CN109216001B - Operation platform for after-loading production of large-scale special dry-type transformer - Google Patents
Operation platform for after-loading production of large-scale special dry-type transformer Download PDFInfo
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- CN109216001B CN109216001B CN201811219784.1A CN201811219784A CN109216001B CN 109216001 B CN109216001 B CN 109216001B CN 201811219784 A CN201811219784 A CN 201811219784A CN 109216001 B CN109216001 B CN 109216001B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 238000012545 processing Methods 0.000 claims abstract description 37
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 24
- 230000003028 elevating effect Effects 0.000 claims abstract description 3
- 230000007246 mechanism Effects 0.000 claims description 40
- 230000003014 reinforcing effect Effects 0.000 claims description 14
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 9
- 239000010962 carbon steel Substances 0.000 claims description 9
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 17
- 230000008569 process Effects 0.000 abstract description 15
- 238000003466 welding Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 5
- 238000010276 construction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
Abstract
The invention relates to the technical field of power equipment manufacturing, and discloses an operating platform for post-installation production of a large-scale special dry-type transformer, which comprises a workshop ground, wherein a roller shaft erecting groove is dug in the workshop ground, a man groove is dug at the bottom of the inner wall of the roller shaft erecting groove, a step is arranged on the inner wall of the man groove, the bottom of the inner wall of the roller shaft erecting groove is fixedly connected with the bottom of a first fixed rotating sleeve, the inner wall of the first fixed rotating sleeve is sleeved with one end of a shaft rod, the outer surface of the shaft rod is fixedly connected with the inner wall of a shaft rod, and the outer surface of the shaft rod is sleeved with the inner wall of a second fixed. This large-scale special dry-type transformer after-loading production uses operation panel through set up elevating system on the workshop ground, cooperates the processing agency that sets up between first arm of force and the second arm of force, has made things convenient for and has carried out operations such as cover coil, iron core inserted sheet and welding row, has reduced the potential safety hazard in the large-scale transformer assembling process, has avoided the workshop incident.
Description
Technical Field
The invention relates to the technical field of power equipment manufacturing, in particular to an operating console for after-loading production of a large-scale special dry-type transformer.
Background
The transformer is used as an important power device and is widely used in various fields, and the large-scale special dry-type transformer is an important classification in transformer types, and has important economic value for transformer manufacturers, the size of the large-scale special transformer is determined according to actual design, namely even if the transformer has the same capacity, the sizes of iron cores, coils, connecting rows, iron core clamps and the like in the transformer can be different, and the assembly modes of all components are also variable, at present, when the transformer manufacturers assemble the transformer, workers in a post-assembly workshop mostly carry out on the flat ground without special assembly auxiliary devices, and most of the workers step on a stool to complete transformer assembly, and the assembly modes have greater potential safety hazards, for example, in the processes of sleeving the iron cores, inserting the iron cores and the like, based on the problems, an operating platform for the after-loading production of a large-scale special dry-type transformer is provided.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the operating platform for the after-loading production of the large-scale special dry-type transformer, which has the advantages of safe production and the like and solves the problems mentioned in the background technology.
(II) technical scheme
In order to realize the purpose of production safety, the invention provides the following technical scheme: an operation table for rear-loading production of a large-scale special dry-type transformer comprises a workshop ground, wherein a roller shaft erecting groove is dug on the workshop ground, a man groove is dug at the bottom of the inner wall of the roller shaft erecting groove, a step is formed in the inner wall of the man groove, the bottom of the inner wall of one end of the roller shaft erecting groove is fixedly connected with the bottom of a first fixed rotating sleeve, the inner wall of the first fixed rotating sleeve is sleeved with one end of a shaft rod, the outer surface of the shaft rod is fixedly connected with the inner wall of a shaft rod, the outer surface of the other end of the shaft rod is sleeved with the inner wall of a second fixed rotating sleeve, the second fixed rotating sleeve is positioned on the left side of the shaft rod, the bottom of the second fixed rotating sleeve is fixedly connected with the bottom of the inner wall of the other end of the roller shaft erecting groove, the other end of the shaft rod is fixedly connected with one side of a, and the rear plate is positioned behind the roller fixing groove, the front surface of the rear plate is fixedly connected with the back surface of the second electric telescopic rod, the front surface of the second electric telescopic rod is fixedly connected with the back surface of the push plate, and one side of the second upright column, which is close to the first upright column, is fixedly connected with one side of the controller.
