CN109184924A - A kind of exhaust butterfly valve apparatus - Google Patents
A kind of exhaust butterfly valve apparatus Download PDFInfo
- Publication number
- CN109184924A CN109184924A CN201810866545.9A CN201810866545A CN109184924A CN 109184924 A CN109184924 A CN 109184924A CN 201810866545 A CN201810866545 A CN 201810866545A CN 109184924 A CN109184924 A CN 109184924A
- Authority
- CN
- China
- Prior art keywords
- butterfly valve
- valve
- worm
- exhaust
- valve apparatus
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D9/00—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
- F02D9/04—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits concerning exhaust conduits
- F02D9/06—Exhaust brakes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D9/00—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
- F02D9/08—Throttle valves specially adapted therefor; Arrangements of such valves in conduits
- F02D9/10—Throttle valves specially adapted therefor; Arrangements of such valves in conduits having pivotally-mounted flaps
- F02D9/1005—Details of the flap
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D9/00—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
- F02D9/08—Throttle valves specially adapted therefor; Arrangements of such valves in conduits
- F02D9/10—Throttle valves specially adapted therefor; Arrangements of such valves in conduits having pivotally-mounted flaps
- F02D9/1035—Details of the valve housing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D9/00—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
- F02D9/08—Throttle valves specially adapted therefor; Arrangements of such valves in conduits
- F02D9/10—Throttle valves specially adapted therefor; Arrangements of such valves in conduits having pivotally-mounted flaps
- F02D9/1035—Details of the valve housing
- F02D9/106—Sealing of the valve shaft in the housing, e.g. details of the bearings
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Lift Valve (AREA)
- Control Of Throttle Valves Provided In The Intake System Or In The Exhaust System (AREA)
- Mechanically-Actuated Valves (AREA)
Abstract
The invention discloses a kind of exhaust butterfly valve apparatus, including being vented butterfly valve apparatus main body, it is vented butterfly valve apparatus lower body part and is equipped with controller, worm reducer is equipped on the right side of controller lower part, worm reducer includes cabinet, worm and gear, bearing, axis, cabinet is arranged outside worm reducer, worm and gear is arranged in the middle part of cabinet, bearing is arranged in the middle part of worm and gear, portion within the bearing is arranged in axis, worm reducer lower left side is equipped with venthole, venthole lower part is equipped with gland, gland lower part is equipped with valve shaft, valve shaft lower left side is equipped with dish plate, dish board bottom portion is equipped with butterfly valve body, this kind of automobile exhaust butterfly valve apparatus is equipped with O-ring in butterfly valve valve rod, better tightness, improve exhaust butterfly valve effect;This kind of automobile exhaust butterfly valve apparatus is rotated in butterfly valve body using butterfly plate, and exhaust butterfly valve efficiency is considerably increased;This kind of automobile exhaust butterfly valve apparatus has additional bushing on the right side of butterfly valve body, increases the stability of device, extends service life.
Description
Technical field
The invention belongs to be vented butterfly valve equipment technical field, and in particular to a kind of exhaust butterfly valve apparatus.
Background technique
With the increasing demand for brake systems for commercial vehicles, by cannot have been fully met to traditional braking system upgrading
The use demand of client, so another mode of braking-auxiliary braking that come into being, although master is not achieved in auxiliary braking
Braking system exports so big brake force, but vehicle is also not requires to be gone with so big power every time in the process of moving
The abrasion of friction plate had both been reduced when vehicle being stopped dead, such as needing to slow down using auxiliary, moreover it is possible to the effect of braking deceleration is played, so
Exhaust butterfly valve is born as a kind of completely new auxiliary product.
