CN109208025A - A kind of manufacturing method of Fe-based amorphous alloy catalytic reactor - Google Patents
A kind of manufacturing method of Fe-based amorphous alloy catalytic reactor Download PDFInfo
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- CN109208025A CN109208025A CN201710517827.3A CN201710517827A CN109208025A CN 109208025 A CN109208025 A CN 109208025A CN 201710517827 A CN201710517827 A CN 201710517827A CN 109208025 A CN109208025 A CN 109208025A
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B9/00—Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
- C25B9/40—Cells or assemblies of cells comprising electrodes made of particles; Assemblies of constructional parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/002—Making metallic powder or suspensions thereof amorphous or microcrystalline
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B11/00—Electrodes; Manufacture thereof not otherwise provided for
- C25B11/02—Electrodes; Manufacture thereof not otherwise provided for characterised by shape or form
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B11/00—Electrodes; Manufacture thereof not otherwise provided for
- C25B11/04—Electrodes; Manufacture thereof not otherwise provided for characterised by the material
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
- C25D3/562—Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of iron or nickel or cobalt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
- B22F2009/043—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling
Abstract
A kind of Fe-based amorphous alloy catalytic reactor is made of reactor frame and draw and insert-type catalytic reactor, reactor frame section configuration can be the structures such as groove profile, U-shaped, draw and insert-type catalytic reactor is made of the sheet-like particle of metal mesh cladding Fe-based amorphous alloy, the specific ingredient of sheet-like particle is Fe35-95 wt%, remaining alloying element be can together with iron one of element, such as P, Co, Ni, Cr, Mo, W, Re of electro-deposition or multiple element combination.The production method of reactor, comprising the following steps: (1) preparation process of draw and insert-type catalytic reactor;(2) sheet metal or polymer are used, reactor frame is made;(3) draw and insert-type catalytic reactor is placed in two fixed plates of reactor frame, Fe-based amorphous alloy catalytic reactor is made.
Description
Technical field
The present invention relates to the catalytic reactors of electrochemical field, are related specifically to a kind of Fe-based amorphous alloy catalysis reaction
The manufacturing method of device.
Background technique
Amorphous alloy is due to having the characteristics that;1. various compositions can be made in amorphous alloy in a wide range
Sample, so as to their electronic property of modulation in compared with broad range;2. catalytic active center can be in single form
It is evenly distributed in the environment of chemical homogeneous;3. amorphous alloy surface has the higher unsaturated center of concentration, and unsaturated
The ligancy at center has certain range, thus its catalytic activity and selectivity is made to be generally preferred over corresponding crystalline-state catalyst;
4. the imporosity on its surface is the problem of its surface that extends influence for getting rid of reaction species existing for multinomial catalyst is reacted.
Amorphous alloy catalyst can be used for plus the reactions such as hydrogen, oxidation, cracking, isomerization.Currently, amorphous alloy is urged
There are many preparation methods of agent, in general can be classified as two major classes: liquid is quenched method and atom (ion) sedimentation.
Amorphous alloy catalysis electrode is based on the two-dimentional catalysis electrode of deposition film or coating, but its reactor areas is smaller, causes to produce
Rate is smaller.
Summary of the invention
In view of the above problems, the present invention proposes a kind of manufacturing method of Fe-based amorphous alloy catalytic reactor.Of the invention
Technical solution is to provide a kind of Fe-based amorphous alloy catalytic reactor, which is characterized in that reactor is by reactor frame and pumping
Formula catalytic reactor composition is inserted, reactor frame section configuration can be the structures such as groove profile, U-shaped, and draw and insert-type catalytic reactor is by metal
The sheet-like particle of net cladding Fe-based amorphous alloy is made, and the specific ingredient of sheet-like particle is Fe35-95 wt %, remaining alloy member
Element for can together with iron one of element, such as P, Co, Ni, Cr, Mo, W, Re of electro-deposition or multiple element combination.Instead
It answers device frame by sheet metal or polymer preparation molding, is uniformly provided with slot and fixation in the both side plate of reactor frame
Plate.
