CN109204593B - A wall-climbing robot with wall transition function - Google Patents
A wall-climbing robot with wall transition function Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
Description
技术领域technical field
本发明涉及机器人的设计技术领域,特别是能吸附在钢铁壁面上并具有壁面过渡能力的一种爬壁机器人,具体地说是一种具备壁面过渡功能的爬壁机器人。The invention relates to the technical field of robot design, in particular to a wall-climbing robot capable of being adsorbed on a steel wall and having a wall transition capability, specifically a wall-climbing robot with a wall transition function.
背景技术Background technique
目前,国内外对爬壁机器人做了广泛研究,并且已经有了一些比较成熟的产品应用于生产实践。At present, extensive research has been done on wall-climbing robots at home and abroad, and some relatively mature products have been used in production practice.
爬壁机器人较多采用轮式和履带式移动机构。履带式移动机构是轮式移动机构的拓展,履带本身起着给车轮连续铺路的作用。轮式运动效率高、结构简单、控制方便。履带式机构越野机动性好,爬坡、越沟等性能均优于轮式移动机构;但是履带式机构结构复杂、重量大、运动惯性大。也有少数爬壁机器人采用腿式机构,腿式运动适宜于粗糙和非结构化表面,机构自由度多,控制复杂。Most wall-climbing robots use wheeled and tracked mobile mechanisms. The tracked mobile mechanism is an extension of the wheeled mobile mechanism, and the track itself plays a role in continuously paving the road for the wheels. The wheel type movement has high efficiency, simple structure and convenient control. The track-type mechanism has good off-road mobility, and its performance in climbing and crossing ditches is better than that of the wheel-type mobile mechanism; however, the track-type mechanism has complex structure, heavy weight, and large motion inertia. There are also a few wall-climbing robots that use legged mechanisms, which are suitable for rough and unstructured surfaces, with many degrees of freedom and complex control.
爬壁机器人的吸附方式主要有负压吸附、仿生干性粘合剂吸附和磁力吸附等。负压吸附不受工作条件和工作介质限制,但是当吸附壁面有裂纹或凹凸时,吸盘容易漏气。干性粘合剂吸附是利用各种物体接触面之间的分子力进行吸附,可以在任意场合应用。磁力吸附方式仅适用于导磁材料的壁面。磁力吸附可以分为电磁铁吸附、永磁体吸附、电磁和永磁混合吸附。The adsorption methods of wall-climbing robots mainly include negative pressure adsorption, bionic dry adhesive adsorption and magnetic adsorption. Negative pressure adsorption is not limited by working conditions and working media, but when there are cracks or unevenness on the adsorption wall, the suction cup is prone to air leakage. Dry adhesive adsorption is to use the molecular force between the contact surfaces of various objects for adsorption, and can be applied in any occasion. The magnetic adsorption method is only applicable to the wall surface of the magnetic permeable material. Magnetic adsorption can be divided into electromagnet adsorption, permanent magnet adsorption, electromagnetic and permanent magnet hybrid adsorption.
由于壁面过渡功能实现起来较为复杂,所以相关研究还比较少,更没有成熟的产品问世。检索发现,申请号为2017100147777的中国专利提出了“一种吸附在钢铁壁面的爬壁机器人”,该机器人为双段式结构,基于电磁吸附原理,并通过一个专用的步进电机实现两段之间的折叠,进而获得壁面过渡功能。整个爬壁机器人需要5个电机提供主动力,增加了整机的重量。申请号为2017107478249的中国专利提出了“一种可实现直角壁面过渡的永磁吸附爬壁机器人”,该机器人为轮式结构,两段结构之间夹角的变化不能主动调节,降低了壁面过渡功能的可靠性。申请号为2011102210335的中国专利提出了“一种爬壁机器人的运动机构”,机器人由两个吸盘通过主从支架相铰接构成,能够实现尺蠖式移动和壁面过渡。申请号为2017206708427的中国专利提出了“双足爬壁机器人”,机器人由两个地磁铁作吸附在钢铁壁面,并能够实现壁面过渡。Because the transition function of the wall surface is relatively complicated to realize, there are still relatively few related researches, and no mature products have come out. The search found that the Chinese patent application number 2017100147777 proposed "a wall-climbing robot that is adsorbed on the steel wall". The folding between them can obtain the wall transition function. The whole wall-climbing robot needs 5 motors to provide active power, which increases the weight of the whole machine. The Chinese patent application number 2017107478249 proposes "a permanent magnet adsorption wall-climbing robot that can realize right-angle wall transition". Functional reliability. The Chinese patent application No. 2011102210335 proposes "a motion mechanism for a wall-climbing robot". The robot is composed of two suction cups hinged through a master-slave bracket, which can realize inchworm-like movement and wall transition. The Chinese patent application number 2017206708427 proposes a "bipedal wall-climbing robot". The robot is adsorbed on the steel wall by two geomagnets, and can realize wall transition.
发明内容Contents of the invention
本发明所要解决的技术问题是针对上述现有技术现状,而提供安全可靠、性能稳定,能在钢铁壁面上实现壁面过渡灵活行走的一种具备壁面过渡功能的爬壁机器人。The technical problem to be solved by the present invention is to provide a wall-climbing robot with a wall transition function that is safe, reliable, stable in performance, and able to walk flexibly on a steel wall.
本发明解决上述技术问题所采用的技术方案为:The technical solution adopted by the present invention to solve the problems of the technologies described above is:
一种具备壁面过渡功能的爬壁机器人,包括均为履带式行走结构的前车段和后车段;前车段由前车架、前车左前同步带轮、前车右前同步带轮、前车左后同步带轮、前车右后同步带轮、前车左同步带和前车右同步带组装构成;后车段由后车架、后车左前同步带轮、后车右前同步带轮、后车左后同步带轮、后车右后同步带轮、后车左同步带和后车右同步带组装构成,前车段的宽度小于后车段的宽度,并且前车段的前车左后同步带轮位于后车段的后车左前同步带轮的内侧,前车段的前车右后同步带轮位于后车段的后车右前同步带轮的内侧;后车架上安装有由花键轴和用于驱动花键轴旋转的电动机构成的动力输出机构;花键轴配设有偏转离合机构;偏转离合机构包括利用离合实现后车段直线行走和爬壁机器人转向功能的后车偏转离合机构以及利用离合实现前车段直线行走和爬壁机器人壁面过渡功能的前车偏转离合机构;前车左同步带、前车右同步带、后车左同步带和后车右同步带上均等间隔地安装有用于使爬壁机器人能吸附在钢铁壁面上的永磁铁;前车架与后车架之间连接有用于使前车段能相对后车段维持一定偏转角度以完成爬壁机器人在不同夹角壁面上过渡行走的定位机构;定位机构维持的偏转角度相对于水平面以设定的弧度角递增或递减,所述的后车架上安装有用于对钢铁进行探测的探头。A wall-climbing robot with a wall surface transition function, including a front car section and a rear car section both of which are crawler-type walking structures; The left rear synchronous pulley of the car, the right rear synchronous pulley of the front car, the left synchronous belt of the front car and the right synchronous belt of the front car are assembled; 1. The left rear synchronous pulley of the rear car, the right rear synchronous pulley of the rear car, the left synchronous belt of the rear car and the right synchronous belt of the rear car are assembled, the width of the front car section is smaller than the width of the rear car section, and the front car of the front car section The left rear synchronous pulley is located on the inner side of the left front synchronous pulley of the rear car in the rear section, and the right rear synchronous pulley of the front car in the front section is located on the inner side of the right front synchronous pulley of the rear car in the rear section; the rear frame is equipped with The power output mechanism is composed of a spline shaft and a motor for driving the rotation of the spline shaft; the spline shaft is equipped with a deflection clutch mechanism; The vehicle deflection clutch mechanism and the front vehicle deflection clutch mechanism that uses the clutch to realize the straight line walking of the front vehicle section and the wall transition function of the wall climbing robot; the left synchronous belt of the front vehicle, the right synchronous belt of the front vehicle, the left synchronous belt of the rear vehicle and the right synchronous belt of the rear vehicle There are permanent magnets installed at equal intervals on the wall to make the wall-climbing robot adsorb on the steel wall; the front frame and the rear frame are connected to make the front car section maintain a certain deflection angle relative to the rear car section to complete wall climbing. A positioning mechanism for the robot to transition on walls with different angles; the deflection angle maintained by the positioning mechanism increases or decreases at a set arc angle relative to the horizontal plane, and the rear frame is equipped with a probe for detecting steel.
为优化上述技术方案,采取的具体措施还包括:In order to optimize the above technical solutions, the specific measures taken also include:
上述的前车架上在相对靠近前端处横向转动地安装有前轮轴,前车左前同步带轮通过前车平键固定安装在前轮轴的左端,前车右前同步带轮通过前车平键固定安装在前轮轴的右端,前车左后同步带轮和前车右后同步带轮均转动地安装在花键轴上,前车左同步带闭环式的与前车左前同步带轮和前车左后同步带轮相啮合;前车右同步带闭环式的与前车右前同步带轮和前车右后同步带轮相啮合。The above-mentioned front frame is installed with the front wheel shaft in a transversely rotating manner relatively close to the front end. The left front synchronous pulley of the front car is fixed and installed on the left end of the front wheel shaft through the flat key of the front car, and the right front synchronous pulley of the front car is fixed through the flat key of the front car. Installed on the right end of the front wheel shaft, the left rear synchronous pulley of the front car and the right rear synchronous pulley of the front car are both rotatably installed on the spline shaft, and the left synchronous belt of the front car is closed-loop with the left front synchronous pulley of the front car and the front car The left rear synchronous pulley meshes; the front right synchronous belt meshes with the front right front synchronous pulley and the front right rear synchronous pulley in a closed loop.
