CN109194042A - A kind of board-like integrated electric motor driver of compact ring - Google Patents

A kind of board-like integrated electric motor driver of compact ring Download PDF

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Publication number
CN109194042A
CN109194042A CN201810987376.4A CN201810987376A CN109194042A CN 109194042 A CN109194042 A CN 109194042A CN 201810987376 A CN201810987376 A CN 201810987376A CN 109194042 A CN109194042 A CN 109194042A
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CN
China
Prior art keywords
capillary
group
control panel
cable
distance
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Application number
CN201810987376.4A
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Chinese (zh)
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CN109194042B (en
Inventor
胡习婷
韩继文
李广
朱大宾
傅捷
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China Academy of Launch Vehicle Technology CALT
Beijing Research Institute of Precise Mechatronic Controls
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China Academy of Launch Vehicle Technology CALT
Beijing Research Institute of Precise Mechatronic Controls
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Priority to CN201810987376.4A priority Critical patent/CN109194042B/en
Publication of CN109194042A publication Critical patent/CN109194042A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/30Structural association with control circuits or drive circuits
    • H02K11/33Drive circuits, e.g. power electronics
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P6/00Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
    • H02P6/08Arrangements for controlling the speed or torque of a single motor

Abstract

A kind of board-like integrated electric motor driver of compact ring, is related to the exoskeleton system field in soldier system;Including driving plate, control panel, ferrite, capillary group and three-phase cable;Wherein, driving plate is horizontal positioned circular plate structure;Control panel is the circular plate structure being coaxially disposed within above driving plate;The center point of control panel is provided with circular through hole;Capillary group is fixedly mounted between driving plate and control panel vertically;Ferrite is fixedly mounted on the upper surface of driving plate;Control panel is docked along axial with external electromagnetic brake;Driving plate is docked along axial with external thermally conductive shell;Three-phase cable passes axially through driving plate and control panel;Present invention employs doubling plate docking modes, effectively reduce occupied space, realize control driving compact lighting design.

