CN109207871A - A kind of amorphous-nano-crystalline magnetically soft alloy and preparation method thereof - Google Patents
A kind of amorphous-nano-crystalline magnetically soft alloy and preparation method thereof Download PDFInfo
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- CN109207871A CN109207871A CN201811095165.6A CN201811095165A CN109207871A CN 109207871 A CN109207871 A CN 109207871A CN 201811095165 A CN201811095165 A CN 201811095165A CN 109207871 A CN109207871 A CN 109207871A
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- C22C45/00—Amorphous alloys
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- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
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- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
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- H01F1/147—Alloys characterised by their composition
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- H—ELECTRICITY
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- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
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Abstract
The present invention relates to technical field of alloy, and in particular to a kind of amorphous-nano-crystalline magnetically soft alloy and preparation method thereof, the magnetically soft alloy ingredient are FeaNibBcSid, a, b, c, d are atomic percent;Wherein, a:70-78%, b:2-12%, c:8-14%, d:2-6%, B and Si are respectively selected from ferro-boron and ferrosilicon;Raw material are proportionally matched first, then master alloy is made in its melting, finally the alloy strip for being prepared into width about 2mm, about 24 μm of thickness of amorphous-nano-crystalline double structure after master alloy remelting by the method that spray is got rid of, the series alloy band belongs to soft magnetic materials, its saturation magnetization is more than or equal to 170emu/g, and coercivity is less than or equal to 20A/m.
Description
Technical field
The present invention relates to technical field of alloy, and in particular to a kind of amorphous-nano-crystalline magnetically soft alloy and preparation method thereof.
Background technique
Nineteen fifty-nine, professor Duwez of California Institute of Technology prepare amorphous alloy truly for the first time.Later, people
Put into it is very big enthusiasm and energy, successfully prepared a series of amorphous alloys.Up to now, about share more than 2000 kinds it is non-
Peritectic alloy system is developed in succession.Recently, simple substance Ta is also prepared to amorphous state.Amorphous alloy has not only deepened people to amorphous
The scientific knowledge of state substance, and great engineer application potentiality are shown, because amorphous alloy has many crystal alloy can not
The excellent properties of analogy, such as high elastic strain limit, yield strength, hardness, good fracture toughness, corrosion resistance,
Wear resistance and catalytic, excellent soft magnet performance and thermoplastic forming etc..Nevertheless, amorphous alloy is due to glass shape
Cause its critical dimension less than normal at ability is limited, while preparing the raw material and high vacuum environment of amorphous alloy palpus very high purity,
Therefore high expensive, limits the industrial application of most of amorphous alloy system.
Fe base noncrystal alloy band is the amorphous alloy being most widely used at present, mainly due to its excellent soft magnetism
Energy and the cheap prices of raw materials, while can produce in air, and beam thickness is generally less than 30 μm, therefore substantially not
It is limited by glass forming ability.Fe base soft magnetic amorphous alloy band is primarily used for the first device of magnetism of electric power and electronics industry
In part, such as transformer, inductor etc., market prospects are huge.The most commonly used Fe base soft magnetic stripe band is currently on the market
1K101 and 1K107, chemical component are Fe78B13Si9 (at.%) and Fe73.5B9Si13.5Nb3Cu1 (at.%).Due to
1K107 is amorphous-Nanocrystalline Two-phase structure, and the nano-crystalline granule and noncrystal substrate of precipitation have a very strong coupling, and this
Kind coupling is not present in single-phase amorphous 1K101, enables the comprehensive magnetic ratio 1K101 of 1K107 more excellent
It is different, therefore have higher degree of recognition on the market.However, containing Nb in 1K107 first, therefore the cost of raw material is higher;Its
Secondary, nano-crystalline granule is by obtaining to the annealing that amorphous ribbon carries out in 1K107, i.e. 1K107's is prepared as two steps, first
To single-phase amorphous ribbon, it is nanocrystalline that annealing precipitation is then carried out to it, therefore process flow is long, production efficiency is low, anneals simultaneously
Process also increases energy consumption;Finally, annealing process embrittlement 1K107, band easily fragmentation cause to be stranded greatly very much to cutting, winding
Difficulty reduces product yield.