上述的后车架由水平横臂和连接在该水平横臂左端的左臂以及连接在该水平横臂右端的右臂组成;后车左前同步带轮和后车右前同步带轮均转动地安装在花键轴上,花键轴上分别卡装有用于防止前车左后同步带轮、前车右后同步带轮、后车左前同步带轮和后车右前同步带轮发生轴向串动的限位卡簧;后车左前同步带轮转动地位于左臂靠近前端的内侧,后车右前同步带轮转动地位于右臂靠近前端的内侧;后车左后同步带轮通过一根短轴转动地安装在左臂相对靠近后端的内侧面上,后车右后同步带轮通过另一根短轴转动地安装在右臂相对靠近后端的内侧面上;后车左同步带闭环式的与后车左前同步带轮和后车左后同步带轮相啮合,后车右同步带闭环式的与后车右前同步带轮和后车右后同步带轮相啮合。The above-mentioned rear frame is composed of a horizontal cross arm, a left arm connected to the left end of the horizontal cross arm, and a right arm connected to the right end of the horizontal cross arm; On the spline shaft, the spline shaft is respectively clamped to prevent the axial serial movement of the left rear synchronous pulley of the front car, the right rear synchronous pulley of the front car, the left front synchronous pulley of the rear car and the right front synchronous pulley of the rear car. The limit circlip of the rear car; the left front synchronous pulley of the rear car is rotatably located on the inner side of the left arm close to the front end, and the right front synchronous pulley of the rear car is rotatably located on the inner side of the right arm near the front end; the left rear synchronous pulley of the rear car passes through a short shaft It is rotatably installed on the inner side of the left arm relatively close to the rear end, and the right rear timing pulley of the rear car is rotatably installed on the inner side of the right arm relatively close to the rear end through another short shaft; the left synchronous belt of the rear car is closed-loop and The left front synchronous pulley of the rear car meshes with the left rear synchronous pulley of the rear car, and the right synchronous belt of the rear car meshes with the right front synchronous pulley of the rear car and the right rear synchronous pulley of the rear car in a closed-loop manner.
上述的定位机构由呈U形结构的球头柱塞固定座、环形圆盘结构的球头柱塞卡紧盘和能弹性伸缩的球头柱塞组成;球头柱塞固定座的U形封闭端通过螺栓固定安装在后车架水平横臂的中心;球头柱塞固定安装在球头柱塞固定座的U形开口端的两侧臂上,每一侧臂上均安装有若干个球头柱塞,若干个球头柱塞等弧度设置且位于同一圆周线上;球头柱塞卡紧盘为两个,两个球头柱塞卡紧盘通过螺栓左右对称地夹紧固定在前车架的架尾上,架尾伸入到球头柱塞固定座的U形开口端中,每一球头柱塞卡紧盘上均加工有能使球头柱塞弹性卡入以维持前车段相对后车段固定偏转角度的定位凹坑。The above-mentioned positioning mechanism is composed of a U-shaped ball plunger fixing seat, a ball plunger clamping disc with an annular disc structure, and an elastically expandable ball plunger; the U-shaped closure of the ball plunger fixing seat The end is fixed on the center of the horizontal cross arm of the rear frame through bolts; the ball plunger is fixed on the two side arms of the U-shaped open end of the ball plunger fixing seat, and several ball heads are installed on each side arm For the plunger, several ball plungers are arranged in equal arcs and located on the same circumferential line; there are two ball plunger clamping discs, and the two ball plunger clamping discs are symmetrically clamped and fixed on the front vehicle by bolts On the frame tail of the frame, the frame tail extends into the U-shaped opening end of the ball plunger fixing seat, and each ball plunger clamping plate is processed with a ball plunger that can be elastically snapped in to maintain the front section Positioning dimples with a fixed deflection angle relative to the rear section.
上述的球头柱塞由圆柱形结构的柱塞外壳、复位弹簧和钢珠组成;柱塞外壳轴向加工有弹簧安装腔,复位弹簧经钢珠压装在柱塞外壳的弹簧安装腔中,并且弹簧安装腔的腔口加工有直径小于钢珠的直径用于防止钢珠脱出的环形台,钢珠伸出弹簧安装腔腔口的部分与定位凹坑弹性卡入相配合。The above-mentioned ball plunger is composed of a cylindrical plunger housing, a return spring and a steel ball; the plunger housing is axially processed with a spring installation cavity, and the return spring is pressed into the spring installation cavity of the plunger housing through the steel ball, and the spring The mouth of the installation chamber is processed with a ring-shaped platform with a diameter smaller than that of the steel ball to prevent the steel ball from coming out. The part of the steel ball protruding from the mouth of the spring installation chamber is elastically snapped into the positioning pit to match.
上述的后车段后车架的左臂后端以及后车架的右臂后端均安装有后车同步带张紧机构;短轴通过后车同步带张紧机构安装在后车架上;后车同步带张紧机构由U形结构的抱箍、套杯、法兰盖、深沟球轴承和张紧螺栓组成;深沟球轴承固定安装在套杯内,短轴的一端紧配合穿设在深沟球轴承的内孔中,短轴通过深沟球轴承转动地安装在套杯上;U形结构的抱箍的两臂与后车架左臂的后端或后车架右臂的后端夹持相配合,套杯定位穿装在抱箍的两臂制有的套杯安装孔中,并且套杯和抱箍通过两根第一螺栓穿设安装在后车架的左臂上或后安装在后车架的右臂上,抱箍的封闭端焊接有张紧螺母,张紧螺栓与张紧螺母螺旋相配合,张紧螺栓的前端与后车架左臂的后端面或与后车架右臂的后端面顶接相配合;短轴上卡装有防止深沟球轴承脱出的限位卡簧,法兰盖通过螺钉固定在套杯上并与深沟球轴承的外圆相顶接;后车左后同步带轮和后车右后同步带轮均通过后车平键固定安装在短轴远离深沟球轴承的一端。The rear end of the left arm of the rear frame of the above-mentioned rear section and the rear end of the right arm of the rear frame are all equipped with a rear car timing belt tensioning mechanism; the short axis is installed on the rear frame through the rear car timing belt tensioning mechanism; The timing belt tensioning mechanism of the rear car is composed of a U-shaped hoop, sleeve cup, flange cover, deep groove ball bearing and tension bolts; the deep groove ball bearing is fixedly installed in the sleeve cup, and one end of the short shaft is tightly fitted through the Set in the inner hole of the deep groove ball bearing, the short shaft is rotatably installed on the sleeve cup through the deep groove ball bearing; the two arms of the U-shaped structure of the hoop are connected with the rear end of the left arm of the rear frame or the right arm of the rear frame The rear end of the clamp is matched, the cup is positioned and installed in the cup installation holes made on the two arms of the hoop, and the cup and the hoop are installed on the left arm of the rear frame through two first bolts Installed on or behind the right arm of the rear frame, the closed end of the hoop is welded with a tension nut, the tension bolt is screwed with the tension nut, the front end of the tension bolt is connected to the rear end surface of the left arm of the rear frame or Cooperate with the rear end surface of the right arm of the rear frame; the short shaft is clamped with a limit spring to prevent the deep groove ball bearing from falling out, and the flange cover is fixed on the sleeve cup by screws and connected to the outer surface of the deep groove ball bearing. The circle is top-connected; the left rear synchronous pulley of the rear car and the right rear synchronous pulley of the rear car are all fixedly installed on the end of the short shaft away from the deep groove ball bearing by the flat key of the rear car.
上述的前车架上安装有一个用于张紧前车左同步带的前车同步带张紧机构和一个用于张紧前车右同步带的前车同步带张紧机构,两前车同步带张紧机构的结构均与后车同步带张紧机构的结构相同,前轮轴通过两前车同步带张紧机构的深沟球轴承转动地安装在前车同步带张紧机构上。A front car timing belt tensioning mechanism for tensioning the front car left synchronous belt and a front car synchronous belt tensioning mechanism for tensioning the front car right synchronous belt are installed on the above-mentioned front frame, and the two front cars are synchronized The structure of the belt tensioning mechanism is the same as that of the rear vehicle timing belt tensioning mechanism, and the front axle is rotatably installed on the front vehicle timing belt tensioning mechanism through the deep groove ball bearings of the two front vehicle timing belt tensioning mechanisms.
上述的电动机安装在后车架左臂前端的外侧面上,后车架左臂的前端和后车架右臂的前端均安装有用于与花键轴转动支撑配合的深沟球轴承,花键轴的左端穿过左臂上的深沟球轴承的内孔与电动机的输出轴相连接,该花键轴的右端依次穿过后车左前同步带轮、前车左后同步带轮、固定在架尾左侧面的球头柱塞卡紧盘、架尾、固定在架尾右侧面的球头柱塞卡紧盘、前车右后同步带轮和后车右前同步带轮安装在右臂上的深沟球轴承的内孔中。The above-mentioned electric motor is installed on the outer surface of the front end of the left arm of the rear frame, and the front ends of the left arm of the rear frame and the front end of the right arm of the rear frame are equipped with deep groove ball bearings and spline shafts that are used to rotate and support the spline shaft. The left end of the shaft passes through the inner hole of the deep groove ball bearing on the left arm to connect with the output shaft of the motor, and the right end of the spline shaft passes through the left front synchronous pulley of the rear car, the left rear synchronous pulley of the front car, and is fixed on the frame The ball plunger clamping plate on the left side of the tail, the frame tail, the ball plunger clamping plate fixed on the right side of the frame tail, the right rear synchronous pulley of the front car and the right front synchronous pulley of the rear car are installed on the right arm In the inner hole of the deep groove ball bearing.
上述的偏转离合机构包括利用离合实现后车段直线行走和爬壁机器人转向功能的后车偏转离合机构以及利用离合实现前车段直线行走和爬壁机器人壁面过渡功能的前车偏转离合机构;后车偏转离合机构由第一花键齿轮、第一内齿轮、第一离合电机、第一螺杆、第一拨叉、第二花键齿轮、第二内齿轮、第二离合电机、第二螺杆和第二拨叉组成;第一离合电机固定安装在后车架的左端,第一螺杆与第一离合电机的动力输出轴固定相连接,第一拨叉的尾端与第一螺杆螺纹驱动相连接,所述的第一内齿轮固定安装在后车左前同步带轮中,所述的第一花键齿轮能左右滑动地套装在花键轴位于后车左前同步带轮和前车左后同步带轮间的轴段上,第一拨叉的前端卡装在第一花键齿轮的拨叉槽中;第二离合电机固定在后车架的右端,第二螺杆与第二离合电机的动力输出轴固定相连接,第二拨叉的尾端与第二螺杆螺纹驱动相连接,第二内齿轮固定安装在后车右前同步带轮中,第二花键齿轮能左右滑动地套装在花键轴位于后车右前同步带轮和前车右后同步带轮间的轴段上,第二拨叉的前端卡装在第二花键齿轮的拨叉槽中。The above-mentioned deflection clutch mechanism includes the rear vehicle deflection clutch mechanism that utilizes the clutch to realize the rear vehicle section linear walking and the wall climbing robot steering function and the front vehicle deflection clutch mechanism that utilizes the clutch to realize the front vehicle section linear walking and the wall transition function of the wall climbing robot; The car deflection clutch mechanism consists of the first spline gear, the first internal gear, the first clutch motor, the first screw rod, the first shift fork, the second spline gear, the second internal gear, the second clutch motor, the second screw rod and The second shift fork is composed of: the first clutch motor is fixedly installed on the left end of the rear frame, the first screw rod is fixedly connected with the power output shaft of the first clutch motor, and the tail end of the first shift fork is connected with the threaded drive of the first screw rod , the first internal gear is fixedly installed in the left front synchronous pulley of the rear car, and the first spline gear can be slid left and right to be sleeved on the spline shaft located at the left front synchronous pulley of the rear car and the left rear synchronous belt of the front car On the shaft section between the wheels, the front end of the first shift fork is clamped in the shift fork groove of the first spline gear; the second clutch motor is fixed on the right end of the rear frame, and the power output of the second screw rod and the second clutch motor The shaft is fixedly connected, the tail end of the second shift fork is connected with the second screw thread drive, the second internal gear is fixedly installed in the right front synchronous pulley of the rear car, and the second spline gear is set on the spline shaft so that it can slide left and right Located on the shaft section between the right front synchronous pulley of the rear car and the right rear synchronous pulley of the front car, the front end of the second shift fork is clamped in the shift fork groove of the second spline gear.