Description

A kind of board-like integrated electric motor driver of compact ring
Technical field
The present invention relates to the exoskeleton system field in a kind of soldier system, especially a kind of board-like one of compact ring Change motor driver.
Background technique
Soldier system develops to complication direction at present, including combat system, information system and living system.Weapon Weight with ammunition is to restrict one of the key factor of individual combat level.Assistance type ectoskeleton technology passes through simulation skeleton Muscle equips additional exoskeleton system for human body, improves continuous capability and motion function that soldier field is born a heavy burden motor-driven.Dermoskeleton The control driving in bone joint needs minimum space.
Existing motor driver integrated design is the side wall for placing the drive into motor top or motor axial direction, this The integrated design of sample is superposition only spatially.Design as relatively high occasion is being required outer dimension to will increase The size of motor is unfavorable for the miniaturization of ectoskeleton joint, lighting design.
Summary of the invention
It is an object of the invention to overcome the above-mentioned deficiency of the prior art, a kind of board-like integration electricity of compact ring is provided Machine driver uses doubling plate docking mode, effectively reduces occupied space, realizes that control driving compact lighting is set Meter.
Above-mentioned purpose of the invention is achieved by following technical solution:
A kind of board-like integrated electric motor driver of compact ring, including driving plate, control panel, ferrite, capillary group and Three-phase cable;Wherein, driving plate is horizontal positioned circular plate structure;Control panel is the circle being coaxially disposed within above driving plate Shape plate structure;The center point of control panel is provided with circular through hole;Capillary group be fixedly mounted on vertically driving plate and control panel it Between;Ferrite is fixedly mounted on the upper surface of driving plate;Control panel is docked along axial with external electromagnetic brake;Driving plate is along axis It is docked to external thermally conductive shell;Three-phase cable passes axially through driving plate and control panel.
In a kind of above-mentioned board-like integrated electric motor driver of compact ring, the diameter of the driving plate and control panel It is 73-77mm;The circular through hole diameter of control panel is 28-32mm;Spacing between driving plate and control panel is 7-9mm.
In a kind of above-mentioned board-like integrated electric motor driver of compact ring, the driving plate uses single layer aluminium base plate Material;The control panel is placed using 4 layers of glass-fiber-plate lamination.
In a kind of above-mentioned board-like integrated electric motor driver of compact ring, the three-phase cable include the first cable, Second cable and third cable;First cable, the second cable and third cable are sequentially placed in the counterclockwise direction;First cable, Second cable and third cable are arranged in using control panel center as in the isocentric circular arc in the center of circle.
In a kind of above-mentioned board-like integrated electric motor driver of compact ring, first cable is opposite with the second cable Angle in control panel center is 58-62 °;Second cable is 58-62 ° relative to the angle at control panel center with third cable; The distance at the first cable distance of shaft centers control panel center is 16-20mm;The distance at the second cable distance of shaft centers control panel center is 16-20mm;The distance at third cable distance of shaft centers control panel center is 16-20mm.
In a kind of above-mentioned board-like integrated electric motor driver of compact ring, the capillary group include first group of capillary, Second group of capillary, third group capillary and the 4th group of capillary;Wherein, first group of capillary, second group of capillary, third group capillary and the 4th Group capillary is sequentially placed in the counterclockwise direction;And first group of capillary, second group of capillary and third group capillary are arranged with control panel Center is in the isocentric circular arc in the center of circle.
At a kind of above-mentioned board-like integrated electric motor driver of compact ring, first group of capillary distance of shaft centers control panel center Distance be 16-20mm;First group of capillary is located at the clockwise direction of the first cable, and the axis of first group of capillary and the first cable The heart is away from for 7-9mm;The distance at second group of capillary distance of shaft centers control panel center is 16-20mm;Second group of capillary is located at the second cable Clockwise direction, and the distance of shaft centers of second group of capillary and the second cable be 7-9mm;Third group capillary distance of shaft centers control panel center Distance be 16-20mm;Third group capillary is located at the clockwise direction of third cable, and the axis of third group capillary and third cable The heart is away from for 7-9mm;4th group of capillary is 88-92 ° relative to the angle at control panel center with third cable;And the 4th group of capillary axis Distance of the heart away from control panel center is 22-26mm.
In a kind of above-mentioned board-like integrated electric motor driver of compact ring, first group of capillary includes 3 root bead needles; Second group of capillary includes 3 root bead needles;Third group capillary includes 3 root bead needles;4th group of capillary includes 4 root bead needles.
In a kind of above-mentioned board-like integrated electric motor driver of compact ring, the capillary is cylindrical structure;Capillary Diameter is 1mm;Capillary axial length is 7-9mm.
4 installations are provided on a kind of above-mentioned board-like integrated electric motor driver of compact ring, the driving plate Hole (6);4 mounting hole (6) uniform rings are around being distributed at the outside of driving plate.
The invention has the following advantages over the prior art:
(1) present invention realizes miniature brush-less direct current generator and accurately controls, and there is increment type to connect with absolute transducer Mouthful, it can be realized position, speed and torque closed-loop control.Has CAN communication interface;
(2) driver outer profile of the present invention is designed as circle, can be mounted in the shell of same size with motor, really real Existing motor and driver integration;
(3) present invention effectively avoids drive part mutual with power section using the isolated circuit design of ferrite chip It influences;
(4) control panel of the present invention and power amplifier board are patched is installed using through-hole type capillary, makes full use of internal drive space.
Detailed description of the invention
Fig. 1 is integrated electric motor activation configuration schematic diagram of the present invention.
Specific embodiment
The present invention is described in further detail in the following with reference to the drawings and specific embodiments:
The present invention provides a kind of brushless DC motor servo-driver design scheme for meeting compactedness demand, it can be achieved that driving The highly integrated and microminiature design of dynamic device and motor.
