CN109174533A - A kind of rail automatic spray apparatus - Google Patents
A kind of rail automatic spray apparatus Download PDFInfo
- Publication number
- CN109174533A CN109174533A CN201811186727.8A CN201811186727A CN109174533A CN 109174533 A CN109174533 A CN 109174533A CN 201811186727 A CN201811186727 A CN 201811186727A CN 109174533 A CN109174533 A CN 109174533A
- Authority
- CN
- China
- Prior art keywords
- rail
- clamshell
- spray apparatus
- automatic spray
- spraying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000007921 spray Substances 0.000 title claims abstract description 55
- 238000005507 spraying Methods 0.000 claims abstract description 34
- 239000011248 coating agent Substances 0.000 claims abstract description 11
- 238000000576 coating method Methods 0.000 claims abstract description 11
- 238000004140 cleaning Methods 0.000 claims description 19
- 238000001035 drying Methods 0.000 claims description 14
- 210000000078 claw Anatomy 0.000 claims description 9
- 238000005192 partition Methods 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 238000010422 painting Methods 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
Landscapes
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The invention discloses a kind of rail automatic spray apparatus, including covering on rail and can be with the clamshell (1) of rail relative motion, the clamshell (1) is equipped with to match the opening (2) passed through for rail with rail profile, and the spray nozzle (3) for implementing spraying to rail is equipped in the clamshell (1)；Implementing spraying to track using the device reduces labor intensity, improves work efficiency, while clamshell can effectively prevent coating to be dispersed into air to protect environment.
Description
Technical field
The present invention relates to a kind of spray equipments, more particularly to the spray equipment that rail is sprayed.
Background technique
With the rapid development of urban track traffic industry in recent years, the characteristics of subway is with its economy, energy-saving and environmental protection,
Comfortable, convenient mode of transportation is provided to the Urban Traffic life of people；However, in order to which driving conditions are safer, it is more reliable.
Subway construction is higher and higher to the requirement in terms of rail conductive protection.Therefore, anti-by the spraying to rail rail bottom, web of the rail position
Shield keeps the operation of subway safer, more to prevent the impaired conduction of stray electrical current between rail and railway roadbed concrete reinforcement
Reliably.
Rail Surface coating mostly uses greatly hand spray and brushing operation, and this operating efficiency is low, coating quality is poor, labour
Intensity is big, and in order to more efficiently reliably implement spraying protection operation, the operation mode of hand spray and brushing is current urgency
The problem of need to improving.
Summary of the invention
In order to solve deficiency in the prior art, a kind of environmental protection, efficiently is provided, automatic spraying is can be realized, mitigates labour
The steel rail spraying device of intensity, the technical solution adopted by the present invention is that:
A kind of rail automatic spray apparatus, including covering on rail and can be with the clamshell of rail relative motion, the shell
Cover is equipped with to match the opening passed through for rail with rail profile, and the spray for implementing spraying to rail is equipped in the clamshell
Apply mouth.
Further, partition is equipped in the clamshell, clamshell is divided into spray booth and drying room by the partition, institute
The spray nozzle stated is arranged in spray booth, drying unit is equipped in the drying room, the partition is equipped with and rail
The profile notch that matches passes through for rail；The spray nozzle is equipped with one group around track profile.
Further, the clamshell covers on steel rail web and rail bottom position, and the spray nozzle is around steel rail web and rail
Bottom arrangement.
Further, the vacuum diaphragm pump and storage vat moved together with clamshell is connected on the spray nozzle,
The vacuum diaphragm pump is equipped with the spraying motor for vacuum diaphragm pump work.
Further, the walking mechanism that driving clamshell is moved along rail length direction is installed on the clamshell.
Further, the walking mechanism is trolley.
Further, the walking mechanism is the pulley gear hung or be supported on rail.
Further, the mobile motor of driving trolley is equipped on the trolley.
Further, the storage vat includes the cleaning storehouse for storing cleaning solution and the painting feed bin of storage coating, described
Clamshell bottom be connected with the return pipe communicated with cleaning storehouse, on the return pipe be equipped with blowdown valve.
It further include having the fixture for being suspended vacantly rail, the fixture includes one group of spaced bracket, in each institute
Connecting rod and claw are hinged on the bracket stated, the connecting rod other end and claw free end are hinged, and middle part is hinged on connecting rod
There is the operating stick that claw can be made to open.
Implementing spraying to track using the device reduces labor intensity, improves work efficiency, while clamshell can have
Effect prevents coating to be dispersed into air to protect environment.