Chinese patent CN102610348B discloses a kind of Fe-based nanocrystalline magnetically soft alloy material and preparation method thereof at present,
Directly formed in rapid solidification by spinodal decomposition nanocrystalline, the general formula of the Fe-based nanocrystalline magnetically soft alloy material is
Fe100-b-c-d-eCubAcBdCe, specific chemical analysis are (atom %): b=0.3-3%, c=2-8%, d=10-15%,
E=2-15%, wherein A is at least one of Cr, V, Mo, W, Ta, Nb element, at least one of B Si, P element, C
For at least one of C, B element.
But there is also high production cost for existing amorphous-nano-crystalline magnetically soft alloy preparation method, and energy consumption is high, and soft magnet performance is weak
Defect.
Summary of the invention
As described above, main problem of the Fe base soft magnetic stripe with 1K107 are as follows: 1, the cost of raw material is higher;2, production technology
Long flow path, low efficiency, energy consumption are high;3, annealing process embrittlement band increases difficulty of processing, reduces the qualification rate of product.
For these problems, the present invention utilizes raw material Fe, Ni, the intermediate alloy Fe-Si and Fe-B of technical purity, is prepared in situ out one
Serial Fe based amorphous-nano-crystalline soft magnetic stripe band alloy.The series alloy not only has excellent magnetic characteristics, and toughness is fabulous, substantially
It solves the above problem, is successfully realized low cost, low energy consumption, high efficiency and high-performance, there is city more more extensive than 1K107
Field prospect.
In order to overcome the shortcomings of the prior art, the object of the present invention is to provide a kind of amorphous-nano-crystal soft magnetic alloys
And preparation method thereof, effectively compensate for high production cost existing for the preparation method of existing amorphous-nano-crystalline magnetically soft alloy, energy
Consumption is big, the weak defect of soft magnet performance.
In order to achieve the above purpose, it is achieved by the following technical programs:
A kind of amorphous-nano-crystalline magnetically soft alloy agglomeration resistance, the magnetically soft alloy ingredient are FeaNibBcSid, a, b, c, d are
Atomic percent;
Wherein, 70-78%, b:2-12%, c:8-14%, d:2-6%;
Wherein, B and Si are respectively selected from ferro-boron and ferrosilicon.
The amorphous-nano-crystalline magnetically soft alloy the preparation method comprises the following steps:
It is first master alloy by raw material melting, then will be prepared into band using the method that the spray of single roller is got rid of after master alloy remelting
Material.
Preferably, the beam thickness is about 24 μm, and width is about 2mm.
Preferably, the band is amorphous-nano-crystalline double structure, belongs to magnetically soft alloy band, saturation magnetization
More than or equal to 170emu/g, coercivity is less than or equal to 20A/m.
Finally, investigating the microstructure of band using X-ray diffraction (XRD), it is found that Fe base band of the present invention is true
The actually composite construction of amorphous-nano-crystalline;The thermodynamic characteristics temperature of band is determined using differential scanning calorimetry (DSC);Benefit
The saturation magnetization of band, while rectifying using coercivity instrument measurement band are obtained with vibrating specimen magnetometer (VSM) measurement
Stupid power.Table 1 is the performance characteristic parameter of three exemplary samples in the present invention.
Using above-mentioned technical solution, beneficial effects of the present invention are as follows:
Firstly, raw material be common Fe, Ni and intermediate alloy Fe-B and Fe-Si, the rare metal without containing such as Nb,
Therefore the cost of raw material is reduced;Secondly, the double structure of amorphous-nano-crystalline is generated in-situ, nanometer during getting rid of band
Brilliant particle is precipitated not by high annealing, therefore not only increases production efficiency, and reduces energy consumption;Finally, of the invention
Fe based amorphous-nano-crystalline band not only there is excellent soft magnet performance, and there is good toughness, be conducive to it is subsequent plus
Work, so help to improve the yield of final products.