上述的前车偏转离合机构由第三花键齿轮、第三内齿轮、第三离合电机、第三螺杆、第三拨叉、第四花键齿轮、第四内齿轮、第四离合电机、第四螺杆、第四拨叉、第五内齿轮和第六内齿轮组成;第三离合电机固定在相对架尾左侧的前车架上,第三螺杆与第三离合电机的动力输出轴固定相连接,第三拨叉的尾端与第三螺杆螺纹驱动相连接,第三内齿轮固定安装在前车左后同步带轮中,第五内齿轮固定安装在架尾的左侧面上且位于左侧的球头柱塞卡紧盘中,第三花键齿轮能左右滑动地套装在花键轴位于前车左后同步带轮和架尾左侧面球头柱塞卡紧盘间的轴段上,第三拨叉的前端卡装在第三花键齿轮的拨叉槽中;所述的第四离合电机固定在相对架尾右侧的前车架上,所述的第四螺杆与第四离合电机的动力输出轴固定相连接,所述的第四拨叉的尾端与第四螺杆螺纹驱动相连接,第四内齿轮固定安装在前车右后同步带轮中,所述的第六内齿轮固定安装在架尾的右侧面上且位于右的球头柱塞卡紧盘中,所述的第四花键齿轮能左右滑动地套装在花键轴位于前车右后同步带轮和架尾右侧面球头柱塞卡紧盘间的轴段上,所述的第四拨叉的前端卡装在第四花键齿轮的拨叉槽中。The above-mentioned front vehicle deflection clutch mechanism is composed of the 3rd spline gear, the 3rd internal gear, the 3rd clutch motor, the 3rd screw rod, the 3rd shift fork, the 4th spline gear, the 4th internal gear, the 4th clutch motor, the 4th Composed of four screws, the fourth shift fork, the fifth internal gear and the sixth internal gear; the third clutch motor is fixed on the front frame on the left side of the relative frame tail, and the third screw is fixed to the power output shaft of the third clutch motor connection, the tail end of the third shift fork is connected with the threaded drive of the third screw, the third internal gear is fixedly installed in the left rear synchronous pulley of the front car, and the fifth internal gear is fixedly installed on the left side of the frame tail and is located on the In the ball plunger clamping disc on the left side, the third spline gear can slide left and right and fit on the shaft between the spline shaft located between the left rear synchronous pulley of the front car and the ball plunger clamping disc on the left side of the frame rear On the segment, the front end of the third shift fork is clamped in the shift fork groove of the third spline gear; the fourth clutch motor is fixed on the front frame on the right side of the relative frame tail, and the fourth screw rod and The power output shaft of the fourth clutch motor is fixedly connected, the tail end of the fourth shift fork is connected with the threaded drive of the fourth screw, and the fourth internal gear is fixedly installed in the right rear synchronous pulley of the front car. The sixth internal gear is fixedly installed on the right side of the frame tail and is located in the right ball plunger clamping plate, and the fourth spline gear can be slid left and right and fitted on the spline shaft located in the front car, right and rear synchronously On the shaft section between the pulley and the clamping disk of the ball plunger on the right side of the frame tail, the front end of the fourth shift fork is clamped in the shift fork groove of the fourth spline gear.
与现有技术相比,本发明的爬壁机器人由履带式行走结构的前车段和履带式行走结构的后车段组成,前车段和后车段的两段间连接有定位机构,定位机构能使前车段相对后车段偏转后保持一定的偏转角度,从而使爬壁机器能在不同角度的钢铁壁面上过渡行走。本发明的爬壁机器人还安装有由花键轴和电动机构成的动力输出机构以及偏转离合机构,偏转离合机构包括利用离合实现后车段直线行走和爬壁机器人转向功能的后车偏转离合机构以及利用离合实现前车段直线行走和爬壁机器人壁面过渡功能的前车偏转离合机构。本发明通过后车偏转离合机构和前车偏转离合机构能分别单独控制后车段和前车段行走。Compared with the prior art, the wall-climbing robot of the present invention is made up of the front section of the crawler-type walking structure and the rear section of the crawler-type walking structure, and a positioning mechanism is connected between the two sections of the front section and the rear section. The mechanism can maintain a certain deflection angle after the front section is deflected relative to the rear section, so that the wall climbing machine can transition to walk on steel walls with different angles. The wall-climbing robot of the present invention is also equipped with a power output mechanism composed of a spline shaft and a motor and a deflection clutch mechanism. The deflection clutch mechanism includes a rear car deflection clutch mechanism that utilizes the clutch to realize the rear car section straight walking and the wall-climbing robot steering function and The front car deflection clutch mechanism realizes the straight line walking of the front car section and the wall transition function of the wall-climbing robot by using the clutch. The invention can separately control the walking of the rear section and the front section through the rear vehicle deflection clutch mechanism and the front vehicle deflection clutch mechanism.
本发明设计合理、动作灵活、能通过安装的永磁铁使爬壁机器人吸附在水平或垂直的钢铁壁面上,利用偏转离合机构和定位机构实现爬壁机器人的直线行走、转弯和壁面过渡功能。The invention is reasonable in design and flexible in action, and can make the wall-climbing robot adsorb on the horizontal or vertical steel wall through the installed permanent magnet, and realizes the linear walking, turning and wall transition functions of the wall-climbing robot by using the deflection clutch mechanism and the positioning mechanism.
附图说明Description of drawings
图1是本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2是本发明后车段后车右同步带的装配结构示意图;Fig. 2 is a schematic diagram of the assembly structure of the rear car right synchronous belt in the rear section of the present invention;
图3是本发明定位机构的装配结构示意图;Fig. 3 is a schematic diagram of the assembly structure of the positioning mechanism of the present invention;
图4是本发明球头柱塞的剖示结构图;Fig. 4 is a sectional structure diagram of the ball plunger of the present invention;
图5是本发明偏转离合机构的装配结构示意图;Fig. 5 is a schematic diagram of the assembly structure of the deflection clutch mechanism of the present invention;
图6是本发明后车同步带张紧机构的结构示意图;Fig. 6 is a structural schematic diagram of the rear car timing belt tensioning mechanism of the present invention;
图7是本发明后车同步带张紧机构的立体装配结构示意图;Fig. 7 is a three-dimensional assembly structure schematic diagram of the synchronous belt tensioning mechanism of the rear car of the present invention;
图8是本发明壁面过渡的流程示意图。Fig. 8 is a schematic flow chart of the wall transition of the present invention.
具体实施方式Detailed ways
以下结合附图对本发明的实施例作进一步详细描述。Embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings.
其中的附图标记为:前车平键A、后车平键B、探头C、拨叉槽D、盘头螺钉P、前车段1、前车架11、架尾111、前车左前同步带轮12、前车右前同步带轮13、前车左后同步带轮14、前车右后同步带轮15、前车左同步带16、前车右同步带17、前轮轴18、后车段2、后车架21、水平横臂211、左臂212、右臂213、后车左前同步带轮22、后车右前同步带轮23、后车左后同步带轮24、后车右后同步带轮25、后车左同步带26和后车右同步带27、短轴28、花键轴31、电动机32、第一花键齿轮411、第一内齿轮412、第一离合电机413、第一螺杆414、第一拨叉415、第二花键齿轮421、第二内齿轮422、第二离合电机423、第二螺杆424、第二拨叉425、第三花键齿轮511、第三内齿轮512、第三离合电机513、第三螺杆514、第三拨叉515、第四花键齿轮521、第四内齿轮522、第四离合电机523、第四螺杆524、第四拨叉525、第五内齿轮531、第六内齿轮541、定位机构6、球头柱塞固定座61、侧臂611、球头柱塞卡紧盘62、球头柱塞63、簧安装腔63a、柱塞外壳631、复位弹簧632、钢珠633、后车同步带张紧机构7、抱箍71、套杯72、法兰盖73、深沟球轴承74、张紧螺栓75、第一螺栓76、张紧螺母77、限位卡簧78、前车同步带张紧机构8、永磁铁9。The reference signs are: front car flat key A, rear car flat key B, probe C, shift fork groove D, pan head screw P, front car section 1, front frame 11, frame tail 111, front car left front synchronization Pulley 12, right front synchronous belt pulley 13, front left rear synchronous belt wheel 14, front right rear synchronous belt wheel 15, front left synchronous belt 16, front right synchronous belt 17, front axle 18, rear vehicle Section 2, rear frame 21, horizontal cross arm 211, left arm 212, right arm 213, rear left front synchronous pulley 22, rear right front synchronous pulley 23, rear left rear synchronous pulley 24, rear right rear Timing pulley 25, rear car left synchronous belt 26 and rear car right synchronous belt 27, short shaft 28, spline shaft 31, motor 32, first spline gear 411, first internal gear 412, first clutch motor 413, The first screw 414, the first shift fork 415, the second spline gear 421, the second internal gear 422, the second clutch motor 423, the second screw 424, the second shift fork 425, the third spline gear 511, the third Internal gear 512, third clutch motor 513, third screw rod 514, third shift fork 515, fourth spline gear 521, fourth internal gear 522, fourth clutch motor 523, fourth screw rod 524, fourth shift fork 525 , the fifth internal gear 531, the sixth internal gear 541, the positioning mechanism 6, the ball plunger fixing seat 61, the side arm 611, the ball plunger clamping disc 62, the ball plunger 63, the spring installation cavity 63a, the column Plug housing 631, return spring 632, steel ball 633, rear car timing belt tensioning mechanism 7, hoop 71, cover cup 72, flange cover 73, deep groove ball bearing 74, tension bolt 75, first bolt 76, tension Tight nut 77, limit jumper 78, front car synchronous belt tensioning mechanism 8, permanent magnet 9.