The technical solution of the invention is as follows provides a kind of manufacturing method of Fe-based amorphous alloy catalytic reactor again, including
Following steps:
(1) preparation process of draw and insert-type catalytic reactor
1) production of ferrous alloy amorphous deposit
(a) metal substrate is plated the degreasing and oxidation film removal on surface, and metal substrate material should be suitable for the plasticity carried out under room temperature
Processing;
(b) electroplate liquid forms;Main salt is soluble ferrite 0.5-4.5mol/L, sour 0.2-0.8mol/L, complexing agent 0.5-5g/
L, alloying element additive 0.2-4mol/L, reducing agent 0.5-4g/L, water surplus;
In the upper alloying element additive, nickel with soluble nickel salt, cobalt with cobaltous sulfate, chromium with chromic anhydride, molybdenum with sodium molybdate, tungsten with
Sodium tungstate, phosphorus are added in the form of Re soluble salt by phosphorous acid or soluble hypophosphites, Re;
Above-mentioned acid includes the polynary middle strong acid such as boric acid, phosphoric acid;
Above-mentioned complexing agent includes the organic complexing agents such as neopelex, tartaric acid, citrate;
(c) Fe-based amorphous alloy coating is prepared using plating or Brush Plating, anode uses graphite or stainless steel, and electrolyte temperature is
40-90 DEG C, titration strong acid solution makes Ph value no more than 2;
2) removing of amorphous alloy coating
Using method mechanically or physically, such as the methods of stretching, bending, rolling reductions, scraping makes amorphous alloy coating and metal
Substrate is peeling-off;
3) particle is broken
(a) it using ball mill, planetary ball mill etc., is recycled using ball milling (3-10min), this interval of stalling (3-10min)
Mode, or can be added simultaneously using ball milling and force cooling ball milling method, amorphous particle is under the conditions of vacuum or protective gas
Ball milling is carried out, ball milling total time (time comprising ball milling and stalling) is 0.5-3h, ratio of grinding media to material 2-8:1;
(b) it is sieved into the Fe-based amorphous alloy particle of different thicknesses;
4) can draw and insert-type catalytic reactor metallic cover net molding
Using metal mesh, cut, bending, soldering preparation cladding metal mesh,
5) injection and encapsulation of Amorphous Alloy Grain
Fe-based amorphous alloy particle is injected into cladding metal mesh, then closes cladding metal mesh using modes such as solderings.
(2) preparation process of reactor frame
Using sheet metal or polymer, reactor frame is prepared.
(3) it is assembled into Fe-based amorphous alloy catalysis electrode
Draw and insert-type catalytic reactor is placed in two fixed plates of reactor frame, Fe-based amorphous alloy catalytic reactor is made.
Compared with prior art, advantages of the present invention:
1. due to, as catalyst, catalytic performance can be improved using Fe-based amorphous alloy particle;
2. particle basic configuration is lamellar, this raising due to preparing Fe-based amorphous alloy particle using plating+removing+broken
The surface area of amorphous alloy catalyst reaction;
3. due to using reactor frame, can there are enough spacing between draw and insert-type catalytic reactor, and offered in both side plate
Slot, end is also unclosed, improves reaction solution or gas to greatest extent in the flowability of inside reactor, increases
Relative flow between reactor and reaction solution and gas, can be improved catalytic efficiency;
4. reactor areas and spacing are easily achieved adjustment due to using draw and insert-type structure, it is also convenient for replacement and dimension
It repairs.
Detailed description of the invention
Fig. 1 is present device schematic diagram.Wherein, reactor frame (1), can be used sheet metal or polymer is made;It takes out
It inserts formula catalytic reactor (2), is made of metal mesh cladding Fe-based amorphous alloy particle;Fixed plate (3);Slot (4).
Specific embodiment
The invention will be further described with reference to embodiments.