Detailed description of the invention
Fig. 1 is catabolite terephthalic acid (TPA) FT-IR spectrogram;
Specifically, the Fe base Tape samples of representative three heterogeneities, are from left to right Fe70Ni12B14Si4,
Fe74Ni8B14Si4And Fe78Ni4B14Si4, strip width is each about 2mm.
Fig. 2 is the thickness measure of band, and thickness is about 24 μm.
Fig. 3 is the Tape samples by folding, not embrittlement after folding, it can be seen that item has good toughness.Fig. 4,
Fig. 5 and Fig. 6 is Fe respectively70Ni12B14Si4, Fe74Ni8B14Si4And Fe78Ni4B14Si4The XRD spectrum of Tape samples.It can be seen that
There is sharp diffraction maximum, is analyzed according to crystal phase data, can learn that precipitated phase is mainly α-Fe and Fe2B.By Debye-
Scherrer formula is estimated that in these three alloy strips that crystallite dimension is respectively 23 nm, 35nm and 48nm.
Fig. 7, Fig. 8 and Fig. 9 are the DSC curve of three kinds of Tape samples, and Curie temperature Tc and crystallization temperature Tx are listed in table 1.
As can be seen from Figure, three kinds of bands have apparent exothermic peak, this illustrates that alloy contains amorphous phase, in conjunction with Fig. 4, Fig. 5 and Fig. 6
It may determine that band is amorphous-nano-crystalline double structure.
Figure 10, Figure 11 and Figure 12 are the M-H curve by the VSM three kinds of Fe based alloy bands measured, saturation magnetization
Ms is listed in table 1.
Figure 13, Figure 14 and Figure 15 are coercivity test result, and the Hc value of three kinds of alloys is listed in table 1.As can be seen that in maximum
Under conditions of external magnetic field is 800A/m, coercivity is less than 20A/m, is typical soft magnetic materials.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention,
Technical scheme in the embodiment of the invention is clearly and completely described.Based on the embodiment of the present invention, the common skill in this field
Art personnel every other embodiment obtained without creative efforts belongs to the model that the present invention protects
It encloses.
Embodiment 1:
Prepare Fe70Ni12B14Si4Amorphous-nano-crystalline magnetically soft alloy band:
Raw material are pressed Fe by the first step70Ni12B14Si4Atomic percent at being matched.When ingredient, first polishing removal
The oxide skin on raw metal surface is measured with the electronic balance that precision is 0.1mg, is then cleaned by ultrasonic raw material with alcohol.
Proportioned raw material are put into the copper crucible of electric arc furnaces by second step, are better than 10 in vacuum degree-3Lead under the conditions of Pa
Enter high-purity argon gas;Under the protection of argon gas, the good raw material of said ratio are subjected to melting using electric arc and prepare master alloy ingot,
Ingredient to ensure master alloy is uniform, by master alloy melt back 4~6 times.
Third step is melted master alloy with electric arc melting again, is then closing in a flash the inhaling alloy melt of electric arc
Casting prepares the rodlike alloy sample that diameter is not less than 5mm into water cooled copper mould.
Third step is inhaled after the rod-like samples cast are crushed and is put into quartz ampoule, utilizes electromagnetic induction heating by the 4th step
Mode will be ejected on the copper roller that linear velocity is 45m/s after alloy remelting, alloy thin band be made, as shown in Figure 1, width is about
2mm;As shown in Fig. 2, with a thickness of 24 μm.
5th step carries out XRD, DSC test to band.As shown in figure 4, showing apparent crystal phase α-in XRD spectrum
Fe and Fe2B can be estimated according to Debye-Scherrer formula and be learnt that average grain size is 23nm.Amorphous is characterized using DSC
The macroscopic property of alloy, as shown in Figure 7.DSC curve shows apparent crystallization exothermic phenomenon, illustrates there is certain ratio in band
The amorphous phase of example.So we can be concluded that Fe base band prepared by the present invention is amorphous-nano-crystalline double structure.
6th step, magnetism testing.Measuring saturation magnetization Ms using VSM is 185 emu/g;Existed using coercivity instrument
Maximum external magnetic field measures coercivity H under conditions of being 800A/m be 13A/m, is typical soft magnetic materials.
Embodiment 2:
Prepare Fe74Ni8B14Si4Amorphous-nano-crystalline magnetically soft alloy band:
Raw material are pressed Fe by the first step74Ni8B14Si4Atomic percent at being matched.When ingredient, first polishing removal
The oxide skin on raw metal surface is measured with the electronic balance that precision is 0.1mg, is then cleaned by ultrasonic raw material with alcohol.
Proportioned raw material are put into the copper crucible of electric arc furnaces by second step, are better than 10 in vacuum degree-3Lead under the conditions of Pa
Enter high-purity argon gas;Under the protection of argon gas, the good raw material of said ratio are subjected to melting using electric arc and prepare master alloy ingot,
Ingredient to ensure master alloy is uniform, by master alloy melt back 4~6 times.
Third step is melted master alloy with electric arc melting again, is then closing in a flash the inhaling alloy melt of electric arc
Casting prepares the rodlike alloy sample that diameter is not less than 5mm into water cooled copper mould.
Third step is inhaled after the rod-like samples cast are crushed and is put into quartz ampoule, utilizes electromagnetic induction heating by the 4th step
Mode will be ejected on the copper roller that linear velocity is 45m/s after alloy remelting, alloy thin band be made, as shown in Figure 1, width is about
2mm;As shown in Fig. 2, with a thickness of 24 μm.
5th step carries out XRD, DSC test to band.As shown in figure 5, showing apparent crystal phase α-in XRD spectrum
Fe and Fe2B can be estimated according to Debye-Scherrer formula and be learnt that average grain size is 35nm.Amorphous is characterized using DSC
The macroscopic property of alloy, as shown in Figure 8.DSC curve shows apparent crystallization exothermic phenomenon, illustrates there is certain ratio in band
The amorphous phase of example.So we can be concluded that Fe base band prepared by the present invention is amorphous-nano-crystalline double structure.
6th step, magnetism testing.Measuring saturation magnetization Ms using VSM is 172 emu/g;Existed using coercivity instrument
Maximum external magnetic field measures coercivity H under conditions of being 800A/m be 11A/m, is typical soft magnetic materials.
Embodiment 3:
Prepare Fe78Ni4B14Si4Amorphous-nano-crystalline magnetically soft alloy band:
Raw material are pressed Fe by the first step78Ni4B14Si4Atomic percent at being matched.When ingredient, first polishing removal
The oxide skin on raw metal surface is measured with the electronic balance that precision is 0.1mg, is then cleaned by ultrasonic raw material with alcohol.
Proportioned raw material are put into the copper crucible of electric arc furnaces by second step, are better than 10 in vacuum degree-3Lead under the conditions of Pa
Enter high-purity argon gas;Under the protection of argon gas, the good raw material of said ratio are subjected to melting using electric arc and prepare master alloy ingot,
Ingredient to ensure master alloy is uniform, by master alloy melt back 4~6 times.
Third step is melted master alloy with electric arc melting again, is then closing in a flash the inhaling alloy melt of electric arc
Casting prepares the rodlike alloy sample that diameter is not less than 5mm into water cooled copper mould.
Third step is inhaled after the rod-like samples cast are crushed and is put into quartz ampoule, utilizes electromagnetic induction heating by the 4th step
Mode will be ejected on the copper roller that linear velocity is 45m/s after alloy remelting, alloy thin band be made, as shown in Figure 1, width is about
2mm;As shown in Fig. 2, with a thickness of 24 μm.
5th step carries out XRD, DSC test to band.As shown in fig. 6, showing apparent crystal phase α-in XRD spectrum
Fe and Fe2B can be estimated according to Debye-Scherrer formula and be learnt that average grain size is 48nm.Amorphous is characterized using DSC
The macroscopic property of alloy, as shown in Figure 9.DSC curve shows apparent crystallization exothermic phenomenon, illustrates there is certain ratio in band
The amorphous phase of example.So we can be concluded that Fe base band prepared by the present invention is amorphous-nano-crystalline double structure.