图1至图7为本发明的结构示意图。如图所示,本发明的一种具备壁面过渡功能的爬壁机器人,包括履带式行走结构的前车段1和履带式行走结构的后车段2,前车段1和后车段2两段均为履带式行走结构;前车段1由前车架11、四个同步带轮和两个同步带组成;前车段1的四个同步带轮依次包括前车左前同步带轮12、前车右前同步带轮13、前车左后同步带轮14、前车右后同步带轮15。前车段1的两个同步带包括前车左同步带16和前车右同步带17。后车段2由后车架21和四个同步带轮和两个同步带组成;后车段2的四个同步带轮包括后车左前同步带轮22、后车右前同步带轮23、后车左后同步带轮24、后车右后同步带轮25。后车段2的两个同步带包括后车左同步带26和后车右同步带27。本发明的前车左同步带16、前车右同步带17以及后车左同步带26和后车右同步带27为同一结构的同步带即履带。为了使前车段1和后车段2均能吸附在钢铁壁面上,前车左同步带16、前车右同步带17、后车左同步带26和后车右同步带27四个同步带上均安装有永磁铁9。永磁铁9在每个同步带上均为等间隔的安装设置,永磁铁9、同步带和同步带轮构成了爬壁机器人的永磁吸附机构,由本发明的图2可以看出,每块永磁铁9均通过两颗盘头螺钉P固定在同步带上。1 to 7 are structural schematic diagrams of the present invention. As shown in the figure, a wall-climbing robot with wall transition function of the present invention includes a front car section 1 of a crawler-type walking structure and a rear car section 2 of a crawler-type walking structure, two front car sections 1 and a rear car section 2 The sections are all crawler-type walking structures; the front section 1 is composed of the front frame 11, four synchronous pulleys and two synchronous belts; the four synchronous pulleys of the front section 1 include the front left front synchronous pulley 12, Front car right front synchronous belt pulley 13, front car left rear synchronous belt pulley 14, front car right rear synchronous belt pulley 15. The two synchronous belts of the front section 1 include a left synchronous belt 16 and a right synchronous belt 17 of the front car. Rear car section 2 is made up of rear vehicle frame 21 and four synchronous pulleys and two synchronous belts; Car left rear synchronous belt pulley 24, rear car right rear synchronous belt pulley 25. The two synchronous belts of the rear section 2 include a left synchronous belt 26 and a right synchronous belt 27 of the rear car. The front car left synchronous belt 16 of the present invention, the front car right synchronous belt 17 and the rear car left synchronous belt 26 and the rear car right synchronous belt 27 are synchronous belts and crawler belts of the same structure. In order to make both the front car section 1 and the rear car section 2 can be adsorbed on the steel wall surface, the front car left synchronous belt 16, the front car right synchronous belt 17, the rear car left synchronous belt 26 and the rear car right synchronous belt 27 four synchronous belts Permanent magnet 9 is installed on it. Permanent magnets 9 are installed at equal intervals on each synchronous belt, and permanent magnets 9, synchronous belts and synchronous pulleys constitute the permanent magnetic adsorption mechanism of the wall-climbing robot. As can be seen from Fig. 2 of the present invention, each permanent Magnets 9 are all fixed on the synchronous belt by two pan head screws P.
如图2所示(图2为后车架21去除两同步带轮及右臂213等其他零件后的后车段后车右同步带的装配结构示意图。去除两同步带轮及右臂213等其他零件是为了更清楚、更方便的看清后车段后车右同步带的装配结构),本发明永磁吸附机构的工作原理是:同步带在同步带轮的驱动下作回转运动。因为永磁铁9固定于同步带上,所以使得永磁铁9随着同步带作回转运动。当永磁铁9接触到钢铁表面时,便吸附在钢铁表面上。因为每当有一块永磁铁9吸附到钢铁表面上时,就会有一块永磁铁9在同步带的带动下脱离钢铁表面,所以在任一时间,单侧同步带上都有固定数量的永磁铁9吸附在钢铁表面上。因此,两侧的永磁铁9吸附在钢铁表面上,承受整个爬壁机器人的重量。As shown in Figure 2 (Fig. 2 is a schematic diagram of the assembly structure of the rear car section rear car right timing belt after the rear vehicle frame 21 removes other parts such as two synchronous pulleys and the right arm 213. Remove two synchronous pulleys and the right arm 213, etc. Other parts are in order to see the assembly structure of the right synchronous belt of the rear car section more clearly and more conveniently). Because the permanent magnet 9 is fixed on the synchronous belt, the permanent magnet 9 is rotated along with the synchronous belt. When the permanent magnet 9 touches the steel surface, it is adsorbed on the steel surface. Because whenever there is a permanent magnet 9 adsorbed on the steel surface, there will be a permanent magnet 9 detached from the steel surface driven by the synchronous belt, so at any time, there are a fixed number of permanent magnets 9 on the synchronous belt on one side. Adsorbs on steel surfaces. Therefore, the permanent magnets 9 on both sides are adsorbed on the steel surface to bear the weight of the whole wall-climbing robot.
由图1可以看出,本发明的前车段1的宽度小于后车段2的宽度,并且前车段1的前车左后同步带轮14位于后车段2的后车左前同步带轮22的内侧,前车段1的前车右后同步带轮15位于后车段2的后车右前同步带轮23的内侧;前车段1后部的两个同步带轮与后车段2前端的两个同步带轮具有同一轴心。后车架21上安装有动力输出机构,动力输出机构由电动机32和花键轴31组成。电动机32用于驱动花键轴31旋转以实现动力的输出。花键轴31配设有偏转离合机构;偏转离合机构为齿轮式离合机构,它包括利用离合实现后车段2直线行走和爬壁机器人转向功能的后车偏转离合机构以及利用离合实现前车段1直线行走和爬壁机器人壁面过渡功能的前车偏转离合机构。动力输出机构通过偏转离合机构能对前车段1和后车段2进行单独的动力输出控制,每段都可以单独行驶,也可以同时行驶,两段之间可以相对偏转一定的角度,从而实现从一个壁面到另外一个壁面的过渡。前车架11与后车架21之间连接有定位机构6,定位机构6能在前车段1相对后车段2偏转一定角度后,使前车段1相对后车段2维持该偏转角度,以完成爬壁机器人在不同夹角壁面上的过渡行走。As can be seen from Fig. 1, the width of the front car section 1 of the present invention is less than the width of the rear car section 2, and the front car left rear synchronous pulley 14 of the front car section 1 is located at the rear car left front synchronous pulley of the rear car section 2 22, the front right rear synchronous pulley 15 of the front car section 1 is located at the inboard of the rear car right front synchronous pulley 23 of the rear car section 2; The two synchronous pulleys at the front end have the same axis. A power take-off mechanism is installed on the rear vehicle frame 21, and the power take-off mechanism is made up of a motor 32 and a spline shaft 31. The motor 32 is used to drive the spline shaft 31 to rotate to realize power output. The spline shaft 31 is equipped with a deflection clutch mechanism; the deflection clutch mechanism is a gear-type clutch mechanism, which includes a rear car deflection clutch mechanism that utilizes the clutch to realize the straight-line walking of the rear car section 2 and the steering function of the wall-climbing robot, and utilizes the clutch to realize the front car section. 1. Front vehicle deflection clutch mechanism for linear walking and wall-climbing robot wall transition function. The power output mechanism can independently control the power output of the front section 1 and the rear section 2 through the deflection clutch mechanism. Each section can run independently or at the same time, and the two sections can be deflected at a certain angle to achieve The transition from one wall to another. A positioning mechanism 6 is connected between the front frame 11 and the rear frame 21, and the positioning mechanism 6 can maintain the deflection angle of the front vehicle section 1 relative to the rear vehicle section 2 after the front vehicle section 1 deflects a certain angle relative to the rear vehicle section 2 , to complete the transition walking of the wall-climbing robot on walls with different angles.
定位机构6维持的偏转角度相对于水平面以设定的弧度角递增或递减。所述设定的弧度角为10度、15度或45度。但不限于上述的弧度角,例如也可以是5度或任意需要的其它度数。当设定的弧度角为10度时,则定位机构6维持的偏转角度以10度的弧度角递增或递减。同理当设定的弧度角为15度时,则定位机构6维持的偏转角度以15度的弧度角递增或递减,当设定的弧度角为45度时,则定位机构6维持的偏转角度以45度的弧度角递增或递减。The deflection angle maintained by the positioning mechanism 6 increases or decreases at a set radian angle relative to the horizontal plane. The set arc angle is 10 degrees, 15 degrees or 45 degrees. But it is not limited to the above radian angle, for example, it can also be 5 degrees or any other required degrees. When the set arc angle is 10 degrees, the deflection angle maintained by the positioning mechanism 6 increases or decreases at an arc angle of 10 degrees. Similarly, when the set arc angle is 15 degrees, the deflection angle maintained by the positioning mechanism 6 increases or decreases progressively at an arc angle of 15 degrees; when the set arc angle is 45 degrees, the deflection angle maintained by the positioning mechanism 6 is 45 degree arc angle increments or decrements.
本发明的后车架21上安装有用于对钢铁进行探测的探头C。由图1可以看出,后车架21上固定有探头固定架,探头C安装在探头固定架上,通过探头固定架安装在后车架21上。探头C用于通过超声波对钢铁壁面进行测厚作业。本发明的爬壁机器人由电动机32提供主动力,为爬壁机器人进行的爬行、转向和偏转动作提供动力。爬壁机器人采用履带式永磁吸附结构,能够在钢铁表面上实现直线行驶、转弯和壁面过渡功能。The probe C for detecting steel is installed on the rear vehicle frame 21 of the present invention. As can be seen from FIG. 1 , the rear frame 21 is fixed with a probe holder, and the probe C is installed on the probe holder, and is installed on the rear frame 21 through the probe holder. Probe C is used to measure the thickness of the steel wall by ultrasonic. The wall-climbing robot of the present invention is powered by the motor 32 to provide power for the crawling, steering and deflection actions of the wall-climbing robot. The wall-climbing robot adopts a crawler-type permanent magnetic adsorption structure, which can realize straight-line driving, turning and wall transition functions on the steel surface.
