CN109193846A - A kind of modular extendable DC charging shut-down system based on phase transformation heat exchange - Google Patents

A kind of modular extendable DC charging shut-down system based on phase transformation heat exchange Download PDF

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Publication number
CN109193846A
CN109193846A CN201811160232.8A CN201811160232A CN109193846A CN 109193846 A CN109193846 A CN 109193846A CN 201811160232 A CN201811160232 A CN 201811160232A CN 109193846 A CN109193846 A CN 109193846A
Authority
CN
China
Prior art keywords
cabin
heat exchanger
cabinet
charging
component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201811160232.8A
Other languages
Chinese (zh)
Inventor
霍锦强
邢庆
梁翔飞
白海涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Wancheng Wanchong Amperex Technology Ltd
Original Assignee
Guangzhou Wancheng Wanchong Amperex Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangzhou Wancheng Wanchong Amperex Technology Ltd filed Critical Guangzhou Wancheng Wanchong Amperex Technology Ltd
Priority to CN201811160232.8A priority Critical patent/CN109193846A/en
Publication of CN109193846A publication Critical patent/CN109193846A/en
Withdrawn legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0042Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries characterised by the mechanical construction
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0013Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries acting upon several batteries simultaneously or sequentially
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2029Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
    • H05K7/20309Evaporators
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2029Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
    • H05K7/20318Condensers

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

The present invention is a kind of modular extendable DC charging shut-down system based on phase transformation heat exchange, it include main control cabinet (1), several power unit cabinets (2), several charging terminals (3), main control cabinet (1) is connect with several power unit cabinets (2) respectively by CAN bus;Main control cabinet (1) is connect with several charging terminals (3) respectively by CAN bus;Several power unit cabinets (2) are connect by control cable and DC output cable with several charging terminals (3).The present invention charges shut-down system using Modular Structure Design, capacity is expansible simple and convenient, power unit cabinet is radiated using hermetically sealed interior circulating phase-change hot swapping, charging module cabin and the completely isolated sealing of external environment, it solves charging module heat dissipation problem, while solving the problems, such as that traditional charge control cabinet degree of protection is low.

