Intelligent pipeline cutting robot
Technical Field
The invention relates to the technical field of steel pipe cutting equipment, in particular to an intelligent pipeline cutting robot.
Background
When the irregular steel pipe is cut, because fixed establishment is all fixed, can not change according to the steel pipe shape change, cause fixed insecure, consequently cause the steel pipe skew at the in-process of cutting, cause the cutting failure, consequently urgently needed one kind can come the transform to press from both sides the cutting machine who gets the instrument position according to different steel pipe shapes.
Disclosure of Invention
Aiming at the problems, the invention provides the intelligent pipeline cutting robot, the number of the driving parts is increased or decreased according to the difference of the side surfaces of the irregular steel pipe, so that the irregular steel pipe is more stable in the moving and cutting processes, and the steel pipe is not easy to slide; the transportation and cutting quality is improved.
The technical scheme adopted by the invention is as follows: the utility model provides an intelligence pipeline cutting robot, includes base, two fixing bases, cutting part, two promotion parts, eight drive parts, its characterized in that: the two fixed seats are respectively installed in the two second grooves, and the eight circular support frame side plates are respectively and fixedly installed in the eight first hydraulic cylinders; the bottoms of the cylinder bodies of the two third hydraulic cylinders of the cutting part are fixedly arranged at the left position in the middle on the bottom plate; the four sliding blocks of the two pushing parts are respectively arranged in the four dovetail grooves on the side surfaces of the two driving part storage grooves in a sliding manner, and the two third gears are respectively meshed with the two racks on the side surfaces of the two driving part storage grooves; the eight driving parts are divided into two groups and are respectively arranged on the two fixing seats, the two arc sliding blocks of each driving part are slidably arranged in the two circular dovetail grooves of one fixing seat, and the first gear and the fourth gear are meshed with each other;
the base comprises a bottom plate, a first groove, two second grooves, four supporting columns, eight L-shaped plates, eight first hydraulic cylinders, four second hydraulic cylinders, two second hydraulic cylinder top plates, four push rods and two driving part storage grooves, wherein the bottom plate is a rectangular plate, and the four corners of the lower surface of the bottom plate are respectively provided with one supporting column; a first groove and two second grooves are arranged on the bottom plate, and the first groove is arranged in the middle of the two second grooves; eight L-shaped plates are arranged below the bottom plate and are respectively positioned at four corners of the two second grooves; the bottoms of the cylinder bodies of the eight first hydraulic cylinders are fixedly arranged at the inner sides of the eight L-shaped plates; the four second hydraulic cylinders are divided into two groups, the bottom of each group of two second hydraulic cylinders is fixedly arranged below the bottom plate and positioned at two sides of each second groove, and the end part of a piston rod of each group of second hydraulic cylinders is fixedly connected with the lower surface of a top plate of one second hydraulic cylinder; the two driving part storage tanks are respectively arranged between the two groups of second hydraulic cylinders, and the side surfaces of the two driving part storage tanks are fixedly arranged below the bottom plate; the four push rods are divided into two groups, the upper ends of the two push rods in each group are fixedly arranged below the top plate of the second hydraulic cylinder, the lower ends of the two push rods in each group are fixedly connected with the supporting plates, and the two supporting plates are respectively arranged in the driving part storage grooves in a sliding manner;
the fixing seat comprises a circular supporting frame, two circular dovetail grooves, a first gear, a circular supporting frame side plate and a third groove, wherein the circular supporting frame is a circular ring, the two circular dovetail grooves, the first gear and the third groove are arranged on the outer side of the circular supporting frame, the first gear is arranged at the leftmost end of the outer side of the circular supporting frame, and the third groove is arranged between the two circular dovetail grooves; the left end and the right end of the circular support frame are respectively provided with two circular support frame side plates;