Automobile exhaust butterfly valve generally includes butterfly valve cylinder, ball bowl, valve body, butterfly valve valve block, rotating shaft assembly etc., butterfly valve valve block
It is located in valve body, in off working state, butterfly valve cylinder does not have stroke output, at this time fully open position at butterfly valve valve block, and engine is just
Normal exhaust;When driver needs that braking is exhausted, air inlet has gas input, and butterfly valve cylinder has stroke output at this time,
Ball bowl is released to the right under the action of butterfly valve cylinder, is driven shaft, is acted on butterfly valve valve block on valve body, the outer diameter of butterfly valve valve block
It is attached in the inner hole of valve body, row achievees the effect that exhaust brake, when releasing exhaust brake, butterfly valve valve block is in butterfly at seal chamber
It is resetted under the action of return spring in valve cylinder.Since vehicle use environment is different, result in certain working regions, vehicle
Environment very severe, such as dumper just has a large amount of dust in mine loading;Concrete mixer is carried in cement stirring station
When goods, a large amount of concrete grey etc. is just had, this specific workplace beat the working life for being vented butterfly valve can greatly
It is close to be used for work although can carry out various dustproof construction designs to exhaust butterfly valve cylinder to guarantee working life for discount
The valve body and butterfly valve valve block of envelope can not go dust-proof, and valve body and butterfly valve valve block take rigid seal, and the production during the work time
Product are installed at the exhaust pipe of engine, and instantaneous operative temperature can reach 650 degree, sealing element can not be taken dust-proof at all, so
It is easy in the exhaust butterfly valve of above-mentioned environmental work because occurring the impurity such as carbon distribution, dust accumulation between valve body and butterfly valve valve block.Existing skill
Center of the shaft of art rotating shaft assembly by butterfly valve valve block, the bilateral symmetry of butterfly valve valve block, when releasing exhaust brake, butterfly valve valve
It is resetted under the action of return spring of the piece in butterfly valve cylinder, when occurring the impurity such as carbon distribution, dust accumulation, meeting between valve body and butterfly valve valve block
There is valve body and hair fastener or even stuck when butterfly valve valve block relative motion, directly results in assembly failure.In addition traditional butterfly valve is all
Increase the power of return spring in butterfly valve cylinder to increase the power of reset, but spring force can have failure, plus at this work
Temperature is higher, spring can be made to become fragile, it is easier to the Stiffness of acceleration spring, so after a period of operation, due to not having
Enough returning place forces make butterfly valve valve block reset and lead to assembly failure.Traditional exhaust butterfly valve uses the economic profile of gray cast iron
Material, because the instantaneous operative temperature of exhaust butterfly valve can reach 650 degree, however gray cast iron works can generate at such high temperatures
Slight deformation, so that valve body and valve block are directly stuck in cooperation, if because of the hair fastener phenomenon that valve body and valve block deformation generate,
Even when there is again big reset force to be also difficult to make valve block normal crankmotion in valve body.
Summary of the invention
The purpose of the present invention is to provide a kind of exhaust butterfly valve apparatus, to solve the problems mentioned in the above background technology.
To achieve the above object, the invention provides the following technical scheme: a kind of exhaust butterfly valve apparatus, including exhaust butterfly valve fill
Main body is set, the exhaust butterfly valve apparatus lower body part is equipped with controller, is equipped with worm reducer, institute on the right side of the controller lower part
Stating worm reducer includes cabinet, worm and gear, bearing, axis, and the cabinet is arranged outside worm reducer, the worm gear snail
Bar is arranged in the middle part of cabinet, and the bearing is arranged in the middle part of worm and gear, and portion within the bearing, the worm gear reducer is arranged in the axis
Device lower left side is equipped with venthole, and the venthole lower part is equipped with gland, and the gland lower part is equipped with valve shaft, the valve shaft
Lower left side is equipped with dish plate, and dish board bottom portion is equipped with butterfly valve body;
The butterfly valve body top is equipped with control pressure input port, is equipped with limit on the right side of the lower part of the control pressure input port
Screw, the stop screw lower left side are equipped with butterfly valve valve rod, and the butterfly valve valve rod includes butterfly valve cylinder, shaft, O-ring, institute
It states butterfly valve cylinder to be arranged in the middle part of butterfly valve valve rod, in butterfly valve cylinder middle section, the O-ring is arranged in shaft for the shaft setting
Portion, the butterfly valve valve rod right side are equipped with butterfly valve valve pin, and the butterfly valve valve pin lower left side is equipped with core pipe, the core pipe lower part right side
Equipped with air inlet, bushing is equipped on the right side of the air inlet lower part.
Preferably, the butterfly valve body includes dish plate, bushing, and the dish plate is arranged in butterfly valve body center, the bushing
It is arranged on the right side of dish plate.
Preferably, the gland upper surface is equipped with bolt, and the gland and exhaust butterfly valve apparatus main body are rotated by bolt
Connection.
Preferably, the controller and worm reducer are electrically connected.
Preferably, the stop screw is set as 2, and 2 stop screws are symmetrical set subtract in worm gear respectively
Fast device two sides of the bottom.
Preferably, it is equipped with welding rod in the middle part of the butterfly valve valve rod and bushing, the butterfly valve valve rod passes through welding rod with bushing and welds.
