CN109175824A - A kind of automatic welding machine for flange device people - Google Patents
A kind of automatic welding machine for flange device people Download PDFInfo
- Publication number
- CN109175824A CN109175824A CN201811385850.2A CN201811385850A CN109175824A CN 109175824 A CN109175824 A CN 109175824A CN 201811385850 A CN201811385850 A CN 201811385850A CN 109175824 A CN109175824 A CN 109175824A
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- Prior art keywords
- plate
- flange
- support
- fixed
- component
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Abstract
The invention discloses a kind of automatic welding machine for flange device people, belong to technical field of welding equipment, it include material storing mechanism, Material moving device, position-limit mechanism and welding mechanism, the Material moving device includes mounting plate, lifting assembly, feeding material component and material folding component, the material folding component includes driving part and two material folding components, two material folding modular constructions are identical and include supporting vertical plate and revolving part, and the supporting vertical plate is L-type structure.The present invention can make the overturning operation of the flange overturning complete companion flange of 180 degree by revolving part, overturning operation is carried out manually without worker, it can be realized the automatic charging operation to flange by material storing mechanism and Material moving device, and flange can be made to be rotated automatically by runner assembly, the notch on flange is set to face bonding machine, the notch for losing flange convenient for bonding machine carries out weld job.
Description
Technical field
The present invention relates to technical field of welding equipment, more particularly, to a kind of automatic welding machine for flange device people.
Background technique
Flange is the basic components of industry, building trade, and the mode of flange forming is varied, some flange forming techniques
Molding flange often has a notch, such as: the molding flange of hot-bent flange moulding process is jagged, and such flange needs
It could be used after being welded to notch, the mode of traditional flange notch welding is manually to be carried out one by one using bonding machine mostly
Welding, such welding manner needs to waste a large amount of manpower and material resources, and welding efficiency is low.
The utility model of patent No. CN202291912U discloses a kind of novel flange welding device, including pedestal, support
Plate, the station for placing flange, lifting clamp arm, welding gun, the support plate are set on the base, and the station setting exists
At the top of support plate, the station is equipped with through-hole, and the clamp arm is arranged across through-hole, and the clamp arm top is extended with
Side arm forms collet, and the bottom end of the clamp arm is connected with cylinder, and the welding gun is arranged above station.Using above-mentioned knot
Structure, when which has the advantage that 1, welding, the collet clamping flange of clamp arm facilitates welding；2, welding matter is improved
Amount, welding efficiency.
But above-mentioned utility model patent has the following problems；Although first, the patent can be clamped flange,
But flange can not be made to be overturn, weld the patent can only to the front of flange notch, and for flange
The reverse side welding of notch needs worker to overturn manually, brings trouble for worker, and second, the patent is for flange
Feeding operation does not refer to, and worker is made to need to carry out feeding operation one by one to flange, artificial to carry out feeding work for a long time
Industry can also bring biggish labor intensity to worker, and third, the patent make flange there is no the function of being rotated to flange
Notch be difficult to be refined positioning, welding efficiency of the strong influence to flange notch.
Summary of the invention
The purpose of the present invention is to provide a kind of automatic welding machine for flange device people, are welded with solving conventional flange in the prior art
The technical issues of connection device can not carry out automatic turning, feeding to flange and carry out precise positioning to the notch of flange.
The present invention provides a kind of automatic welding machine for flange device people, includes material storing mechanism, Material moving device, position-limit mechanism and weldering
Connection mechanism, the position-limit mechanism are arranged between welding mechanism and material storing mechanism, and position-limit mechanism is arranged in the Material moving device
Top, the Material moving device include mounting plate, lifting assembly, feeding material component and material folding component, and the mounting plate setting is being sent
Expect the top of component, feeding material component is arranged on lifting assembly, and the top of mounting plate, the material folding is arranged in the material folding component
Component includes two there are two symmetrically arranged material folding component and for driving two material folding components while mobile driving part
The material folding modular construction is identical and includes supporting vertical plate and revolving part, and the supporting vertical plate is L-type structure, the rotation
Part is arranged on the side wall of supporting vertical plate.
Further, the revolving part includes rotating cylinder, bearing block and link block, and the rotating cylinder level is plugged in axis
It holds in seat, and is connected between rotating cylinder and bearing block by bearing, the link block is arranged on the side wall of rotating cylinder, the company
The side wall for connecing block is equipped with U-shaped clamping plate, and the U-shaped clamping plate is equipped with anti-slip layer, is arranged with driven tooth on the rotating cylinder
Wheel, the side wall of the supporting vertical plate are equipped with rotating electric machine, are arranged on the output shaft of the rotating electric machine and nibble with driven gear
The driving gear of conjunction.
Further, the driving part includes that left-right rotary screw rod, stepper motor and two spaced first are solid
Fixed board, the left-right rotary screw rod are mounted between two the first fixed plates, are equipped in two supporting vertical plates and left-right rotary
The first wire nut of screw rod transmission cooperation, the output shaft of the stepper motor are fixedly connected with left-right rotary screw rod, and two described first
Being equipped between fixed plate is in horizontally disposed support rod, and what two supporting vertical plates can be slided is set in two support rods
On.
Further, the lifting assembly includes that there are two interval setting and the identical lifting part of structure, the liftings
Component includes there are two spaced fixed square tube, and the fixed square tube is equipped with the sliding square tube being slidably matched with it, and two
Being equipped between a sliding square tube is in horizontally disposed supporting plate, is equipped between two fixed square tubes in horizontally disposed
Connecting plate, the top of the supporting plate are equipped with installs case, and the rotary electric machine being arranged downward in the installs case equipped with output shaft is described
It is arranged on the output shaft of rotary electric machine in the drive lead screw being vertically arranged, the connecting plate is set on drive lead screw, and even
Fishplate bar is equipped with the second screw with drive lead screw transmission cooperation.