the cutting part comprises two third hydraulic cylinders, third hydraulic cylinder top plates, a rack, a fourth groove, a first stepping motor, a second gear, a first stepping motor fixing plate, two fourth hydraulic cylinders, fourth hydraulic cylinder top plates, a second stepping motor and a cutting wheel, the bottoms of the cylinder bodies of the two third hydraulic cylinders are fixedly arranged on the bottom plate, and the end parts of piston rods of the two third hydraulic cylinders are fixedly connected with the lower surfaces of the third hydraulic cylinder top plates; a rack and a fourth groove are arranged on the top plate of the third hydraulic cylinder; the first stepping motor fixing plate is slidably arranged in the fourth groove, the first stepping motor is horizontally arranged, the side surface of the first stepping motor is fixedly arranged on the first stepping motor fixing plate, a motor shaft of the first stepping motor is fixedly connected with a second gear, and the second gear is meshed with the rack; the bottoms of the cylinder bodies of the two fourth hydraulic cylinders are fixedly arranged below the fixed plate of the first stepping motor, and the end parts of piston rods of the two fourth hydraulic cylinders are fixedly connected with the upper surface of a top plate of the fourth hydraulic cylinder; the second stepping motor is horizontally arranged, the side surface of the second stepping motor is fixedly arranged on the outer side of the top plate of the fourth hydraulic cylinder, and a motor shaft of the second stepping motor penetrates through a round hole in the middle of the top plate of the fourth hydraulic cylinder and is fixedly connected with the cutting wheel;
the pushing part comprises a pushing part fixing plate, two sliding blocks, two fifth hydraulic cylinders, a pushing plate, a steering engine, a third stepping motor and a third gear, wherein the pushing part fixing plate is a rectangular plate, the two sliding blocks are arranged on the inner side of the pushing part fixing plate, and the two sliding blocks are respectively installed in two dovetail grooves on the outer side of the driving part storage groove in a sliding mode; the bottom of the cylinder body of the fifth hydraulic cylinder is fixedly arranged on a supporting plate on the outer side of the fixed plate of the pushing part, the end part of a piston rod of the fifth hydraulic cylinder is fixedly connected with a connecting plate, the bottom surface of the third stepping motor is fixedly arranged on the connecting plate on the end part of the piston rod of the fifth hydraulic cylinder, and a motor shaft of the third stepping motor is fixedly connected with a pushing plate; the side surface of the third stepping motor is fixedly arranged on the outer side of the fixed plate of the pushing part, a motor shaft of the third stepping motor is fixedly connected with a third gear, and the third gear is fixedly connected with a rack on the side surface of the storage tank of the driving part;
the driving part comprises a fourth stepping motor, a fourth gear, a driving part bottom plate, two arc slide blocks, four sixth hydraulic cylinders, a sixth hydraulic cylinder top plate and two driving wheel sets, the driving part bottom plate is a plate with an arc groove on the inner side, the fourth stepping motor is horizontally arranged, the side surface of the fourth stepping motor is fixedly arranged on the outer side of the driving part bottom plate, a motor shaft of the fourth stepping motor is fixedly connected with the fourth gear, and the fourth gear is meshed with the first gear; two arc sliding blocks are arranged below the bottom plate of the driving part and are respectively installed in the two circular dovetail grooves in a sliding mode; the four sixth hydraulic cylinders are in a rectangular array, the bottoms of the cylinder bodies of the four sixth hydraulic cylinders are fixedly arranged below the driving part bottom plate, and the end parts of piston rods of the four sixth hydraulic cylinders are fixedly connected with the top plates of the sixth hydraulic cylinders; and the two driving wheel sets are respectively and fixedly installed below the sixth hydraulic cylinder top plate.
The invention has the beneficial effects that: the number of the driving parts is increased or decreased according to the difference of the side surfaces of the irregular steel pipe, so that the irregular steel pipe is more stable in the moving and cutting processes, and the steel pipe is not easy to slide; the transportation and cutting quality is improved.
Drawings
Fig. 1 and 2 are schematic overall structural diagrams of the present invention.
Fig. 3, 4 and 5 are schematic structural views of the base of the present invention.
Fig. 6 and 7 are schematic structural views of the fixing base of the present invention.
Fig. 8 and 9 are schematic structural views of the cutting part of the present invention.
Fig. 10 and 11 are schematic structural views of the pushing part of the present invention.
Fig. 12 and 13 are schematic structural views of the driving portion of the present invention.
Reference numerals: 1-base, 2-fixed base, 3-cutting part, 4-pushing part, 5-driving part, 101-bottom plate, 102-first groove, 103-second groove, 104-supporting column, 105-L-shaped plate, 106-first hydraulic cylinder, 107-second hydraulic cylinder, 108-second hydraulic cylinder top plate, 109-pushing rod, 110-driving part storage groove, 201-circular supporting frame, 202-circular dovetail groove, 203-first gear, 204-circular supporting frame side plate, 205-third groove, 301-third hydraulic cylinder, 302-third hydraulic cylinder top plate, 303-rack, 304-fourth groove, 305-first stepping motor, 306-second gear, 307-first stepping motor fixing plate, 307-fourth hydraulic cylinder, 308-fourth hydraulic cylinder, 309-top plate, 310-second step motor, 311-cutting wheel, 401-pushing part fixing plate, 402-sliding block, 403-fifth hydraulic cylinder, 404-pushing plate, 405-steering engine, 406-third step motor, 407-third gear, 501-fourth step motor, 502-fourth gear, 503-driving part bottom plate, 504-arc sliding block, 505-sixth hydraulic cylinder, 506-sixth hydraulic cylinder top plate and 507-driving wheel group.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
Embodiment is shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9, fig. 10, fig. 11, fig. 12, and fig. 13, an intelligent pipeline cutting robot, which includes a base 1, two fixing seats 2, a cutting part 3, two pushing parts 4, and eight driving parts 5, and is characterized in that: the two fixed seats 2 are respectively installed in the two second grooves 103, and the eight circular support frame side plates 204 are respectively and fixedly installed in the eight first hydraulic cylinders 106; the bottoms of the cylinder bodies of the two third hydraulic cylinders 301 of the cutting part 3 are fixedly arranged at the left position in the middle on the bottom plate 101; the four sliding blocks 402 of the two pushing parts 4 are respectively slidably mounted in the four dovetail grooves on the side surfaces of the two driving part storage grooves 110, and the two third gears 407 are respectively meshed with the two racks on the side surfaces of the two driving part storage grooves 110; the eight driving parts 5 are divided into two groups and are respectively arranged on the two fixed seats 2, the two arc sliding blocks 504 of each driving part 5 are slidably arranged in the two circular dovetail grooves 202 of one fixed seat 2, and the first gear 203 and the fourth gear 502 are meshed with each other;
the base 1 comprises a bottom plate 101, a first groove 102, two second grooves 103, four supporting columns 104, eight L-shaped plates 105, eight first hydraulic cylinders 106, four second hydraulic cylinders 107, two second hydraulic cylinder top plates 108, four push rods 109 and two driving part storage grooves 110, wherein the bottom plate 101 is a rectangular plate, and the four corners of the lower surface of the bottom plate are respectively provided with one supporting column 104; a first groove 102 and two second grooves 103 are arranged on the bottom plate 101, and the first groove 102 is arranged in the middle of the two second grooves 103; eight L-shaped plates 105 are arranged below the bottom plate 101 and are respectively positioned at four corners of the two second grooves 103; the bottoms of the cylinder bodies of the eight first hydraulic cylinders 106 are fixedly arranged at the inner sides of the eight L-shaped plates 105; the four second hydraulic cylinders 107 are divided into two groups, the bottom of each group of two second hydraulic cylinders 107 is fixedly arranged below the bottom plate 101 and positioned at two sides of each second groove 103, and the end of the piston rod of each group of second hydraulic cylinders 107 is fixedly connected with the lower side of a second hydraulic cylinder top plate 108; the two driving part storage tanks 110 are respectively arranged between the two groups of second hydraulic cylinders 107, and the side surfaces of the two driving part storage tanks are fixedly arranged below the bottom plate 101; the four push rods 109 are divided into two groups, the upper ends of the two push rods 109 in each group are fixedly arranged below the top plate 108 of the second hydraulic cylinder, the lower ends of the two push rods are fixedly connected with the supporting plates, and the two supporting plates are respectively arranged in the driving part storage groove 110 in a sliding manner;
the fixed seat 2 comprises a circular support frame 201, two circular dovetail grooves 202, a first gear 203, a circular support frame side plate 204 and a third groove 205, wherein the circular support frame 201 is a circular ring, the two circular dovetail grooves 202, the first gear 203 and the third groove 205 are arranged on the outer side of the circular support frame 201, the first gear 203 is arranged at the leftmost end of the outer side of the circular support frame 201, and the third groove 205 is arranged between the two circular dovetail grooves 202; two circular support frame side plates 204 are respectively arranged at the left end and the right end of the circular support frame 201;
the cutting part 3 comprises two third hydraulic cylinders 301, a third hydraulic cylinder top plate 302, a rack 303, a fourth groove 304, a first stepping motor 305, a second gear 306, a first stepping motor fixing plate 307, two fourth hydraulic cylinders 308, a fourth hydraulic cylinder top plate 309, a second stepping motor 310 and a cutting wheel 311, wherein the bottoms of the cylinder bodies of the two third hydraulic cylinders 301 are fixedly arranged on the bottom plate 101, and the end parts of piston rods of the two third hydraulic cylinders are fixedly connected with the lower part of the third hydraulic cylinder top plate 302; a rack 303 and a fourth groove 304 are arranged on the third hydraulic cylinder top plate 302; the first stepping motor fixing plate 307 is slidably mounted in the fourth groove 304, the first stepping motor 305 is horizontally arranged, the side surface of the first stepping motor fixing plate 307 is fixedly mounted on the first stepping motor fixing plate 307, the motor shaft of the first stepping motor fixing plate is fixedly connected with the second gear 306, and the second gear 306 is meshed with the rack 303; the bottoms of the cylinder bodies of the two fourth hydraulic cylinders 308 are fixedly arranged below the first stepping motor fixing plate 307, and the end parts of piston rods of the two fourth hydraulic cylinders are fixedly connected with the upper surface of a top plate 309 of the fourth hydraulic cylinder; the second stepping motor 310 is horizontally arranged, the side surface of the second stepping motor is fixedly arranged on the outer side of the fourth hydraulic cylinder top plate 309, and a motor shaft of the second stepping motor penetrates through a circular hole in the middle of the fourth hydraulic cylinder top plate 309 and is fixedly connected with the cutting wheel 311;
the pushing part 4 comprises a pushing part fixing plate 401, two sliding blocks 402, two fifth hydraulic cylinders 403, a pushing plate 404, a steering engine 405, a third stepping motor 406 and a third gear 407, wherein the pushing part fixing plate 401 is a rectangular plate, the two sliding blocks 402 are arranged on the inner side of the pushing part fixing plate, and the two sliding blocks 402 are respectively arranged in two dovetail grooves in the outer side of the driving part storage groove 110 in a sliding manner; the bottom of the cylinder body of the fifth hydraulic cylinder 403 is fixedly arranged on a supporting plate at the outer side of the pushing part fixing plate 401, the end part of a piston rod of the fifth hydraulic cylinder 403 is fixedly connected with a connecting plate, the bottom surface of the third stepping motor 406 is fixedly arranged on the connecting plate at the end part of the piston rod of the fifth hydraulic cylinder 403, and a motor shaft of the third stepping motor is fixedly connected with the pushing plate 404; the side surface of the third stepping motor 406 is fixedly arranged at the outer side of the pushing part fixing plate 401, the motor shaft of the third stepping motor is fixedly connected with a third gear 407, and the third gear 407 is fixedly connected with a rack on the side surface of the driving part storage tank 110;
the driving part 5 comprises a fourth stepping motor 501, a fourth gear 502, a driving part bottom plate 503, two arc sliders 504, four sixth hydraulic cylinders 505, a sixth hydraulic cylinder top plate 506 and two driving wheel sets 507, wherein the driving part bottom plate 503 is a plate with an arc groove on the inner side, the fourth stepping motor 501 is horizontally arranged, the side surface of the fourth stepping motor is fixedly arranged on the outer side of the driving part bottom plate 503, a motor shaft of the fourth stepping motor is fixedly connected with the fourth gear 502, and the fourth gear 502 is meshed with the first gear 203; two arc sliding blocks 504 are arranged below the driving part bottom plate 503, and the two arc sliding blocks 504 are respectively installed in the two circular dovetail grooves 202 in a sliding manner; the four sixth hydraulic cylinders 505 are in a rectangular array, the bottoms of the cylinders are fixedly arranged below the driving part bottom plate 503, and the end parts of piston rods of the four sixth hydraulic cylinders are fixedly connected with a sixth hydraulic cylinder top plate 506; the two driving wheel sets 507 are respectively and fixedly installed below the sixth hydraulic cylinder top plate 506.
The working principle of the invention is as follows: the fifth hydraulic cylinders 403 of the two pushing parts 4 and the third stepping motor 406 work together to drive the pushing plate 404 and thus the driving part 5 to move, the second hydraulic cylinder 107 drives the second hydraulic cylinder top plate 108 to drive the push rod 109 and further drive the supporting plate to push the driving part 5 upwards, so that the arc sliding block 504 of the driving part 5 is slidably arranged in the circular dovetail groove 202, the fourth gear 502 is meshed with the first gear 203, then the fourth stepping motor 501 drives the driving part 5 to be arranged on the fixed seat 2, the steel pipe to be cut is placed in one fixed seat 2, the irregular steel pipe is driven to move by the sixth hydraulic cylinder 505 of the driving part 5 and the driving wheel set 507 so that the irregular steel pipe passes through the two fixed seats 2, the third hydraulic cylinder 301, the first stepping motor 305, the fourth hydraulic cylinder 308 and the second stepping motor 310 of the cutting part 3 cooperate to drive the cutting wheel 311 to cut the irregular steel pipe.
In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.