsorption, the adsorbed ethanol can be removed completely through combustion treatment, and the three-dimensional network oil-water separation material can be repeatedly used.
Example 6
An oil-water separation material, which is a three-dimensional net structure, wherein the mesh size of the net structure is 100 μm, and the oil-water separation material is prepared by the following method:
s1, immersing blocky styrene butadiene rubber in a glacial acetic acid solution, adding a cross-linking agent to the dichlorobenzyl, uniformly stirring, carrying out Friedel-crafts disordered cross-linking reaction under the catalytic action of anhydrous ferric chloride to obtain a cross-linked product, repeatedly cleaning the cross-linked product with a mixed solution of ethanol and water for three times, and drying the cleaned cross-linked product in a vacuum drying oven for 24 hours, wherein the cross-linking temperature is 70 ℃, the cross-linking time is 2 hours, and the molar ratio of the styrene butadiene rubber to the cross-linking agent to the dichlorobenzyl is 1: 1;
s2, carbonizing the cross-linked product in the S1 to prepare the oil-water separation material, wherein the carbonizing temperature is 800 ℃, and the carbonizing time is 2 hours.
After the oil-water separation material prepared by the invention is used for carrying out adsorption test research on ethanol, the mass of the adsorbed oil-water separation material is 250%. After adsorption, the adsorbed ethanol can be removed completely through combustion treatment, and the three-dimensional network oil-water separation material can be repeatedly used.
Comparative example 1
An oil-water separation material is prepared by the following method:
s1, immersing blocky styrene butadiene rubber in a glacial acetic acid solution, adding a cross-linking agent to the dichlorobenzyl, uniformly stirring, carrying out Friedel-crafts disordered cross-linking reaction under the catalytic action of anhydrous ferric chloride to obtain a cross-linked product, repeatedly cleaning the cross-linked product three times by using a mixed solution of ethanol and water, and drying the cleaned cross-linked product in a vacuum drying oven for 24 hours, wherein the cross-linking temperature is 40 ℃, the cross-linking time is 7 hours, and the molar ratio of the styrene butadiene rubber to the cross-linking agent to the dichlorobenzyl is 1: 1;
s2, carbonizing the cross-linked product in the S1 to prepare the oil-water separation material, wherein the carbonizing temperature is 800 ℃, and the carbonizing time is 2 hours.
The product structure obtained after carbonization collapses, has no three-dimensional porous network structure, and cannot be subjected to oil-water separation.
Comparative example 2
An oil-water separation material is prepared by the following method:
s1, immersing blocky styrene butadiene rubber in a glacial acetic acid solution, adding a cross-linking agent to the dichlorobenzyl, uniformly stirring, carrying out Friedel-crafts disordered cross-linking reaction under the catalytic action of anhydrous ferric chloride to obtain a cross-linked product, repeatedly cleaning the cross-linked product three times by using a mixed solution of ethanol and water, and drying the cleaned cross-linked product in a vacuum drying oven for 24 hours, wherein the cross-linking temperature is 120 ℃, the cross-linking time is 7 hours, and the molar ratio of the styrene butadiene rubber to the cross-linking agent to the dichlorobenzyl is 1: 1;
s2, carbonizing the cross-linked product in the S1 to prepare the oil-water separation material, wherein the carbonizing temperature is 800 ℃, and the carbonizing time is 2 hours.
The product structure obtained after carbonization is partially collapsed, the three-dimensional porous network structure can not be basically maintained, and the adsorption effect is not ideal.
Comparative example 3
An oil-water separation material is prepared by the following method:
s1, immersing blocky styrene butadiene rubber in a glacial acetic acid solution, adding a cross-linking agent to the dichlorobenzyl, uniformly stirring, carrying out Friedel-crafts disordered cross-linking reaction under the catalytic action of anhydrous ferric chloride to obtain a cross-linked product, repeatedly cleaning the cross-linked product three times by using a mixed solution of ethanol and water, and drying the cleaned cross-linked product in a vacuum drying oven for 24 hours, wherein the cross-linking temperature is 70 ℃, the cross-linking time is 7 hours, and the molar ratio of the styrene butadiene rubber to the cross-linking agent to the dichlorobenzyl is 1: 1;
s2, carbonizing the cross-linked product in the S1 to prepare the oil-water separation material, wherein the carbonizing temperature is 1100 ℃, and the carbonizing time is 2 hours.
The structural characteristics and the adsorption properties of the product obtained after carbonization are comparable to those of the product prepared in example 2, indicating that the carbonization temperature has little effect on its properties.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (7)

1. The oil-water separation material is characterized by being of a three-dimensional net structure, the size of the net hole of the net structure is 20-150 mu m, the oil-water separation material is prepared by catalytic crosslinking and carbonization of styrene butadiene rubber, the molar ratio of the styrene butadiene rubber to a crosslinking agent is 1: 1-1: 10, and the preparation method comprises the following specific steps:
s1, immersing the styrene butadiene rubber in a cross-linking agent solution, and performing Friedel-crafts non-sequential cross-linking reaction under the action of a catalyst to obtain a cross-linked product, wherein the cross-linking temperature is 50-100 ℃, and the cross-linking time is 2-10 hours;
and S2, carbonizing the cross-linked product in the S1 to prepare the oil-water separation material, wherein the carbonizing temperature is 700-1000 ℃, and the carbonizing time is 1-5 hours.
2. The oil-water separation material of claim 1, wherein the cross-linking agent for catalytic cross-linking is one or more of dimethoxymethane, dimethoxyethane, dimethoxypropane, p-dichlorobenzyl, dichloromethane, dichloroethane, and dichloropropane.
3. The fuel water separator material as recited in claim 1, wherein the catalyst for catalytic cross-linking is one or more of anhydrous aluminum chloride, anhydrous ferric chloride, anhydrous tin chloride, and anhydrous zinc chloride.
4. The oil-water separating material according to claim 1, wherein the solvent of the crosslinking agent solution in S1 is a poor solvent.
5. The oil-water separation material according to claim 4, wherein the poor solvent is one or more of glacial acetic acid, n-hexane, n-heptane, acetone, and ethyl acetate.
6. The oil-water separation material according to claim 1, wherein the carbonization in S2 is performed under an inert gas atmosphere.
7. Use of the oil-water separation material according to any one of claims 1 to 6 for adsorbing n-hexane, dimethyl sulfoxide, pump oil, dichloromethane, acetone, xylene and ethanol.
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