Further, the feeding material component includes there are two being separately positioned on feeding part at the top of two supporting plates two
A feeding part structure is identical and includes feeding motor and in horizontally disposed guide rail, and the guide rail is equipped with and it
The sliding shoe being slidably matched, the mounting plate are horizontally set on the top of two sliding shoes, the top both ends point of the supporting plate
Do not set there are two mounting base, be respectively equipped with the first rotation axis and the second rotation axis in two mounting bases, the first rotation axis and
Drive pulley and driven pulley are arranged in second rotation axis respectively, is set between the drive pulley and driven pulley
There is the first synchronous belt, the output shaft of the feeding motor is fixedly connected with the first rotation axis, and the sliding shoe is equipped with and the
The fixed driving plate of one synchronous belt.
Further, the material storing mechanism includes support bracket and two arc-shaped limits being symmetricly set on support bracket
Plate, the top of the support bracket correspond to each arc-shaped limit plate and are equipped with a stiffening plate, the stiffening plate and corresponding
Arc-shaped limit plate is fixedly connected, and lifting disk is equipped between two arc-shaped limit plates, and the support bracket is equipped with support plate, institute
Support plate is stated equipped with screw lift, the output shaft of the screw lift is fixedly connected with the bottom of lifting disk.
Further, the position-limit mechanism includes support frame, runner assembly and clamping limit assembly, the runner assembly
The top for clamping limit assembly is set, and the runner assembly includes that turning motor, round slide, Support tray and setting are being held
The rotary shaft of tray bottom is connected between the rotary shaft and support frame by bearing, and the top of the Support tray is equipped with positioning
Column, the bottom of the Support tray are set there are three the sliding rack being circumferentially distributed, and the sliding rack is slidably matched with round slide, institute
The bottom end for stating rotary shaft is arranged with the first belt pulley, is arranged with the second belt pulley on the output shaft of the turning motor, and described
It is connected between one belt pulley and the second belt pulley by the second synchronous belt drive.
Further, the limit assembly that clamps includes to be horizontally disposed between the second fixed plate on the support frame and two
Every being equipped with the shifting material being slidably matched with it on the first sliding rail being arranged at the top of the second fixed plate, two first sliding rails
Block is equipped with limiting component at the top of two shiftings material blocks, and two limiting component structures are identical and include support
Vertical plate, third fixed plate and two symmetrically arranged limited blocks are equipped with fixed frame between the support vertical plate and third fixed plate,
Two limited blocks are installed on the side wall of third fixed plate.
Further, the clamping limit assembly further includes the connection for having driving motor He being plugged in the second fixed plate
Axis is arranged with driver plate in the connecting shaft, is respectively equipped with first connecting rod and the second connection at the top of two shiftings material blocks
One end of bar, the first connecting rod and driver plate is equipped with the first rotor plate, and the other end of the second connecting rod and driver plate is equipped with
The output shaft of second rotor plate, the driving motor is fixedly connected with connecting shaft.
Further, the welding mechanism includes that the 4th fixed plate, push cylinder, connection frame and two are arranged at intervals on
The second sliding rail at the top of connection frame, second sliding rail are equipped with the feedblock being slidably matched with it, and the 4th fixed plate level is set
It sets at the top of two feedblocks, the top of the 4th fixed plate is equipped with bonding machine, the output end of the push cylinder and the
The side wall of four fixed plates is fixedly connected.
Compared with prior art, the beneficial effects of the present invention are:
First, the present invention be equipped with material storing mechanism, Material moving device, position-limit mechanism and welding mechanism, can complete flange it is automatic on
Material, welding, limit and rotary operation, the degree of automation is higher, is suitble to be promoted on the market.
Second, the present invention is equipped with revolving part, revolving part includes rotating cylinder, bearing block, U-shaped clamping plate, driven gear, rotation
Rotating motor, driving gear and link block can make the overturning operation of the flange overturning complete companion flange of 180 degree, nothing by revolving part
It needs worker to carry out overturning operation manually, is brought conveniently for worker.
Third, the present invention is equipped with material storing mechanism and Material moving device, Material moving device includes mounting plate, lifting assembly, feeding
Component and material folding component, material storing mechanism includes support bracket, lifting disk, screw lift and two arc-shaped limit plates, by depositing
Material mechanism and Material moving device can be realized the automatic charging operation to flange, carry out feeding manually without worker, reduce work
The labor intensity of author.
Fourth, the present invention be equipped with position-limit mechanism, position-limit mechanism include support frame, runner assembly and clamp limit assembly,
The flange of different-diameter can be limited by clamping limit assembly, flange is avoided to generate offset shadow during the welding process
Ring its welding effect.
