A kind of preparation method of wet production atlapulgite
The present invention relates to the preparation method of atlapulgite, particularly a kind of preparation method who does not have three wastes wet production high-efficient activated clay.
Atlapulgite is Fuller's earth again, and it is made through artificial activation by natural montmorillonite class clay pit.It is a kind of network of micropores lattice structure that has, and the multi-hole type white powder that specific surface area is very big is a kind of strong sorbent material; Can be used for that oil is concise, the purifying adsorbent of vegetable and animals oils decolouring, deodorizing, transformer oil etc., can also be the raw material of makeup, medicine, coating.Granular atlapulgite can be made the catalyzer of aromatic hydrocarbons reformation, isomerization, disproportionation.Its further processing be can be made into na-pretreated zeolite replaces phosphoric acid salt to be used for detergent industry.
Produce atlapulgite and generally use mineral acid activated bentonite class clay breeze, can be divided into dry method, wet method and semi-wet method according to processing condition.Dry method is with a spot of acid and wilkinite thorough mixing, places certain hour, dries then, pulverizes and form; Its technology is simple, and is free from environmental pollution; Because acid is difficult to be uniformly dispersed with wilkinite, the inorganic salt that reaction is generated can not be removed again, and it is fair relatively poor.Wet method is that water, acid, wilkinite are mixed in reactor by a certain percentage, about 100 ℃, heat 2-6h, reaction product gets atlapulgite through washing, dry, pulverizing, its advantage is that reaction is even and abundant, product performance are stable, decolorizing ability is strong, is the main method of making high-efficient activated clay; Its shortcoming is that acid consumption is big, and water loss is big, cost height, contaminate environment.The patent of this respect has CN1072 869A (1993).In addition, people such as Zhou Shuwen state the method that semi-wet method is produced atlapulgite of having invented, patent No. CN10615 42A, its introduction be with 5% aqueous sulfuric acid in autoclave, in 200-250 ℃ with the 15-20 normal atmosphere under activated bentonite 4 hours; Because used acid concentration is low, cleaning product institute water is fewer, but high temperature, high top pressure operation difficulty has limited applying of it.
The preparation technology who the purpose of this invention is to provide a no three wastes wet production high-efficient activated clay can make full use of the reaction solution of washing water and recovery, reduces production costs, and solves the contaminated wastewater environmental problem.
The preparation method of wet production atlapulgite of the present invention comprise bentonite ore roughly selected, pulverizes after, reacted 1.5-4.5 hour down at 70-100 ℃ with acid, through 3-6 centrifugation and rinsing, then with its neutralization, its PH is controlled at 5-6, and drying, pulverizing promptly get product again.
Wherein, described wilkinite can comprise sodium bentonite, calcium-base bentonite, palygorskite clay, sepiolite clay and attapulgite clay; The granularity of described bentonite is controlled at can pass through the 80-250 mesh sieve.
Described acid can be sulfuric acid, hydrochloric acid or phosphoric acid; The concentration of described acid is at 1.25-4.25mol/L.
Described wilkinite in acid priming reaction in solid-to-liquid ratio be 1: 1.5-2.5.
Described drying course can carry out in air-flow air dryer or converter, air-dryly is less than 8% to moisture and gets final product.
The reaction solution that described reaction back centrifugation goes out can turn back in the reactor with diluted acid as reaction; And the rinsing liquid that goes out through centrifugation after 3-6 time the rinsing can be called a wash water, two wash waters, three wash waters, four wash waters, five wash waters, six wash waters respectively, and wherein, a wash water can be used as reaction and turns back in the reactor with the part of acid; And the later rinse water of two wash waters can be respectively applied for the washing of next process; The controlled water temperature of described washing process is built in 20-80 ℃.
Described N-process is that reaction back material is immersed in the clear water, adds the alkali neutralization, and described alkali can be sodium hydroxid, potassium hydroxide, yellow soda ash, unslaked lime and calcium hydroxide.
Owing to be rich in silico-aluminate in the wilkinite, when adding sulfuric acid, can generate Tai-Ace S 150 with the aluminium reactant salt, therefore, the preparation method of wet production atlapulgite of the present invention can also comprise with reaction solution through concentrate, crystallization produces Tai-Ace S 150 crude product and elaboration, mother liquor is used for the activation of bentonite reaction or is used for sewage disposal.