Detailed description of the invention
Fig. 1 is this practical spray equipment clamshell structural schematic diagram；
Fig. 2 is 1 structural schematic diagram of the embodiment of the present invention；
Fig. 3 is 2 structural schematic diagram of the embodiment of the present invention；
Fig. 4 is 3 structural schematic diagram of the embodiment of the present invention；
Fig. 5 is 4 structural schematic diagram of the embodiment of the present invention；
Fig. 6 is clamshell of the present invention, storage vat, vacuum diaphragm pump and spraying motor assembly structure schematic diagram；
Fig. 7 is 5 structural schematic diagram of the embodiment of the present invention；
Fig. 8 is 6 structural schematic diagram of the embodiment of the present invention；
Fig. 9 is 7 structural schematic diagram of the embodiment of the present invention；
Figure 10 is 8 structural schematic diagram of the embodiment of the present invention；
Figure 11 is present clip structural schematic diagram.
Specific embodiment
Steel rail spraying device includes clamshell 1, clamshell 1 as shown in Figure 1 be equipped with rail profile it is matched opening 2 so that
Clamshell 1 can cover on rail and can realize relative motion with rail, and clamshell 1 is enable to be mounted on clamshell 1 along what rail moved
Walking mechanism 12, be equipped with spray nozzle 3 in clamshell 1 and realize spraying to Rail Surface, clamshell 1 effectively hinders in spraying process
Only pollution of the coating to ambient enviroment, in order to accelerate the drying of Rail Surface coating, partition 4 is arranged in clamshell 1 will be in clamshell 1
Chamber is divided into two chambers: spray booth 5 and drying room 6, spray nozzle 3 are mounted in spray booth 5, and drying is equipped in drying room 6
Device 7, drying unit 7 are the equipment such as heating tube or hot wind；It also wherein is provided with supplying with the matched notch 8 of rail profile on partition 4
Rail passes through, and spray booth 5 is in the front end of moving direction always when implementing to spray to rail, enables drying room 6 right in time
The part for just having completed spraying is dried, practical to only needing to implement spraying to the web of the rail and rail bottom in rail spraying, therefore clamshell 1 covers
Position firmly is also the web of the rail and the rail bottom part of rail, and spray nozzle 3 is also provided with one group and arranges along steel rail web and rail bottom, so that
Spraying is implemented at the position successively sprayed to these needs, while can guarantee spraying uniformly, efficiently.In order to provide better work
Environment, and protection ambient enviroment, adding sealing hairbrush 21 at the edge of opening 2 and notch 8 prevents coating to external diffusion, implements
It can be reduced the pollution to ambient enviroment when spraying operation.
In order to enable clamshell 1 to move along rail, walking mechanism 12 is equipped on clamshell 1.
Embodiment 1 as shown in Figure 2, running gear is the pulley being mounted on clamshell 1, can be suspended on clamshell 1 in this way
On rail, or make pulley support on rail upward the rail rail bottom, realizes that clamshell 1 can be moved along rail.As shown in Figure 3
Embodiment 2 motor can be installed on pulley, realization automatically moves.Its middle pulley also functions to directive wheel in whole device
Effect makes to keep relative stability in the operation of clamshell 1 with rail, centering walking.
Embodiment 3 as shown in Figure 4, walking mechanism 12 are trolley, clamshell 1 are mounted on trolley, by manually pushing away
Cart of starting realizes movement to clamshell 1.
Electricity is arranged on the basis of embodiment 1 in order to more automate in embodiment 4 as shown in Figure 5 on trolley
Machine drives trolley automatically walk.
For the stabilization for keeping clamshell 1 to run on rail in embodiment 3 and embodiment 4, can increase in 1 one end of clamshell
Pulley makes to keep relative stability in the operation of clamshell 1 with rail as directive wheel, centering walking.On the basis for increasing directive wheel
Upper motor can be set the driving pulley on pulley and move, to enable trolley automatically walk, motor can also be arranged
Drive car wheel rotation to make trolley automatically walk on trolley.
