CN109211322A - equipment monitoring system - Google Patents
equipment monitoring system Download PDFInfo
- Publication number
- CN109211322A CN109211322A CN201811109373.7A CN201811109373A CN109211322A CN 109211322 A CN109211322 A CN 109211322A CN 201811109373 A CN201811109373 A CN 201811109373A CN 109211322 A CN109211322 A CN 109211322A
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- CN
- China
- Prior art keywords
- data
- circuit board
- control
- monitoring system
- processor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000012544 monitoring process Methods 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 claims abstract description 13
- 230000001133 acceleration Effects 0.000 claims description 19
- 238000004891 communication Methods 0.000 claims 1
- 230000003862 health status Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009432 framing Methods 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
-
- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/26—Pc applications
- G05B2219/2612—Data acquisition interface
Abstract
A kind of equipment monitoring system, for the element in real-time monitoring process equipment, to monitor the health status of the process equipment, the equipment monitoring system includes at least one chip being set on element and a control device, the chip includes circuit board and the data acquisition device that is integrated on the circuit board, radio transmitting device, processor and alarm device, the chip is established by the wireless transport module and the control device and is communicated to connect, the data acquisition device, the wireless transport module and the processor pass through the circuit board electrical connection, the wireless transport module receives the control instruction of the control device and is sent to the processor, the processor receives the control instruction to trigger the health data of the real-time sensing element of the data acquisition device, and a characteristic value is exported according to the health data, characteristic value is sent to the control by the wireless transport module Device, the alarm device send a warning according to the control of the control device.
Description
Technical field
The present invention relates to a kind of monitoring system more particularly to a kind of equipment monitoring systems.
Background technique
Currently, present factory realizes Fully-mechanized or semimechanized substantially with the intensification of factory automation degree
Operation improves mechanical utilization rate, to improve working efficiency.Therefore, mechanical daily monitoring and maintenance be to improving working efficiency,
Guarantee that safety in production is just particularly important.In the related technology, to the monitoring of working order and status mechanical in factory
It mainly relies on to have and manually machinery is checked, such as the pressure to equipment, vibration frequency and temperature data are defined
It is monitored in time, and judges mechanical operating condition by experience, safeguarded accordingly, it is mechanical in good to guarantee
Good working condition.In the actual operation process, due to monitoring the complicated and changeable of environment, monitoring personnel can not be to each parameter
Realize round-the-clock monitoring and analysis, this will lead to can have some potential safety problems in the operational process of equipment, once
It is negligent of being monitored equipment and generates equipment fault with maintenance, it is necessary to which shutdown maintenance influences the efficiency of production, causes economic damage
It loses, the serious personal safety that may endanger employee.
Summary of the invention
In view of this, it is necessary to provide a kind of equipment monitoring system, with to solve the above technical problems.
A kind of equipment monitoring system, for the element in real-time monitoring process equipment, to monitor the process equipment
Health status, the equipment monitoring system include at least one chip being set on element and a control device, the chip packet
Circuit board and the data acquisition device being integrated on the circuit board, radio transmitting device, processor and alarm device are included, it is described
Chip is established by the wireless transport module and the control device and is communicated to connect, the data acquisition device, described wireless
By the circuit board electrical connection, the wireless transport module receives the control of the control device for transmission module and the processor
System instructs and is sent to the processor, and it is real-time to trigger the data acquisition device that the processor receives the control instruction
The health data of sensing element, and a characteristic value is exported according to the health data, the wireless transport module passes characteristic value
It send to the control device, the alarm device sends a warning according to the control of the control device.
Further, the health data includes vibration data, and the data acquisition device includes acceleration transducer, institute
It states processor and receives the control instruction to trigger the vibration data that the acceleration transducer acquires the element in real time, and root
The characteristic value is exported according to the vibration data of acquisition.
Further, the health data further includes temperature data, and the data acquisition device further includes temperature sensor,
The processor receives the control instruction to trigger the temperature data that the temperature sensor acquires the element in real time, and root
The characteristic value is exported according to the temperature data of acquisition.