1. the production of iron-phosphorus non-crystalline alloy catalytic reactor
(1) preparation process of draw and insert-type catalytic reactor
1) production of iron phosphorus non-crystalline alloy coating
(a) metal substrate uses brass sheet, the degreasing of brass surface and oxidation film removal;
(b) electroplate liquid forms;1.8 mol/L of ferrous sulfate, 0.4 mol/L of phosphoric acid, 0.6 g/L of neopelex, lemon
Lemon acid sodium 0.3g/L, hypophosphorous acid sodium 0.6 mol/L, potassium iodide 1g/L, water surplus;
(c) iron phosphorus non-crystalline alloy coating is prepared using galvanoplastic, anode uses graphite, and electrolyte temperature is 75 DEG C, titrated sulfuric acid
Solution makes Ph value 1;
2) removing of amorphous alloy coating
Keep iron phosphorus non-crystalline alloy coating and brass sheet peeling-off using the method for alternating bending;
3) particle is broken
(a) planetary ball mill is utilized, is carried out, will be peeled off by the way of this interval circulation of 5 min of ball milling, 8 min of stalling
Amorphous particle carry out ball milling under vacuum conditions, ball milling total time (time comprising ball milling and stalling) is 1 h, and ratio of grinding media to material is
4:1;
(b) it is sieved into the iron phosphorus non-crystalline alloy particle of different thicknesses;
4) molding of draw and insert-type catalysis electrode metallic cover net
Using the stainless steel mesh of 100 mesh, cut, bending, soldering preparation plate cladding metal mesh,
5) injection and encapsulation of Amorphous Alloy Grain
Into plate cladding metal mesh, injection is greater than the iron phosphorus non-crystalline alloy particle of 100 mesh, is then closed using modes such as solderings
At cladding metal mesh.
(2) preparation process of tank reactor frame
Tank reactor frame is prepared using sheet brass cutting, punching, bending.
(3) it is assembled into Fe-based amorphous alloy catalysis electrode
Draw and insert-type catalytic reactor is placed in two fixed plates of reactor, Fe-based amorphous alloy catalytic reactor is made.
2. iron-cobalt-phosphorus non-crystalline alloy catalytic reactor
(1) preparation process of draw and insert-type catalytic reactor
1) iron-cobalt-phosphorus non-crystalline alloy coating production
(a) degreasing of 08F surface of thin steel sheet and oxidation film removal;
(b) electroplate liquid forms;Frerrous chloride 3.5mol/L, 0.7 mol/L of boric acid, 2 g/L of sodium citrate, cobaltous sulfate 1.2mol/
L, sodium hypophosphite 0.65mol/L, potassium iodide 1.5g/L, water surplus;
(c) iron-cobalt-phosphorus non-crystalline alloy coating is prepared using Brush Plating, anode uses graphite plate, and electrolyte temperature is 70 DEG C, drop
Determining strong acid solution makes Ph value 1, and the relative moving speed of electrode plate is 100 mm/s, and the average current density of electrode plate is 10A/
cm2;
2) removing of amorphous alloy coating
Keep amorphous alloy coating and 08F sheet metal peeling-off using the method for biaxial tension;
3) particle is broken
(a) planetary ball mill is utilized, by the way of this interval circulation of ball milling 3min, stalling 5min, by the amorphous of peeling
Carry out ball milling under the conditions of particle nitrogen protection, ball milling total time (time comprising ball milling and stalling) is 0.5 h, ratio of grinding media to material 5:
1;
(b) it is sieved into iron-cobalt-phosphorus non-crystalline alloy particle of different thicknesses;
4) molding of draw and insert-type catalytic reactor metallic cover net
Using the metal mesh of 100 mesh, cut, bending, soldering preparation plate cladding metal mesh,
5) injection and encapsulation of Amorphous Alloy Grain
Into plate cladding metal mesh, injection is greater than iron-cobalt-phosphorus non-crystalline alloy particle of 100 mesh, then using modes such as solderings
It closes plate and coats metal mesh.
(2) preparation process of U-shaped reactor frame
Using bronze thin plate, cutting, punching, bending prepare U-shaped reactor frame.
