CN109201792A - A kind of busbar bending one-pass molding controller and its application method - Google Patents
A kind of busbar bending one-pass molding controller and its application method Download PDFInfo
- Publication number
- CN109201792A CN109201792A CN201811026017.9A CN201811026017A CN109201792A CN 109201792 A CN109201792 A CN 109201792A CN 201811026017 A CN201811026017 A CN 201811026017A CN 109201792 A CN109201792 A CN 109201792A
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- China
- Prior art keywords
- bending
- busbar
- controller
- machine
- upper die
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/004—Bending sheet metal along straight lines, e.g. to form simple curves with program control
Abstract
A kind of busbar bending one-pass molding controller, mainly includes reducing transformer, relay, journey controller, induced magnet and curved row's machine；The reducing transformer is mounted on the input terminal of journey controller, the relay is connected to the output end of journey controller, the other end of the relay is connect with contactor, the contactor is connect with the power supply of curved row's machine, this controller is easy to carry, can reduce busbar waste of material, shorten the busbar bending time, improves busbar bending accuracy.
Description
Technical field
The present invention relates to busbar bending field more particularly to a kind of busbar bending one-pass molding controller and its users
Method.
Background technique
Busbar is exactly in confession under directions electric system, and always system switchs the connecting copper bar or aluminium with the switch in each shunt circuit in electric cabinet
Insulation processing is done on row, surface, and main function is to do conducting wire use.
In substation and power distribution station construction operation, busbar measurement bending is the most construction of time-consuming longest, a process
Project accounts for the 40% of entire engineering time, and wherein the bending of busbar is most complicated, cumbersome in entire busbar measurement bending process
Process, single busbar bending needs time-consuming that could complete for 20 minutes according to statistics, at the same the one-time formed accuracy rate of busbar bending compared with
It is low, it is sometimes desirable to bending repeatedly.
The bending of busbar is generally required by following steps at present: dimensional measurement calculates bending angle, setting-out label, mother
Line bending, modification bending angle five processes；In busbar bending process, the number of repetition of each bending angle bending compared with
It is more, comparison setting-out angle need to be repeated, accuracy rate is lower, sometimes when carrying out bending, often further encounters because of bending mistake, needs to select
The problem of carrying out bending with new busbar, busbar finished product caused to waste.
There are many curved row's machines of busbar or numerical control row bending machine, general numerical control row bending machine to be controlled automatically due to computer programming in the market
System, can be realized the precision bending of busbar, but numerical control row bending machine volume is larger, cannot carry outgoing operation；And general mother
Curved row's machine is arranged, bending angle is all artificially to control, and can not accomplish one-pass molding.
Summary of the invention
It the technical problem to be solved by the present invention is to overcome the deficiencies in the prior art, provides a kind of easy to carry, can reduce
Busbar waste of material, a kind of busbar bending one-pass molding controller for shortening the busbar bending time, improving busbar bending accuracy
And its application method.
To realize the present invention the following technical schemes are provided:
A kind of busbar bends one-pass molding controller, mainly includes reducing transformer, relay, journey controller, induced magnet and curved
Row's machine；The journey controller mainly includes input, output end, scale slot and sensing head, and the sensing head is fixed by screw
In scale slot, scale is equipped with above the scale slot；The curved row owner will be including in shell, connector, alignment piston, bending
Mould and bending lower die, the housing center position are equipped with guide groove, and the alignment piston is connected to the center of bending upper die, institute
It states bending upper die to be located above bending lower die, the two is in same vertical line, and the both ends of the bending upper die are embedded in guide groove；It is described
Reducing transformer is mounted on the input terminal of journey controller, and the relay is connected to the output end of journey controller, the relay
The other end connect with contactor, the contactor is connect with the power supply of curved row's machine, and the journey controller is mounted on curved row's machine
Fixing bolt on, the scale slot on the journey controller is parallel with the guide groove of curved row's machine, and the induced magnet is mounted on curved
The end of the bending upper die of row's machine.
Preferably, the stroke mark range of the journey controller is 0 ~ 60mm.
Preferably, the output voltage of the reducing transformer is DC24V.
It is open type as the preferred relay.
Preferably, being additionally provided with arrow on the screw is fixed.
A kind of application method of busbar bending one-pass molding controller, the application method include:
Step 1: size needed for measurement busbar calculates bending angle, then setting-out label；
Step 2: according to busbar size and bending angle, calculating the induction zone thresholding of journey controller, i.e., bending upper die from mother
Row, which touches, to complete to bend moved vertical range；
Step 3: the input terminal of reducing transformer and journey controller is connected, and the output end of relay and journey controller is connected；
Step 4: induced magnet is mounted on to one end of curved row's machine bending upper die；
Step 5: the journey controller connected is connect with the fixing bolt on curved row's machine, and is guaranteed on journey controller
Scale slot it is parallel with the guide groove of curved row's machine；
Step 6: by the sensing head on journey controller according to induction zone thresholding calculated in step 2, good position is adjusted；
Step 7: bus-bar horizontal is put between bending upper die and bending lower die, first biography on busbar and journey controller
Sense head flushes, and the induced magnet of bending upper die end is flushed with first sensing head, and bending upper die is in alignment piston
It is moved down under effect, starts to bend busbar, induced magnet is moved down with bending upper die, when induced magnet reaches second
The position of sensing head, relay control contactor disconnect the power supply of curved row's machine, and curved row's machine stops working, and complete bending.
Usefulness of the present invention: first, reducing transformer, relay, journey controller and curved row's machine all preferred dimensions are smaller
, therefore it is easy to carry, it is convenient for one man operation；Second, utilize the inductive relationship of induced magnet and journey controller sensing head, control
The open and close of curved row's machine are made, so that busbar bends one-pass molding, accuracy is high, easy to operate.
Detailed description of the invention
Fig. 1 is principle of the invention figure.
Fig. 2 is journey controller structure schematic diagram.
Fig. 3 is curved row's machine structural schematic diagram.
Fig. 4 is curved row's side view.
In figure: 1 being reducing transformer, 2 be relay, 3 be journey controller, 3.1 be input terminal, 3.2 be output end, 3.3 be
Scale slot, 3.4 be sensing head, 3.5 be arrow, 3.6 be screw, 4 be induced magnet, 5 be curved row's machine, 5.1 be shell,
5.2 be connector, 5.3 be in alignment with piston, 5.4 be bending upper die, 5.5 be bending lower die, 5.6 be guide groove, 5.7 be fixing bolt, 6
It is busbar.
Specific embodiment
A kind of busbar bending one-pass molding controller mainly includes reducing transformer 1, relay 2, journey controller 3, induction magnetic
Iron 4 and curved row's machine 5；The journey controller 3 mainly includes input terminal 3.1, output end 3.2, scale slot 3.3 and sensing head 3.4,
The sensing head 3.4 is fixed in scale slot 3.3 by screw 3.6, and scale is equipped with above the scale slot 3.3；Curved row's machine 5
It mainly include shell 5.1, connector 5.2, alignment piston 5.3, bending upper die 5.4 and bending lower die 5.5,5.1 center of shell
Position is equipped with guide groove 5.6, and the alignment piston 5.3 is connected to the center of bending upper die 5.4, the bending upper die 5.4
Above bending lower die 5.5, the two is in same vertical line, and the both ends of the bending upper die 5.4 are embedded in guide groove 5.6；The drop
Depressor 1 is mounted on the input terminal 3.1 of journey controller 3, and the relay 2 is connected to the output end 3.2 of journey controller 3, institute
The other end for stating relay 2 is connect with contactor, and the contactor is connect with the power supply of curved row's machine 5, and the journey controller 3 is pacified
On the fixing bolt 5.7 of curved row's machine 5, the scale slot 3.3 and the guide groove 5.6 of curved row's machine 5 on the journey controller 3 are flat
Row, the induced magnet 4 are mounted on the end of the bending upper die 5.4 of curved row's machine 5, the stroke mark model of the journey controller 3
It encloses for 0 ~ 60mm；The output voltage of the reducing transformer 1 is DC24V；The relay 2 is open type, in the fixation of screw 3.6
It is additionally provided with arrow 3.5.
A kind of application method of busbar bending one-pass molding controller, the application method include:
Step 1: size needed for measurement busbar 6 calculates bending angle, then setting-out label；
Step 2: according to 6 size of busbar and bending angle, the induction zone thresholding of journey controller 3, i.e. bending upper die 5.4 are calculated
It completes to bend moved vertical range from touching with busbar 6；
Step 3: reducing transformer 1 is connect with the input terminal 3.1 of journey controller 3, by the output of relay 2 and journey controller 3
3.2 connection of end；
Step 4: induced magnet 4 is mounted on to one end of curved 5 bending upper die 5.4 of row's machine；
Step 5: the journey controller 3 connected is connect with the fixing bolt 5.7 on curved row's machine 5, and guarantees stroke control
Scale slot 3.3 on device 3 is parallel with the guide groove 5.6 of curved row's machine 5；
Step 6: by the sensing head 3.4 on journey controller 3 according to induction zone thresholding calculated in step 2, position is adjusted
It sets；
Step 7: 6 level of busbar is put between bending upper die 5.4 and bending lower die 5.5, on busbar 6 and journey controller 3
First sensing head 3.4 flushes, and the induced magnet 4 of 5.4 end of bending upper die is flushed with first sensing head 3.4, folding
Curved upper mold 5.4 moves down under the action of being directed at piston, start bend busbar 6, induced magnet 4 with bending upper die 5.4 to
Lower movement, when induced magnet 4 reaches the position of second sensing head 3.4,2 control contactor of relay disconnects the electricity of curved row's machine 5
Source, curved row's machine 5 stop working, and complete bending.
The invention is not limited to a kind of busbar involved in above-mentioned specific embodiment bending one-pass molding controller and
Its application method, those skilled in the art can also make a variety of variations accordingly, but any be equal or similar with of the invention
As change and should all cover within the scope of the claims.
Claims (6)
1. a kind of busbar bends one-pass molding controller, it is characterised in that: mainly include reducing transformer, relay, journey controller,
Induced magnet and curved row's machine；
The journey controller mainly includes input, output end, scale slot and sensing head, and the sensing head is fixed on by screw
In scale slot, scale is equipped with above the scale slot；
The curved row owner will include shell, connector, alignment piston, bending upper die and bending lower die, the housing center position
Equipped with guide groove, the alignment piston is connected to the center of bending upper die, and the bending upper die is located above bending lower die, and two
Person is in same vertical line, and the both ends of the bending upper die are embedded in guide groove；
The reducing transformer is mounted on the input terminal of journey controller, and the relay is connected to the output end of journey controller, institute
The other end for stating relay is connect with contactor, and the contactor is connect with the power supply of curved row's machine, the journey controller installation
On the fixing bolt of curved row's machine, the scale slot on the journey controller is parallel with the guide groove of curved row's machine, the induced magnet
It is mounted on the end of the bending upper die of curved row's machine.
2. a kind of busbar according to claim 1 bends one-pass molding controller, it is characterised in that: the journey controller
Stroke mark range be 0 ~ 60mm.
3. a kind of busbar according to claim 1 bends one-pass molding controller, it is characterised in that: the reducing transformer it is defeated
Voltage is DC24V out.
4. a kind of busbar according to claim 1 bends one-pass molding controller, it is characterised in that: the relay is normal
Open form.
5. a kind of busbar according to claim 1 bends one-pass molding controller, it is characterised in that: on the screw is fixed
It is additionally provided with arrow.
6. a kind of any one of -5 application method of busbar bending one-pass molding controller, feature exist according to claim 1
In: the application method includes:
Step 1: size needed for measurement busbar calculates bending angle, then setting-out label；
Step 2: according to busbar size and bending angle, calculating the induction zone thresholding of journey controller, i.e., bending upper die from mother
Row, which touches, to complete to bend moved vertical range；
Step 3: the input terminal of reducing transformer and journey controller is connected, and the output end of relay and journey controller is connected；
Step 4: induced magnet is mounted on to one end of curved row's machine bending upper die；
Step 5: the journey controller connected is connect with the fixing bolt on curved row's machine, and is guaranteed on journey controller
Scale slot it is parallel with the guide groove of curved row's machine；
Step 6: by the sensing head on journey controller according to induction zone thresholding calculated in step 2, good position is adjusted；
Step 7: bus-bar horizontal is put between bending upper die and bending lower die, first biography on busbar and journey controller
Sense head flushes, and the induced magnet of bending upper die end is flushed with first sensing head, and bending upper die is in alignment piston
It is moved down under effect, starts to bend busbar, induced magnet is moved down with bending upper die, when induced magnet reaches second
The position of sensing head, relay control contactor disconnect the power supply of curved row's machine, and curved row's machine stops working, and complete bending.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811026017.9A CN109201792B (en) | 2018-09-04 | 2018-09-04 | Bus bar bending one-time forming controller and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811026017.9A CN109201792B (en) | 2018-09-04 | 2018-09-04 | Bus bar bending one-time forming controller and using method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109201792A true CN109201792A (en) | 2019-01-15 |
| CN109201792B CN109201792B (en) | 2020-04-24 |
Family
ID=64986082
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811026017.9A Active CN109201792B (en) | 2018-09-04 | 2018-09-04 | Bus bar bending one-time forming controller and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109201792B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110480992A (en) * | 2019-09-25 | 2019-11-22 | 胡润华 | One kind can be quickly to pvc pipe bending device |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19928831A1 (en) * | 1999-06-24 | 2000-12-28 | Fiessler Elektronik Ohg | Holding device for workpieces on bending machines or presses has control means to deactivate holding device as tool reaches predetermined position relative to workpiece |
| KR20070115453A (en) * | 2006-06-02 | 2007-12-06 | 현대중공업 주식회사 | Coming plate bending jig |
| CN202087645U (en) * | 2011-04-14 | 2011-12-28 | 河南省电力公司郑州供电公司 | Bender specific for mother rows |
| CN203991796U (en) * | 2014-08-29 | 2014-12-10 | 中冶建工集团有限公司 | Bus bending device |
| CN204412833U (en) * | 2015-01-04 | 2015-06-24 | 国家电网公司 | Busbar bending machine with stop |
| CN204583933U (en) * | 2015-02-16 | 2015-08-26 | 北京天泽电力器材有限公司 | A kind of busbar bar folder |
| CN208555556U (en) * | 2018-09-04 | 2019-03-01 | 宜兴市宜能实业有限公司 | A kind of busbar bending one-pass molding controller |
-
2018
- 2018-09-04 CN CN201811026017.9A patent/CN109201792B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19928831A1 (en) * | 1999-06-24 | 2000-12-28 | Fiessler Elektronik Ohg | Holding device for workpieces on bending machines or presses has control means to deactivate holding device as tool reaches predetermined position relative to workpiece |
| KR20070115453A (en) * | 2006-06-02 | 2007-12-06 | 현대중공업 주식회사 | Coming plate bending jig |
| CN202087645U (en) * | 2011-04-14 | 2011-12-28 | 河南省电力公司郑州供电公司 | Bender specific for mother rows |
| CN203991796U (en) * | 2014-08-29 | 2014-12-10 | 中冶建工集团有限公司 | Bus bending device |
| CN204412833U (en) * | 2015-01-04 | 2015-06-24 | 国家电网公司 | Busbar bending machine with stop |
| CN204583933U (en) * | 2015-02-16 | 2015-08-26 | 北京天泽电力器材有限公司 | A kind of busbar bar folder |
| CN208555556U (en) * | 2018-09-04 | 2019-03-01 | 宜兴市宜能实业有限公司 | A kind of busbar bending one-pass molding controller |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110480992A (en) * | 2019-09-25 | 2019-11-22 | 胡润华 | One kind can be quickly to pvc pipe bending device |
| CN110480992B (en) * | 2019-09-25 | 2021-06-25 | 胡润华 | Can be fast to PVC pipe bending apparatus |
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| Publication number | Publication date |
|---|---|
| CN109201792B (en) | 2020-04-24 |
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