Further, the vibration data includes the X-axis of the element, the vibration values on three directions of Y-axis and Z axis.
Further, the equipment monitoring system further includes a control switch, and the control switch passes through the circuit board
It is electrically connected with the wireless transport module, to be communicated with control device foundation.
Further, the also integrated power supply connecting device of the circuit board, to power for the circuit board to support to install
In the operation of data acquisition device, wireless transport module, processor and alarm device on the circuit board.
Equipment monitoring system of the invention passes through data acquisition device, radio transmitting device, processor and control device
The health data of element in acquisition process equipment in real time, and the health data is when in an abnormal state is filled by the alarm
It sets and sends a warning, to realize the health status of process equipment described in real-time monitoring, improve production efficiency, reduce production wind
Danger.
Detailed description of the invention
Fig. 1 is the structural framing schematic diagram for the equipment monitoring system that embodiment of the present invention provides.
Fig. 2 is the structural framing schematic diagram for the chip that embodiment of the present invention provides.
Main element symbol description
| Chip | 100 |
| Circuit board | 11 |
| Data acquisition device | 12 |
| Acceleration transducer | 121 |
| Temperature sensor | 123 |
| Wireless transport module | 14 |
| Processor | 15 |
| Alarm device | 16 |
| Control switch | 17 |
| Power supply connecting device | 18 |
| Element | 200 |
| Process equipment | 300 |
| Equipment monitoring system | 400 |
| Control device | 401 |
The present invention that the following detailed description will be further explained with reference to the above drawings.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention
The normally understood meaning of technical staff is identical.Term as used herein in the specification of the present invention is intended merely to description tool
The purpose of the embodiment of body, it is not intended that in the limitation present invention.
Fig. 1-Fig. 2 is please referred to, a better embodiment of the invention provides a kind of equipment monitoring system 400, adds for monitoring
The Vibration Condition of element 200 in construction equipment 300, and then monitor the health status of the process equipment.The equipment monitoring system
400 include an at least chip 100 and a control device 401, and the chip 100 is installed on the element 200 of process equipment 300,
For acquiring the element 200 health data in the operating condition and carrying out alarm sounds.The control device 401 is for controlling
The chip 100 is made to carry out health data collection and carry out alarm sounds.The health data can be the vibration of the element 200
Data and/or temperature data etc..
Each chip 100 includes a radio transmitting device 14, one of data acquisition device 12, one of circuit board 11, one
A processor 15 and an alarm device 16.The data acquisition device 12, the radio transmitting device 14, the processor 15
And alarm device 16 is directly installed in respectively on the circuit board 11, and is electrically connected with the circuit board 11.The data acquisition
Device 12, radio transmitting device 14 and the processor 15 are electrically connected by the circuit board 11.
The circuit board 11 can be hard circuit board, flexible circuit board or Rigid Flex.
The data acquisition device 12 acquires the data of the element 200 in the operating condition.It is described in present embodiment
Data acquisition device 12 includes an acceleration transducer 121.
The acceleration transducer 121 can add for capacitance acceleration transducer, piezoelectric acceleration transducer, pressure resistance type
One of velocity sensor and servo-type acceleration transducer.In present embodiment, 121 preferred amounts of acceleration transducer
Journey is small, precision and high sensitivity sensor, so that the chip 100 sensitivity with higher and stabilization when in use
Property.
In present embodiment, the acceleration transducer 121 is installed at the position of 11 approximate centre of circuit board.Institute
Wireless transport module 14 and the alarm device 16 is stated to install adjacent to the edge of the circuit board 11.
Specifically, the wireless transport module 14 is respectively arranged at the acceleration transducer with the alarm device 16
121 two sides.
In present embodiment, the data acquisition device 12 may also include a temperature sensor 123.The temperature sensor
123 and the processor 15 adjacent to the acceleration transducer 121 be installed on the circuit board 11.