Preferably, the lifting mechanism comprises a first upright post fixedly connected with the top of the ground of the workshop, the first upright post is positioned on the right side of the roller erecting groove, a first chute is formed in the back surface of the first upright post, the first chute is connected with a first sliding block in a sliding manner, the inner wall of the first sliding block is in threaded connection with the surface of a threaded screw rod, the bottom of the threaded screw rod is sleeved with the inner wall of a rotating sleeve, the bottom of the rotating sleeve is fixedly connected with the bottom of the inner wall of the first chute, the top of the threaded screw rod is fixedly connected with the bottom of a first bevel gear, the first bevel gear is meshed with a second bevel gear, one side of the second bevel gear, far away from the first bevel gear, is fixedly connected with an output shaft of a driving motor, the bottom of the driving motor is fixedly connected with the top of a motor plate, and the back surface of the motor plate is fixedly, the back of the first sliding block is fixedly connected with the front of the first connecting block, the back of the first connecting block is fixedly connected with the front of the first force arm, the bottom of the first force arm is fixedly connected with the top of the first reinforcing piece, the front of the first reinforcing piece is fixedly connected with the back of the first connecting block, one side of the first force arm is fixedly connected with one side of the processing mechanism, the other side of the processing mechanism is fixedly connected with one side of the second force arm, the front of the second force arm is fixedly connected with the back of the second connecting block, the bottom of the second force arm is fixedly connected with the top of the second reinforcing piece, the front of the second reinforcing piece is fixedly connected with the back of the second connecting piece, the front of the second connecting piece is fixedly connected with the back of the second sliding block, the second sliding block is slidably connected with a second sliding groove formed in the back of the second upright column, and the bottom of the second upright column is fixedly connected with the top of the ground of a workshop, and the second stand is located the left that the groove was erect to the roller bearing, the top of second stand and the bottom fixed connection of fixed bolster, the back of fixed bolster and first electric telescopic handle's front fixed connection, first electric telescopic handle's bottom and the top fixed connection of carriage release lever, the back of carriage release lever is passed through the hinge and is articulated with the front of rocking bar, one side of rocking bar is articulated with one side of second stand inner wall, the back of rocking bar is passed through the hinge and is articulated with the front of tooth fixed plate, the back of tooth fixed plate and the front fixed connection of first tooth, the bottom of first tooth and the top overlap joint of second tooth, the back of second tooth and the inner wall fixed connection of second connecting piece, the one side that the second stand is close to first stand and one side fixed connection of controller.
Preferably, the locking mechanism comprises a supporting rotating rod fixedly connected with one end of the shaft rod, one end of the supporting rotating rod, far away from the shaft rod, is sleeved with the inner wall of a third fixed rotating sleeve, one side of the third fixed rotating sleeve is fixedly connected with one side of the inner wall of the roller shaft erecting groove, the outer surface of the supporting rotating rod is fixedly connected with the inner wall of the friction pipe, the top of the second fixed rotating sleeve is hinged with the bottom of the cover box, the top of the cover box is fixedly connected with the bottom of a vertical rod, one side of the vertical rod is fixedly connected with one side of a cross rod, the bottom of the cross rod is fixedly connected with the top of a third electric push rod, the bottom of the third electric push rod is fixedly connected with the top of a limiting plate, the bottom of the limiting plate is fixedly connected with the top of a push rod, and the bottom of the push rod penetrates through the top of the cover box to extend into the cover, the bottom of the pressure plate is connected with the top of the ring-shaped piece, the inner wall of the ring-shaped piece is fixedly connected with the top of the friction layer, and the bottom of the friction layer is in lap joint with the surface of the friction pipe.
Preferably, the processing mechanism comprises an annular platform fixedly connected with one side of a first force arm, the inner wall of the annular platform is fixedly connected with the top of the hollow plate sleeve, one side of the hollow plate sleeve is fixedly connected with one side of the arc-shaped connecting plate, the top of the inner wall of the hollow plate sleeve is fixedly connected with the top of a first sliding rail, the first sliding rail is slidably connected with a first sliding block, the bottom of the first sliding block is fixedly connected with the top of an inner plate, the bottom of the inner plate is fixedly connected with the top of a second sliding block, the second sliding block is slidably connected with a second sliding rail, the bottom of the second sliding rail is fixedly connected with the bottom of the inner wall of the hollow plate sleeve, the top of the inner plate is provided with a rack, one side of the inner plate, which is far away from the first sliding block, is fixedly connected with one side of the crash pad, and the top of the inner, the top of hollow plate cover and the bottom fixed connection of spring, the top of spring and the bottom fixed connection of spring connecting plate, one side of spring connecting plate and the top fixed connection of swash plate, one side of swash plate and one side fixed connection of triangle, the opposite side of triangle is articulated with one side of hollow plate cover.
Preferably, one side of the first force arm, which is far away from the machining mechanism, is fixedly connected with a first iron ladder, and one side of the second force arm, which is far away from the machining mechanism, is fixedly connected with a second iron ladder.
Preferably, the inner wall of the annular platform is fixedly connected with hollow plate sleeves at equal intervals, the inner plate is matched with the hollow plate sleeves in size, the inner plate and the hollow plate sleeves are all carbon steel parts, and herringbone anti-skid grains are formed in the top of the annular platform and the top of the inner plate.
Preferably, the controller is electrically connected with the driving motor, and the controller is electrically connected with the first electric telescopic rod, the second electric telescopic rod and the third electric telescopic rod respectively.
Preferably, the rolling shaft erection grooves are internally provided with shaft rods at equal intervals, the shaft rods are carbon steel pipes, and the shaft rods are solid carbon steel rods.
(III) advantageous effects
Compared with the prior art, the invention provides an operating platform for after-loading production of a large-scale special dry-type transformer, which has the following beneficial effects:
1. this large-scale special dry-type transformer after-loading production uses operation panel, through set up elevating system on the ground in the workshop, the processing agency that sets up between the first arm of force of cooperation and the second arm of force, the operation workman can stand and assemble large-scale special transformer on the processing agency, and large-scale special transformer is hung into the processing agency by workshop hoisting equipment inside, avoided the transformer to empty in the assembling process, meanwhile, processing agency is liftable, conveniently assemble the large-scale transformer of different specifications, a plurality of hollow plate covers are equivalent to a plurality of stations, take the inner panel out from the hollow plate cover, can be close to large-scale transformer, convenient operation such as cover coil, iron core inserted sheet and welding row has carried out, the potential safety hazard in the large-scale transformer assembling process has been reduced, workshop incident has been avoided.