Fifth, the present invention is equipped with runner assembly, runner assembly includes turning motor, round slide, positioning column, sliding
Frame, the first belt pulley, the second belt pulley, Support tray and rotary shaft can be such that flange is rotated, make automatically by runner assembly
Notch on flange can face bonding machine, and the notch for losing flange convenient for bonding machine carries out weld job.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is schematic perspective view of the invention；
Fig. 2 is schematic side view of the invention；
Fig. 3 is sectional perspective structural schematic diagram of the invention；
Fig. 4 is the schematic perspective view of Material moving device；
Fig. 5 is enlarged drawing at A in Fig. 4；
Fig. 6 is the schematic perspective view of material storing mechanism；
Fig. 7 is the schematic perspective view of position-limit mechanism and welding mechanism；
Fig. 8 is the partial schematic sectional view one of position-limit mechanism；
Fig. 9 is the partial schematic sectional view two of position-limit mechanism；
Figure 10 is the schematic perspective view of welding mechanism；
Description of symbols:
Material storing mechanism 1, support bracket 1a, arc-shaped limit plate 1b, stiffening plate 1c, lifting disk 1d, support plate 1e, screw lift 1f,
Material moving device 2, mounting plate 2a, position-limit mechanism 3, support frame 3a, runner assembly 3b, turning motor 3b1, round slide 3b2, support
Disk 3b3, positioning column 3b4, rotary shaft 3b5, sliding rack 3b6, the first belt pulley 3b7, the second belt pulley 3b8, the second synchronous belt
3c, welding mechanism 4, the 4th fixed plate 4a, push cylinder 4b, connection frame 4c, the second sliding rail 4d, feedblock 4e, bonding machine 4f rise
It comes down to a lower group part 5, lifting part 5a, fixed square tube 5b slide square tube 5c, supporting plate 5d, connecting plate 5e, installs case 5f, rotary electric machine
5g, drive lead screw 5h, feeding material component 6, feeding part 6a, feeding motor 6a1, guide rail 6a2, sliding shoe 6a3, mounting base 6a4, the
One rotation axis 6a5, the second rotation axis 6a6, drive pulley 6a7, driven pulley 6a8, the first synchronous belt 6b, driving plate
6c, material folding component 7, material folding component 7a, supporting vertical plate 7b, revolving part 7c, rotating cylinder 7c1, bearing block 7c2, link block 7c3 are U-shaped
Clamping plate 7c4, driven gear 7c5, rotating electric machine 7c6, driving gear 7c7, driving part 7d, left-right rotary screw rod 7d1, stepping electricity
Machine 7d2, the first fixed plate 7d3, support rod 7d4 clamp limit assembly 8, and the second fixed plate 8a, the first sliding rail 8b moves material block 8c,
Limiting component 8d, support vertical plate 8d1, third fixed plate 8d2, limited block 8d3, fixed frame 8d4, connecting shaft 8e1, driver plate 8e2,
First connecting rod 8e3, the second connecting rod 8e4, the first rotor plate 8e5, the second rotor plate 8e6.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.
The component for the embodiment of the present invention for usually describing and showing in attached drawing here can be with a variety of different configurations
To arrange and design.Therefore, the detailed description of the embodiment of the present invention provided in the accompanying drawings is not intended to limit below and is wanted
The scope of the present invention of protection is sought, but is merely representative of selected embodiment of the invention.
Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Below with reference to shown in Fig. 1 to Figure 10, the embodiment of the invention provides a kind of automatic welding machine for flange device people, include
Material storing mechanism 1, Material moving device 2, position-limit mechanism 3 and welding mechanism 4, the position-limit mechanism 3 are arranged in welding mechanism 4 and material stock machine
Between structure 1, the top of position-limit mechanism 3 is arranged in the Material moving device 2, and the Material moving device 2 includes mounting plate 2a, lifting group
The top of feeding material component 6 is arranged in part 5, feeding material component 6 and material folding component 7, the mounting plate 2a, and the setting of feeding material component 6 is rising
It comes down to a lower group on part 5, the top of mounting plate 2a is arranged in the material folding component 7, and the material folding component 7 includes that there are two symmetrically arranged
Material folding component 7a and driving part 7d for driving two material folding component 7a mobile simultaneously, two material folding component 7a structures
Identical and include supporting vertical plate 7b and revolving part 7c, the supporting vertical plate 7b is L-type structure, and the revolving part 7c setting exists
On the side wall of supporting vertical plate 7b；Flange can be made to overturn the overturning operation of the complete companion flange of 180 degree by revolving part 7c, be not necessarily to work
Author carries out overturning operation manually, brings conveniently for worker, can be realized by material storing mechanism 1 and Material moving device 2 to method
Blue automatic charging operation, carries out feeding without worker manually, reduces the labor intensity of worker；Pass through position-limit mechanism 3
The flange of different-diameter can be limited, flange is avoided to generate its welding effect of bias effect during the welding process；It is logical
Crossing runner assembly 3b can be such that flange is rotated automatically, and the notch on flange is enable to face bonding machine 4f, convenient for welding
The notch that machine 4f loses flange carries out weld job.
Further, as shown in figure 5, Fig. 5 is that enlarged drawing, the revolving part 7c include rotating cylinder 7c1, axis at A in Fig. 4
A 7c2 and link block 7c3 are held, the rotating cylinder 7c1 level is plugged in bearing block 7c2, and rotating cylinder 7c1 and bearing block 7c2
Between connected by bearing, the link block 7c3 is arranged on the side wall of rotating cylinder 7c1, sets on the side wall of the link block 7c3
There are U-shaped clamping plate 7c4, the U-shaped clamping plate 7c4 to be equipped with anti-slip layer, be arranged with driven gear 7c5 on the rotating cylinder 7c1,
The side wall of the supporting vertical plate 7b is equipped with rotating electric machine 7c6, is arranged on the output shaft of the rotating electric machine 7c6 and driven tooth
Take turns the driving gear 7c7 of 7c5 engagement；Rotating electric machine 7c6 work can drive driving gear 7c7 to rotate, and driving gear 7c7 can
The driven gear 7c5 rotation engaged is driven, so that rotating cylinder 7c1 is rotated, rotating cylinder 7c1 is able to drive link block
The 7c3 and U-shaped clamping plate 7c4 being arranged on link block 7c3 side wall is mobile, enables the flange clamped by two U-shaped clamping plate 7c4
180 degree, the overturning operation of complete companion flange are enough overturn, position-limit mechanism 3 again limits flange, and bonding machine 4f can at this time
Weld job, the welding of complete companion flange are carried out to the reverse side of flange notch.