The driver is made of control panel and driving plate two parts.Control panel 2 and driving plate 1 are with mutual-inserting type connector company It connects, and is fixed with copper post.2 center of control panel offers a circular through hole, and lead to the hole site can reserve motor position sensing The space of device.In addition, control panel is opened, there are five cable-through holes, respectively positive and negative wire and motor triple line.
It is as shown in Figure 1 integrated motor driver structural schematic diagram, as seen from the figure, a kind of board-like one of compact ring Change motor driver, including driving plate 1, control panel 2, ferrite 3, capillary group 4 and three-phase cable 5;Wherein, driving plate 1 is water The circular plate structure of placing flat;Control panel 2 is the circular plate structure for being coaxially disposed within 1 top of driving plate;The circle of control panel 2 Circular through hole is provided at the heart;Capillary group 4 is fixedly mounted on vertically between driving plate 1 and control panel 2;Ferrite 3 is fixedly mounted In the upper surface of driving plate 1;Control panel 2 is docked along axial direction with external electromagnetic brake;Driving plate 1 is along axial and external thermally conductive shell Docking;Three-phase cable 5 passes axially through driving plate 1 and control panel 2.Ferrite 3 is a kind of metal oxidation with ferrimagnetism Object.The resistivity ratio elemental metals or alloy magnetic material of ferrite 3 are big, and have higher dielectric properties, have in high frequency Higher magnetic conductivity.Ferrite 3 can filter out the higher hamonic wave of signal wire, to inhibit the electromagnetic interference from driving plate.Iron Oxysome 3 is small in size, at low cost, is the optimization design scheme under small size low-cost design requirement.Specific method is by ferrite 3 Be placed in driving plate 1, positioned at the output end of control panel 2 and 1 connector of driving plate, 1 Power Groud of driving plate with drivingly pass through Control panel 2 is returned after the filtering of ferrite high-frequency noise, so that high-frequency electromagnetic be inhibited to interfere.4 installations are provided in driving plate 1 Hole 6;46 uniform rings of mounting hole are at the outside for being distributed in driving plate 1.
The diameter of driving plate 1 and control panel 2 is 73-77mm;The circular through hole diameter of control panel 2 is 28-32mm;Driving Spacing between plate 1 and control panel 2 is 7-9mm.Control panel 2 is placed using 4 layers of glass-fiber-plate lamination;Driving plate 1 uses single layer aluminium Baseplate material;The use of aluminum substrate effectively reduces module running temperature, improves power density and reliability.
Three-phase cable 5 includes the first cable 5-1, the second cable 5-2 and third cable 5-3;First cable 5-1, the second line Cable 5-2 and third cable 5-3 are sequentially placed in the counterclockwise direction;First cable 5-1, the second cable 5-2 and third cable 5-3 are set It sets in the isocentric circular arc using 2 center of control panel as the center of circle.First cable 5-1 and the second cable 5-2 are relative to 2 center of control panel Angle be 58-62 °;Second cable 5-2 and third cable 5-3 is 58-62 ° relative to the angle at 2 center of control panel;Described The distance at one cable 5-1 distance of shaft centers control panel, 2 center is 16-20mm;The distance at 2 center of the second cable 5-2 distance of shaft centers control panel For 16-20mm;The distance at 2 center of third cable 5-3 distance of shaft centers control panel is 16-20mm.
Capillary group 4 includes first group of capillary 4-1, second group of capillary 4-2, third group capillary 4-3 and the 4th group of capillary 4-4; Wherein, first group of capillary 4-1, second group of capillary 4-2, third group capillary 4-3 and the 4th group of capillary 4-4 be in the counterclockwise direction successively It places;And first group of capillary 4-1, second group of capillary 4-2 and third group capillary 4-3 are arranged in using 2 center of control panel as the center of circle In isocentric circular arc.The distance at first group of 2 center of capillary 4-1 distance of shaft centers control panel is 16-20mm;First group of capillary 4-1 is located at the The clockwise direction of one cable 5-1, and the distance of shaft centers of first group of capillary 4-1 and the first cable 5-1 are 7-9mm;Second group of capillary The distance at 2 center of 4-2 distance of shaft centers control panel is 16-20mm;Second group of capillary 4-2 is located at the clockwise direction of the second cable 5-2, And the distance of shaft centers of second group of capillary 4-2 and the second cable 5-2 are 7-9mm;2 center of third group capillary 4-3 distance of shaft centers control panel Distance is 16-20mm;Third group capillary 4-3 is located at the clockwise direction of third cable 5-3, and third group capillary 4-3 and third The distance of shaft centers of cable 5-3 is 7-9mm;4th group of capillary 4-4 and third cable 5-3 is 88- relative to the angle at 2 center of control panel 92°;And the distance at the 4th group of 2 center of capillary 4-4 distance of shaft centers control panel is 22-26mm.
First group of capillary 4-1 includes 3 root bead needles;Second group of capillary 4-2 includes 3 root bead needles;Third group capillary 4-3 includes 3 Root bead needle;4th group of capillary 4-4 includes 4 root bead needles.Capillary is cylindrical structure;Capillary diameter is 1mm;Capillary axial length is 7-9mm.Facilitate welding, length 20mm, copper gilding.Capillary is divided into four groups, and one group is powered and signal sampling for light current, Positioned at the right side of driver, there are four root bead needles, respectively light current positive-negative power, bus current sampled signal and busbar voltage sampling Signal;Its excess-three group is power tube driving signal, is located near threephase cable, every group has three root bead needles, respectively TG, TS With BG signal.
The present invention uses brshless DC motor square wave drive scheme, can accurately be controlled DC brushless motor.Using Phase current sampling and sensor feedback mode realize the position to brshless DC motor, speed and torque closed-loop control.Meanwhile energy Realize bus CAN communication.Versatility of the present invention is high, control is simple, easily realizes.
Control panel 2 and driving plate 1 are designed as circle by driver, and diameter is more smaller than motor housing diameter, by driver It is mounted on motor tail end.Motor and driver can be realized integrative installation technology, and board-like driver is not necessarily to additional designs shell, can be straight It connects and is installed in the motor housing.
The main body of driver is made of circular drive plate 1 and annular control panel 2.When driver and motor integration are installed Afterwards, the sensors such as the encoder installed on motor shaft can protrude into driver.Hollow position diameter length can be by sensor Depending on outer diameter.This design can utmostly shorten motor and driver entirety axial distance.
To realize board-like driver minimized height design, control panel 2 and 1 connection type of driving plate are designed as through-hole type Capillary installation.Capillary is directly welded in driving plate 1, across control panel 2 reserve connection through-hole welding plate, finally by capillary with Control panel 2 is welded together.This design method can reduce connector insulator on the basis of using convention connectors in the past Distance, can freely adjust the distance between control panel and driving plate.
The content that description in the present invention is not described in detail belongs to the well-known technique of those skilled in the art.