2. This after-loading production operation panel after large-scale special dry-type transformer through the axle rod that the roller bearing erect the inslot and set up, cooperation back plate front side fixed connection's second electric telescopic handle, when the axle rod has not locked yet, in workshop hoisting equipment transfers parts such as transformer core into the processing agency, usable second electric telescopic handle finely tunes the position of transformer to made things convenient for the workman to process the transformer, the practicality is higher.
3. This large-scale special dry-type transformer back-loading production uses operation panel, through third electric telescopic handle and friction pipe, cooperation frictional layer, third electric telescopic handle can promote the frictional layer and compress tightly with the friction pipe, utilizes powerful frictional force for avoid the axle rod to rotate in the transformer assembling process, thereby made things convenient for the workman to carry out construction operation to the transformer, the practicality is high.
4. This operation panel is used in production after large-scale special dry-type transformer, rack and set-square one side fixed connection's swash plate through the inner panel top are seted up, cooperation hollow plate cover top fixed connection's spring, when the inner panel was pulled out from hollow plate cover and is leaned on the large-scale transformer in the post processing agency, the rack had played the effect of fixed inner panel position with the swash plate, had improved the security of using, had made things convenient for in the hollow plate cover of inner panel income with the bottom perk of foot depression spring swash plate, convenient and practical.
5. This after-loading production of large-scale special dry-type transformer uses the operation panel, through the crashproof pad of inner panel one side fixed connection, when crashproof pad had avoided the inner panel to take out, the inner panel scratch transformer, convenient processing.
6. This large-scale special dry-type transformer afterloading production is with operation panel, through first electric telescopic handle and first tooth, cooperation second tooth, first tooth of first electric telescopic handle control removes, and when first tooth and the contact of second tooth, play the effect of fixed processing mechanism, the security that improves the use.
7. According to the operating platform for the after-loading production of the large special dry-type transformer, due to the fact that the man slot is formed, workers can conveniently weld the connecting row or install corresponding electronic parts at the bottom of the large transformer, compared with the existing processing mode that workers drill into the bottom of the large transformer, the operating platform for the after-loading production of the large special dry-type transformer is self-evident to improvement of working safety of the workers, and accidents can be avoided.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view taken at A of FIG. 1 according to the present invention;
FIG. 3 is a schematic side view of the locking mechanism of the present invention;
FIG. 4 is a side cross-sectional schematic view of the inventor's cell;
FIG. 5 is a side cross-sectional view of a first column of the present invention;
FIG. 6 is a schematic top view of the processing mechanism of the present invention;
FIG. 7 is a schematic structural view of a hollow plate sleeve according to the present invention;
FIG. 8 is a side cross-sectional view of a second column of the present invention;
FIG. 9 is an enlarged view of the invention at B of FIG. 8;
FIG. 10 is an enlarged view at C of FIG. 8 in accordance with the present invention;
FIG. 11 is a schematic top view of a first column of the present invention;
FIG. 12 is a schematic top view of a second column according to the present invention;
FIG. 13 is a top view of a second connector of the present invention;
FIG. 14 is a schematic view of the construction of the lid pack of the present invention;
fig. 15 is a schematic top view of the inner panel of the present invention.
In the figure: 1 workshop ground, 2 roller erecting grooves, 3 man grooves, 4 first fixed rotating sleeves, 5 shaft levers, 6 shaft rods, 7 second fixed rotating sleeves, 8 locking mechanisms, 800 supporting rotating rods, 801 third fixed rotating sleeves, 802 friction pipes, 803 cover boxes, 804 vertical rods, 805 cross rods, 806 third electric push rods, 807 limit plates, 808 push rods, 809 pressing plates, 810 ring-shaped pieces, 811 friction layers, 9 steps, 10 first stand columns, 11 first sliding grooves, 12 first sliding blocks, 13 first connecting blocks, 14 first force arms, 15 first reinforcing pieces, 16 motor plates, 17 driving motors, 18 second conical gears, 19 first conical gears, 20 processing mechanisms, 2000 annular platforms, 2002 hollow plate sleeves, 2003 inner plates, 2004 arc connecting plates, 2005 first sliding rails, 2006 first sliding blocks, 2007 second sliding blocks, 2008 second sliding rails, 2009 racks, crash pads, 2011, 2012, triangle pieces, 2013 inclined plate, 2014 spring connecting plate, 2015 spring, 21 second force arm, 22 second reinforcing piece, 23 second connecting piece, 24 second tooth, 25 first tooth, 26 tooth fixing plate, 27 second sliding block, 28 second sliding chute, 29 second upright post, 30 fixing support, 31 first electric telescopic rod, 32 moving rod, 33 swinging rod, 34 controller, 35 vertical beam, 36 cross beam, 37 hoisting runway, 38 hoisting roadster, 39 back plate, 40 second electric telescopic rod, 41 push plate, 46 thread screw rod and 47 rotating sleeve.