CN109175993A - Mounting plate and assembly technology for the positioning assembling of large-scale non-standard equipment - Google Patents
Mounting plate and assembly technology for the positioning assembling of large-scale non-standard equipment Download PDFInfo
- Publication number
- CN109175993A CN109175993A CN201811001960.4A CN201811001960A CN109175993A CN 109175993 A CN109175993 A CN 109175993A CN 201811001960 A CN201811001960 A CN 201811001960A CN 109175993 A CN109175993 A CN 109175993A
- Authority
- CN
- China
- Prior art keywords
- standard equipment
- scale non
- mounting plate
- support platform
- bolt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/02—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby of table type
Abstract
The present invention provides a kind of mounting plate for the positioning assembling of large-scale non-standard equipment, including support platform and several supporting elements being located in the support platform；The support platform includes support plate and the frame below the support plate, and the support plate is equipped with multiple rows of mounting hole, and the supporting element is connected by bolt with corresponding mounting hole.The present invention also provides a kind of assembly technologies of mounting plate for the positioning assembling of large-scale non-standard equipment.The present invention may be implemented the structural member general assembly sizing of large-scale non-standard equipment, integral marking etc., improve the work efficiency and assembling quality of non-standard equipment overall package, solve the positioning problem that large-scale non-standard equipment structural member is integrally organized pair.
Description
Technical field
The present invention relates to field of metallurgical equipment, flat more particularly to a kind of assembly for the positioning assembling of large-scale non-standard equipment
Platform and assembly technology.
Background technique
Assembled, scribing tooling manufactures and designs generally be directed to specific non-standard equipment, is mainly used for various inspection work, such as
The datum plane of accurate measurement, the inspection measurement of various machine tool mechanicals, checks dimensional accuracy, the line position deviation of part, and make
Accurate scribing line out is the workbench that scribing line, measurement, rivet welding, tooling technique cannot lack, generally benchmark table top matching design
Various dedicated clamping parts, supporting element complete the positioning of non-standard equipment or component.
Now face plate in the market is usually the platform of procurement criteria model, and large-scale or particular/special requirement platform is all
Specialized factory is looked for customize, using casting post-processing, higher cost.
Summary of the invention
The mounting plate assembled is positioned for large-scale non-standard equipment the technical problem to be solved in the present invention is to provide a kind of, with
Overcome the drawbacks described above of the prior art.
To achieve the above object, the present invention provides a kind of mounting plate for the positioning assembling of large-scale non-standard equipment, including
Support platform and several supporting elements being located in the support platform；The support platform include support plate and be located at the branch
Frame below fagging, the support plate are equipped with multiple rows of mounting hole, and the supporting element is connected by bolt with corresponding mounting hole
It connects.
Preferably, the frame is welded into latticed by more lateral gussets and longitudinal gusset.
Preferably, the side of the frame is welded with side plate, and the top of the side plate and the support plate are welded.
Preferably, the outside of the side plate is equipped with lifting lug.
Preferably, the bottom margin of the support platform is welded with multiple backing plates, offers fixation hole on each backing plate.
Preferably, the supporting element includes connection pedestal, and the connection pedestal is bolted on the mounting hole,
The connection pedestal is equipped with multiple groups adjustment seat, and every group of adjustment seat includes two L-shaped brackets positioned opposite, and two branch
There are spacing between frame, the connection pedestal is equipped with vertical adjustment bolt, and the vertical adjustment bolt is located at same group of adjusting
Between two brackets of seat.
Preferably, multiple rows of connecting hole is offered on the top surface of the connection pedestal, the bracket is connected to corresponding connection
Kong Shang.
Preferably, the bracket includes transverse slat and riser, and the transverse slat is bolted on corresponding connecting hole, institute
It states riser to be welded on the transverse slat, the riser is equipped with lateral adjustments bolt；The bracket further includes triangular in shape adds
Two right-angle sides of strong plate, the stiffening plate are respectively welded on the transverse slat and the riser.
The invention solves second technical problem be to provide a kind of dress for the positioning assembling of large-scale non-standard equipment
Assembly technology with platform, includes the following steps:
S1, it determines rigging position of the large-scale non-standard equipment in support platform, supporting element is fixed on support using bolt
On the corresponding mounting hole of platform.
S2, the installing arm of large-scale non-standard equipment is placed on supporting element, then adjusts vertical adjustment bolt and laterally adjusted
Bolt is saved, to large-scale non-standard equipment levelling capturing.
S3, on the basis of the grid lines on the zero line and platform on mounting plate, using tape measure, infrared ray gradienter,
Height gauge etc. comes the hookup wire of positioning element, the center line in hole etc., it is made to meet drawing technical requirements.
S4, all parts are successively assembled into large-scale non-standard equipment in support platform.