(3) it is assembled into Fe-based amorphous alloy catalysis electrode
Draw and insert-type catalysis electrode plate is placed in two fixed plates of reactor frame, iron-cobalt-phosphorus non-crystalline alloy catalysis reaction is made
Device.
Claims (5)
1. a kind of Fe-based amorphous alloy catalytic reactor, which is characterized in that reactor is by reactor frame and draw and insert-type catalysis reaction
Device composition, reactor frame section configuration can be coated iron-based non-for structures, draw and insert-type catalytic reactors such as groove profile, U-shapeds by metal mesh
The sheet-like particle of peritectic alloy is made, and the specific ingredient of sheet-like particle is Fe35-95 wt %, remaining alloying element is can be with iron one
Play the combination of one of element, such as P, Co, Ni, Cr, Mo, W, Re of electro-deposition or multiple element;Reactor frame is by metal
Thin plate or polymer preparation molding, are uniformly provided with slot and fixed plate in the both side plate of reactor frame.
2. the production method of Fe-based amorphous alloy catalytic reactor, which comprises the following steps: (1) draw and insert-type is catalyzed
The preparation process of reactor;(2) sheet metal or polymer are used, reactor frame is made;(3) draw and insert-type catalytic reactor is set
In two fixed plates of reactor frame, Fe-based amorphous alloy catalytic reactor is made.
3. as claimed in claim 2, the preparation process of draw and insert-type catalytic reactor, production stage is 1) Fe-based amorphous alloy plating
The preparation of layer;2) keep amorphous alloy coating peeling-off with metal substrate using method mechanically or physically;3) amorphous particle exists
Ball milling under the conditions of vacuum or inert protective gas;4) metal mesh is used, cuts, be bent, soldering preparation plate coats metal mesh;5)
Fe-based amorphous alloy particle is injected into plate cladding metal mesh, closes plate cladding metal net into pumping using modes such as solderings
Insert formula catalytic reactor.
4. as claimed in claim 3, the preparation of Fe-based amorphous alloy coating, which is characterized in that electroplate liquid composition;Main salt is solvable
Property ferrous salt 0.5-4.5mol/L, sour 0.2-0.8mol/L, complexing agent 0.5-5g/L, alloying element additive 0.2-4mol/L,
Reducing agent 0.5-4g/L, water surplus;Fe-based amorphous alloy coating is prepared using plating or Brush Plating mode, anode using graphite or
Stainless steel, electrolyte temperature are 40-90 DEG C, and titration strong acid solution makes Ph value no more than 2.
5. as claimed in claim 3, the ball milling of amorphous particle, which is characterized in that using ball milling (3-10min), stalling (3-
10min) the mode of this interval circulation, or using ball milling when, can add and force cooling ball milling method, and amorphous particle is in vacuum
Or under the conditions of inert protective gas, ball milling total time (time comprising ball milling and stalling) is 0.5-3h, ratio of grinding media to material 2-8:1.
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102603038A (en) * | 2012-04-11 | 2012-07-25 | 苏州科技学院 | Electrochemical reactor and method for processing organic pollutant in water |
CN106756641A (en) * | 2016-12-14 | 2017-05-31 | 刘志红 | A kind of Fe based amorphous alloy powders and its preparation technology |
CN107268018A (en) * | 2017-06-19 | 2017-10-20 | 长沙理工大学 | A kind of Fe-based amorphous alloy catalysis electrode and production method |
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Patent Citations (3)
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CN102603038A (en) * | 2012-04-11 | 2012-07-25 | 苏州科技学院 | Electrochemical reactor and method for processing organic pollutant in water |
CN106756641A (en) * | 2016-12-14 | 2017-05-31 | 刘志红 | A kind of Fe based amorphous alloy powders and its preparation technology |
CN107268018A (en) * | 2017-06-19 | 2017-10-20 | 长沙理工大学 | A kind of Fe-based amorphous alloy catalysis electrode and production method |
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