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-15, an operation table for post-installation production of a large-scale special dry-type transformer comprises a workshop floor 1, a roller mounting groove 2 is dug on the workshop floor 1, a man groove 3 is dug at the bottom of the inner wall of the roller mounting groove 2, a step 9 is arranged on the inner wall of the man groove 3, the step 9 facilitates a worker to enter the man groove 3, the bottom of the inner wall of one end of the roller mounting groove 2 is fixedly connected with the bottom of a first fixed rotating sleeve 4, the inner wall of the first fixed rotating sleeve 4 is sleeved with one end of a shaft lever 5, the outer surface of the shaft lever 5 is fixedly connected with the inner wall of the shaft lever 6, shaft levers 6 are equidistantly arranged in the roller mounting groove 2, the shaft levers 6 are carbon steel pipes, the shaft lever 5 is a solid carbon steel lever, the outer surface of the other end of the shaft lever 5 is sleeved with the inner wall of a second fixed rotating sleeve 7, the second fixed rotating sleeve 7 is positioned at the left of the shaft lever 6, the bottom of the second, through the arrangement of the man-shaped groove 3, a worker can weld a connecting row or install corresponding electronic components on the bottom of the large transformer conveniently, compared with the existing processing mode of manually drilling into the bottom of the large transformer, the improvement on the working safety of the worker is self-evident, accidents can be avoided, the other end of the shaft rod 5 is fixedly connected with one side of the locking mechanism 8, the locking mechanism 8 comprises a supporting rotating rod 800 fixedly connected with one end of the shaft rod 5, one end of the supporting rotating rod 800 far away from the shaft rod 5 is sleeved with the inner wall of a third fixed rotating sleeve 801, one side of the third fixed rotating sleeve 801 is fixedly connected with one side of the inner wall of the roller erection groove 2, the outer surface of the supporting rotating rod 800 is fixedly connected with the inner wall of the friction pipe 802, the top of the second fixed rotating sleeve 7 is hinged with the bottom of the cover box 803, the top of the cover box 803 is fixedly connected with the bottom of the vertical rod 804, one side of the vertical rod, the bottom of a cross bar 805 is fixedly connected with the top of a third electric push rod 806, the bottom of the third electric push rod 806 is fixedly connected with the top of a limit plate 807, the bottom of the limit plate 807 is fixedly connected with the top of a push rod 808, the bottom of the push rod 808 penetrates through the top of a cover box 803 to extend into the cover box 803 and is fixedly connected with the top of a press plate 809, the bottom of the press plate 809 is connected with the top of a ring-shaped member 810, the third electric telescopic rod 806 is matched with a friction layer 811 through the third electric telescopic rod 806 and the friction tube 802, the friction layer 811 can be pushed by the third electric telescopic rod 806 to be tightly pressed with the friction tube 802, the rotation of a shaft rod 6 is avoided in the transformer assembling process by utilizing strong friction force, so that the transformer is convenient for construction operation by workers, the practicability is high, the inner wall of the ring-shaped member 810 is fixedly connected with the top of the friction layer 811, the bottom of the friction layer 811 is overlapped, the lifting mechanism comprises a first upright post 100 fixedly connected with the top of a workshop ground 1, the first upright post 100 is positioned on the right side of a roller erection groove 2, a first sliding groove 11 is formed in the back of the first upright post 100, the first sliding groove 11 is in sliding connection with a first sliding block 12, the inner wall of the first sliding block 12 is in threaded connection with the surface of a threaded screw rod 46, the bottom of the threaded screw rod 46 is sleeved with the inner wall of a rotating sleeve 47, the bottom of the rotating sleeve 47 is fixedly connected with the bottom of the inner wall of the first sliding groove 11, the top of the threaded screw rod 46 is fixedly connected with the bottom of a first bevel gear 19, the first bevel gear 19 is meshed with a second bevel gear 18, one side, far away from the first bevel gear 19, of the second bevel gear 18 is fixedly connected with an output shaft of a driving motor 17, the driving motor 17 is a high-torque three-phase asynchronous motor, the bottom of the driving motor 17 is fixedly connected with the top of a motor, the back surface of the first sliding block 12 is fixedly connected with the front surface of a first connecting block 13, the back surface of the first connecting block 13 is fixedly connected with the front surface of a first force arm 14, the bottom of the first force arm 14 is fixedly connected with the top of a first reinforcing part 15, the front surface of the first reinforcing part 15 is fixedly connected with the back surface of the first connecting block 13, one side of the first force arm 14 is fixedly connected with one side of a processing mechanism 20, the other side of the processing mechanism 20 is fixedly connected with one side of a second force arm 21, the processing mechanism 20 comprises an annular platform 2000 fixedly connected with one side of the first force arm 14, the inner wall of the annular platform 2000 is fixedly connected with the top of a hollow plate sleeve 2002, the size of the annular platform 2000 is determined according to the actual production requirements of a production enterprise, the number of corresponding hollow plate sleeves 2002 is also determined according to the actual production requirements, one side of the hollow plate sleeve 2002 is fixedly connected with one side of an, the top of the inner wall of the hollow plate sleeve 2002 is fixedly connected with the top of the first sliding rail 2005, the first sliding rail 2005 is slidably connected with a first sliding block 2006, the bottom of the first sliding block 2006 is fixedly connected with the top of an inner plate 2003, the inner wall of the annular platform 2000 is fixedly connected with the hollow plate sleeve 2002 at equal intervals, the inner plate 2003 is matched with the hollow plate sleeve 2002 in size, the inner plate 2003 and the hollow plate sleeve 2002 are both made of carbon steel, herringbone antiskid grains are respectively arranged on the top of the annular platform 2000 and the top of the inner plate 2003, the bottom of the inner plate 2003 is fixedly connected with the top of a second sliding block 2007, the second sliding block 2007 is slidably connected with a second sliding rail 2008, the bottom of the second sliding rail 2008 is fixedly connected with the bottom of the inner wall of the hollow plate sleeve 2002, the first sliding block 2006 and the second sliding block 2007 are the same in size, the first sliding block 2006 and the second sliding block 2007 are symmetrical in position, a rack 2009, racks 2009 are arranged on the top of the inner plate 2003 at equal intervals, one side of the inner plate 2003, which is far away from the first sliding block 2006, is fixedly connected with one side of the crash pad 2010, the crash pad 2010 is fixedly connected with one side of the inner plate 2003, when the inner plate 2003 is pulled out, the inner plate 2003 scratches a transformer and is convenient to process, the top of the inner plate 2003 is fixedly connected with the bottom of the protective net 2011, the top of the hollow plate