Further, the driving part 7d includes left-right rotary screw rod 7d1, stepper motor 7d2 and two interval settings
The first fixed plate 7d3, the left-right rotary screw rod 7d1 is mounted between two the first fixed plate 7d3, two supporting vertical plates
The first wire nut with left-right rotary screw rod 7d1 transmission cooperation, the output shaft and left-right rotary silk of the stepper motor 7d2 are equipped on 7b
Bar 7d1 is fixedly connected, and being equipped between two the first fixed plate 7d3 is in horizontally disposed support rod 7d4, two supports
What vertical plate 7b can be slided is set on two support rod 7d4；Stepper motor 7d2 work can drive left-right rotary screw rod 7d1
Rotation, left-right rotary screw rod 7d1 are able to drive two supporting vertical plate 7b relative movements or are moved away from, and make two supporting vertical plate 7b
It is able to drive two U-shaped clamping plate 7c4 mobile, so that two U-shaped clamping plate 7c4 is clamped the flange of top layer, method
Blue two sides can be respectively clamped into U-shaped clamping plate 7c4.
Further, as shown in figure 4, Fig. 4 is the schematic perspective view of Material moving device 2, the lifting assembly 5 includes
Two interval settings and structure identical lifting part 5a, the lifting part the 5a spaced fixed square tube including there are two
5b, the fixed square tube 5b are equipped with to be equipped between sliding the square tube 5c, two sliding square tube 5c being slidably matched with it
Be equipped between horizontally disposed supporting plate 5d, two fixed square tube 5b is in horizontally disposed connecting plate 5e, the supporting plate
The top of 5d is equipped with installs case 5f, the rotary electric machine 5g being arranged downward in installs case 5f equipped with output shaft, the rotary electric machine
It is arranged on the output shaft of 5g in the drive lead screw 5h being vertically arranged, the connecting plate 5e is set on drive lead screw 5h, and is connected
Fishplate bar 5e is equipped with the second screw with drive lead screw 5h transmission cooperation；Lifting assembly 5 material folding component 7 can be moved to most
The position of upper layer flange cooperation, working principle are that rotary electric machine 5g work can drive drive lead screw 5h to rotate, drive lead screw 5h
It can be driven and cooperate with connecting plate 5e, supporting plate 5d is enable to be moved in the vertical direction, enable mounting plate 2a perpendicular
Histogram is gone up and down upwards, and material folding component 7 is made to be moved to the position with the cooperation of top layer's flange.
Further, the feeding material component 6 includes that there are two the feeding parts being separately positioned at the top of two supporting plate 5d
6a, two feeding part 6a structures are identical and include feeding motor 6a1 and in horizontally disposed guide rail 6a2, described
Guide rail 6a2 is equipped with the sliding shoe 6a3, the mounting plate 2a being slidably matched with it and is horizontally set on the top of two sliding shoe 6a3
Portion, the top both ends of the supporting plate 5d, which are respectively equipped on two mounting bases 6a4, two mounting base 6a4, is respectively equipped with
It is arranged with drive pulley respectively on one rotation axis 6a5 and the second rotation axis 6a6, the first rotation axis 6a5 and the second rotation axis 6a6
6a7 and driven pulley 6a8 is equipped with the first synchronous belt 6b, institute between the drive pulley 6a7 and driven pulley 6a8
The output shaft for stating feeding motor 6a1 is fixedly connected with the first rotation axis 6a5, and the sliding shoe 6a3 is equipped with skin synchronous with first
With the driving plate 6c that 6b is fixed；Material folding component 7 can be moved to the surface of top layer's flange by feeding material component 6, worked
Journey is that two feeding part 6a are worked at the same time, and feeding motor 6a1 work can drive the first rotation axis 6a5 to rotate, the first rotation
Axis 6a5 is able to drive drive pulley 6a7 rotation, and the can be made under the rotation of drive pulley 6a7 and driven pulley 6a8
One synchronous belt 6b is moved, and the first synchronous belt 6b is able to drive driving plate 6c movement, enables sliding shoe 6a3 along guide rail
It is moved on the length direction of 6a2, two sliding shoe 6a3 is enable to move the surface that mounting plate 2a is moved to flange simultaneously,
Material folding component 7 is set to be located at the surface of flange.
Further, as shown in fig. 6, Fig. 6 is the schematic perspective view of material storing mechanism 1, the material storing mechanism 1 includes
Support bracket 1a and two arc-shaped limit plate 1b being symmetricly set on support bracket 1a, the top of the support bracket 1a corresponds to each arc
Shape limit plate 1b is equipped with stiffening plate a 1c, the stiffening plate 1c and is fixedly connected with corresponding arc-shaped limit plate 1b, and two
Lifting disk 1d is equipped between a arc-shaped limit plate 1b, the support bracket 1a is equipped with support plate 1e, on the support plate 1e
Equipped with screw lift 1f, the output shaft of the screw lift 1f is fixedly connected with the bottom of lifting disk 1d；When top layer
After flange clamps taking-up by Material moving device 2, screw lift 1f work can be such that lifting disk 1d moves in the vertical direction,
So that the flange of top layer in remaining flange is reached certain height, flange is clamped convenient for Material moving device 2, stiffening plate
1c is for being capable of fixing arc-shaped limit plate 1b at the top of support bracket 1a.