The spraying equipment that spray nozzle 3 connects in above embodiments is external to be connected by hose, in order to make equipment globality
It is good, and be suitble to use under various environment, the application gives following embodiment, spraying assembly as shown in FIG. 6, on clamshell 1
The spraying motor 11 for having installed storage vat 10 and vacuum diaphragm pump 9 additional and vacuum diaphragm pump 9 being made to work, vacuum diaphragm pump 9 are distinguished
It is connected to storage vat 10 and spray nozzle 3, reality will be sprayed from spray nozzle 3 after the extraction of 10 inside courtyard of storage vat by vacuum diaphragm pump 9
Apply the spraying to rail.Storage vat 10 and vacuum diaphragm pump 9 and spraying motor 11 can be pacified by bracket in specific installation
On clamshell 1, this mounting means in conjunction with the embodiments 1 and the structure of embodiment 2 may be constructed reality as shown in Figure 7 and Figure 8
Example 5 and embodiment 6 are applied, the globality of automatic spray apparatus can be realized by not needing trolley, and can also in embodiment 3 or 4
Storage vat 10 and vacuum diaphragm pump 9 and spraying motor 11 to be installed on trolley, embodiment 7 as shown in Figure 9 and Figure 10
Illustrated embodiment 8.Storage vat 10 can be divided into two chambers in the above-described embodiments: cleaning storehouse 13 and painting feed bin 14, cleaning storehouse
Cleaning solution is stored in 13, applies and stores coating liquid in feed bin 14, and feed bin 14 and vacuum diaphragm by cleaning storehouse 13 and are applied by tee tube
9 inlet communications are pumped, and a pair of of ball valve is respectively set to control cleaning storehouse 13 and apply feed bin 14 and vacuum diaphragm pump 9 on tee tube
Connection (three-way ball valve can also be used to realize the on-off of cleaning storehouse and painting feed bin and vacuum diaphragm pump), and in spray booth
5 are connected with the return pipe 15 communicated with cleaning storehouse 13, are additionally provided with blowdown valve 16 in 15 middle section of return pipe, are needing to spray nozzle 3
When implementing cleaning with spraying pipeline and spray booth 5, the ball valve that cleaning storehouse 13 is connected on tee tube is opened and needs the company of closing
The logical ball valve for applying feed bin 14 opens vacuum diaphragm pump 9 and sprays cleaning solution by spray nozzle 3, and flowed back to clearly by return pipe 15
It brings down stocks 13, realizes reciprocal cleaning, the sewage discharge that the blowdown valve 16 on return pipe 15 generates cleaning is opened after clean.Implement
When spraying, the ball valve that connection on tee tube applies the ball valve closing connection cleaning storehouse 13 of feed bin 14 is opened, it will by vacuum diaphragm pump 9
Coating is transported to spray nozzle 3 to be implemented to spray to rail, and is walked by walking mechanism 12 along rail direction and implemented to whole rail
Spraying, and drying is implemented to spraying position by drying room.Section is also photographed on the pipeline that vacuum diaphragm pump 9 is connect with spray nozzle 3
Valve is flowed to control the flow in cleaning and spraying process.
In order to make rail vacantly facilitate spraying, special fixture has also been devised in the apparatus, the fixture such as Figure 11 institute
Show including one group of spaced bracket 17, connecting rod 18 and claw 19,18 other end of connecting rod and card are hinged on each bracket 17
19 free end of pawl is hinged, and middle part is hinged with the operating stick 20 that claw 19 can be made to open on connecting rod 18, catches rail by claw
Top keeps rail hanging, to keep rail vacantly to facilitate spray equipment to implement spraying.
At that time in addition to make rail vacantly other than, can also allow rail rail bottom upward, by clamshell 1 be arranged in rail top (i.e. shell
Cover opening is downward) rail to be implemented to spray, the pulley of embodiment 3 is exactly to be used as support wheel to be supported on rail to slide in the structure
(embodiment provides example in figure), only needs support base to clamp rail brace as fixture at this time.
Claims (10)
1. a kind of rail automatic spray apparatus, it is characterised in that: including covering on rail and can be with the clamshell of rail relative motion
(1), the clamshell (1) is equipped with matches the opening (2) passed through for rail with rail profile, in the clamshell (1)
Equipped with the spray nozzle (3) for implementing spraying to rail.
2. a kind of rail automatic spray apparatus according to claim 1, it is characterised in that: it is characterized by: the shell
It covers in (1) and is equipped with partition (4), clamshell (1) is divided into spray booth (5) and drying room (6), the spray by the partition (4)
Mouth (3) setting is applied in spray booth (5), is equipped with drying unit (7) in the drying room (6), the partition is set on (4)
Have and passes through with the rail profile notch (8) that matches for rail；The spray nozzle (3) is equipped with one group around track profile.