Technical effect and advantage of the invention:
1, this kind of automobile exhaust butterfly valve apparatus is equipped with O-ring in butterfly valve valve rod, and better tightness improves exhaust butterfly
Valve effect;
2, this kind of automobile exhaust butterfly valve apparatus is rotated in butterfly valve body using butterfly plate, considerably increases exhaust butterfly valve effect
Rate;
3, this kind of automobile exhaust butterfly valve apparatus has additional bushing on the right side of butterfly valve body, increases the stability of device,
Extend service life.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention;
Fig. 2 is the structural schematic diagram of worm reducer of the present invention;
Fig. 3 is the structural schematic diagram of butterfly valve valve rod of the present invention.
In figure: 1, being vented butterfly valve apparatus;2, controller;3, worm reducer;301, cabinet;302, worm and gear;303,
Bearing;304, axis;4, venthole;5, gland;6, valve shaft;7, butterfly plate;8, butterfly valve body;9, control pressure input port;10, it limits
Position screw;11, butterfly valve valve rod;1101, butterfly valve cylinder;1102, shaft;1103, O-ring;12, butterfly valve valve pin;13, core pipe;14,
Air inlet;15, bushing.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
It is described the present invention provides a kind of exhaust butterfly valve apparatus as shown in Figs. 1-3, including exhaust butterfly valve apparatus main body 1
It is vented 1 lower part of butterfly valve apparatus main body and is equipped with controller 2, be equipped with worm reducer 3, the worm gear on the right side of 2 lower part of controller
Retarder 3 includes cabinet 301, worm and gear 302, bearing 303, axis 304, and the cabinet 301 is arranged outside worm reducer 3
Portion, the setting of worm and gear 302 is at 301 middle part of cabinet, and the setting of bearing 303 is in 302 middle part of worm and gear, the axis
304 settings are equipped with venthole 4 in 303 middle part of bearing, 3 lower left side of worm reducer, and 4 lower part of venthole is equipped with pressure
Lid 5,5 lower part of gland are equipped with valve shaft 6, and 6 lower left side of valve shaft is equipped with dish plate 7, and 7 bottom of dish plate is equipped with butterfly
Valve body 8;
8 top of butterfly valve body is equipped with control pressure input port 9, is equipped on the right side of 9 lower part of control pressure input port
Stop screw 10,10 lower left side of stop screw are equipped with butterfly valve valve rod 11, and the butterfly valve valve rod 11 includes butterfly valve cylinder
1101, shaft 1102, O-ring 1103, the setting of butterfly valve cylinder 1101 are arranged in 11 middle part of butterfly valve valve rod, the shaft 1102
At 1101 middle part of butterfly valve cylinder, the setting of O-ring 1103 is equipped with butterfly valve on the right side of 1102 middle part of shaft, the butterfly valve valve rod 11
Valve pin 12,12 lower left side of butterfly valve valve pin are equipped with core pipe 13, are equipped with air inlet 14 on the right side of 13 lower part of core pipe, it is described into
Bushing 15 is equipped on the right side of 14 lower part of stomata.
Specifically, the butterfly valve body 8 includes dish plate 7, bushing 15, the dish plate 7 is arranged in 8 center of butterfly valve body, institute
The setting of bushing 15 is stated on 7 right side of dish plate.
Specifically, 5 upper surface of gland is equipped with bolt, the gland 5 is turned with exhaust butterfly valve apparatus main body 1 by bolt
Dynamic connection.
Specifically, the controller 2 and worm reducer 3 are electrically connected.
Specifically, the stop screw 10 is set as 2,2 stop screws 10 are symmetrical set respectively in snail
3 two sides of the bottom of wheel decelerator.
Specifically, the butterfly valve valve rod 11 passes through with welding rod, the butterfly valve valve rod 11 is equipped in the middle part of bushing 15 with bushing 15
Welding rod welding.
When in use, operator needs first be vented butterfly valve apparatus master the automobile exhaust butterfly valve apparatus according to corresponding
Each component of body 1, which is fixedly connected, to be finished, and when being vented normal work, is passed through dish plate 7 and is opened, engine normal exhaust, when driver needs
When braking is exhausted, air inlet 14 has gas input, and following 1101 stroke of butterfly valve cylinder output drives shaft
1102, it acts on dish plate 7 on butterfly valve body 8, is closed by dish plate 7, make to form seal chamber, achieve the effect that exhaust brake,
When releasing exhaust brake, the gas of 1101 air inlet 14 of butterfly valve cylinder is discharged, and resets dish plate 7 by controller 2.Design is close
Rationally, there is very strong practicability, be suitble to promote.