Further, as shown in fig. 7, Fig. 7 is the schematic perspective view of position-limit mechanism 3 and welding mechanism 4, the limit
Mechanism 3 includes support frame 3a, runner assembly 3b and clamps limit assembly 8, and the runner assembly 3b setting is clamping limit group
The top of part 8, the runner assembly 3b include turning motor 3b1, round slide 3b2, Support tray 3b3 and are arranged in Support tray
The rotary shaft 3b5 of the bottom 3b3 is connected between the rotary shaft 3b5 and support frame 3a by bearing, the top of the Support tray 3b3
Portion is equipped with positioning column 3b4, and the bottom of the Support tray 3b3 sets that there are three the sliding rack 3b6 that is circumferentially distributed, the sliding racks
3b6 is slidably matched with round slide 3b2, and the bottom end of the rotary shaft 3b5 is arranged with the first belt pulley 3b7, the turning motor
It is arranged with the second belt pulley 3b8 on the output shaft of 3b1, passes through second between the first belt pulley 3b7 and the second belt pulley 3b8
Synchronous belt 3c transmission connection；Turning motor 3b1 work can drive the second belt pulley 3b8 to rotate, and make the second synchronous belt 3c
It can rotate, the first belt pulley 3b7 is enable to rotate, so that rotary shaft 3b5 is rotated around the axis of itself, make to hold
Pallet 3b3 rotation, enables the flange being located on Support tray 3b3 slowly to rotate, the notch on flange is enable to face welding
For sliding rack 3b6 to be supported and is oriented to, what Support tray 3b3 can be stable rotates by machine 4f, round slide 3b2.
Further, it is described clamp limit assembly 8 include the second fixed plate 8a for being horizontally set on support frame 3a and
It is equipped on two the first sliding rail 8b, two the first sliding rail 8b being arranged at intervals at the top of the second fixed plate 8a and is slided with it
Limiting component 8d, two limiting component 8d structures are equipped at the top of shifting material the block 8c, two shifting material block 8c of cooperation
It is identical and include support vertical plate 8d1, third fixed plate 8d2 and two symmetrically arranged limited block 8d3, the support vertical plate
Fixed frame 8d4 is equipped between 8d1 and third fixed plate 8d2, two limited block 8d3 are installed in the side wall of third fixed plate 8d2
On；Support vertical plate 8d1 is for installing fixed frame 8d4, and third fixed plate 8d2 is for consolidating two limited block 8d3
Fixed, the first sliding rail 8b is used to play the role of guiding and support to shifting material block 8c.
Further, the clamping limit assembly 8 further includes the company for having driving motor He being plugged on the second fixed plate 8a
It is arranged with driver plate 8e2 on spindle 8e1, the connecting shaft 8e1, is respectively equipped with the first connection at the top of two shifting material block 8c
One end of bar 8e3 and the second connecting rod 8e4, the first connecting rod 8e3 and driver plate 8e2 are equipped with the first rotor plate 8e5, and second
The other end of connecting rod 8e4 and driver plate 8e2 is equipped with the second rotor plate 8e6, the output shaft and connecting shaft 8e1 of the driving motor
It is fixedly connected；Driving motor work can drive driver plate 8e2 to rotate, and driver plate 8e2 is able to drive two first rotations
Plate 8e5 and the second rotor plate 8e6 are moved, and the first rotor plate 8e5 and the second rotor plate 8e6 is enable to drive the first company respectively
Extension bar 8e3 and the second connecting rod 8e4 is mobile, enables two shifting material block 8c to drive two limiting component 8d mobile respectively, makes to limit
Two limited block 8d3 on the component 8d of position can be contradicted with the side wall of flange, so that flange is clamped, flange is avoided to weld
During generate its welding effect of bias effect.
Further, as shown in Figure 10, Figure 10 is the schematic perspective view of welding mechanism 4, and the welding mechanism 4 includes
There are the 4th fixed plate 4a, push cylinder 4b, connection frame 4c and two the second sliding rail 4d being arranged at intervals at the top of connection frame 4c, institute
It states the second sliding rail 4d and is horizontally set on two feedblock 4e's equipped with the feedblock 4e, the 4th fixed plate 4a being slidably matched with it
The top at top, the 4th fixed plate 4a is equipped with bonding machine 4f, the output end and the 4th fixed plate 4a of the push cylinder 4b
Side wall be fixedly connected；For second sliding rail 4d for feedblock 4e to be oriented to and supported, push cylinder 4b work can be by the
Four fixed plate 4a are pushed along the length direction of the second sliding rail 4d, and the bonding machine 4f at the top of the 4th fixed plate 4a is enable to be moved to pair
The position that flange is welded, bonding machine 4f, which works, is capable of the weld job of complete companion flange.
The working principle of the invention: several flanges are placed between two arc-shaped limit plate 1b by worker manually, and two
The phenomenon that a arc-shaped limit plate 1b can limit several flanges, avoid flange run-off the straight or collapse, feeding material component 6
Material folding component 7 can be moved to the surface of top layer's flange, the course of work is that two feeding part 6a are worked at the same time, and is sent
Material motor 6a1 work can drive the first rotation axis 6a5 to rotate, and the first rotation axis 6a5 is able to drive drive pulley 6a7 and turns
It is dynamic, under drive pulley 6a7 and driven pulley 6a8 rotation the first synchronous belt 6b can move, first is same
Step belt 6b is able to drive driving plate 6c movement, so that sliding shoe 6a3 is moved along the length direction of guide rail 6a2, makes two
Sliding shoe 6a3 can move the surface that mounting plate 2a is moved to flange simultaneously, make material folding component 7 be located at flange just on
Material folding component 7 can be moved to the position with the cooperation of top layer's flange by side, lifting assembly 5, and working principle is rotary electric machine 5g
Work can drive drive lead screw 5h to rotate, and drive lead screw 5h can be driven with connecting plate 5e to be cooperated, and supporting plate 5d is enable to exist
Moved on vertical direction, mounting plate 2a enable to be gone up and down in the vertical direction, make material folding component 7 be moved to it is most upper
The position of layer flange cooperation, at this time stepper motor 7d2 work can drive left-right rotary screw rod 7d1 to rotate, left-right rotary screw rod 7d1 energy
It enough drives two supporting vertical plate 7b relative movements or is moved away from, so that two supporting vertical plate 7b is able to drive two U-shaped
Clamping plate 7c4 is mobile, so that two U-shaped clamping plate 7c4 is clamped the flange of top layer, the two sides of flange can be respectively clamped into
In to U-shaped clamping plate 7c4, the work of lifting assembly 5 at this time can make flange be moved to certain height, in feeding material component 6 and rise
Coming down to a lower group can be such that flange is moved on Support tray 3b3 under the action of part 5, and turning motor 3b1 work can drive the second belt pulley
3b8 rotation, enables the second synchronous belt 3c to rotate, so that the first belt pulley 3b7 is rotated, make rotary shaft 3b5
It can be rotated around the axis of itself, rotate Support tray 3b3, so that the flange being located on Support tray 3b3 is slowly rotated, make method
Notch on orchid can face bonding machine 4f, and driving motor work can drive driver plate 8e2 to rotate, driver plate 8e2
It is able to drive two the first rotor plate 8e5 and the second rotor plate 8e6 is moved, make the first rotor plate 8e5 and the second rotor plate
8e6 can drive first connecting rod 8e3 and the second connecting rod 8e4 mobile respectively, and two shifting material block 8c is enable to drive two respectively
A limiting component 8d is mobile, so that the side wall of two limited block 8d3 and flange on limiting component 8d is contradicted, push cylinder 4b
Work can push the 4th fixed plate 4a along the length direction of the second sliding rail 4d, make the bonding machine 4f at the top of the 4th fixed plate 4a
It can be moved to the position welded to flange, bonding machine 4f, which works, is capable of the weld job of complete companion flange；Rotating electric machine
7c6 work can drive driving gear 7c7 to rotate, and driving gear 7c7 is able to drive the driven gear 7c5 rotation engaged,
Rotating cylinder 7c1 is set to rotate, the U that rotating cylinder 7c1 is able to drive link block 7c3 and is arranged on link block 7c3 side wall
Type clamping plate 7c4 is mobile, and the flange clamped by two U-shaped clamping plate 7c4 is enable to overturn 180 degree, the overturning of complete companion flange
Operation, position-limit mechanism 3 again limit flange, at this time bonding machine 4f can the reverse side to flange notch carry out welding work
Industry, the welding of complete companion flange.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement；And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (10)
1. a kind of automatic welding machine for flange device people, it is characterised in that: include material storing mechanism (1), Material moving device (2), position restrainer
Structure (3) and welding mechanism (4), the position-limit mechanism (3) are arranged between welding mechanism (4) and material storing mechanism (1), the shifting material
Mechanism (2) is arranged in the top of position-limit mechanism (3), and the Material moving device (2) includes mounting plate (2a), lifting assembly (5), send
Expect component (6) and material folding component (7), mounting plate (2a) setting is in the top of feeding material component (6), feeding material component (6) setting
On lifting assembly (5), the material folding component (7) is arranged at the top of mounting plate (2a), and the material folding component (7) includes two
A symmetrically arranged material folding component (7a) and the driving part (7d) for being used to drive two material folding components (7a) mobile simultaneously, two
Material folding component (7a) structure is identical and includes supporting vertical plate (7b) and revolving part (7c), and the supporting vertical plate (7b) is
L-type structure, the revolving part (7c) are arranged on the side wall of supporting vertical plate (7b).
2. a kind of automatic welding machine for flange device people according to claim 1, it is characterised in that: the revolving part (7c) includes
There are rotating cylinder (7c1), bearing block (7c2) and link block (7c3), rotating cylinder (7c1) level is plugged in bearing block (7c2)
It is interior, and connect between rotating cylinder (7c1) and bearing block (7c2) by bearing, the link block (7c3) is arranged in rotating cylinder
On the side wall of (7c1), the side wall of the link block (7c3) is equipped with U-shaped clamping plate (7c4), on the U-shaped clamping plate (7c4)
It equipped with anti-slip layer, is arranged with driven gear (7c5) on the rotating cylinder (7c1), the side wall of the supporting vertical plate (7b) is equipped with
Rotating electric machine (7c6) is arranged with the driving gear engaged with driven gear (7c5) on the output shaft of the rotating electric machine (7c6)
(7c7).