实施例中,本发明的前车架11上在相对靠近前端处横向转动地安装有前轮轴18,前车左前同步带轮12通过前车平键A固定安装在前轮轴18的左端,前车右前同步带轮13通过前车平键A固定安装在前轮轴18的右端,前车左后同步带轮14和前车右后同步带轮15均以任意公知的方法转动地安装在花键轴31上,例如前车左后同步带轮14和前车右后同步带轮15均加工有光滑的中心孔。为了防止前车左后同步带轮14和前车右后同步带轮15发生轴向串动,花键轴31上在前车左后同步带轮14左右两侧以及前车右后同步带轮15的左右两侧均卡装有限位卡簧,利用限位卡簧限定前车左后同步带轮14和前车右后同步带轮15在花键轴31上的位置,使前车左后同步带轮14与车左前同步带轮12在同一条直线上,前车右后同步带轮15与前车右前同步带轮13在同一条直线上。前车左同步带16闭环式的与前车左前同步带轮12和前车左后同步带轮14相啮合;前车右同步带17闭环式的与前车右前同步带轮13和前车右后同步带轮15相啮合。In the embodiment, on the front vehicle frame 11 of the present invention, a front wheel shaft 18 is mounted on the front wheel shaft relatively close to the front end so that it can be rotated laterally. The right front synchronous pulley 13 is fixedly installed on the right end of the front wheel shaft 18 by the flat key A of the front car, and the left rear synchronous pulley 14 of the front car and the right rear synchronous pulley 15 of the front car are all rotatably installed on the spline shaft with any known method. 31, such as front car left rear synchronous belt pulley 14 and front car right rear synchronous belt pulley 15 are all processed with smooth center hole. In order to prevent the front car left rear synchronous pulley 14 and the front car right rear synchronous pulley 15 from axially moving, the spline shaft 31 is mounted on the left and right sides of the front car left rear synchronous pulley 14 and the front car right rear synchronous pulley. The left and right sides of 15 are clamped with limit clip springs, and the position of the front car left rear synchronous pulley 14 and the front car right rear synchronous pulley 15 on the spline shaft 31 is limited by the limit clip spring, so that the front car left rear Synchronous pulley 14 is on the same straight line with the left front synchronous pulley 12 of the car, and the right rear synchronous pulley 15 of the front car is on the same straight line with the right front synchronous pulley 13 of the front car. The front car left synchronous belt 16 closed-loop meshes with the front car left front synchronous pulley 12 and the front car left rear synchronous pulley 14; The rear synchronous pulley 15 is engaged.
实施例中,本发明的后车架21由水平横臂211和连接在该水平横臂211左端的左臂212以及连接在该水平横臂211右端的右臂213组成;后车架21大体呈卧到的工字形。后车左前同步带轮22和后车右前同步带轮23也与前车左后同步带轮14和前车右后同步带轮15一样均转动地安装在花键轴31上。同理,为了防止后车左前同步带轮22和后车右前同步带轮23在花键轴31上发生轴向串动,花键轴31上在后车左前同步带轮22的左右两侧以及后车右前同步带轮23的左右两侧也卡装有限位卡簧,利用限位卡簧来限定后车左前同步带轮22和后车右前同步带轮23在花键轴31上的位置,使后车左前同步带轮22与后车左后同步带轮24在同一条直线上,后车右前同步带轮23与后车右后同步带轮25在同一条直线上。后车左前同步带轮22转动地位于左臂212靠近前端的内侧,后车右前同步带轮23转动地位于右臂213靠近前端的内侧,后车左后同步带轮24通过一根短轴28转动地安装在左臂212相对靠近后端的内侧面上,后车右后同步带轮25通过另一根短轴28转动地安装在右臂213相对靠近后端的内侧面上;后车左同步带26闭环式的与后车左前同步带轮22和后车左后同步带轮24相啮合,后车右同步带27闭环式的与后车右前同步带轮23和后车右后同步带轮25相啮合。In the embodiment, the rear frame 21 of the present invention is composed of a horizontal cross arm 211, a left arm 212 connected to the left end of the horizontal cross arm 211, and a right arm 213 connected to the right end of the horizontal cross arm 211; Lying to the I-shape. Back car left front synchronous pulley 22 and back car right front synchronous pulley 23 also all rotate and are installed on the spline shaft 31 with front car left rear synchronous pulley 14 and front car right rear synchronous pulley 15. In the same way, in order to prevent the left front synchronous pulley 22 of the rear car and the right front synchronous pulley 23 of the rear car from axially concatenating on the spline shaft 31, the left and right sides of the left front synchronous pulley 22 of the rear car on the spline shaft 31 and The left and right sides of the right front synchronous belt pulley 23 of the rear car are also clamped with limit jumpers, and the position limit jumpers are used to limit the positions of the left front synchronous pulley 22 of the rear car and the right front synchronous pulley 23 of the rear car on the spline shaft 31. Make rear car left front synchronous pulley 22 and rear car left rear synchronous pulley 24 on the same straight line, rear car right front synchronous pulley 23 and rear car right rear synchronous pulley 25 on the same straight line. The left front synchronous pulley 22 of the rear car is rotatably positioned at the inner side of the left arm 212 near the front end, the right front synchronous pulley 23 of the rear car is rotatably positioned at the inner side of the right arm 213 near the front end, and the left rear synchronous pulley 24 of the rear car passes through a short shaft 28 Rotately installed on the inner side of the left arm 212 relatively close to the rear end, the right rear synchronous pulley 25 of the rear car is rotatably installed on the inner side of the right arm 213 relatively close to the rear end through another short shaft 28; the left synchronous belt of the rear car The 26 closed-loop type meshes with the left front synchronous pulley 22 of the rear car and the left rear synchronous pulley 24 of the rear car, and the right synchronous belt 27 of the rear car is closed-loop with the right front synchronous pulley 23 of the rear car and the right rear synchronous pulley 25 of the rear car Mesh.
为了实现爬壁机器人在不同夹角之间的钢铁壁面上过渡,爬壁机器人的两段即前车段1和后车段2之间需要相对偏转一定的角度,并且能够在壁面过渡期间保持相应的夹角。定位机构6就是使得两段之间能够维持一定角度的偏转。In order to realize the transition of the wall-climbing robot on the steel wall between different angles, the two sections of the wall-climbing robot, that is, the front section 1 and the rear section 2, need to deflect at a certain angle relative to each other, and can maintain the corresponding angle during the wall transition. angle. The positioning mechanism 6 is to enable the deflection of a certain angle to be maintained between the two sections.
如图3所示,本发明的定位机构6由球头柱塞固定座61、球头柱塞卡紧盘62和球头柱塞63组成;球头柱塞固定座61呈U形结构,球头柱塞固定座61的U形封闭端通过螺栓固定安装在后车架21水平横臂211的中心处;球头柱塞固定座61的U形开口端的两侧臂611上同轴加工有通孔,球头柱塞63通过螺栓固定安装在球头柱塞固定座61的两侧臂611上,每一侧臂611上均安装有若干个球头柱塞63,若干个球头柱塞63等弧度设置且位于同一圆周线上,该圆周线的圆心与侧臂611上的通孔同轴。球头柱塞63的数量可以是八个,八个球头柱塞63等弧度地安装,相邻两球头柱塞63间的弧度角为45度。相邻两球头柱塞63间的弧度角决定了定位机构6维持的偏转角度以多少弧度角递增和递减。当相邻两球头柱塞63间的弧度角为45度时,定位机构6维持的偏转角度以45度的弧度角递增和递减。同理当球头柱塞63的数量增加或减少改变了相邻两球头柱塞63间的弧度角时,例如相邻两球头柱塞63间的弧度角为10度时,则定位机构6维持的偏转角度以10度的弧度角递增和递减。相邻两球头柱塞63间的弧度角为15度时,则定位机构6维持的偏转角度以15度的弧度角递增和递减。As shown in Figure 3, the positioning mechanism 6 of the present invention is composed of a ball plunger fixing seat 61, a ball plunger clamping disc 62 and a ball plunger 63; the ball plunger fixing seat 61 is in a U-shaped structure, and the ball The U-shaped closed end of the head plunger holder 61 is fixedly installed on the center of the rear frame 21 horizontal cross arm 211 by bolts; hole, the ball plunger 63 is fixedly installed on the two side arms 611 of the ball plunger holder 61 by bolts, and each side arm 611 is equipped with several ball plungers 63, several ball plungers 63 The arcs are arranged on the same circular line, and the center of the circular line is coaxial with the through hole on the side arm 611 . The number of ball plungers 63 can be eight, and the eight ball plungers 63 are installed in an equal arc, and the arc angle between two adjacent ball plungers 63 is 45 degrees. The arc angle between two adjacent ball plungers 63 determines how many arc angles the deflection angle maintained by the positioning mechanism 6 increases and decreases. When the arc angle between two adjacent ball plungers 63 is 45 degrees, the deflection angle maintained by the positioning mechanism 6 increases and decreases gradually at the arc angle of 45 degrees. Similarly, when the number of ball plungers 63 increases or decreases to change the arc angle between two adjacent ball plungers 63, for example, when the arc angle between two adjacent ball plungers 63 is 10 degrees, the positioning mechanism 6 Sustained deflection angles are incremented and decremented in 10 degree arc increments. When the arc angle between two adjacent ball plungers 63 is 15 degrees, the deflection angle maintained by the positioning mechanism 6 increases and decreases at an arc angle of 15 degrees.
球头柱塞卡紧盘62呈环形圆盘结构,球头柱塞卡紧盘62为两个,两个球头柱塞卡紧盘62通过螺栓左右对称地夹紧固定在前车架11的架尾111上,架尾111加工有尾孔,以供花键轴31穿设,架尾111伸入到球头柱塞固定座61的U形开口端中,使尾孔的轴心与侧臂611的通孔的轴心在同一轴线上。球头柱塞卡紧盘62的轴心也与尾孔的轴心同轴,每一球头柱塞卡紧盘62上均加工有与球头柱塞63数量相等的定位凹坑,球头柱塞63能弹性地卡入到定位凹坑中,从而使前车段1能相对与后车段2维持一定的固定偏转角度。The ball plunger clamping disc 62 is an annular disc structure, and there are two ball plunger clamping discs 62, and the two ball plunger clamping discs 62 are symmetrically clamped and fixed on the front frame 11 by bolts. On the frame tail 111, the frame tail 111 is processed with a tail hole for the spline shaft 31 to pass through, and the frame tail 111 extends into the U-shaped opening end of the ball plunger fixing seat 61, so that the axis of the tail hole and the side arm The axes of the through holes of 611 are on the same axis. The axis of the ball plunger clamping disk 62 is also coaxial with the axis of the tail hole, and each ball plunger clamping disk 62 is processed with positioning pits equal in number to the ball plunger 63. The plunger 63 can be snapped into the positioning recess elastically, so that the front section 1 can maintain a certain fixed deflection angle relative to the rear section 2 .