sleeve 2002 is fixedly connected with the bottom of the spring 2015, the top of the spring 2015 is fixedly connected with the bottom of the spring connecting plate 2014, one side of the spring connecting plate 2014 is fixedly connected with the top of the inclined plate 2013, one side of the inclined plate 2013 is fixedly connected with one side of the triangular piece 2012, the other side of the triangular piece 2012 is hinged with one side of the hollow plate sleeve 2002, the inner plate 2015 is matched with the spring 2009 fixedly connected with one side of the triangular plate 2012 arranged on the top of the inner plate 2003, and when the inner plate 2003 is pulled, the rack 2009 and the sloping plate 2013 play a role in fixing the position of the inner plate 2003, so that the use safety is improved, the spring 2015 is pressed by feet to tilt the bottom 2013 of the sloping plate 2013, the inner plate 2003 is conveniently collected into the hollow plate sleeve 2002, the hollow plate sleeve is convenient and practical, the front surface of the second force arm 21 is fixedly connected with the back surface of the second connecting block 23, one side of the first force arm 14, which is far away from the processing mechanism 20, is fixedly connected with the first iron ladder 141, one side of the second force arm 21, which is far away from the processing mechanism 20, is fixedly connected with the second iron ladder 211, the bottom of the second force arm 21 is fixedly connected with the top of the second reinforcing part 22, the front surface of the second reinforcing part 22 is fixedly connected with the back surface of the second connecting part 23, the front surface of the second connecting part 23 is fixedly connected with the back surface of the second slider 27, the second slider 27 is slidably connected with the second chute 28 arranged on the back surface of the second upright 29, the second upright post 29 is positioned at the left of the roller erecting groove 2, the top of the second upright post 29 is fixedly connected with the bottom of a fixed support 30, the back of the fixed support 30 is fixedly connected with the front of a first electric telescopic rod 31, the bottom of the first electric telescopic rod 31 is fixedly connected with the top of a movable rod 32, the back of the movable rod 32 is hinged with the front of a swinging rod 33 through hinges, the swinging rods 33 are six and are symmetrically distributed on the inner wall of the second upright post 29 in groups of three, one side of the swinging rod 33 is hinged with one side of the inner wall of the second upright post 29, the back of the swinging rod 33 is hinged with the front of a tooth fixing plate 26 through hinges, the back of the tooth fixing plate 26 is fixedly connected with the front of a first tooth 25, the back of the tooth fixing plate 26 is fixedly connected with the first tooth 25 at equal intervals, the bottom of the first tooth 25 is lapped with the top of a second tooth 24, the back of the second tooth 24 is fixedly connected with the inner wall of a second, the inner wall of the second connecting piece 23 is fixedly connected with second teeth 24 with equal distance, the first teeth 25 are controlled to move by the first electric telescopic rod 31 through the first electric telescopic rod 31 and the first teeth 25, the action of the fixed processing mechanism 20 is played when the first teeth 25 contact with the second teeth 24, the use safety is improved, one side of the second upright post 29 close to the first upright post 100 is fixedly connected with one side of the controller 34, the controller 34 is electrically connected with the driving motor 17, the controller 34 is respectively electrically connected with the first electric telescopic rod 31, the second electric telescopic rod 40 and the third electric telescopic rod 806, the first electric telescopic rod 31 and the second electric telescopic rod 40 are both electric cylinders, the third electric telescopic rod 806 is an electric hydraulic rod, the second electric telescopic rod 40 is fixedly connected with the front side of the rear plate 39 through the rod 6 arranged in the roller erecting groove 2, when the shaft rod 6 is not locked, after the workshop hoisting equipment transfers parts such as a transformer iron core and the like into the processing mechanism 20, the position of the transformer can be finely adjusted by utilizing the second electric telescopic rod 40, so that workers can conveniently process the transformer, the practicability is higher, the top of the workshop floor 1 is fixedly connected with the back plate 39, the back plate 39 is positioned at the rear part of the roller fixing groove 2, the front surface of the back plate 39 is fixedly connected with the back surface of the second electric telescopic rod 40, the front surface of the second electric telescopic rod 40 is fixedly connected with the back surface of the push plate 41, the front surface of the push plate 41 is fixedly connected with the rubber pad provided with anti-skid grains, the transformer is prevented from being scratched when the push plate 41 is contacted with the transformer, two vertical beams 35 are fixedly arranged on the peripheries of the first upright post 100 and the second upright post 29 of the workshop floor 1, the tops of the vertical beams 35 are fixedly connected with the, the bottom of the hoisting runway 37 is provided with a hoisting trolley 38, the hoisting vertical beam 35 and the cross beam 36 can be girder structures of a factory building, the model of the hoisting trolley 38 is determined according to the production capacity of a production enterprise, an operation worker can stand on the processing mechanism 20 to assemble a large special transformer by arranging a lifting mechanism on the workshop ground 1 and matching with the processing mechanism 20 arranged between the first force arm 14 and the second force arm 21, the large special transformer is hoisted into the processing mechanism 20 by workshop hoisting equipment, the transformer is prevented from toppling in the assembling process, meanwhile, the processing mechanism 20 is liftable, the large transformers with different specifications can be conveniently assembled, a plurality of hollow plate sleeves 2002 are equivalent to a plurality of stations, an inner plate 2003 is pulled out from the hollow plate sleeves 2002 and can be close to the large transformer, the operations of coil sleeving, iron core inserting sheets, welding rows and the like are facilitated, and the potential safety hazards in the assembling process of the large transformer are reduced, and the safety accidents of the workshop are avoided.