Claims (10)

1. a kind of board-like integrated electric motor driver of compact ring, it is characterised in that: including driving plate (1), control panel (2), Ferrite (3), capillary group (4) and three-phase cable (5);Wherein, driving plate (1) is horizontal positioned circular plate structure;Control Plate (2) is the circular plate structure being coaxially disposed within above driving plate (1);The center point of control panel (2) is provided with circular through hole; Capillary group (4) is fixedly mounted on vertically between driving plate (1) and control panel (2);Ferrite (3) is fixedly mounted on driving plate (1) Upper surface;Control panel (2) is docked along axial direction with external electromagnetic brake;Driving plate (1) is docked along axial with external thermally conductive shell; Three-phase cable (5) passes axially through driving plate (1) and control panel (2).
2. the board-like integrated electric motor driver of a kind of compact ring according to claim 1, it is characterised in that: described The diameter of driving plate (1) and control panel (2) is 73-77mm;The circular through hole diameter of control panel (2) is 28-32mm;Driving plate (1) spacing between control panel (2) is 7-9mm.
3. the board-like integrated electric motor driver of a kind of compact ring according to claim 2, it is characterised in that: the drive Movable plate (1) uses single layer aluminium base plate material;The control panel (2) is placed using 4 layers of glass-fiber-plate lamination.
4. the board-like integrated electric motor driver of a kind of compact ring according to claim 3, it is characterised in that: described three Phase cable (5) includes the first cable (5-1), the second cable (5-2) and third cable (5-3);First cable (5-1), the second line Cable (5-2) and third cable (5-3) are sequentially placed in the counterclockwise direction;First cable (5-1), the second cable (5-2) and third Cable (5-3) is arranged in the isocentric circular arc using control panel (2) center as the center of circle.
5. the board-like integrated electric motor driver of a kind of compact ring according to claim 4, it is characterised in that: described One cable (5-1) is 58-62 ° relative to the angle at control panel (2) center with the second cable (5-2);Second cable (5-2) and the Three cables (5-3) are 58-62 ° relative to the angle at control panel (2) center;First cable (5-1) the distance of shaft centers control panel (2) The distance at center is 16-20mm;The distance at the second cable (5-2) distance of shaft centers control panel (2) center is 16-20mm;Third cable The distance at (5-3) distance of shaft centers control panel (2) center is 16-20mm.
6. the board-like integrated electric motor driver of a kind of compact ring according to claim 5, it is characterised in that: the weldering Needle group (4) includes first group of capillary (4-1), second group of capillary (4-2), third group capillary (4-3) and the 4th group of capillary (4-4); Wherein, first group of capillary (4-1), second group of capillary (4-2), third group capillary (4-3) and the 4th group of capillary (4-4) are along counterclockwise Direction is sequentially placed;And first group of capillary (4-1), second group of capillary (4-2) and third group capillary (4-3) are arranged with control panel (2) center is in the isocentric circular arc in the center of circle.
7. the board-like integrated electric motor driver of a kind of compact ring according to claim 6, it is characterised in that: first group The distance at capillary (4-1) distance of shaft centers control panel (2) center is 16-20mm;First group of capillary (4-1) is located at the first cable (5-1) Clockwise direction, and the distance of shaft centers of first group of capillary (4-1) and the first cable (5-1) are 7-9mm;Second group of capillary (4-2) The distance at distance of shaft centers control panel (2) center is 16-20mm;Second group of capillary (4-2) is located at the side clockwise of the second cable (5-2) To, and the distance of shaft centers of second group of capillary (4-2) and the second cable (5-2) are 7-9mm;The control of third group capillary (4-3) distance of shaft centers The distance at plate (2) center is 16-20mm;Third group capillary (4-3) is located at the clockwise direction of third cable (5-3), and third The distance of shaft centers of group capillary (4-3) and third cable (5-3) are 7-9mm;4th group of capillary (4-4) and third cable (5-3) are opposite Angle in control panel (2) center is 88-92 °;And the distance at the 4th group of capillary (4-4) distance of shaft centers control panel (2) center is 22- 26mm。
8. the board-like integrated electric motor driver of a kind of compact ring according to claim 7, it is characterised in that: described One group of capillary (4-1) includes 3 root bead needles;Second group of capillary (4-2) includes 3 root bead needles;Third group capillary (4-3) includes 3 root beads Needle;4th group of capillary (4-4) includes 4 root bead needles.
9. the board-like integrated electric motor driver of a kind of compact ring according to claim 8, it is characterised in that: the weldering Needle is cylindrical structure;Capillary diameter is 1mm;Capillary axial length is 7-9mm.
10. the board-like integrated electric motor driver of a kind of compact ring according to claim 9, it is characterised in that: described 4 mounting holes (6) are provided in driving plate (1);4 mounting hole (6) uniform rings are at the outside for being distributed in driving plate (1).
CN201810987376.4A 2018-08-28 2018-08-28 Compact annular plate type integrated motor driver Active CN109194042B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN109194042B CN109194042B (en) 2020-04-10