如图4所示,球头柱塞63由圆柱形结构的柱塞外壳631、复位弹簧632和钢珠633组成;柱塞外壳631轴向加工有弹簧安装腔63a,复位弹簧632经钢珠633压装在柱塞外壳631的弹簧安装腔63a中,并且弹簧安装腔63a的腔口加工有直径小于钢珠633的直径用于防止钢珠633脱出的环形台,复位弹簧632一端与弹簧安装腔63a底壁顶接配合,复位弹簧632的另一端顶接在钢珠633上,钢珠633在复位弹簧632的作用下弹性地安装在弹簧安装腔63a的腔口处,当钢珠633受到的外界的压力大于复位弹簧632的弹力时,钢珠633就会压缩复位弹簧632整体进入到弹簧安装腔63a中,当外界的对钢珠633的压力小于复位弹簧632的弹力时,钢珠633就会在复位弹簧632的弹力作用下顶接在弹簧安装腔63a的腔口处,钢珠633伸出弹簧安装腔63a腔口的部分能卡入到定位凹坑中。当钢珠633卡入到定位凹坑中后,球头柱塞卡紧盘62就不能相对球头柱塞固定座61转动。当钢珠633从定位凹坑中脱出后,球头柱塞卡紧盘62就能相对球头柱塞固定座61转动,即使前车段1相对后车段2偏转。As shown in Figure 4, the ball plunger 63 is composed of a cylindrical plunger housing 631, a return spring 632 and a steel ball 633; In the spring installation cavity 63a of the plunger housing 631, and the mouth of the spring installation cavity 63a is processed with a ring platform with a diameter smaller than the diameter of the steel ball 633 for preventing the steel ball 633 from protruding. The other end of the return spring 632 is connected to the steel ball 633, and the steel ball 633 is elastically installed at the mouth of the spring installation cavity 63a under the action of the return spring 632. When the external pressure received by the steel ball 633 is greater than that of the return spring 632 When the elastic force of the return spring 632 is lower than the elastic force of the return spring 632, the steel ball 633 will compress the reset spring 632 and enter the spring installation cavity 63a as a whole. Connected to the opening of the spring installation cavity 63a, the part of the steel ball 633 protruding from the opening of the spring installation cavity 63a can snap into the positioning recess. After the steel ball 633 snaps into the positioning recess, the ball plunger clamping disk 62 cannot rotate relative to the ball plunger fixing seat 61 . After the steel ball 633 escapes from the positioning pit, the ball plunger clamping disc 62 can rotate relative to the ball plunger fixing seat 61, even if the front section 1 deflects relative to the rear section 2.
为了防止同步带松弛,本发明的后车段2后车架21的左臂212后端以及后车架21的右臂213后端均安装有后车同步带张紧机构7;短轴28通过后车同步带张紧机构7安装在后车架21上。后车同步带张紧机构7能通过带动短轴28移动,通过改变后车段2的前同步带轮与后同步带轮间的轴距,达到张紧同步带的目的。In order to prevent the timing belt from loosening, the rear car timing belt tensioning mechanism 7 is installed on the left arm 212 rear end of the rear vehicle section 2 rear vehicle frame 21 of the present invention and the right arm 213 rear end of the rear vehicle frame 21; Back car synchronous belt tensioning mechanism 7 is installed on the back vehicle frame 21. Back car synchronous belt tensioning mechanism 7 can move by driving short shaft 28, by changing the wheelbase between the front synchronous belt pulley and the rear synchronous belt pulley of rear car section 2, reach the purpose of tensioning synchronous belt.
如图6和图7所示,本发明的后车同步带张紧机构7由U形结构的抱箍71、套杯72、法兰盖73、深沟球轴承74和张紧螺栓75组成;深沟球轴承74固定安装在套杯72内,短轴28的一端紧配合穿设在深沟球轴承74的内孔中,短轴28通过深沟球轴承74转动地安装在套杯72上;U形结构的抱箍71的两臂与后车架21左臂212的后端或后车架21右臂213的后端夹持相配合(安装在左臂212后端的后车同步带张紧机构7的抱箍71与后车架21左臂212的后端夹持相配合,安装在右臂213后端的后车同步带张紧机构7同理),套杯72定位穿装在抱箍71的两臂制有的套杯安装孔中,并且套杯72和抱箍71通过两根第一螺栓76穿设安装在后车架21的左臂212上或后安装在后车架21的右臂213上,抱箍71的封闭端焊接有张紧螺母77,张紧螺栓75与张紧螺母77螺旋相配合,张紧螺栓75的前端与后车架21左臂212的后端面或与后车架21右臂213的后端面顶接相配合;短轴28上卡装有限位卡簧78,限位卡簧78能防止深沟球轴承74在短轴28上发生轴向串动。法兰盖73通过螺钉固定在套杯72上并与深沟球轴承74的外圆相顶接。后车左后同步带轮24和后车右后同步带轮25均通过后车平键B固定安装在短轴28远离深沟球轴承74的一端。As shown in Fig. 6 and Fig. 7, the synchronous belt tensioning mechanism 7 of the rear vehicle of the present invention is composed of a hoop 71 of a U-shaped structure, a sleeve cup 72, a flange cover 73, a deep groove ball bearing 74 and a tension bolt 75; The deep groove ball bearing 74 is fixedly installed in the sleeve cup 72, and one end of the short shaft 28 is tightly fitted in the inner hole of the deep groove ball bearing 74, and the short shaft 28 is rotatably installed on the sleeve cup 72 through the deep groove ball bearing 74 Two arms of the hoop 71 of the U-shaped structure cooperate with the rear end clamping of the rear end of the rear vehicle frame 21 left arm 212 or the rear end clamping of the rear vehicle frame 21 right arm 213 (the rear car timing belt tension that is installed in the left arm 212 rear end The hoop 71 of the tightening mechanism 7 cooperates with the rear end clamping of the left arm 212 of the rear vehicle frame 21, and the rear car timing belt tensioning mechanism 7 installed on the rear end of the right arm 213 is the same), and the cover cup 72 is positioned and worn on the arm. The two arms of hoop 71 are formed in the sleeve cup mounting holes, and sleeve cup 72 and hoop 71 are installed on the left arm 212 of rear frame 21 through two first bolts 76 or rear mounted on rear frame 21 On the right arm 213, the closed end of hoop 71 is welded with tension nut 77, and tension bolt 75 is matched with tension nut 77 spirals, and the front end of tension bolt 75 is with the rear end surface of rear vehicle frame 21 left arm 212 or It cooperates with the rear end face of the right arm 213 of the rear frame 21; . The flange cover 73 is fixed on the sleeve cup 72 by screws and abuts against the outer circle of the deep groove ball bearing 74 . Back car left rear synchronous belt pulley 24 and rear car right rear synchronous belt pulley 25 all are fixedly installed on short shaft 28 away from an end of deep groove ball bearing 74 by rear car flat key B.
实施例中,前车架11上安装有一个用于张紧前车左同步带16的前车同步带张紧机构8和一个用于张紧前车右同步带17的前车同步带张紧机构8,两前车同步带张紧机构8的结构均与后车同步带张紧机构7的结构相同,前轮轴18通过两前车同步带张紧机构8的深沟球轴承转动地安装在前车同步带张紧机构上。两前车同步带张紧机构8通过带动前轮轴18移动,使前车段1的两前同步带轮与两后同步带轮间的轴距发生变化,来实现同步带的张紧。In the embodiment, a front car synchronous belt tensioning mechanism 8 for tensioning the front car left synchronous belt 16 and a front car synchronous belt tensioner for tensioning the front car right synchronous belt 17 are installed on the front frame 11 Mechanism 8, the structure of the two front car timing belt tensioning mechanisms 8 is the same as the structure of the rear car timing belt tensioning mechanism 7, and the front axle 18 is rotatably installed on the On the timing belt tensioning mechanism of the front car. Two front car synchronous belt tensioning mechanisms 8 move by driving the front wheel shaft 18, so that the wheelbase between the two front synchronous pulleys of the front car section 1 and the two rear synchronous pulleys changes to realize the tension of the synchronous belt.
本发明的电动机32安装在后车架21左臂212前端的外侧面上,后车架21左臂212的前端和后车架21右臂213的前端均安装有用于与花键轴31转动支撑配合的深沟球轴承,花键轴31的左端穿过左臂212上的深沟球轴承的内孔与电动机32的输出轴相连接,该花键轴31的右端依次穿过后车左前同步带轮22、前车左后同步带轮14、固定在架尾111左侧面的球头柱塞卡紧盘62、架尾111的尾孔、固定在架尾111右侧面的球头柱塞卡紧盘62、前车右后同步带轮15和后车右前同步带轮23安装在右臂213上的深沟球轴承的内孔中。The motor 32 of the present invention is installed on the outer surface of the front end of the left arm 212 of the rear frame 21, and the front end of the left arm 212 of the rear frame 21 and the front end of the right arm 213 of the rear frame 21 are all installed with spline shafts 31 for rotating support. Cooperating deep groove ball bearings, the left end of the spline shaft 31 passes through the inner hole of the deep groove ball bearing on the left arm 212 and is connected with the output shaft of the motor 32, and the right end of the spline shaft 31 passes through the left front synchronous belt of the rear car in turn Wheel 22, front car left rear synchronous pulley 14, ball plunger clamping disc 62 fixed on the left side of the frame tail 111, tail hole of the frame tail 111, ball plunger fixed on the right side of the frame tail 111 Clamping disc 62, front car right rear synchronous pulley 15 and rear car right front synchronous pulley 23 are installed in the inner hole of the deep groove ball bearing on the right arm 213.