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features,
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention
Within protection scope.
Claims (6)
1. a kind of exhaust butterfly valve apparatus, including exhaust butterfly valve apparatus main body (1), it is characterised in that: the exhaust butterfly valve apparatus master
Body (1) lower part is equipped with controller (2), is equipped with worm reducer (3) on the right side of controller (2) lower part, the worm reducer
It (3) include cabinet (301), worm and gear (302), bearing (303), axis (304), the cabinet (301) is arranged in worm gear reducer
Device (3) is external, and in the middle part of cabinet (301), the bearing (303) is arranged in worm and gear for worm and gear (302) setting
(302) middle part, in the middle part of bearing (303), worm reducer (3) lower left side is equipped with venthole for axis (304) setting
(4), venthole (4) lower part is equipped with gland (5), and gland (5) lower part is equipped with valve shaft (6), under the valve shaft (6)
Dish plate (7) are equipped on the left of portion, dish plate (7) bottom is equipped with butterfly valve body (8);Butterfly valve body (8) top is equipped with control
Air pressure input port (9), control pressure input port (9) the lower part right side are equipped with stop screw (10), the stop screw (10)
Lower left side is equipped with butterfly valve valve rod (11), and the butterfly valve valve rod (11) includes butterfly valve cylinder (1101), shaft (1102), O-ring
(1103), in the middle part of butterfly valve valve rod (11), the shaft (1102) is arranged in butterfly valve cylinder for butterfly valve cylinder (1101) setting
(1101) middle part, O-ring (1103) setting are equipped with butterfly valve valve in the middle part of shaft (1102) on the right side of the butterfly valve valve rod (11)
It sells (12), butterfly valve valve pin (12) lower left side is equipped with core pipe (13), and air inlet is equipped on the right side of core pipe (13) lower part
(14), bushing (15) are equipped on the right side of air inlet (14) lower part.
2. a kind of exhaust butterfly valve apparatus according to claim 1, it is characterised in that: the butterfly valve body (8) includes dish plate
(7), bushing (15), dish plate (7) setting is at butterfly valve body (8) center, and bushing (15) setting is on the right side of dish plate (7).
3. a kind of exhaust butterfly valve apparatus according to claim 1, it is characterised in that: gland (5) upper surface is equipped with spiral shell
Bolt, the gland (5) and exhaust butterfly valve apparatus main body (1) are rotatablely connected by bolt.
4. a kind of exhaust butterfly valve apparatus according to claim 1, it is characterised in that: the controller (2) and worm gear reducer
Device (3) is electrically connected.
5. a kind of exhaust butterfly valve apparatus according to claim 1, it is characterised in that: the stop screw (10) is set as 2
A, 2 stop screws (10) are symmetrical set respectively in worm reducer (3) two sides of the bottom.
6. a kind of exhaust butterfly valve apparatus according to claim 1, it is characterised in that: the butterfly valve valve rod (11) and bushing
(15) middle part is equipped with welding rod, and the butterfly valve valve rod (11) and bushing (15) are welded by welding rod.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810866545.9A CN109184924A (en) | 2018-08-01 | 2018-08-01 | A kind of exhaust butterfly valve apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810866545.9A CN109184924A (en) | 2018-08-01 | 2018-08-01 | A kind of exhaust butterfly valve apparatus |
Publications (1)
Publication Number | Publication Date |
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CN109184924A true CN109184924A (en) | 2019-01-11 |
Family
ID=64920404
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201810866545.9A Pending CN109184924A (en) | 2018-08-01 | 2018-08-01 | A kind of exhaust butterfly valve apparatus |
Country Status (1)
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CN (1) | CN109184924A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112303255A (en) * | 2020-10-26 | 2021-02-02 | 慈溪市中航精密机械设备制造有限公司 | Exhaust butterfly valve for automobile and production process thereof |
-
2018
- 2018-08-01 CN CN201810866545.9A patent/CN109184924A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112303255A (en) * | 2020-10-26 | 2021-02-02 | 慈溪市中航精密机械设备制造有限公司 | Exhaust butterfly valve for automobile and production process thereof |
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Legal Events
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PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190111 |
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RJ01 | Rejection of invention patent application after publication |