3. a kind of rail automatic spray apparatus according to claim 2, it is characterised in that: the clamshell (1) covers on steel
The rail web of the rail and rail bottom position, the spray nozzle (3) are arranged around steel rail web and rail bottom.
4. a kind of rail automatic spray apparatus according to claim 1 to 3, it is characterised in that: in the spray
The vacuum diaphragm pump (9) and storage vat (10) for being connected on mouth (3) and moving together with clamshell (1) are applied, in the vacuum diaphragm
Pump (9) is equipped with the spraying motor (11) to work for vacuum diaphragm pump (9).
5. a kind of rail automatic spray apparatus according to claim 4, it is characterised in that: pacify on the clamshell (1)
The walking mechanism (12) moved equipped with driving clamshell (1) along rail length direction.
6. a kind of rail automatic spray apparatus according to claim 5, it is characterised in that: the walking mechanism (12) is
Trolley.
7. a kind of rail automatic spray apparatus according to claim 5, it is characterised in that: the walking mechanism (12) is
Hang or be supported on the pulley gear on rail.
8. a kind of rail automatic spray apparatus according to claim 6, it is characterised in that: be equipped on the trolley
The motor for driving trolley mobile.
9. a kind of rail automatic spray apparatus according to claim 4, it is characterised in that: the storage vat (10) includes
It stores the cleaning storehouse (13) of cleaning solution and stores the painting feed bin (14) of coating, be connected with and clean in described clamshell (1) bottom
The return pipe (15) that storehouse (13) communicates is equipped with blowdown valve (16) on the return pipe (15).
10. a kind of rail automatic spray apparatus according to claim 1, it is characterised in that: further include have rail is hanging
Fixed fixture, the fixture include one group of spaced bracket (17), the company of being hinged on each bracket (17)
Bar (18) and claw (19), the connecting rod (18) other end and claw (19) free end are hinged, the middle part hinge on connecting rod (18)
It is connected to the operating stick (20) that claw (19) can be made to open.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811186727.8A CN109174533A (en) | 2018-10-12 | 2018-10-12 | A kind of rail automatic spray apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811186727.8A CN109174533A (en) | 2018-10-12 | 2018-10-12 | A kind of rail automatic spray apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109174533A true CN109174533A (en) | 2019-01-11 |
Family
ID=64948047
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811186727.8A Pending CN109174533A (en) | 2018-10-12 | 2018-10-12 | A kind of rail automatic spray apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109174533A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110665696A (en) * | 2019-11-12 | 2020-01-10 | 俞樑兵 | Sectional steel surface spraying treatment fixing clamp |
| CN112774921A (en) * | 2020-12-29 | 2021-05-11 | 上海科轻起重机有限公司 | Intelligent PLC controlled mobile spraying room |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040238281A1 (en) * | 2003-05-29 | 2004-12-02 | Sudhir Kumar | Railroad switch lubricator |
| CN201791624U (en) * | 2010-08-26 | 2011-04-13 | 攀钢集团冶金工程技术有限公司 | Steel rail spraying device |
| CN103586159A (en) * | 2013-10-09 | 2014-02-19 | 江苏正德力机械科技有限公司 | Automatic glue applicator with cleaning function |
| CN209348922U (en) * | 2018-10-12 | 2019-09-06 | 陕西长美科技有限责任公司 | A kind of rail automatic spray apparatus |
-
2018
- 2018-10-12 CN CN201811186727.8A patent/CN109174533A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040238281A1 (en) * | 2003-05-29 | 2004-12-02 | Sudhir Kumar | Railroad switch lubricator |
| CN201791624U (en) * | 2010-08-26 | 2011-04-13 | 攀钢集团冶金工程技术有限公司 | Steel rail spraying device |
| CN103586159A (en) * | 2013-10-09 | 2014-02-19 | 江苏正德力机械科技有限公司 | Automatic glue applicator with cleaning function |
| CN209348922U (en) * | 2018-10-12 | 2019-09-06 | 陕西长美科技有限责任公司 | A kind of rail automatic spray apparatus |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110665696A (en) * | 2019-11-12 | 2020-01-10 | 俞樑兵 | Sectional steel surface spraying treatment fixing clamp |
| CN110665696B (en) * | 2019-11-12 | 2020-10-02 | 泰州市银杏舞台机械工程有限公司 | Sectional steel surface spraying treatment fixing clamp |
| CN112774921A (en) * | 2020-12-29 | 2021-05-11 | 上海科轻起重机有限公司 | Intelligent PLC controlled mobile spraying room |
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| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |