CN109201559B - Cleaning device for needle plate of setting machine and setting machine - Google Patents
Cleaning device for needle plate of setting machine and setting machine Download PDFInfo
- Publication number
- CN109201559B CN109201559B CN201811230129.6A CN201811230129A CN109201559B CN 109201559 B CN109201559 B CN 109201559B CN 201811230129 A CN201811230129 A CN 201811230129A CN 109201559 B CN109201559 B CN 109201559B
- Authority
- CN
- China
- Prior art keywords
- wheel
- steel wire
- rim
- setting machine
- needle plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 40
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 56
- 239000010959 steel Substances 0.000 claims abstract description 56
- 210000004209 hair Anatomy 0.000 claims abstract description 29
- 230000002093 peripheral effect Effects 0.000 claims description 10
- 229910001220 stainless steel Inorganic materials 0.000 claims description 2
- 239000004744 fabric Substances 0.000 abstract description 17
- 239000000463 material Substances 0.000 abstract description 17
- 238000005260 corrosion Methods 0.000 abstract description 3
- 230000007797 corrosion Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 3
- 229910000619 316 stainless steel Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000011538 cleaning material Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- B08B1/32—
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B3/00—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier
- A46B3/16—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier by wires or other anchoring means, specially for U-shaped bristle tufts
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
- A46D1/02—Bristles details
- A46D1/0207—Bristles characterised by the choice of material, e.g. metal
-
- B08B1/12—
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B2200/00—Brushes characterized by their functions, uses or applications
- A46B2200/30—Brushes for cleaning or polishing
- A46B2200/3073—Brush for cleaning specific unusual places not otherwise covered, e.g. gutters, golf clubs, tops of tin cans, corners
Abstract
The invention relates to a setting machine needle plate cleaning device and a setting machine. Wherein, the cleaning device of forming machine faller includes: the brush wheel and with brush wheel complex steel wire brush hair, the brush wheel includes: the wheel comprises a wheel shaft, spokes and a wheel rim, wherein the spokes comprise a plurality of spokes which are radially distributed, one ends of the spokes are connected with the wheel shaft, the other ends of the spokes are connected with the inner circumferential surface of the wheel rim, and steel wire brush hair is arranged on the outer circumferential surface of the wheel rim. The steel wire brush hair is arranged on the rim of the brush wheel of the cleaning device of the needle plate of the setting machine, and has the advantages of high hardness and good toughness, and the cleaning device can thoroughly clean the material stains on the needle plate of the setting machine. In addition, the steel wire brush hair also has the advantages of wear resistance and corrosion resistance, long service life and no need of frequent replacement of the brush hair. In addition, the hardness of the steel wire bristles is high, and compared with common animal bristles, the steel wire bristles are easier to force the needle on the needle plate to pierce the cloth surface during cloth pressing, so that needle feeding is realized.
Description
Technical Field
The invention relates to the field of textiles, in particular to a setting machine needle plate cleaning device and a setting machine.
Background
In the textile field, shaping of fabrics is a very important process. The shaping specifically means that the fabric width is gradually widened to a specified size by utilizing certain plasticity of fibers such as cellulose, silk, wool and the like under a wet condition, and drying and stabilizing are carried out. However, during the shaping process, the needle plate can accumulate material stains, especially the material stain balls can be formed on the needle points of the needle plate, if the needle plate cannot be thoroughly cleaned, poor needle on the fabric can be caused, and the fabric is easy to drop off. At present, the cleaning effect of the traditional cleaning device is not good.
Disclosure of Invention
Accordingly, it is necessary to provide a cleaning device for a setting machine needle plate with good cleaning effect for the problem that the conventional needle plate is easy to accumulate the material stains.
A cleaning device for a needle plate of a setting machine, comprising: the brush wheel with brush wheel complex steel wire brush hair, the brush wheel includes: the wheel comprises a wheel shaft, spokes and a wheel rim, wherein the spokes comprise a plurality of spokes which are distributed radially, one ends of the spokes are connected with the wheel shaft, the other ends of the spokes are connected with the inner circumferential surface of the wheel rim, and steel wire brush hair is arranged on the outer circumferential surface of the wheel rim.
The steel wire brush hair is arranged on the rim of the brush wheel of the cleaning device of the needle plate of the setting machine, and has the advantages of high hardness and good toughness, and the cleaning device can thoroughly clean the material stains on the needle plate of the setting machine. In addition, the steel wire brush hair also has the advantages of wear resistance and corrosion resistance, long service life and no need of frequent replacement of the brush hair. Moreover, the hardness of the steel wire bristles is high, and compared with common animal bristles, the steel wire bristles are easier to force the needle on the needle plate to pierce the cloth surface when the cleaning device of the needle plate of the setting machine presses cloth, so that needle feeding is realized.
In one embodiment, a portion of the wire bristles are embedded in the rim, the wire bristles having an embedded depth of between two-sevenths and three-sevenths of the length of the wire bristles.
In one embodiment, a groove is formed in the outer peripheral surface of the rim, the steel wire bristles are U-shaped steel wire bristles, and a part of the U-shaped steel wire bristles are embedded into the groove.
In one embodiment, the bottom of the groove is nailed with a fixing nail, the fixing nail comprises a first supporting leg and a second supporting leg, one end of the first supporting leg is connected with one end of the second supporting leg, the other end of the first supporting leg and the other end of the second supporting leg are respectively connected with the inner wall of the groove, and the first supporting leg and the second supporting leg fix the steel wire brush hair in the groove.
In one embodiment, the rim comprises a plurality of sub rims connected with the spokes in a one-to-one correspondence manner, sub grooves are formed in the outer peripheral surfaces of the sub rims, the steel wire bristles are connected to the outer peripheral surface of each sub rim, and one part of the steel wire bristles are embedded into the sub grooves.
In one embodiment, the sub-rim is a moveable rubber sub-rim.
In one embodiment, the wheel disc further comprises a wheel disc, the wheel disc is provided with a central hole, the wheel discs are connected to two sides of the wheel shaft, the wheel disc covers the corresponding wheel disc, and the central hole of the wheel disc corresponds to the wheel shaft and is sleeved with the wheel shaft.
In one embodiment, the outer peripheral surface of the wheel disc is in abutting engagement with the inner peripheral surface of the rim.
In one embodiment, the wire bristles are type 316 stainless steel wire bristles.
The invention also provides a setting machine.
The invention relates to a setting machine, which comprises a cleaning device for a needle plate of the setting machine.
The setting machine comprising the cleaning device for the setting machine needle plate has the advantages of long service life, convenience in maintenance and easiness in needle loading.
Drawings
Fig. 1 is a side view of a cleaning apparatus for a setting machine needle plate in accordance with an embodiment of the present invention;
Fig. 2 is a plan view of a cleaning apparatus for a setting machine needle plate according to another embodiment of the present invention;
Fig. 3 is a schematic view of a structure in which a rim and a wire bristle are matched in a cleaning device of a needle plate of a setting machine according to another embodiment of the present invention.
In the figure, hub 110, spoke 210, rim 310, sub-rim 313, wire bristles 410, wheel disc 510, and staple 311.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the invention, whereby the invention is not limited to the specific embodiments disclosed below.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 2, in one embodiment, a cleaning apparatus 100 for a needle plate of a setting machine is provided, which includes a brush wheel and wire bristles 410 engaged with the brush wheel, wherein the brush wheel includes: hub 110, spokes 210, and rim 310.
The wheel axle 110 is used as a main shaft of the cleaning device 100 of the needle plate of the setting machine, and is mainly used for controlling the flexible rotation of the cleaning device 100 of the needle plate of the setting machine so as to drive brushing materials to clean hidden material stains in the needle plate of the setting machine.
The spoke 210, the spoke 210 includes a plurality of spokes that are radially distributed, the radial center of the spoke is the center of the cross section of the wheel axle 110, the plurality of spokes radiate outwards from the center, one end of the spoke is connected with the wheel axle 110, and the other end of the spoke is connected with the inner peripheral surface of the wheel rim 310. The main function of the spokes is to serve as a bridge connecting the wheel axle 110 and the wheel flange 310 to support the wheel flange 310, so that when the wheel axle 110 rotates, the steel wire brush hairs 410 on the wheel flange 310 are driven to rotate, and further the needle plate of the setting machine is cleaned.
The rim 310 is mainly used for driving the steel wire brush hairs 410 arranged on the rim to rotate so as to clean the needle plate of the setting machine. Rim 310 has an inner peripheral surface facing the axle and an outer peripheral surface on which wire bristles 410 are mounted.
In one specific example, a portion of the wire bristles 410 are embedded in the rim 310, and the depth of the wire bristles 410 is between two-sevenths and three-sevenths of the length of the wire bristles 410. The proportion of the steel wire brush 410 embedded in the rim 310 is reasonable, the steel wire brush 410 is not easy to fall off, certain flexibility can be maintained, as many material stains on the surface of the needle plate of the setting machine are washed as possible, and when the needle is needed, the proportion of the steel wire brush 410 embedded in the rim 310 is reasonable, the steel wire brush is convenient to bear force, suitable force is applied to the cloth cover, and the puncturing efficiency of the cloth cover is improved.
In a specific example, a groove is formed on the outer circumferential surface of the rim 310, and the steel wire bristles 410 are U-shaped steel wire bristles, and a portion of the U-shaped steel wire bristles are embedded in the groove. By providing the rim with grooves, the U-shaped wire bristles are embedded therein to further maintain the stability of the securing of the wire bristles 410 to the rim 310. In addition, the design of the groove, namely the structure that the two sides are provided with the protrusions and the middle is recessed, can prevent the steel wire brush hair 410 from falling left and right after the steel wire brush hair 410 is used for a long time. Specifically, the protrusions on both sides of the groove can keep the wire bristles 410 as upright as possible, preventing the wire bristles 410 from falling down.
Referring to fig. 3 in conjunction with fig. 1 and 2, in a specific example, a fixing nail 311 is nailed at the bottom of the groove, the fixing nail 311 includes a first leg and a second leg, one end of the first leg is connected with one end of the second leg, the other end of the first leg and the other end of the second leg are respectively connected with the inner wall of the groove, and the first leg and the second leg fix the steel wire bristle 410 in the groove. This design may further keep the wire bristles 410 secured in the grooves and not easily removed from the rim 310. Preferably, the other end of the first leg and the other end of the second leg are respectively nailed into the inner wall of the groove. It will be understood, of course, that the connection between the wire bristles and the grooves may be other connection methods deemed suitable by those skilled in the art, such as screw fixation, etc., which will not be described herein.
In a specific example, the rim 310 includes a plurality of sub-rims 313 connected to the spokes in a one-to-one correspondence, and a certain gap is formed between two adjacent sub-rims 313, which are independent of each other. The outer circumferential surface of the sub-rim 313 is provided with sub-grooves, the outer circumferential surface of each sub-rim is connected with the steel wire bristle 410, and a part of the steel wire bristle 410 is embedded in the sub-groove, that is, the steel wire bristle 410 is provided with an embedded part embedded in the sub-groove and an exposed part positioned above the bottom of the sub-groove. The sub-grooves are relatively independent in position relationship and are spaced from each other, and a large amount of material stains can be accumulated on the needle plate in the process of cleaning the needle plate of the setting machine. The sub-rim 313 has a certain flexibility, and can swing slightly, so as to drive the steel wire brush 410 to swing left and right, increase the friction between the steel wire brush 410 and the material stain, and clean the material stain.
In a preferred embodiment, the sub-rim 313 is a movable rubber sub-rim, which further drives the steel wire brush 410 to swing left and right, so as to increase the friction between the steel wire brush 410 and the material stain, and further thoroughly remove the material stain.
In a preferred embodiment, the number of sub-rims 313 is 110-130. Preferably, the number of sub-rims is 120. The number of the sub-rims 313 is reasonable, and therefore the efficiency of cleaning the material stains and the efficiency of puncturing the cloth surface during needle feeding are improved.
In a preferred embodiment, the number of the wire bristles 410 embedded in each of the sub-rims 313 is 55 to 65. Preferably, the number of the wire bristles 410 embedded in each of the sub-rims 313 is 60. The number of the steel wire brush hairs on each sub-rim 313 is reasonable, so that the efficiency of cleaning material stains and the efficiency of puncturing cloth surfaces during needle feeding are improved. In addition, the number of the steel wire bristles 410 embedded in each sub-rim 313 is 60, so that the steel wire bristles 410 can be prevented from falling off the cleaning device 100 of the needle plate of the setting machine to the greatest extent, and the steel wire bristles 410 can not fall off in the use process, so that the cloth surface can be prevented from being punctured.
In one specific example, the wire bristles are type 316 stainless steel wire bristles. The bristle has moderate hardness, and has certain flexibility, so that the larger needle plate area can be cleaned, certain hardness is maintained, and the efficiency of punching the cloth surface by the upper needle is improved.
Referring to fig. 1, in one specific example, the cleaning apparatus 100 of the setting machine needle plate further includes a wheel 510, the wheel 510 having a central hole, and an outer circumferential surface at an edge of the wheel 510 that can be in contact with an inner circumferential surface of the rim. The wheel disc is connected to two sides of the wheel shaft, the wheel disc covers the corresponding wheel disc, and the central hole of the wheel disc corresponds to the wheel shaft and is sleeved with the wheel shaft. The wheel disc 510 covers the spokes 210, so that the spokes 210 can be well protected.
In a specific example, the outer circumferential surface of the wheel disc 510 abuts the inner circumferential surface of the rim 310. Further, the wheel 510 is prevented from falling off easily when the cleaning device 100 of the setting machine needle plate moves.
In a specific example, the materials of the axle 110, the spoke 210, the rim 310, the wire bristles 410, and the disk 510 are all stainless steel materials. Further, the weight of the cleaning device 100 of the whole setting machine needle plate is increased, the needles of the setting machine needle plate are forced to forcefully puncture the cloth cover, and the needle feeding efficiency is improved.
The steel wire brush hair is arranged on the rim of the brush wheel of the cleaning device of the needle plate of the setting machine, and has the advantages of high hardness and good toughness, and the cleaning device can thoroughly clean the material stains on the needle plate of the setting machine. In addition, the steel wire brush hair also has the advantages of wear resistance and corrosion resistance, long service life and no need of frequent replacement of the brush hair. Moreover, the hardness of the steel wire bristles is high, and compared with common animal bristles, the steel wire bristles are easier to force the needle on the needle plate to pierce the cloth surface when the cleaning device of the needle plate of the setting machine presses cloth, so that needle feeding is realized.
In an embodiment of the present invention, a setting machine is further provided, which includes the cleaning device 100 for a needle plate of the setting machine according to the present invention.
The setting machine comprising the cleaning device 100 for the setting machine needle plate has the advantages of long service life, convenience in maintenance and easiness in needle loading.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (6)
1. A cleaning device for a needle plate of a setting machine, comprising: the brush wheel with brush wheel complex steel wire brush hair, the brush wheel includes: the wheel comprises a wheel shaft, spokes, a wheel rim and a wheel disc, wherein the spokes comprise a plurality of spokes which are distributed in a radial manner, one ends of the spokes are connected with the wheel shaft, the other ends of the spokes are connected with the inner circumferential surface of the wheel rim, and steel wire brush hair is arranged on the outer circumferential surface of the wheel rim; the steel wire brush hair is a U-shaped steel wire brush hair, one part of the U-shaped steel wire brush hair is embedded into the groove, a fixing nail is nailed at the bottom of the groove, the fixing nail comprises a first supporting leg and a second supporting leg, one end of the first supporting leg is connected with one end of the second supporting leg, the other end of the first supporting leg and the other end of the second supporting leg are respectively connected with the inner wall of the groove, the first supporting leg and the second supporting leg fix the steel wire brush hair into the groove, one part of the steel wire brush hair is embedded into the rim, the embedded depth of the steel wire brush hair accounts for between two-sevenths and three-sevenths of the length of the steel wire brush hair, the rim comprises a plurality of sub rims which are connected with the spokes in a one-to-one correspondence manner, the outer circumference of each sub rim is provided with a sub groove, and one part of the steel wire brush hair is embedded into the sub grooves; the wheel disc is provided with a central hole, the two sides of the wheel shaft are connected with the wheel disc, the wheel disc covers the corresponding wheel disc, and the central hole of the wheel disc corresponds to the wheel shaft and is sleeved with the wheel shaft.
2. The setting machine needle plate cleaning device according to claim 1, wherein the sub-rim is a movable rubber sub-rim.
3. The setting machine needle plate cleaning device according to any one of claims 1-2, further comprising a wheel disc, wherein the wheel disc is provided with a central hole, the wheel discs are connected to both sides of the wheel shaft, the wheel discs cover the corresponding spokes, and the central hole of the wheel disc corresponds to the wheel shaft and is sleeved with the wheel shaft.
4. The cleaning device for a needle plate of a setting machine according to claim 3, wherein an outer peripheral surface of the wheel disc is in abutting engagement with an inner peripheral surface of the rim.
5. The cleaning apparatus for a needle plate of a setting machine according to any one of claims 1 to 2 and 4, wherein the steel wire bristles are 316 type stainless steel wire bristles.
6. A setting machine comprising the cleaning device for a setting machine needle plate according to any one of claims 1 to 5.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811230129.6A CN109201559B (en) | 2018-10-22 | 2018-10-22 | Cleaning device for needle plate of setting machine and setting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811230129.6A CN109201559B (en) | 2018-10-22 | 2018-10-22 | Cleaning device for needle plate of setting machine and setting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109201559A CN109201559A (en) | 2019-01-15 |
| CN109201559B true CN109201559B (en) | 2024-05-03 |
Family
ID=64979953
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811230129.6A Active CN109201559B (en) | 2018-10-22 | 2018-10-22 | Cleaning device for needle plate of setting machine and setting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109201559B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102920155A (en) * | 2012-11-21 | 2013-02-13 | 吴江征明纺织有限公司 | Self-cleaning hairbrush roll |
| CN204105199U (en) * | 2014-07-23 | 2015-01-21 | 苏州市丹纺纺织研发有限公司 | The whole hairbrush of textile printing and dyeing |
| CN206015660U (en) * | 2016-08-30 | 2017-03-15 | 浙江嘉禾建设有限公司 | A kind of brush wall device of diaphram wall |
| CN206527598U (en) * | 2017-03-02 | 2017-09-29 | 蓝思科技（长沙）有限公司 | Bristle brush wheel and burnishing device |
| CN209077247U (en) * | 2018-10-22 | 2019-07-09 | 广东溢达纺织有限公司 | The cleaning device and forming machine of setter needle plate |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2230294T3 (en) * | 2000-04-10 | 2005-05-01 | Slipcon Holding International Aps | SANDING BAND. |
-
2018
- 2018-10-22 CN CN201811230129.6A patent/CN109201559B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102920155A (en) * | 2012-11-21 | 2013-02-13 | 吴江征明纺织有限公司 | Self-cleaning hairbrush roll |
| CN204105199U (en) * | 2014-07-23 | 2015-01-21 | 苏州市丹纺纺织研发有限公司 | The whole hairbrush of textile printing and dyeing |
| CN206015660U (en) * | 2016-08-30 | 2017-03-15 | 浙江嘉禾建设有限公司 | A kind of brush wall device of diaphram wall |
| CN206527598U (en) * | 2017-03-02 | 2017-09-29 | 蓝思科技（长沙）有限公司 | Bristle brush wheel and burnishing device |
| CN209077247U (en) * | 2018-10-22 | 2019-07-09 | 广东溢达纺织有限公司 | The cleaning device and forming machine of setter needle plate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109201559A (en) | 2019-01-15 |
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