As described above, the mounting plate and assembly technology of the present invention for large-scale non-standard equipment positioning assembling, tool
Have following the utility model has the advantages that the structural member general assembly sizing of large-scale non-standard equipment, integral marking etc. may be implemented in the present invention, improves
The work efficiency and assembling quality of non-standard equipment overall package solve the positioning problem that large-scale non-standard equipment structural member is integrally organized pair.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that the present invention assembles large-scale non-standard equipment.
Fig. 2 is structural schematic diagram of the invention.
Fig. 3 is the enlarged drawing in Fig. 2 at A.
Fig. 4 is the bottom view of support platform.
Fig. 5 is the structural schematic diagram of bracket.
Component label instructions
1 support platform
11 support plates
111 mounting holes
12 frames
121 lateral gussets
122 longitudinal gussets
13 side plates
131 lifting lugs
14 backing plates
141 fixation holes
2 supporting elements
21 connection pedestals
211 connecting holes
22 brackets
221 transverse slats
222 risers
23 vertical adjustment bolts
24 lateral adjustments bolts
25 stiffening plates
26 spacing
3 large-scale non-standard equipments
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this explanation
Content disclosed by book is understood other advantages and efficacy of the present invention easily.
It should be clear that this specification structure depicted in this specification institute accompanying drawings, ratio, size etc., only to cooperate specification to be taken off
The content shown is not intended to limit the invention enforceable qualifications so that those skilled in the art understands and reads, therefore
Do not have technical essential meaning, the modification of any structure, the change of proportionate relationship or the adjustment of size are not influencing the present invention
Under the effect of can be generated and the purpose that can reach, it should all still fall in disclosed technology contents and obtain the model that can cover
In enclosing.Meanwhile in this specification cited such as "upper", "lower", "left", "right", " centre " term, be merely convenient to chat
That states is illustrated, rather than to limit the scope of the invention, relativeness is altered or modified, and is changing skill without essence
It is held in art, when being also considered as the enforceable scope of the present invention.
As shown in Figures 1 to 5, the present invention provides a kind of mounting plate for the positioning assembling of large-scale non-standard equipment, including
Support platform 1 and several supporting elements 2 being located in the support platform 1；The support platform 1 includes support plate 11 and is located at
The frame 12 of 11 lower section of support plate, the support plate 11 are equipped with multiple rows of mounting hole 111, and the supporting element 2 passes through bolt
It is connected with corresponding mounting hole 111.
As shown in Figure 2, it is preferable that support platform 1 is formed using Q345B low-alloy thick plates, and the frame 12 is by more
Root transverse direction gusset 121 and longitudinal gusset 122 are welded into latticed, and intensity is higher, deforms smaller；The support plate 11 is laid on institute
It states on frame 12, the size of the support plate 11 is about width 3000mm, length 12000mm, height 400mm；The support plate
11 can easily shake fast slab, can also be formed by muti-piece connecting plate welding, the lower part of the support plate 11 it is settable it is multiple downwards
The flange of protrusion is embedded in grid, to reinforce the integral strength of the support platform 1, avoids deforming.Preferably, the frame
The side of frame 12 is welded with side plate 13, and the top of the side plate 13 and the support plate 11 are welded, and the outside of the side plate 13 is set
There is lifting lug 131, lifting lug 131 is arranged on side plate 13 in the longitudinal direction, and two lifting lugs are arranged in each side plate 13, hangs convenient for whole
It rises.As shown in Figures 2 to 4, it is preferable that the bottom margin of the support platform 1 is welded with multiple backing plates 14, on each backing plate 14
Fixation hole 141 is offered, for connecting foundation bolt.
As shown in Figure 2 and Figure 5, it is preferable that the supporting element 2 includes connection pedestal 21, and the connection pedestal 21 passes through spiral shell
Bolt is connected on the mounting hole 111, and connection pedestal 21 is connected to the position in the support platform 1 according to large-scale non-standard equipment
3 structure determination.The connection pedestal 21 is equipped with multiple groups adjustment seat, is equipped with two groups in the present embodiment, every group of adjustment seat packet
Two L-shaped brackets 22 positioned opposite are included, and there are spacing 26 between two brackets, the connection pedestal 21 is equipped with perpendicular
To bolt 23 is adjusted, the vertical adjustment bolt 23 is located between two brackets 22 of same group of adjustment seat, such as the large size
When the installing arm of non-standard equipment 3 is placed between two brackets 22 of same group of adjustment seat, by adjusting vertical adjustment bolt 23
The large-scale non-standard equipment installing arm is leveled.
Preferably, multiple rows of connecting hole 211 is offered on the top surface of the connection pedestal 21, the bracket 22 is connected to accordingly
Connecting hole 211 on, the position of the connecting hole 211 that the bracket 22 connects is according to the position of the positioning of large-scale non-standard equipment 3
Set determination.Preferably, the bracket 22 includes transverse slat 221 and riser 222, and the transverse slat 221 is bolted corresponding
On connecting hole 211, the riser 222 is welded on the transverse slat 221, and the riser 222 is equipped with lateral adjustments bolt 24, institute
Lateral adjustments bolt 24 is stated for adjusting and fixing large-scale non-standard equipment 3；The bracket 22 further includes stiffening plate triangular in shape
25, two right-angle sides of the stiffening plate 25 are respectively welded on the transverse slat 221 and the riser 222.
The present invention is using platform for lining center line as benchmark line, when machining plane, line is returned using numerically-controlled machine tool positioning, with width
Direction 500mm*4 grades of degree, 1000mm*10 grades of length direction, plane returns out each shelves line (scriber), the eye-catching mark in crosspoint on platform
Know, as datum mark and reference line, for subsequent measurement and returns line.The present invention during installation, first excavates datum hole peace on ground
Support platform is filled, upper plane is basseted about 50mm, then connects support platform with foundation bolt, and the upper of rear platform is completed in connection
Plane is levelling, and planarity requirements≤0.2mm, datum hole is integrally in the milk, to complete the installation of support platform.
Assembly technology step when large-scale non-standard equipment structural member overall package:
S1, it determines rigging position of the large-scale non-standard equipment 3 in support platform 1, supporting element 2 is fixed on branch using bolt
It supports on the corresponding mounting hole 111 of platform 1.
S2, the installing arm of large-scale non-standard equipment 3 is placed on supporting element 2, then adjusts vertical adjustment bolt 23 and cross
To bolt 24 is adjusted, to large-scale 3 levelling capturing of non-standard equipment.
S3, on the basis of the grid lines on the zero line and platform on mounting plate, using tape measure, infrared ray gradienter,
Height gauge etc. comes the hookup wire of positioning element, the center line in hole etc., it is made to meet drawing technical requirements.
S4, all parts are successively assembled into large-scale non-standard equipment 3 in support platform 1.
The present invention has following advantages (by taking high strength heavy type carriage of mining self-unloading vehicle assembly as an example):
1. replacing tooling customization casting using technique for welding, tooling manufacturing cost 30% or so can be reduced, that is, is saved
10.0 ten thousand yuan or so of manufacturing cost.
2. using this mounting plate, the manufacturing quality of large-scale non-standard equipment can be promoted, process difficulties are solved,
3. high strength heavy type carriage of mining self-unloading vehicle assembly can once complete general assembly using tooling, and realize integral marking
Machining.
Present invention saves outer committee's expenses: 2.2 ten thousand yuan/set；It has saved and has had bad luck One-Shift Costs: 0.5 ten thousand yuan/set；It shortens
Fabrication cycle, improves work efficiency, saves the expenses such as artificial: 0.4 ten thousand yuan/set；About 3.1 ten thousand yuan of total save the cost/set.
In conclusion the present invention effectively overcomes various shortcoming in the prior art and has high industrial utilization value.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe
The personage for knowing this technology all without departing from the spirit and scope of the present invention, carries out modifications and changes to above-described embodiment.Cause
This, institute is complete without departing from the spirit and technical ideas disclosed in the present invention by those of ordinary skill in the art such as
At all equivalent modifications or change, should be covered by the claims of the present invention.
Claims (9)
1. a kind of mounting plate for the positioning assembling of large-scale non-standard equipment, it is characterised in that: including support platform (1) and be located at
Several supporting elements (2) on the support platform (1)；The support platform (1) include support plate (11) and be located at the branch
Frame (12) below fagging (11), the support plate (11) are equipped with multiple rows of mounting hole (111), and the supporting element (2) passes through
Bolt is connected with corresponding mounting hole (111).
2. the mounting plate according to claim 1 for large-scale non-standard equipment positioning assembling, it is characterised in that: the frame
Frame (12) is welded into latticed by more lateral gussets (121) and longitudinal gusset (122).
3. the mounting plate according to claim 2 for large-scale non-standard equipment positioning assembling, it is characterised in that: the frame
The side of frame (12) is welded with side plate (13), and the top and the support plate (11) of the side plate (13) are welded.
4. the mounting plate according to claim 1 for large-scale non-standard equipment positioning assembling, it is characterised in that: the side
The outside of plate (13) is equipped with lifting lug (131).
5. the mounting plate according to claim 1 for large-scale non-standard equipment positioning assembling, it is characterised in that: the branch
The bottom margin of support platform (1) is welded with multiple backing plates (14), offers fixation hole (141) on each backing plate (14).