6th step, magnetism testing.Measuring saturation magnetization Ms using VSM is 190 emu/g;Existed using coercivity instrument
Maximum external magnetic field measures coercivity H under conditions of being 800A/m be 20A/m, is typical soft magnetic materials.
The feature physical function parameter of 1. 3 exemplary samples of table, Curie temperature Tc, crystallization temperature Tx, saturation magnetization
Ms and coercivity H
Alloying component | Tc(℃) | Tx(℃) | Ms(emu/g) | Hc(A/m) |
Fe70Ni12B14Si4 | 396 | 462 | 185 | 13 |
Fe74Ni8B14Si4 | 427 | 474 | 172 | 11 |
Fe78Ni4S14Si4 | 401 | 492 | 190 | 20 |
Above embodiments are only to illustrate the technical solution of type of the present invention, rather than its limitations;Although referring to aforementioned implementation
Type of the present invention is described in detail in example, those skilled in the art should understand that: it still can be to aforementioned each
Technical solution documented by embodiment is modified or equivalent replacement of some of the technical features;And these are modified
Or replacement, the spirit and scope for each embodiment technical solution of type of the present invention that it does not separate the essence of the corresponding technical solution.
Claims (4)
1. a kind of amorphous-nano-crystalline magnetically soft alloy, which is characterized in that the magnetically soft alloy ingredient is FeaNibBcSid, a, b, c, d are equal
For atomic percent;
Wherein, a:70-78%, b:2-12%, c:8-14%, d:2-6%;
Wherein, B and Si are respectively selected from ferro-boron and ferrosilicon.
2. the preparation method of -3 any amorphous-nano-crystalline magnetically soft alloy according to claim 1, which is characterized in that first will
Raw material melting is master alloy, then will be prepared into stripping using the method that the spray of single roller is got rid of after master alloy remelting.
3. the preparation method of amorphous-nano-crystalline magnetically soft alloy according to claim 2, which is characterized in that the band is thick
About 24 μm of degree, width is about 2mm.
4. according to the preparation method of any amorphous-nano-crystalline magnetically soft alloy of claim 2, which is characterized in that the item
Band is amorphous-nano-crystalline double structure, belongs to magnetically soft alloy band, and saturation magnetization is more than or equal to 170emu/g, coercive
Power is less than or equal to 20A/m.
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Cited By (2)
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CN109797344A (en) * | 2019-01-25 | 2019-05-24 | 上海电力学院 | A kind of Fe base magnetically soft alloy and magnetically soft alloy band preparation method |
CN114150236A (en) * | 2020-12-24 | 2022-03-08 | 佛山市中研非晶科技股份有限公司 | Iron-based amorphous alloy film, preparation method thereof, electromagnetic shielding film and equipment applying iron-based amorphous alloy film |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1721567A (en) * | 2004-07-05 | 2006-01-18 | 日立金属株式会社 | Fe-based amorphous alloy ribbon and magnetic core formed thereby |
CN101650999A (en) * | 2009-08-13 | 2010-02-17 | 太原科技大学 | Fe-based amorphous or nanocrystalline soft magnetic alloy and preparation method thereof |
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2018
- 2018-09-19 CN CN201811095165.6A patent/CN109207871A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1721567A (en) * | 2004-07-05 | 2006-01-18 | 日立金属株式会社 | Fe-based amorphous alloy ribbon and magnetic core formed thereby |
CN101650999A (en) * | 2009-08-13 | 2010-02-17 | 太原科技大学 | Fe-based amorphous or nanocrystalline soft magnetic alloy and preparation method thereof |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109797344A (en) * | 2019-01-25 | 2019-05-24 | 上海电力学院 | A kind of Fe base magnetically soft alloy and magnetically soft alloy band preparation method |
CN114150236A (en) * | 2020-12-24 | 2022-03-08 | 佛山市中研非晶科技股份有限公司 | Iron-based amorphous alloy film, preparation method thereof, electromagnetic shielding film and equipment applying iron-based amorphous alloy film |
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Application publication date: 20190115 |