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113852304A (en) * 2021-09-14 2021-12-28 北京精密机电控制设备研究所 Microminiature steering engine multi-motor control driver resistant to high-strength vibration impact

Citations (3)

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Publication number Priority date Publication date Assignee Title
CN203942472U (en) * 2014-07-17 2014-11-12 中国船舶重工集团公司第七一七研究所 A kind of pwm pulse harmonic wave that improves Electro Magnetic Compatibility suppresses system
CN106169840A (en) * 2016-08-31 2016-11-30 北京航空航天大学 A kind of by integrated electric motor drive system integrated to motor and controller
US20160352193A1 (en) * 2014-06-11 2016-12-01 Nidec Motor Corporation Motor interface controller having an integrated power supply

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160352193A1 (en) * 2014-06-11 2016-12-01 Nidec Motor Corporation Motor interface controller having an integrated power supply
CN203942472U (en) * 2014-07-17 2014-11-12 中国船舶重工集团公司第七一七研究所 A kind of pwm pulse harmonic wave that improves Electro Magnetic Compatibility suppresses system
CN106169840A (en) * 2016-08-31 2016-11-30 北京航空航天大学 A kind of by integrated electric motor drive system integrated to motor and controller

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113852304A (en) * 2021-09-14 2021-12-28 北京精密机电控制设备研究所 Microminiature steering engine multi-motor control driver resistant to high-strength vibration impact

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