The preparation method of wet production atlapulgite of the present invention has made full use of whole washing water and reaction solution, circulation is used for activation of bentonite and rinsing, can also produce Tai-Ace S 150 when producing atlapulgite, the utilization ratio of acid is brought up to more than 95%, and the consumption of water only is 20% of a general wet processing, its production process cost of the present invention has reduced by 40%, has solved the contaminated wastewater problem of environment effectively.
The present invention has following advantage compared with prior art:
1, all recycle reaction solution and washing water, removal waste fluid is not free from environmental pollution.
When 2, producing high-efficient activated clay, can obtain byproduct Tai-Ace S 150, one ton of atlapulgite of every production can obtain 0.3 ton in Tai-Ace S 150, has fully utilized wilkinite.
3, the circulation of washing water and reaction solution is used for the washing of activation of bentonite and product, has improved the utilization ratio of water and acid.1.3 tons of one ton of atlapulgite consumption of every production wilkinites; Consume sour 0.25-0.30 ton, the acid consumption descends 40%; Water consumption is 7 tons, reduces to the 15-20% of general wet processing, and production cost is descended.
4, atlapulgite quality homogeneous, the stable performance of producing with preparation method of the present invention, its percent of decolourization and activity degree are all than the product height of general wet production.
Further the present invention is described in detail below in conjunction with embodiment.
Embodiment 1
Adding concentration in reactor is the sulphuric acid soln 1000ml of 1.25mol/L, adds area, Xinghe, Inner Mongol bentonite in powder (crossing 200 mesh sieves) 500g, carries out liquid-solid separation with whizzer at 90-100 ℃ of stirring reaction after 3 hours.Solid is used the 1000ml water rinse at every turn, and centrifuge dripping carries out three times repeatedly; And then soak with the 1000ml clear water, disperse the back to be neutralized to PH=5-6 with 3% aqueous sodium carbonate, centrifuge dripping with the pulverizing of air-flow air dryer, air-dryly be less than 8% to water content, is packed.Its percent of decolourization 95.6%, activity degree 206.The reaction solution that centrifugation goes out is delivered to reactor and is used for the wilkinite activation.Four times washing water divide another name one wash water, two wash waters, three wash waters, four wash waters, and a wash water is used for the wilkinite activation, and all the other are used as the washing of next process product.
Embodiment 2
In reactor, add a wash water (sulfur acid concentration 0.75mol/L) 700ml, reclaim reaction solution (sulfur acid concentration 1.6mol/L) 255ml, vitriol oil 45ml, add area, Xinghe, Inner Mongol wilkinite 450g, carrying out solid, liquid with whizzer at 90-100 ℃ of stirring reaction after 3 hours separates, solid is used two wash waters, three wash waters, four wash waters respectively, and the 1000ml washing dries.Soak, disperse with the 1000ml clear water then, be neutralized to PH=5-6, centrifuge dripping, oven dry, pulverizing with liming.Its percent of decolourization is 99.2%, activity degree 226.The reaction solution that centrifugation goes out is put cold crystallization after evaporating, being concentrated into certain density, obtain Tai-Ace S 150; Its mother liquor claims recovered acid, is used for the wilkinite activation.
Find out relatively that by example 1 and example 2 use the atlapulgite of the reaction solution activated bentonite preparation of washing water and recovery, its quality is better than the clear water complex acid to activation of bentonite.
Embodiment 3
Add a wash water (sulfur acid concentration 0.75mol/L) 930ml in reactor, vitriol oil 70ml added area, Xuanhua, Hebei province wilkinite 500g, 90-100 ℃ of stirring reaction 3 hours.Other operation is with example 2.Gained activated decoloration rate 98.7%, activity degree 221.
Embodiment 4
In reactor, add a wash water (sulfuric acid concentration 0.76mol/L) 550ml, recovered acid (sulfuric acid concentration 1.58mol/L) 400ml, vitriol oil 50ml added area, Yangyuan County, Hebei province wilkinite 500g, 90-100 ℃ of stirring reaction 2.5 hours.Other operation is with example 2.Gained activated decoloration rate 97.6%, activity degree 218.In the reaction solution of activated bentonite, washing water and recovered acid account for 0%-100%.