6. the mounting plate according to claim 1 for large-scale non-standard equipment positioning assembling, it is characterised in that: the branch
Support member (2) includes connection pedestal (21), and the connection pedestal (21) is bolted on the mounting hole (111), described
It connects pedestal (21) and is equipped with multiple groups adjustment seat, every group of adjustment seat includes two L-shaped brackets (22) positioned opposite, and two
There are spacing (26) between a bracket, the connection pedestal (21) is equipped with vertical adjustment bolt (23), the vertical adjustment spiral shell
Bolt (23) is located between two brackets (22) of same group of adjustment seat.
7. the mounting plate according to claim 6 for large-scale non-standard equipment positioning assembling, it is characterised in that: the company
It connects and is offered on the top surface of pedestal (21) multiple rows of connecting hole (211), the bracket (22) is connected to corresponding connecting hole (211)
On.
8. the mounting plate according to claim 7 for large-scale non-standard equipment positioning assembling, it is characterised in that: the branch
Frame (22) includes transverse slat (221) and riser (222), and the transverse slat (221) is bolted in corresponding connecting hole (211)
On, the riser (222) is welded on the transverse slat (221), and the riser (222) is equipped with lateral adjustments bolt (24)；Institute
Stating bracket (22) further includes stiffening plate triangular in shape (25), and two right-angle sides of the stiffening plate (25) are respectively welded at described
On transverse slat (221) and the riser (222).
9. a kind of position the mounting plate assembled for large-scale non-standard equipment using described in any one of any one of claims 1 to 99
Assembly technology, which comprises the steps of:
S1, it determines rigging position of the large-scale non-standard equipment (3) on support platform (1), is fixed on supporting element (2) using bolt
On the corresponding mounting hole 111 of support platform 1.
S2, the installing arm of large-scale non-standard equipment (3) is placed on supporting element (2), then adjust vertical adjustment bolt (23) and
Lateral adjustments bolt (24), to large-scale non-standard equipment (3) levelling capturing.
S3, on the basis of the grid lines on the zero line and platform on mounting plate, utilize tape measure, infrared ray gradienter, height
Ruler etc. comes the hookup wire of positioning element, the center line in hole etc., it is made to meet drawing technical requirements.
S4, all parts are successively assembled into large-scale non-standard equipment (3) on support platform (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811001960.4A CN109175993A (en) | 2018-08-30 | 2018-08-30 | Mounting plate and assembly technology for the positioning assembling of large-scale non-standard equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811001960.4A CN109175993A (en) | 2018-08-30 | 2018-08-30 | Mounting plate and assembly technology for the positioning assembling of large-scale non-standard equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109175993A true CN109175993A (en) | 2019-01-11 |
Family
ID=64917251
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811001960.4A Pending CN109175993A (en) | 2018-08-30 | 2018-08-30 | Mounting plate and assembly technology for the positioning assembling of large-scale non-standard equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109175993A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0732223A (en) * | 1993-07-20 | 1995-02-03 | Mitsubishi Motors Corp | Workpiece assembling device |
| US5477596A (en) * | 1992-12-23 | 1995-12-26 | The Boeing Company | Stringer/clip placement and drilling |
| CN201245380Y (en) * | 2008-06-06 | 2009-05-27 | 中国海洋石油总公司 | Antifriction skid shoe apparatus of slippage shipment of structure |
| CN101905403A (en) * | 2009-10-12 | 2010-12-08 | 浙江吉利汽车研究院有限公司 | Modular design method and structure of welding fixture for trial-manufacture sample vehicles |
| CN203726056U (en) * | 2014-02-28 | 2014-07-23 | 徐工集团工程机械股份有限公司 | Auxiliary support device for sidewise-mounting welding of large structures |
| CN206405948U (en) * | 2017-01-18 | 2017-08-15 | 南通远洋船舶配套有限公司 | Hydraulic nut pressure integrity test frock |
-
2018
- 2018-08-30 CN CN201811001960.4A patent/CN109175993A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5477596A (en) * | 1992-12-23 | 1995-12-26 | The Boeing Company | Stringer/clip placement and drilling |
| JPH0732223A (en) * | 1993-07-20 | 1995-02-03 | Mitsubishi Motors Corp | Workpiece assembling device |
| CN201245380Y (en) * | 2008-06-06 | 2009-05-27 | 中国海洋石油总公司 | Antifriction skid shoe apparatus of slippage shipment of structure |
| CN101905403A (en) * | 2009-10-12 | 2010-12-08 | 浙江吉利汽车研究院有限公司 | Modular design method and structure of welding fixture for trial-manufacture sample vehicles |
| CN203726056U (en) * | 2014-02-28 | 2014-07-23 | 徐工集团工程机械股份有限公司 | Auxiliary support device for sidewise-mounting welding of large structures |
| CN206405948U (en) * | 2017-01-18 | 2017-08-15 | 南通远洋船舶配套有限公司 | Hydraulic nut pressure integrity test frock |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190111 |
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| RJ01 | Rejection of invention patent application after publication |