实施例中,如图5所示,后车偏转离合机构由第一花键齿轮411、第一内齿轮412、第一离合电机413、第一螺杆414、第一拨叉415、第二花键齿轮421、第二内齿轮422、第二离合电机423、第二螺杆424和第二拨叉425组成;第一离合电机413固定安装在后车架21的左端,第一螺杆414与第一离合电机413的动力输出轴固定相连接,第一拨叉415的尾端与第一螺杆414螺纹驱动相连接,第一内齿轮412固定安装在后车左前同步带轮22中,第一花键齿轮411能左右滑动地套装在花键轴31位于后车左前同步带轮22和前车左后同步带轮14间的轴段上,第一拨叉415的前端卡装在第一花键齿轮411的拨叉槽D中;当第一离合电机413工作时,驱动第一螺杆414旋转,使得第一拨叉415能在第一螺杆414的螺旋推动下作直线移动,从而带动第一花键齿轮411在花键轴31上做轴向移动。由于第一离合电机413能够正反转,使得第一花键齿轮411能够进入或退出第一内齿轮412。以下离合的动作原理类似,故不再重复。In the embodiment, as shown in Figure 5, the rear car deflection clutch mechanism consists of the first spline gear 411, the first internal gear 412, the first clutch motor 413, the first screw rod 414, the first shift fork 415, the second spline Gear 421, the second inner gear 422, the second clutch motor 423, the second screw rod 424 and the second shift fork 425; The power output shaft of the motor 413 is fixedly connected, the tail end of the first shift fork 415 is connected with the screw drive of the first screw rod 414, the first internal gear 412 is fixedly installed in the left front synchronous pulley 22 of the rear car, and the first spline gear 411 can slide left and right on the spline shaft 31 located on the shaft section between the left front synchronous pulley 22 of the rear car and the left rear synchronous pulley 14 of the front car, and the front end of the first shift fork 415 is clamped on the first spline gear 411 In the shift fork groove D; when the first clutch motor 413 is working, the first screw rod 414 is driven to rotate, so that the first shift fork 415 can move linearly under the helical push of the first screw rod 414, thereby driving the first spline gear 411 moves axially on the spline shaft 31. Since the first clutch motor 413 can rotate forward and reverse, the first spline gear 411 can enter or exit the first internal gear 412 . The action principle of the following clutches is similar, so it will not be repeated.
第二离合电机423固定在后车架21的右端,第二螺杆424与第二离合电机423的动力输出轴固定相连接,第二拨叉425的尾端与第二螺杆424螺纹驱动相连接,第二内齿轮422固定安装在后车右前同步带轮23中,第二花键齿轮421能左右滑动地套装在花键轴31位于后车右前同步带轮23和前车右后同步带轮15间的轴段上,第二拨叉425的前端卡装在第二花键齿轮421的拨叉槽D中。The second clutch motor 423 is fixed on the right end of the rear vehicle frame 21, the second screw rod 424 is fixedly connected with the power output shaft of the second clutch motor 423, and the tail end of the second shift fork 425 is connected with the screw drive of the second screw rod 424, The second internal gear 422 is fixedly installed in the right front synchronous pulley 23 of the rear car, and the second spline gear 421 can slide left and right and is sleeved on the spline shaft 31 and is located at the right front synchronous pulley 23 of the rear car and the right rear synchronous pulley 15 of the front car. The front end of the second shift fork 425 is clamped in the shift fork groove D of the second spline gear 421 on the shaft section between them.
实施例中,前车偏转离合机构由第三花键齿轮511、第三内齿轮512、第三离合电机513、第三螺杆514、第三拨叉515、第四花键齿轮521、第四内齿轮522、第四离合电机523、第四螺杆524、第四拨叉525、第五内齿轮531和第六内齿轮541组成;第三离合电机513固定在相对架尾111左侧的前车架11上,第三螺杆514与第三离合电机513的动力输出轴固定相连接,第三拨叉515的尾端与第三螺杆514螺纹驱动相连接,第三内齿轮512固定安装在前车左后同步带轮14中,第五内齿轮531固定安装在架尾111的左侧面上且位于左侧的球头柱塞卡紧盘62中,第三花键齿轮511能左右滑动地套装在花键轴31位于前车左后同步带轮14和架尾111左侧面球头柱塞卡紧盘62间的轴段上,第三拨叉515的前端卡装在第三花键齿轮511的拨叉槽D中;第四离合电机523固定在相对架尾111右侧的前车架11上,第四螺杆524与第四离合电机523的动力输出轴固定相连接,第四拨叉525的尾端与第四螺杆524螺纹驱动相连接,第四内齿轮522固定安装在前车右后同步带轮15中,第六内齿轮541固定安装在架尾111的右侧面上且位于右侧的球头柱塞卡紧盘62中,第四花键齿轮521能左右滑动地套装在花键轴31位于前车右后同步带轮15和架尾111右侧面球头柱塞卡紧盘62间的轴段上,第四拨叉525的前端卡装在第四花键齿轮521的拨叉槽D中。In the embodiment, the front vehicle deflection clutch mechanism consists of the third spline gear 511, the third internal gear 512, the third clutch motor 513, the third screw rod 514, the third shift fork 515, the fourth spline gear 521, the fourth internal The gear 522, the fourth clutch motor 523, the fourth screw rod 524, the fourth shift fork 525, the fifth internal gear 531 and the sixth internal gear 541; the third clutch motor 513 is fixed on the front frame on the left side of the frame tail 111 11, the third screw rod 514 is fixedly connected with the power output shaft of the third clutch motor 513, the tail end of the third shift fork 515 is connected with the screw drive of the third screw rod 514, and the third internal gear 512 is fixedly installed on the left side of the front car. In the rear synchronous pulley 14, the fifth internal gear 531 is fixedly installed on the left side of the frame tail 111 and is located in the ball plunger clamping disc 62 on the left side, and the third spline gear 511 can be slidably set on the left side. The spline shaft 31 is located on the shaft section between the left rear synchronous pulley 14 of the front car and the ball plunger clamping disc 62 on the left side of the frame tail 111, and the front end of the third shift fork 515 is clamped on the third spline gear 511 In the shift fork groove D; the fourth clutch motor 523 is fixed on the front frame 11 on the right side of the relative frame tail 111, the fourth screw rod 524 is fixedly connected with the power output shaft of the fourth clutch motor 523, and the fourth shift fork 525 The tail end is connected with the fourth screw rod 524 threaded drive, the fourth internal gear 522 is fixedly installed in the right rear synchronous pulley 15 of the front car, and the sixth internal gear 541 is fixedly installed on the right side of the frame tail 111 and is located on the right side. In the side ball plunger clamping disc 62, the fourth spline gear 521 can slide left and right and fit on the spline shaft 31, which is located on the right rear synchronous pulley 15 of the front car and the right side of the frame tail 111. The ball plunger is clamped. On the shaft section between the discs 62 , the front end of the fourth shift fork 525 is clamped in the shift fork groove D of the fourth spline gear 521 .
本发明的定位机构的工作原理是:当爬壁机器人的前车段1和后车段2发生偏转时,即球头柱塞固定座61和球头柱塞卡紧盘62绕着花键轴31的轴线发生相对旋转时,球头柱塞63头部的钢珠633受到挤压力被挤出球头柱塞卡紧盘62的定位凹坑。当旋转的角度达到设定的弧度角或该设定的弧度角的倍数时,例如设定的弧度角为45°时,则旋转的角度达到45°或者90°(即45°的2倍)时,停止偏转,球头柱塞63头部的钢珠633再次卡进球头柱塞卡紧盘62的定位凹坑内,同时16个球头柱塞63所产生的阻力使得球头柱塞固定座61和球头柱塞卡紧盘62保持相对固定,即爬壁机器人的前车段1和后车段2保持一定夹角。The working principle of the positioning mechanism of the present invention is: when the front car section 1 and the rear car section 2 of the wall-climbing robot deflect, that is, the ball plunger fixing seat 61 and the ball plunger clamping disc 62 rotate around the spline shaft When the axis of 31 rotates relative to each other, the steel ball 633 at the head of the ball plunger 63 is squeezed out of the positioning pit of the ball plunger clamping disk 62 by the extrusion force. When the rotation angle reaches the set arc angle or a multiple of the set arc angle, for example, when the set arc angle is 45°, the rotation angle reaches 45° or 90° (that is, 2 times of 45°) , the deflection stops, and the steel ball 633 on the head of the ball plunger 63 gets stuck in the positioning pit of the ball plunger clamping disc 62 again, and the resistance generated by the 16 ball plungers 63 makes the ball plunger fixing seat 61 and the ball plunger clamping disc 62 remain relatively fixed, that is, the front car section 1 and the rear car section 2 of the wall-climbing robot maintain a certain angle.
后车偏转离合机构的动作原理是:当爬壁机器人的后车段2进行直线行驶的时候,第三花键齿轮511和第四花键齿轮521处于如图5所示的位置,此时由于第三花键齿轮511和第四花键齿轮521均不与任何内齿轮啮合,因此花键轴31在前车段1的前车左后同步带轮14和前车右后同步带轮15两个同步带轮的中心孔内空转,从而使得爬壁机器人的前车段1在定位机构的作用下保持在某一偏转角度,例如前车段1与后车段2间保持45°夹角。而第一花键齿轮411在第一离合电机413的带动下与第一内齿轮412相啮合,第二花键齿轮421在第二离合电机423的带动下与第二内齿轮422相啮合,从而驱动后车段2的两个前同步带轮(即后车左前同步带轮22和后车右前同步带轮23)进行旋转,带动后车段2的两条同步带(即后车左同步带26和后车右同步带27)作回转运动,使得爬壁机器人作直线爬行动作。The action principle of the rear car deflection clutch mechanism is: when the rear car section 2 of the wall-climbing robot was running straight, the third spline gear 511 and the fourth spline gear 521 were in the positions shown in Figure 5. The 3rd spline gear 511 and the 4th spline gear 521 all do not mesh with any internal gear, so the spline shaft 31 is on the front car section 1 front car left rear synchronous pulley 14 and front car right rear synchronous pulley 15 two sides. The central hole of a synchronous pulley is idling, so that the front section 1 of the wall-climbing robot is kept at a certain deflection angle under the action of the positioning mechanism, for example, the front section 1 and the rear section 2 maintain an angle of 45°. The first spline gear 411 meshes with the first internal gear 412 driven by the first clutch motor 413, and the second spline gear 421 meshes with the second internal gear 422 driven by the second clutch motor 423, thereby Drive the two front synchronous pulleys of the rear car section 2 (i.e. the left front synchronous pulley 22 of the rear car and the right front synchronous pulley 23 of the rear car) to rotate, and drive the two synchronous belts of the rear car section 2 (i.e. the left synchronous belt of the rear car 26 and rear car right synchronous belt 27) do rotary motion, make wall-climbing robot do linear crawling action.