Description

A kind of modular extendable DC charging shut-down system based on phase transformation heat exchange
Technical field
The present invention relates to DC charging fields, and it is straight to relate more specifically to a kind of modular extendable based on phase transformation heat exchange Current charge shut-down system belongs to the innovative technology of the DC charging shut-down system of the modular extendable based on phase transformation heat exchange.
Technical background
Existing DC charging system mostly uses greatly fixed charge power, such as 120KW, holds if user needs to extend Amount, is inconvenient;In addition, existing user generally uses charging module superposition to be extended, then concentrates heat dissipation, capacity function is such as extended Rate is more than 360kW, and because power is big, calorific value is also very big, and the heat that when work generates is just more than 18kW, so big calorific value, Need Wind Volume, high-revolving blower heat could be given out cabinet, and due to being unfavorable in power cabinet using heat dissipation is concentrated The timely heat dissipation of charging module;In addition, this radiating mode using direct ventilation, it is easy to which, by oil smoke, the pollutants such as dust are inhaled Into charging module, charging module high failure rate is caused, or even charging module is caused to damage, so that influencing normally filling for charging terminal Electricity.
Summary of the invention
The object of the present invention is to provide a kind of modular extendable DC charging shut-down system based on phase transformation heat exchange.This hair Bright capacity extension is simple and convenient;And the present invention solves charging module heat dissipation problem and solves the protection of traditional charge control cabinet etc. The low problem of grade.
The technical scheme is that: the present invention is based on the modular extendable DC charging shut-down system of phase transformation heat exchange, packets Included main control cabinet, several power unit cabinets, several charging terminals, main control cabinet by CAN bus respectively with several power lists First cabinet connection;Main control cabinet is connect with several charging terminals respectively by CAN bus;Several power unit cabinets pass through control cable And DC output cable is connect with several charging terminals.
The present invention is using the structure for including main control cabinet, several power unit cabinets, several charging terminals, power unit cabinet Expansible according to capacity, power unit cabinet more than two is combined.Charging shut-down system of the invention uses modularization knot Structure design, capacity extension are simple and convenient;In addition, power unit cabinet of the present invention using hermetically sealed interior circulating phase-change heat exchange carry out it is scattered Heat, charging module cabin and the completely isolated sealing of external environment solve charging module heat dissipation problem, while solving traditional charging The low problem of control cabinet degree of protection.
Detailed description of the invention
Fig. 1 is the principle of the present invention block diagram;
Fig. 2 is the perspective view of the embodiment of the present invention 1;
Fig. 3 is thermal cycle schematic diagram of the invention;
Fig. 4 is the plane figure of charging terminal of the present invention;
Fig. 5 is the perspective view of power unit cabinet of the present invention;
Fig. 6 is the D-D sectional view of Fig. 5;
Fig. 7 is the E-E sectional view of Fig. 5;
Fig. 8 is the main view of power unit cabinet of the present invention;
Fig. 9 is the right view of power unit cabinet of the present invention;
Figure 10 is the left view of power unit cabinet of the present invention;
Figure 11 is the main view of power unit cabinet of the present invention;
Figure 12 is the Section A-A figure of Figure 11;
Figure 13 is the section B-B figure of Figure 11;
Figure 14 is the C-C sectional view of Figure 11;
Figure 15 is the floor map in the first heat exchange down cycles air duct of the invention;
Figure 16 is the floor map in the second heat exchange down cycles air duct of the invention;
Figure 17 is the floor map in third heat exchange down cycles air duct of the present invention;
Figure 18 is the plane figure of main control cabinet of the present invention;
Figure 19 is the perspective view of the embodiment of the present invention 2;
Figure 20 is the perspective view of the embodiment of the present invention 3.
In figure: 1. control cabinets, 2. power unit cabinets, 3. charging terminals, 4. charging module cabins, 5. exchange input groups Part, 6. DC charging rifles, 7. High voltage output circuit assemblies, 8. master controller components, 9. protection components, charging module group Part, the outer cabin of 11. heat exchanger cabinets, 12. heat exchanger cabinet inside cabins, 13. charging module cabin air inlet holes, 14. charging module cabins Exhaust vent, 15. evaporator assemblies, 16. cabinet inside cabin fan assemblies, 17. heat exchange control assemblies, 18. vaporization end copper pipe groups Part, 19. liquefaction end brass components, 20. condenser assemblies, the outer cabin fan assembly of 21. cabinets, the outer cabin air port of 22. first cabinets, 23. the outer cabin air port of the second cabinet, 24. first hot heat exchange down cycles air ducts, 25. second heat exchange down cycles air ducts, 26. third heat exchange down cycles air duct, 27, charging terminal controllers, 28. high tension loop components, 29. electrical and controls Unit cabin, 30. heat exchanger unit cabins, 31. charging module cabin sealing plates, 32. first communication buses, 33. exchange input bus, 34. the first DC output cable, 35. second DC output cables, 36. second communication buses, 37. group screen pedestal .38, power control Component .39. first partition processed, 40. second partitions.
Specific embodiment
The attached figures are only used for illustrative purposes and cannot be understood as limitating the patent;In order to better illustrate this embodiment, attached Scheme certain components to have omission, zoom in or out, does not represent the size of actual product;To those skilled in the art, The omitting of some known structures and their instructions in the attached drawings are understandable.Being given for example only property of positional relationship is described in attached drawing Illustrate, should not be understood as the limitation to this patent.
Modular extendable DC charging shut-down system based on phase transformation hot swapping of the invention, includes main control cabinet 1, several power unit cabinets 2, several charging terminals 3, main control cabinet 1 are connected with several power unit cabinets 2 respectively by CAN bus It connects;Main control cabinet 1 is connect with several charging terminals 3 respectively by CAN bus;Several power unit cabinets 2 by control cable and DC output cable is connect with several charging terminals 3.The quantity of power unit cabinet 2 is needed according to capacity and is determined, charging terminal 3 Quantity determine according to the needs of use.
In the present embodiment, above-mentioned main control cabinet 1 includes ac input circuit component 5, master controller component 8, protection component 9, wherein the input terminal of ac input circuit component 5 is electrically connected with three-phase alternating current, the output end of ac input circuit component 5 and master Controller assemblies 8 connect, and provide exchange input service power supply for main controller assemblies 8, ac input circuit component 5 is also connected with Component 9 is protected, protection component 9 is that ac input circuit component 5 provides the protective effect of exchange input.
In the present embodiment, above-mentioned power unit cabinet 2 includes charging module cabin 4, electrical and control unit cabin 29, heat exchanger Unit cabin 30;Charging module component 10 is installed in charging module cabin 4;Power control is installed in electrical and control unit cabin 29 Component 38, High voltage output circuit assemblies 7;Heat exchange control assembly 17, power control group are installed in heat exchanger unit cabin 30 By RS485 connection between part 38 and heat exchange control assembly 17, Power control component 38 controls the charging in charging module cabin 4 The start and stop of modular assembly 10, the charging module component 10 in charging module cabin 4 export DC power supply, connect High voltage output loop sets Part 7 is connected between master controller component 8 and Power control component 38 by the first communication bus 32.
In the present embodiment, above-mentioned charging terminal 3 includes DC charging rifle 6, charging terminal controller 27, High voltage output circuit Component 28, charging terminal controller 27 are connect by control line with High voltage output circuit assemblies 28, and High voltage output loop sets are controlled The movement of part 28 exports DC power supply, and is sent by AC line bus to DC charging rifle 6, and master controller component 8 and charging are eventually It is connected between side controller 27 by the second communication bus 36.
In the present embodiment, the heat exchanger unit cabin 30 in above-mentioned power unit cabinet 2 includes the outer cabin 11 of heat exchanger cabinet And heat exchanger cabinet inside cabin 12, the outer cabin 11 of heat exchanger cabinet are placed in the top of heat exchanger cabinet inside cabin 12, the outer cabin of heat exchanger cabinet Heat exchanger condenser assembly 20 and the outer cabin fan assembly 21 of heat exchanger cabinet are installed in 11, heat exchanger cabinet inside cabin 12 is built-in Equipped with heat exchanger evaporator assemblies 15, heat exchanger cabinet inside cabin fan assembly 16 and heat exchange control assembly 17, electrical and control Unit cabin 29 processed is isolated with heat exchange unit cabin 30 by first partition 39, the outer cabin 11 of heat exchanger cabinet and heat exchanger cabinet inside cabin Respectively independent sealed space is formed by the isolation of second partition 40 between 12, is installed with charging module component in charging module cabin 4 10, it is respectively independent close that formation electrically and between control unit cabin 29 and charging module cabin 4 by charging module cabin sealing plate 31 is isolated Space is sealed, the heat exchange between the outer cabin 11 of heat exchanger cabinet and heat exchanger cabinet inside cabin 12 realizes that heat is handed over by phase transformation heat exchange The outer cabin 11 of parallel operation cabinet is contacted with outside air, is cooled down by natural wind, and heat exchanger cabinet inside cabin 12 and outside air seal, Heat exchanger cabinet inside cabin 12 is connect with the air duct in charging module cabin 4;Between charging module cabin 4 and heat exchanger cabinet inside cabin 12 One partition 39 is provided with charging module cabin air inlet hole 13 and charging module cabin exhaust vent 14, forms charging module cabin 4 and heat exchanger Circulation temperature lowering air duct 24 in the first heat exchange sealed between cabinet inside cabin 12, the hot wind come out from charging module component 10, in heat Under the attraction of exchanger cabinet cabinet inside cabin fan assembly 16, enter heat exchanger cabinet inside cabin 12 from charging module cabin exhaust vent 14, then Through over-heat-exchanger evaporator assemblies 15, the liquid state phase change material inside 15 tubule of heat exchanger evaporator assemblies, which absorbs heat, to be vaporized, To make hot blast temperature reduce, hot wind leads to the attraction after heat exchanger evaporator assemblies 15 cool down in cabinet inside cabin fan assembly 16 Under, enter charging module cabin 4 from charging module cabin air inlet hole 13 and radiates to the charging module component 10 in charging module cabin 4, heat The heat exchanger condenser group in the outer cabin 11 of heat exchanger evaporator assemblies 15 and heat exchanger cabinet in exchanger cabinet inside cabin 12 Part 20 is connected by vaporization end brass component 18 and liquefaction end brass component 19, forms circulation temperature lowering air duct in the second heat exchange 25, the liquid state phase change material inside 15 tubule of heat exchanger evaporator assemblies in heat exchanger cabinet inside cabin 12 absorbs in hot wind After heat vaporization, the heat exchanger condenser assembly outside heat exchanger cabinet in cabin 11 is risen to by vaporizing end brass component 18 20, outer low temperature air liquefaction cooling is encountered in heat exchanger condenser assembly 20, passes through liquefaction end brass component after liquefaction 19 are circulated back to the heat exchanger evaporator assemblies 15 in heat exchanger cabinet inside cabin 12, the outer cabin of cabinet in the outer cabin 11 of heat exchanger cabinet Fan assembly 21 enters heat exchanger cabinet through cabin air port 22 outside first heat exchanger cabinet from the 30 outside air draught of heat exchange unit cabin, wind Then outer cabin 11 carries out heat exchange by the heat exchanger condenser assembly 20 in the outer cabin 11 of heat exchanger cabinet, carries out heat exchange The hot wind formed afterwards forms circulation temperature lowering in third heat exchange by the blowout of the cabin air port 23 heat exchanger unit cabin 30 outside the second cabinet Air duct 26.
Power unit cabinet of the present invention is radiated using hermetically sealed interior circulating phase-change heat exchange, charging module cabin and extraneous ring The completely isolated sealing in border solves charging module heat dissipation problem, while solving that traditional charge control cabinet degree of protection is low to ask Topic.
In the present invention, the position staggered relatively between main control cabinet 1 and several power unit cabinets 2, which can be, to be implemented as follows Example:
Embodiment 1:
Main control cabinet 1 is placed in right side, and several power unit cabinets 2 are placed side by side the left side of main control cabinet 1, as shown in Figure 2.It is several to fill Electric terminals 3 can be placed in the front side or rear side or left side or right side of power unit cabinet 2.
Embodiment 2:
Main control cabinet 1 is placed in middle position, and several power unit cabinets 2 are placed side by side the left side and right side of main control cabinet 1 respectively, such as Shown in Figure 19.Several charging terminals 3 can be placed in the front side or rear side or left side or right side of power unit cabinet 2.
Embodiment 3:
Main control cabinet 1 is placed in left side, and several power unit cabinets 2 are placed side by side the right side of main control cabinet 1, as shown in figure 20.It is several Charging terminal 3 can be placed in the front side or rear side or left side or right side of power unit cabinet 2.

Claims (5)

1. a kind of modular extendable DC charging shut-down system based on phase transformation heat exchange, it is characterised in that include main control cabinet (1), several power unit cabinets (2), several charging terminals (3), main control cabinet (1) by CAN bus respectively with several power lists First cabinet (2) connection;Main control cabinet (1) is connect with several charging terminals (3) respectively by CAN bus;Several power unit cabinets (2) It is connect by control cable and DC output cable with several charging terminals (3).
2. the modular extendable DC charging shut-down system according to claim 1 based on phase transformation heat exchange, feature exist Include ac input circuit component (5), master controller component (8), protect component (9) in above-mentioned main control cabinet (1), wherein exchanging The input terminal of input circuit component (5) is electrically connected with three-phase alternating current, the output end and master controller of ac input circuit component (5) Component (8) connection provides exchange input service power supply for main controller assemblies (8), and ac input circuit component (5) is also connected with It protects component (9), protection component (9) is that ac input circuit component (5) provide the protective effect of exchange input.
3. the modular extendable DC charging shut-down system according to claim 2 based on phase transformation heat exchange, feature exist In above-mentioned power unit cabinet (2) include charging module cabin (4), electrical and control unit cabin (29), heat exchanger unit cabin (30); Charging module component (10) are installed in charging module cabin (4);Power control group is installed in electrical and control unit cabin (29) Part (38), High voltage output circuit assemblies (7);Heat exchange control assembly (17), power are installed in heat exchanger unit cabin (30) It is connect between control assembly (38) and heat exchange control assembly (17) by RS485, Power control component (38) control charging mould The start and stop of charging module component (10) in block cabin (4), the charging module component (10) in charging module cabin (4) export direct current Source connects High voltage output circuit assemblies (7), passes through the first communication between master controller component (8) and Power control component (38) Bus (32) connection.
4. the modular extendable DC charging shut-down system according to claim 3 based on phase transformation heat exchange, feature exist Include DC charging rifle (6), charging terminal controller (27), High voltage output circuit assemblies (28) in above-mentioned charging terminal (3), fills Electric terminals controller (27) is connect by control line with High voltage output circuit assemblies (28), is controlled High voltage output circuit assemblies (28) Movement, export DC power supply, and send to DC charging rifle (6) by AC line bus, master controller component (8) and charging end It is connected between side controller (27) by the second communication bus (36).
5. the modular extendable DC charging shut-down system according to claim 3 or 4 based on phase transformation heat exchange, feature It is that the heat exchanger unit cabin (30) in above-mentioned power unit cabinet (2) includes the outer cabin (11) of heat exchanger cabinet and heat exchanger Cabinet inside cabin (12), the outer cabin (11) of heat exchanger cabinet are placed in the top of heat exchanger cabinet inside cabin (12), the outer cabin (11) of heat exchanger cabinet Inside it is installed with heat exchanger condenser assembly (20) and the outer cabin fan assembly (21) of heat exchanger cabinet, heat exchanger cabinet inside cabin (12) Inside it is installed with heat exchanger evaporator assemblies (15), heat exchanger cabinet inside cabin fan assembly (16) and heat exchange control assembly (17), electrical and control unit cabin (29) are isolated with heat exchange unit cabin (30) by first partition (39), outside heat exchanger cabinet Formation respectively independent sealed space is isolated by second partition (40) between cabin (11) and heat exchanger cabinet inside cabin (12), charge mould Charging module component (10) are installed in block cabin (4), by filling between electrical and control unit cabin (29) and charging module cabin (4) Electric module bay sealing plate (31) isolation forms respectively independent sealed space, the outer cabin (11) of heat exchanger cabinet and heat exchanger cabinet inside cabin (12) heat exchange between realizes that the outer cabin (11) of heat exchanger cabinet is contacted with outside air by phase transformation heat exchange, passes through nature Wind is cooled down, and heat exchanger cabinet inside cabin (12) and outside air seal, heat exchanger cabinet inside cabin (12) and charging module cabin (4) Air duct connection;First partition (39) between charging module cabin (4) and heat exchanger cabinet inside cabin (12) is provided with charging module cabin Air inlet hole (13) and charging module cabin exhaust vent (14) are formed close between charging module cabin (4) and heat exchanger cabinet inside cabin (12) Circulation temperature lowering air duct (24) in first heat exchange of envelope, the hot wind come out from charging module component (10), in heat exchanger cabinet cabinet Under the attraction of inside cabin fan assembly (16), enter heat exchanger cabinet inside cabin (12) from charging module cabin exhaust vent (14), using Heat exchanger evaporator assemblies (15), the liquid state phase change material inside heat exchanger evaporator assemblies (15) tubule absorb heat vaporization, To make hot blast temperature reduce, hot wind leads to the suction after heat exchanger evaporator assemblies (15) cool down in cabinet inside cabin fan assembly (16) Under drawing, enter charging module cabin (4) to charging module component (10) heat dissipation in charging module cabin (4), heat from air inlet hole (13) Heat exchanger evaporator assemblies (15) in exchanger cabinet inside cabin (12) and the heat exchanger in the outer cabin (11) of heat exchanger cabinet are cold Condenser component (20) is formed in the second heat exchange and is followed by vaporization end brass component (18) and liquefaction end brass component (19) connection Ring cools down air duct (25), the liquid phase-change inside heat exchanger evaporator assemblies (15) tubule in heat exchanger cabinet inside cabin (12) After material absorbs the heat vaporization in hot wind, risen in the outer cabin (11) of heat exchanger cabinet by vaporizing end brass component (18) Heat exchanger condenser assembly (20) encounters outer low temperature air liquefaction cooling, liquid in heat exchanger condenser assembly (20) The heat exchanger evaporator assemblies in heat exchanger cabinet inside cabin (12) are circulated back to by liquefaction end brass component (19) after change (15), from heat exchange unit cabin (30) external air draught, wind passes through the outer cabin fan assembly (21) of cabinet in the outer cabin (11) of heat exchanger cabinet The outer cabin air port (22) of first heat exchanger cabinet enters the outer cabin (11) of heat exchanger cabinet, then by the outer cabin (11) of heat exchanger cabinet Heat exchanger condenser assembly (20) carry out heat exchange, the hot wind that is formed is by the cabin air port outside the second cabinet after carrying out heat exchange (23) heat exchanger unit cabin (30) are blown out, forms circulation temperature lowering air duct (26) in third heat exchange.
CN201811160232.8A 2018-09-30 2018-09-30 A kind of modular extendable DC charging shut-down system based on phase transformation heat exchange Withdrawn CN109193846A (en)

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Application Number Priority Date Filing Date Title
CN201811160232.8A CN109193846A (en) 2018-09-30 2018-09-30 A kind of modular extendable DC charging shut-down system based on phase transformation heat exchange

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811160232.8A CN109193846A (en) 2018-09-30 2018-09-30 A kind of modular extendable DC charging shut-down system based on phase transformation heat exchange

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CN113910938A (en) * 2021-09-09 2022-01-11 郑州森源新能源科技有限公司 DC charging equipment

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Application publication date: 20190111