The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.
The working principle is that firstly, a lifting trolley 38 in a workshop is used for transferring an iron core of a transformer into a processing mechanism 20, a second electric push rod 40 pushes a push plate 41 to slowly approach the transformer, the position of the transformer can be finely adjusted according to actual processing requirements, a third electric telescopic rod 806 extends to enable a friction layer 811 to be in contact with a friction tube 802, a shaft rod 6 is fixed by friction force, a worker controls a driving motor 17 to work by using a controller 34, the processing mechanism 20 is lifted to a proper position, the worker pushes a protective net 2011 towards the circle center direction of an annular platform 2000, a first sliding block 2006 can slide along a first sliding rail 2005, a second sliding block 2007 can slide along a second sliding rail 2008, an inner plate 2003 can be pulled out from a hollow plate sleeve 2002, the inner plate 2003 is moved out from the hollow plate sleeve 2002, a rack 2009 moves to hit the continuous bottom of a sloping plate 2013, a spring 2015 repeatedly stretches out and retracts, and when an anti, the bottom plate of the inclined plate 2013 is extruded with the rack 2009 together to fix the position of the inner plate 2003 and prevent the inner plate 2003 from moving reversely under the action of external force, the protective net 2011 plays a role in protection, when a worker uses the spring connecting plate 2014 under the foot tower, the spring 2015 contracts, the bottom plate of the inclined plate 2013 tilts up to facilitate the inner plate 2003 to be put into the hollow plate sleeve 2002, the crash pad 2010 is in contact with the transformer to facilitate the disassembly of an iron core clamp, the iron core is positioned in the processing mechanism 20 and supported by the inner plates 2003, the iron core is prevented from falling in the assembly process, then the hoisting trolley 38 is used for transferring components such as a transformer coil into the processing mechanism 20, the assembly of a large-scale power transformer is facilitated, when the operation worker needs to assemble the components at the bottom of the transformer, the operation worker can drill into the human groove 3 to pass through the two adjacent shaft rods 6 to assemble and process the bottom of the transformer, the safety factor is high, the processing mechanism 20 can be lifted up and the second electric push rod 40 can be used for pushing out the transformer, so that the practicability is very high.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Claims (8)
1. The utility model provides a large-scale special dry-type transformer after-loading production is with operation panel, includes workshop ground (1), its characterized in that: a roller erecting groove (2) is dug on the workshop ground (1), a man groove (3) is dug at the bottom of the inner wall of the roller erecting groove (2), a step (9) is formed on the inner wall of the man groove (3), the bottom of the inner wall of one end of the roller erecting groove (2) is fixedly connected with the bottom of a first fixed rotating sleeve (4), the inner wall of the first fixed rotating sleeve (4) is sleeved with one end of a shaft lever (5), the outer surface of the shaft lever (5) is fixedly connected with the inner wall of a shaft rod (6), the outer surface of the other end of the shaft lever (5) is sleeved with the inner wall of a second fixed rotating sleeve (7), the second fixed rotating sleeve (7) is positioned at the left side of the shaft rod (6), the bottom of the second fixed rotating sleeve (7) is fixedly connected with the bottom of the inner wall of the other end of the roller erecting groove (2), the other end of the shaft lever (5) is fixedly connected with one side of a locking mechanism (8, fixedly connected with elevating gear on workshop ground (1), workshop ground (1) top fixedly connected with back plate (39), and back plate (39) are located the rear of roller bearing fixed slot (2), the front of back plate (39) and the back fixed connection of second electric telescopic handle (40), the front of second electric telescopic handle (40) and the back fixed connection of push pedal (41).