3. a kind of automatic welding machine for flange device people according to claim 1, it is characterised in that: driving part (7d) packet
Left-right rotary screw rod (7d1), stepper motor (7d2) and two spaced first fixed plates (7d3), the left-right rotary silk are included
Bar (7d1) is mounted between two the first fixed plates (7d3), is equipped with and left-right rotary screw rod on two supporting vertical plates (7b)
The first wire nut of (7d1) transmission cooperation, the output shaft of the stepper motor (7d2) are fixedly connected with left-right rotary screw rod (7d1), and two
Be equipped between a first fixed plate (7d3) is in horizontally disposed support rod (7d4), two equal energy of the supporting vertical plate (7b)
That enough slides is set on two support rods (7d4).
4. a kind of automatic welding machine for flange device people according to claim 1, it is characterised in that: lifting assembly (5) packet
It includes there are two interval setting and the identical lifting part of structure (5a), the lifting part (5a) includes that there are two spaced
Fixed square tube (5b), the fixed square tube (5b) are equipped with the sliding square tube (5c) being slidably matched with it, two sliding sides
It manages between (5c) equipped with being in horizontally disposed supporting plate (5d), is equipped between two fixed square tubes (5b) in horizontally disposed
The top of connecting plate (5e), the supporting plate (5d) is equipped with installs case (5f), and output shaft court is equipped in the installs case (5f) and is divided into
The rotary electric machine (5g) set is arranged on the output shaft of the rotary electric machine (5g) in the drive lead screw (5h) being vertically arranged, institute
It states connecting plate (5e) to be set on drive lead screw (5h), and connecting plate (5e) is equipped with the with drive lead screw (5h) transmission cooperation
Two screws.
5. a kind of automatic welding machine for flange device people according to claim 4, it is characterised in that: feeding material component (6) packet
The feeding part (6a) being separately positioned on there are two including at the top of two supporting plates (5d), two feeding part (6a) structure phases
With and include feeding motor (6a1) and in horizontally disposed guide rail (6a2), the guide rail (6a2) is equipped with and slides with it
The sliding shoe (6a3) of cooperation, the mounting plate (2a) are horizontally set on the top of two sliding shoes (6a3), the supporting plate
The top both ends of (5d) are respectively equipped with two mounting bases (6a4), are respectively equipped with the first rotation axis on two mounting bases (6a4)
It is arranged with drive pulley respectively in (6a5) and the second rotation axis (6a6), the first rotation axis (6a5) and the second rotation axis (6a6)
(6a7) and driven pulley (6a8) is equipped with the first synchronous skin between the drive pulley (6a7) and driven pulley (6a8)
Band (6b), the output shaft of the feeding motor (6a1) are fixedly connected with the first rotation axis (6a5), set on the sliding shoe (6a3)
There is the driving plate (6c) fixed with the first synchronous belt (6b).
6. a kind of automatic welding machine for flange device people according to claim 1, it is characterised in that: material storing mechanism (1) packet
Include support bracket (1a) and two arc-shaped limit plates (1b) being symmetricly set on support bracket (1a), the top of the support bracket (1a)
Portion corresponds to each arc-shaped limit plate (1b) and is equipped with a stiffening plate (1c), the stiffening plate (1c) and corresponding arc limit
Position plate (1b) is fixedly connected, and is equipped with lifting disk (1d) between two arc-shaped limit plates (1b), is set on the support bracket (1a)
Have support plate (1e), the support plate (1e) be equipped with screw lift (1f), the output shaft of the screw lift (1f) with
The bottom of lifting disk (1d) is fixedly connected.
7. a kind of automatic welding machine for flange device people according to claim 1, it is characterised in that: position-limit mechanism (3) packet
It has included support frame (3a), runner assembly (3b) and has clamped limit assembly (8), runner assembly (3b) setting is clamping limit group
The top of part (8), the runner assembly (3b) include turning motor (3b1), round slide (3b2), Support tray (3b3) and set
The rotary shaft (3b5) in the bottom Support tray (3b3) is set, is connect between the rotary shaft (3b5) and support frame (3a) by bearing,
The top of the Support tray (3b3) is equipped with positioning column (3b4), and the bottom of the Support tray (3b3) is set there are three being circumferentially distributed
Sliding rack (3b6), the sliding rack (3b6) is slidably matched with round slide (3b2), the bottom end set of the rotary shaft (3b5)
Equipped with the first belt pulley (3b7), it is arranged with the second belt pulley (3b8) on the output shaft of the turning motor (3b1), described first
It is sequentially connected between belt pulley (3b7) and the second belt pulley (3b8) by the second synchronous belt (3c).
8. a kind of automatic welding machine for flange device people according to claim 7, it is characterised in that: the clamping limit assembly
It (8) include that the second fixed plate (8a) being horizontally set on support frame (3a) and two are arranged at intervals on the second fixed plate (8a)
First sliding rail (8b) at top, is equipped with the shifting material block (8c) being slidably matched with it on two first sliding rails (8b), and two
It is equipped with limiting component (8d) at the top of shifting material block (8c), two limiting component (8d) structures are identical and include
Support vertical plate (8d1), third fixed plate (8d2) and two symmetrically arranged limited blocks (8d3), the support vertical plate (8d1) with
It is equipped with fixed frame (8d4) between third fixed plate (8d2), two limited blocks (8d3) are installed in the side of third fixed plate (8d2)
On wall.
9. a kind of automatic welding machine for flange device people according to claim 8, it is characterised in that: the clamping limit assembly
(8) further include the connecting shaft (8e1) for having driving motor He being plugged on the second fixed plate (8a), covered on the connecting shaft (8e1)
Equipped with driver plate (8e2), first connecting rod (8e3) and the second connecting rod are respectively equipped at the top of two shifting material block (8c)
(8e4), the first connecting rod (8e3) and the one end of driver plate (8e2) are equipped with the first rotor plate (8e5), the second connecting rod
The other end of (8e4) and driver plate (8e2) is equipped with the second rotor plate (8e6), the output shaft and connecting shaft of the driving motor
(8e1) is fixedly connected.
10. a kind of automatic welding machine for flange device people according to claim 1, it is characterised in that: welding mechanism (4) packet
Include the 4th fixed plate (4a), push cylinder (4b), connection frame (4c) and two be arranged at intervals at the top of connection frame (4c)
Two sliding rails (4d), second sliding rail (4d) are equipped with the feedblock (4e) being slidably matched with it, and the 4th fixed plate (4a) is horizontal
It is arranged at the top of two feedblocks (4e), the top of the 4th fixed plate (4a) is equipped with bonding machine (4f), the push gas
The output end of cylinder (4b) is fixedly connected with the side wall of the 4th fixed plate (4a).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811385850.2A CN109175824B (en) | 2018-11-20 | 2018-11-20 | Automatic welding robot for flange |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811385850.2A CN109175824B (en) | 2018-11-20 | 2018-11-20 | Automatic welding robot for flange |
Publications (2)
| Publication Number | Publication Date |
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| CN109175824A true CN109175824A (en) | 2019-01-11 |
| CN109175824B CN109175824B (en) | 2020-08-11 |
Family
ID=64940264
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811385850.2A Active CN109175824B (en) | 2018-11-20 | 2018-11-20 | Automatic welding robot for flange |
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| CN (1) | CN109175824B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110293347A (en) * | 2019-07-16 | 2019-10-01 | 无锡金红鹰工业自动化有限公司 | A kind of water pipe flange welding work station |
| CN111056293A (en) * | 2020-01-10 | 2020-04-24 | 金栋 | Material distributing and pushing system for cement pipeline pipe pile end plate |
| CN111230370A (en) * | 2020-03-12 | 2020-06-05 | 杨浩 | Automatic welding equipment for square tube and flange |
| CN111633338A (en) * | 2020-05-19 | 2020-09-08 | 宁同欢 | Welding device for casting metal flange at connecting end of vehicle exhaust pipe |
| CN111776625A (en) * | 2020-07-27 | 2020-10-16 | 湖南晚梦馨家俱有限公司 | Mattress equipment cylinder conveying equipment |
| CN112108800A (en) * | 2020-09-15 | 2020-12-22 | 重庆工程职业技术学院 | Full-automatic air pipe flange welding machine |
| CN112937126A (en) * | 2021-01-27 | 2021-06-11 | 戚建军 | Pressing and adding device for surface marks of round pipe connecting piece |
| CN113059303A (en) * | 2021-06-03 | 2021-07-02 | 广东电网有限责任公司 | Automatic welding equipment for electric iron accessories and using method thereof |
| CN114536394A (en) * | 2022-03-21 | 2022-05-27 | 上海城建职业学院 | Transport type industrial robot |
| CN114850775A (en) * | 2022-06-20 | 2022-08-05 | 台州市圣西亚金刚石设备有限公司 | Thin-wall drill welding machine |
| CN116748791A (en) * | 2023-08-22 | 2023-09-15 | 济南鼎拓电气有限公司 | Automatic conveying equipment for welding tubular bus |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111776625A (en) * | 2020-07-27 | 2020-10-16 | 湖南晚梦馨家俱有限公司 | Mattress equipment cylinder conveying equipment |
| CN112108800A (en) * | 2020-09-15 | 2020-12-22 | 重庆工程职业技术学院 | Full-automatic air pipe flange welding machine |
| CN112937126A (en) * | 2021-01-27 | 2021-06-11 | 戚建军 | Pressing and adding device for surface marks of round pipe connecting piece |
| CN113059303A (en) * | 2021-06-03 | 2021-07-02 | 广东电网有限责任公司 | Automatic welding equipment for electric iron accessories and using method thereof |
| CN114536394A (en) * | 2022-03-21 | 2022-05-27 | 上海城建职业学院 | Transport type industrial robot |
| CN114536394B (en) * | 2022-03-21 | 2022-10-28 | 上海城建职业学院 | Transport type industrial robot |
| CN114850775A (en) * | 2022-06-20 | 2022-08-05 | 台州市圣西亚金刚石设备有限公司 | Thin-wall drill welding machine |
| CN114850775B (en) * | 2022-06-20 | 2023-08-25 | 台州市圣西亚金刚石设备有限公司 | Thin wall bores welding machine |
| CN116748791A (en) * | 2023-08-22 | 2023-09-15 | 济南鼎拓电气有限公司 | Automatic conveying equipment for welding tubular bus |
| CN116748791B (en) * | 2023-08-22 | 2023-10-13 | 济南鼎拓电气有限公司 | Automatic conveying equipment for welding tubular bus |
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Effective date of registration: 20200708 Address after: 272000 intersection of Chengxiang Avenue and Jiahe Road, Jining Economic Development Zone, Jining City, Shandong Province Applicant after: Huaju pipeline (Shandong) Co.,Ltd. Address before: 066000 West 101 live room, west campus, Yanshan University, Qinhuangdao, Hebei. Applicant before: Yang Laisheng |
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Effective date of registration: 20230625 Address after: No. 1, Kaixuan Road, Jining High tech Zone, Shandong Province 272000 Patentee after: Shandong Xiangtong Rubber Plastic Technology Co.,Ltd. Address before: 272000 Intersection of Chengxiang Avenue and Jiahe Road, Jining Economic Development Zone, Shandong Province Patentee before: Huaju pipeline (Shandong) Co.,Ltd. |