Specifically, the temperature sensor 123 is between the acceleration transducer 121 and the alarm device 16,
The processor 15 is between the acceleration transducer 121 and the wireless transport module 14.
In present embodiment, the alarm device 16 is an indicator light.In other embodiments, the alarm device 16
It can be the alarm device of the other forms such as voice prompting device.
In present embodiment, the chip 100 further includes power supply connecting device 18.The power supply connecting device 18 be used for
The connection of one power supply is powered for the circuit board 11 to support the data acquisition device 12 being installed on the circuit board 11, wireless
The operation of transmission module 14, processor 15 and alarm device 16.The power supply connecting device 18 can be charging pins.
The execution of control device 401 is stored in software program therein to generate control instruction and be sent to wireless transmission
Module 14.
The wireless transport module 14 receives the control instruction and is sent to the processor 15.
The acceleration transducer 121 is used to sense the vibration data of the element 200 in real time.In present embodiment, institute
State the vibration values in the X-axis, Y-axis and three directions of Z axis that vibration data includes the element 200.
The temperature sensor 123 is used to sense the temperature of the element 200 in real time.
The processor 15 receives the control instruction that wireless transport module 14 transmits, to trigger the acceleration transducer
The vibration data of 121 real-time sensing elements 200 and/or the temperature of the real-time sensing element 200 of temperature sensor 123, and according to sense
The vibration data measured and/or the temperature sensed export a characteristic value.
The characteristic value is sent to the control device 401 by the wireless transport module 14.It is described in present embodiment
The vibration data and temperature sensor 123 that wireless transport module 14 also senses the acceleration transducer 121 in real time are felt in real time
The temperature of survey is sent to the control device 401 and is stored.
The control device 401 receives characteristic value, and triggers the alarm device when the characteristic value exceeds a threshold value
16 send a warning.
In present embodiment, the chip 100 may also include one be installed on the circuit board 11 and with the circuit board 11
The control switch 17 of electrical connection, the control switch 14 are electrically connected by the circuit board 11 with the wireless transport module, from
And it is communicated with the control device 400 foundation.Specifically, when the control switch 17 is in close state, the control device
Software program in 400 can not update；It, can be in the control device 400 when the control switch 17 is in the open state
Software program is updated, thus more new control instruction.
The control switch 17 (is schemed by a lead (not shown) with the touch controller being set on 200 outer wall of element
Do not show) connection, the touch controller is touched when software program need to be updated.
Equipment monitoring system of the invention passes through data acquisition device, radio transmitting device, processor and control device
The health data of element in acquisition process equipment in real time, and the health data is when in an abnormal state is filled by the alarm
It sets and sends a warning, to realize the health status of process equipment described in real-time monitoring, improve production efficiency, reduce production wind
Danger.
It is understood that for those of ordinary skill in the art, can do in accordance with the technical idea of the present invention
Various other changes and modifications out, and all these changes and deformation all should belong to the protection model of the claims in the present invention
It encloses.
Claims (6)
1. a kind of equipment monitoring system, for the element in real-time monitoring process equipment, to monitor the strong of the process equipment
Health state, the equipment monitoring system include at least one chip being set on element and a control device, and the chip includes
Circuit board and the data acquisition device being integrated on the circuit board, radio transmitting device, processor and alarm device, the core
Piece is established by the wireless transport module and the control device and is communicated to connect, the data acquisition device, the wireless biography
By the circuit board electrical connection, the wireless transport module receives the control of the control device for defeated module and the processor
The processor is instructed and is sent to, the processor receives the control instruction and feels in real time to trigger the data acquisition device
The health data of element is surveyed, and a characteristic value is exported according to the health data, the wireless transport module transmits characteristic value
To the control device, the alarm device sends a warning according to the control of the control device.
2. equipment monitoring system as described in claim 1, which is characterized in that the health data includes vibration data, described
Data acquisition device includes acceleration transducer, and the processor receives the control instruction to trigger the acceleration transducer
The vibration data of the element is acquired in real time, and the characteristic value is exported according to the vibration data of acquisition.