2. The operation desk for post-assembly production of large special dry-type transformer according to claim 1, wherein: the lifting mechanism comprises a first upright post (10) fixedly connected with the top of a workshop ground (1), the first upright post (10) is positioned on the right side of a roller erecting groove (2), a first sliding groove (11) is formed in the back surface of the first upright post (10), the first sliding groove (11) is in sliding connection with a first sliding block (12), the inner wall of the first sliding block (12) is in surface threaded connection with a threaded screw rod (46), the bottom of the threaded screw rod (46) is sleeved with the inner wall of a rotating sleeve (47), the bottom of the rotating sleeve (47) is fixedly connected with the bottom of the inner wall of the first sliding groove (11), the top of the threaded screw rod (46) is fixedly connected with the bottom of a first bevel gear (19), the first bevel gear (19) is meshed with a second bevel gear (18), one side, away from the first bevel gear (19), of the second bevel gear (18) is fixedly connected with an output shaft of a driving motor (17), the bottom of the driving motor (17) is fixedly connected with the top of the motor plate (16), the back of the motor plate (16) is fixedly connected with the front of the first upright post (10), the back of the first sliding block (12) is fixedly connected with the front of the first connecting block (13), the back of the first connecting block (13) is fixedly connected with the front of the first force arm (14), the bottom of the first force arm (14) is fixedly connected with the top of the first reinforcing part (15), the front of the first reinforcing part (15) is fixedly connected with the back of the first connecting block (13), one side of the first force arm (14) is fixedly connected with one side of the processing mechanism (20), the other side of the processing mechanism (20) is fixedly connected with one side of the second force arm (21), the front of the second force arm (21) is fixedly connected with the back of the second connecting block (23), the bottom of the second force arm (21) is fixedly connected with the top of the second reinforcing part (22), the front surface of the second reinforcing piece (22) is fixedly connected with the back surface of the second connecting piece (23), the front surface of the second connecting piece (23) is fixedly connected with the back surface of the second sliding block (27), the second sliding block (27) is slidably connected with a second sliding groove (28) formed in the back surface of a second upright post (29), the bottom of the second upright post (29) is fixedly connected with the top of the workshop ground (1), the second upright post (29) is positioned on the left side of the roller erecting groove (2), the top of the second upright post (29) is fixedly connected with the bottom of a fixed support (30), the back surface of the fixed support (30) is fixedly connected with the front surface of a first electric telescopic rod (31), the bottom of the first electric telescopic rod (31) is fixedly connected with the top of a moving rod (32), and the back surface of the moving rod (32) is hinged with the front surface of a swing rod (33) through a hinge, swing the one side of pole (33) and articulate with one side of second stand (29) inner wall, swing the back of pole (33) and pass through the hinge and articulate with the front of tooth fixed plate (26), the back of tooth fixed plate (26) and the front fixed connection of first tooth (25), the bottom of first tooth (25) and the top overlap joint of second tooth (24), the back of second tooth (24) and the inner wall fixed connection of second connecting piece (23), one side and the one side fixed connection of controller (34) that second stand (29) are close to first stand (10).
3. The operation table for post-assembly production of the large special dry-type transformer according to claim 2, wherein: the locking mechanism (8) comprises a supporting rotating rod (800) fixedly connected with one end of a shaft rod (5), one end, far away from the shaft rod (5), of the supporting rotating rod (800) is sleeved with the inner wall of a third fixed rotating sleeve (801), one side of the third fixed rotating sleeve (801) is fixedly connected with one side of the inner wall of the roller shaft erecting groove (2), the outer surface of the supporting rotating rod (800) is fixedly connected with the inner wall of a friction pipe (802), the top of a second fixed rotating sleeve (7) is hinged with the bottom of a cover box (803), the top of the cover box (803) is fixedly connected with the bottom of a vertical rod (804), one side of the vertical rod (804) is fixedly connected with one side of a cross rod (805), the bottom of the cross rod (805) is fixedly connected with the top of a third electric push rod (806), and the bottom of the third electric push rod (806) is fixedly connected with the top of a limiting plate (807), the bottom of the limiting plate (807) is fixedly connected with the top of a pushing rod (808), the bottom of the pushing rod (808) penetrates through the top of the cover box (803) to extend into the cover box (803) and is fixedly connected with the top of a pressing plate (809), the bottom of the pressing plate (809) is connected with the top of a ring-shaped piece (810), the inner wall of the ring-shaped piece (810) is fixedly connected with the top of a friction layer (811), and the bottom of the friction layer (811) is overlapped with the surface of the friction pipe (802).
4. The operation table for post-assembly production of the large special dry-type transformer according to claim 3, wherein: the processing mechanism (20) comprises an annular platform (2000) fixedly connected with one side of a first force arm (14), the inner wall of the annular platform (2000) is fixedly connected with the top of a hollow plate sleeve (2002), one side of the hollow plate sleeve (2002) is fixedly connected with one side of an arc-shaped connecting plate (2004), the top of the inner wall of the hollow plate sleeve (2002) is fixedly connected with the top of a first sliding rail (2005), the first sliding rail (2005) is slidably connected with a first sliding block (2006), the bottom of the first sliding block (2006) is fixedly connected with the top of an inner plate (2003), the bottom of the inner plate (2003) is fixedly connected with the top of a second sliding block (2007), the second sliding block (2007) is slidably connected with a second sliding rail (2008), the bottom of the second sliding rail (2008) is fixedly connected with the bottom of the inner wall of the hollow plate sleeve (2002), and a rack (2009) is arranged at the top of the inner plate (2003), one side of the inner plate (2003) far away from the first sliding block (2006) is fixedly connected with one side of a crash pad (2010), the top of the inner plate (2003) is fixedly connected with the bottom of a protective net (2011), the top of the hollow plate sleeve (2002) is fixedly connected with the bottom of a spring (2015), the top of the spring (2015) is fixedly connected with the bottom of a spring connecting plate (2014), one side of the spring connecting plate (2014) is fixedly connected with the top of an inclined plate (2013), one side of the inclined plate (2013) is fixedly connected with one side of a triangular piece (2012), and the other side of the triangular piece (2012) is hinged with one side of the hollow plate sleeve (2002).