当爬壁机器人进行转向动作时,以向右转为例,第二花键齿轮421、第三花键齿轮511和第四花键齿轮521均处于如图5所示的位置,此时由于第二花键齿轮421、第三花键齿轮511和第四花键齿轮521均不与任何内齿轮啮合,因此花键轴31在后车右前同步带轮23、前车左后同步带轮14和前车右后同步带轮15三个同步带轮的中心孔内空转,从而使得爬壁机器人的前车段1在定位机构的作用下保持在某一偏转角度。第一花键齿轮411在第一离合电机413的带动下与第一内齿轮412相啮合,从而驱动后车左前同步带轮22旋转,因为后车左同步带26与后车左前同步带轮22啮合,所以使得后车左同步带26作回转运动。此时由于花键轴31在后车右前同步带轮23中空转,使得后车右同步带27处于静止状态,从而后车右同步带27保持不动。因为后车左同步带26和后车右同步带27分别处于转动和静止两个状态,所以后车左同步带26和后车右同步带27存在差速旋转,从而实现爬壁机器人的转向。When the wall-climbing robot performs a turning action, taking turning right as an example, the second spline gear 421, the third spline gear 511 and the fourth spline gear 521 are all in the positions shown in Figure 5. Second spline gear 421, the 3rd spline gear 511 and the 4th spline gear 521 all do not mesh with any internal gear, so spline shaft 31 is in rear car right front synchronous pulley 23, front car left rear synchronous pulley 14 and Front vehicle right rear synchronous pulley 15 idles in the central hole of three synchronous pulleys, thereby makes the front car section 1 of wall-climbing robot remain on a certain deflection angle under the effect of positioning mechanism. The first spline gear 411 meshes with the first internal gear 412 under the drive of the first clutch motor 413, thereby driving the left front synchronous pulley 22 of the rear car to rotate, because the left synchronous belt 26 of the rear car is connected with the left front synchronous pulley 22 of the rear car. Engagement, so the left synchronous belt 26 of the rear car is made to rotate. Now, because the spline shaft 31 is idling in the right front synchronous pulley 23 of the rear car, the right synchronous belt 27 of the rear car is in a static state, so that the right synchronous belt 27 of the rear car remains motionless. Because the left synchronous belt 26 of the rear car and the right synchronous belt 27 of the rear car are in two states of rotation and static respectively, so there is a differential rotation in the left synchronous belt 26 of the rear car and the right synchronous belt 27 of the rear car, thereby realizing the turning of the wall-climbing robot.
前车偏转离合机构的动作原理是:当爬壁机器人进行偏转的时候,花键轴31在电动机32的带动下做旋转运动,第一花键齿轮411和第二花键齿轮421处于图5所示的位置不与任何内齿轮啮合,使得花键轴31在后车左前同步带轮22和后车右前同步带轮23的中心孔内空转,从而后车段2保持静止。而第三花键齿轮511在第三离合电机513的带动下与第五内齿轮531相啮合,第四花键齿轮521在第四离合电机523的带动下与第六内齿轮541相啮合。因为第五内齿轮531和第六内齿轮541都是固定在前车架11的架尾111上,第三花键齿轮511和第四花键齿轮521滑动地卡在花键轴31上并能够随着花键轴31绕轴线旋转,所以使得前车架11能够绕着花键轴31的轴线进行偏转,从而使前车段1相对于后车段2进行偏转,实现爬壁机器人的偏转动作。The action principle of the front vehicle deflection clutch mechanism is: when the wall-climbing robot deflects, the spline shaft 31 rotates under the drive of the motor 32, and the first spline gear 411 and the second spline gear 421 are in the position shown in FIG. The position shown does not mesh with any internal gear, so that the spline shaft 31 idles in the center holes of the left front synchronous pulley 22 and the right front synchronous pulley 23 of the rear car, so that the rear car section 2 remains stationary. The third spline gear 511 meshes with the fifth internal gear 531 driven by the third clutch motor 513 , and the fourth spline gear 521 meshes with the sixth internal gear 541 driven by the fourth clutch motor 523 . Because the fifth internal gear 531 and the sixth internal gear 541 are all fixed on the frame tail 111 of the front frame 11, the third spline gear 511 and the fourth spline gear 521 are slidably stuck on the spline shaft 31 and can As the spline shaft 31 rotates around the axis, the front frame 11 can be deflected around the axis of the spline shaft 31, so that the front section 1 is deflected relative to the rear section 2, and the deflection action of the wall-climbing robot is realized. .
前车段1的直线行走为:第一花键齿轮411和第二花键齿轮421位于图5所处的位置不与任何内齿轮啮合,使得花键轴31在后车左前同步带轮22和后车右前同步带轮23的中心孔内空转,第三花键齿轮511在第三离合电机513的带动下与第三内齿轮512相啮合,第四花键齿轮521在第四离合电机523的带动下与第四内齿轮522相啮合。由于第三内齿轮512固定在前车左后同步带轮14上,而前车左后同步带轮14又与前车左同步带16啮合,第四内齿轮522固定在前车右后同步带轮15上,而前车右后同步带轮15又与前车右同步带17啮合,使得前车段1的两条同步带均作回转运动,从而使得爬壁机器人的前车段1作直线爬行动作。The straight-line running of the front section 1 is: the first spline gear 411 and the second spline gear 421 are located at the positions shown in FIG. The central hole of the right front synchronous pulley 23 of the rear car idles, the third spline gear 511 is meshed with the third internal gear 512 driven by the third clutch motor 513, and the fourth spline gear 521 is driven by the fourth clutch motor 523. Driven to mesh with the fourth internal gear 522 . Since the third inner gear 512 is fixed on the left rear synchronous pulley 14 of the front car, and the left rear synchronous pulley 14 of the front car meshes with the left synchronous belt 16 of the front car, the fourth inner gear 522 is fixed on the right rear synchronous belt of the front car. on the wheel 15, and the right rear synchronous pulley 15 of the front car meshes with the right synchronous belt 17 of the front car, so that the two synchronous belts of the front car section 1 all perform rotary motion, so that the front car section 1 of the wall-climbing robot makes a straight line crawling action.
本发明爬壁机器人的壁面过渡功能如图8所示。爬壁机器人的壁面过渡功能是基于偏转离合机构的偏转动作上的。当爬壁机器人在工作表面上进行直线爬行时,由爬壁机器人后车段2上的永磁铁9提供吸附力,吸附在工作表面上,前车段1翘起,与后车段2之间呈一定角度。当爬壁机器人进行壁面过渡(以内直角墙角壁面过渡为例)时,爬壁机器人首先通过偏转离合机构进行偏转动作。当前车段1偏转至与工作表面之间的角度为90°时,花键轴31停止旋转,从而爬壁机器人停止偏转,并且在定位机构6的作用下,爬壁机器人的前车段1和后车段2保持相对固定。然后第三花键齿轮511在第三离合电机513的带动下退出第五内齿轮531,第四花键齿轮521在第四离合电机523的带动下退出第六内齿轮541。花键轴31再次旋转,花键轴31在前车段1的两个同步带轮的中心孔内空转。接着第一花键齿轮411在第一离合电机413的带动下与第一内齿轮412相啮合,第二花键齿轮421在第二离合电机423的带动下与第二内齿轮422相啮合,带动后车段的两个同步带轮旋转,从而使得后车段作直线行驶逼近钢铁墙面。当前车段1碰到墙壁并吸附在墙壁上时,花键轴31停止转动,第一花键齿轮411在第一离合电机413的带动下,从第一内齿轮412中退出,第二花键齿轮421在第二离合电机423的带动下从第二内齿轮422中退出,移至图5所示位置,后车段2静止。第三花键齿轮511在第三离合电机513的带动下与第三内齿轮512啮合,第四花键齿轮521在第四离合电机523的带动下与第四内齿轮522啮合,带动前车段1的两个同步带轮旋转,从而使得前车段1吸附在钢铁墙壁上并作直线行驶运动。当前车段1行驶一段距离后,爬壁机器人进行偏转动作,使得后车段2吸附到钢铁墙壁上。然后再次进行偏转运动,使得前车段1翘起,与后车段2之间呈一定角度,从而完成壁面过渡。The wall transition function of the wall-climbing robot of the present invention is shown in FIG. 8 . The wall transition function of the wall-climbing robot is based on the deflection action of the deflection clutch mechanism. When the wall-climbing robot crawls in a straight line on the working surface, the permanent magnet 9 on the rear section 2 of the wall-climbing robot provides the adsorption force, and is adsorbed on the working surface. at an angle. When the wall-climbing robot performs wall transition (taking the wall transition of an inner right-angled wall as an example), the wall-climbing robot first performs a deflection action through the deflection clutch mechanism. When the front section 1 deflects to an angle of 90° with the working surface, the spline shaft 31 stops rotating, so that the wall-climbing robot stops deflecting, and under the action of the positioning mechanism 6, the front section 1 and the wall-climbing robot The rear section 2 remains relatively stationary. Then the third spline gear 511 withdraws from the fifth internal gear 531 driven by the third clutch motor 513 , and the fourth spline gear 521 withdraws from the sixth internal gear 541 driven by the fourth clutch motor 523 . The spline shaft 31 rotates again, and the spline shaft 31 idles in the central holes of the two synchronous pulleys of the front section 1. Then the first spline gear 411 meshes with the first internal gear 412 driven by the first clutch motor 413, and the second spline gear 421 meshes with the second internal gear 422 driven by the second clutch motor 423 to drive The two synchronous pulleys of the rear section rotate, so that the rear section moves straight and approaches the steel wall. When the front section 1 hits the wall and is adsorbed on the wall, the spline shaft 31 stops rotating, and the first spline gear 411 withdraws from the first internal gear 412 driven by the first clutch motor 413, and the second spline The gear 421 withdraws from the second internal gear 422 under the drive of the second clutch motor 423, and moves to the position shown in FIG. 5, and the rear section 2 is stationary. The third spline gear 511 meshes with the third internal gear 512 driven by the third clutch motor 513, and the fourth spline gear 521 meshes with the fourth internal gear 522 driven by the fourth clutch motor 523 to drive the front section The two synchronous pulleys of 1 rotate, so that the front section 1 is adsorbed on the steel wall and moves in a straight line. After the front section 1 travels for a certain distance, the wall-climbing robot performs a deflection action, so that the rear section 2 is adsorbed to the steel wall. Then the deflection movement is carried out again, so that the front car section 1 is tilted, and a certain angle is formed between the rear car section 2, thereby completing the wall surface transition.
以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。The above are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention.
Claims (8)
Priority Applications (1)
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