3. equipment monitoring system as claimed in claim 2, which is characterized in that the health data further includes temperature data, institute
Stating data acquisition device further includes temperature sensor, and the processor receives the control instruction to trigger the temperature sensor
The temperature data of the element is acquired in real time, and the characteristic value is exported according to the temperature data of acquisition.
4. equipment monitoring system as claimed in claim 2, which is characterized in that the vibration data include the element X-axis,
Vibration values on three directions of Y-axis and Z axis.
5. equipment monitoring system as described in claim 1, which is characterized in that the equipment monitoring system further includes that a control is opened
It closes, the control switch is electrically connected by the circuit board with the wireless transport module, to establish with the control device
Communication.
6. equipment monitoring system as described in claim 1, which is characterized in that the also integrated power supply connection dress of the circuit board
It sets, to power for the circuit board to support the data acquisition device being installed on the circuit board, wireless transport module, processing
The operation of device and alarm device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811109373.7A CN109211322A (en) | 2018-09-21 | 2018-09-21 | equipment monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811109373.7A CN109211322A (en) | 2018-09-21 | 2018-09-21 | equipment monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109211322A true CN109211322A (en) | 2019-01-15 |
Family
ID=64985451
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811109373.7A Pending CN109211322A (en) | 2018-09-21 | 2018-09-21 | equipment monitoring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109211322A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103699068A (en) * | 2013-12-06 | 2014-04-02 | 上海卫星工程研究所 | Wireless communication node system for monitoring vibration of solar array of satellite |
| CN105424169A (en) * | 2015-11-03 | 2016-03-23 | 哈尔滨工业大学 | Vibration monitoring system based on wireless sensor network |
| CN106154967A (en) * | 2016-08-27 | 2016-11-23 | 南京安元科技有限公司 | A kind of Internet of Things data monitoring processing system |
| CN106563974A (en) * | 2016-11-03 | 2017-04-19 | 上海大学 | Intelligent device for cutting parameter detection under impact state |
| CN108128322A (en) * | 2017-12-06 | 2018-06-08 | 株洲中车轨道交通装备有限公司 | A kind of rail vehicle axle health status intelligent monitoring method based on Internet of Things |
| CN209085660U (en) * | 2018-09-21 | 2019-07-09 | 基准精密工业（惠州）有限公司 | Equipment monitoring system |
-
2018
- 2018-09-21 CN CN201811109373.7A patent/CN109211322A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103699068A (en) * | 2013-12-06 | 2014-04-02 | 上海卫星工程研究所 | Wireless communication node system for monitoring vibration of solar array of satellite |
| CN105424169A (en) * | 2015-11-03 | 2016-03-23 | 哈尔滨工业大学 | Vibration monitoring system based on wireless sensor network |
| CN106154967A (en) * | 2016-08-27 | 2016-11-23 | 南京安元科技有限公司 | A kind of Internet of Things data monitoring processing system |
| CN106563974A (en) * | 2016-11-03 | 2017-04-19 | 上海大学 | Intelligent device for cutting parameter detection under impact state |
| CN108128322A (en) * | 2017-12-06 | 2018-06-08 | 株洲中车轨道交通装备有限公司 | A kind of rail vehicle axle health status intelligent monitoring method based on Internet of Things |
| CN209085660U (en) * | 2018-09-21 | 2019-07-09 | 基准精密工业（惠州）有限公司 | Equipment monitoring system |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20231124 Address after: 518109, 1st Floor, Building B3, Foxconn Industrial Park, No. 2 East Ring 2nd Road, Fukang Community, Longhua Street, Longhua District, Shenzhen City, Guangdong Province Applicant after: Shenzhen Fulian Jingjiang Technology Co.,Ltd. Address before: 516100 twelve village section of gate village group of Xia Liao village, Longxi Town, Boluo County, Huizhou, Guangdong Applicant before: JI ZHUN PRECISION INDUSTRY (HUI ZHOU) Co.,Ltd. |