5. The operation table for post-assembly production of the large special dry-type transformer according to claim 4, wherein: one side fixedly connected with first iron ladder (141) that processing mechanism (20) were kept away from to first arm of force (14), one side fixedly connected with second iron ladder (211) that processing mechanism (20) were kept away from to second arm of force (21).
6. The operation table for post-assembly production of the large special dry-type transformer according to claim 5, wherein: the inner wall of the annular platform (2000) is fixedly connected with hollow plate sleeves (2002) at equal intervals, the inner plate (2003) is matched with the hollow plate sleeves (2002) in size, the inner plate (2003) and the hollow plate sleeves (2002) are all made of carbon steel, and herringbone anti-skidding lines are formed in the top of the annular platform (2000) and the top of the inner plate (2003).
7. The operation desk for post-assembly production of large special dry-type transformer according to claim 6, wherein: the controller (34) is electrically connected with the driving motor (17), and the controller (34) is electrically connected with the first electric telescopic rod (31), the second electric telescopic rod (40) and the third electric telescopic rod (806) respectively.
8. The operation desk for post-assembly production of large special dry-type transformer according to claim 1, wherein: shaft rods (6) are arranged in the roller shaft erecting grooves (2) at equal intervals, the shaft rods (6) are carbon steel pipes, and the shaft rods (5) are solid carbon steel rods.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010461088.2A CN111554497A (en) | 2018-10-19 | 2018-10-19 | Operating table and method for after-loading production of large special dry-type transformer |
| CN201811219784.1A CN109216001B (en) | 2018-10-19 | 2018-10-19 | Operation platform for after-loading production of large-scale special dry-type transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811219784.1A CN109216001B (en) | 2018-10-19 | 2018-10-19 | Operation platform for after-loading production of large-scale special dry-type transformer |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010461088.2A Division CN111554497A (en) | 2018-10-19 | 2018-10-19 | Operating table and method for after-loading production of large special dry-type transformer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109216001A CN109216001A (en) | 2019-01-15 |
| CN109216001B true CN109216001B (en) | 2020-07-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811219784.1A Active CN109216001B (en) | 2018-10-19 | 2018-10-19 | Operation platform for after-loading production of large-scale special dry-type transformer |
| CN202010461088.2A Withdrawn CN111554497A (en) | 2018-10-19 | 2018-10-19 | Operating table and method for after-loading production of large special dry-type transformer |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010461088.2A Withdrawn CN111554497A (en) | 2018-10-19 | 2018-10-19 | Operating table and method for after-loading production of large special dry-type transformer |
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| Country | Link |
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| CN (2) | CN109216001B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113053652B (en) * | 2021-03-30 | 2022-10-21 | 铜陵日科电子有限责任公司 | Transformer processing fixing device |
| CN113628841A (en) * | 2021-07-12 | 2021-11-09 | 广西电网有限责任公司电力科学研究院 | Power transformer mounting table |
| CN114220643B (en) * | 2022-02-21 | 2022-06-21 | 徐州光海科技有限公司 | Transformer assembling device |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2506681A1 (en) * | 1975-02-17 | 1976-08-26 | Heinrich Georg Maschinenfabrik | STACKING DEVICE FOR TRANSFORMER SHEETS |
| JPH0562847A (en) * | 1991-09-04 | 1993-03-12 | Toshiba Corp | Assembly lifter of induction electric apparatus to be transported in disassembled state |
| CN2651912Y (en) * | 2003-10-16 | 2004-10-27 | 特变电工衡阳变压器有限公司 | Rack for assembling transformer coils |
| CN2783504Y (en) * | 2004-11-25 | 2006-05-24 | 济南一机床集团有限公司 | Silo type digital controlled vertical winding machine |
| CN207302863U (en) * | 2017-08-26 | 2018-05-01 | 新昌县金瓯新能源科技有限公司 | A kind of transformer installation auxiliary device |
| CN107689291B (en) * | 2017-10-09 | 2019-11-19 | 江苏乐科信息科技有限公司 | A kind of auxiliary mounting deck when transformer being facilitated to install |
-
2018
- 2018-10-19 CN CN201811219784.1A patent/CN109216001B/en active Active
- 2018-10-19 CN CN202010461088.2A patent/CN111554497A/en not_active Withdrawn
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| CN111554497A (en) | 2020-08-18 |
| CN109216001A (en) | 2019-01-15 |
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Effective date of registration: 20200630 Address after: No.88 Xiaoxing Avenue, Haian Economic Development Zone, Nantong City, Jiangsu Province 226600 Applicant after: NANTONG XIAOXING TRANSFORMER Co.,Ltd. Address before: 510641 School of chemistry and chemical engineering, South China University of Technology 381, five mountain road, Tianhe District, Guangzhou, Guangdong Applicant before: Gao Chaohui |
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