CN109166271B - Automobile production workshop alarm method and device and readable storage medium - Google Patents
Automobile production workshop alarm method and device and readable storage medium Download PDFInfo
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- CN109166271B CN109166271B CN201811283700.0A CN201811283700A CN109166271B CN 109166271 B CN109166271 B CN 109166271B CN 201811283700 A CN201811283700 A CN 201811283700A CN 109166271 B CN109166271 B CN 109166271B
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B3/00—Audible signalling systems; Audible personal calling systems
- G08B3/10—Audible signalling systems; Audible personal calling systems using electric transmission; using electromagnetic transmission
Abstract
The invention discloses an alarm method for an automobile production workshop, which comprises the following steps: acquiring abnormal information of an abnormal station on a general assembly line; generating a sound alarm signal according to the abnormal information; and controlling the first broadcasting equipment at the position of the target person to output the sound alarm signal. The invention also discloses an alarm device and a readable storage medium for the automobile production workshop. The invention can reduce the environmental noise of the automobile production workshop and ensure the health of the workshop staff.
Description
Technical Field
The invention relates to the technical field of automobile manufacturing, in particular to an automobile production workshop alarming method, an automobile production workshop alarming device and a readable storage medium.
Background
The Andon system is a visual signal system, and is widely used in automobile production workshops. The Andon system can collect various information about equipment, production and management on a production line, and after the information is processed, the Andon system controls indicator lamps and sound alarm systems distributed in the whole workshop, and the sound alarm systems are distributed in different areas or even different stations of the workshop. In order to ensure that the abnormal handling personnel can receive the sound alarm signal no matter where the abnormal handling personnel are in the workshop, the decibel of the sound generated by the sound alarm device is larger, and when a plurality of sound alarm devices in the sound alarm system sound at the same time, larger noise can be generated in the production workshop. The workers in the workshop are in a relatively noisy environment for a long time, and the physical functions of the workers can be damaged.
The above is only for the purpose of assisting understanding of the technical aspects of the present invention, and does not represent an admission that the above is prior art.
Disclosure of Invention
The invention mainly aims to provide an alarm method for an automobile production workshop, which aims to reduce the environmental noise of the automobile production workshop and ensure the health of workers in the workshop.
In order to achieve the aim, the invention provides an alarm method for an automobile production workshop, which comprises the following steps:
acquiring abnormal information of an abnormal station on a general assembly line;
generating a sound alarm signal according to the abnormal information;
and controlling the first broadcasting equipment at the position of the target person to output the sound alarm signal.
Optionally, the step of outputting the audible alarm signal by the first broadcasting device at the position of the control target person includes:
determining device characteristic information of the first broadcast device;
determining an output decibel value according to the equipment characteristic information;
and controlling the first broadcasting equipment to output the sound alarm signal according to the output decibel value.
Optionally, the step of determining an output decibel value according to the device characteristic information includes:
acquiring an environment decibel value of the position of the target person;
and determining the output decibel value according to the equipment characteristic information and the environment decibel value.
Optionally, the first broadcasting device is an earphone worn by the target person.
Optionally, the automobile production workshop warning method further comprises the following steps:
generating a visual alarm signal according to the abnormal information;
and controlling a display device at the position of the target person to output the visual alarm signal.
Optionally, before the step of outputting the audible alarm signal by the first broadcasting device at the location of the control target person, the method further includes:
detecting whether the signal receiving state of the first broadcasting equipment is normal or not;
when the signal receiving state of the first broadcasting equipment is normal, executing the step that the first broadcasting equipment at the position of the control target person outputs the sound alarm signal;
and when the signal receiving state of the first broadcasting equipment is abnormal, controlling the second broadcasting equipment at the position of the abnormal station to output the sound alarm signal.
Optionally, before the step of outputting the audible alarm signal by the first broadcasting device at the location of the control target person, the method further includes:
determining the target personnel according to the abnormal information;
acquiring characteristic information of the target person;
and determining the first broadcasting equipment according to the characteristic information of the target person.
Optionally, the feature information of the target person includes an identification of the target person, and the step of determining the first broadcasting device according to the feature information of the target person includes:
determining an equipment identifier corresponding to the identity identifier;
and determining the first broadcasting equipment according to the equipment identification.
In addition, in order to achieve the above object, the present invention also provides an alarm device for an automobile production shop, comprising: the system comprises a memory, a processor and an automobile workshop alarm program stored on the memory and capable of running on the processor, wherein the automobile workshop alarm program realizes the steps of the automobile workshop alarm method according to any one of the above items when being executed by the processor.
In addition, in order to achieve the above object, the present invention further provides a readable storage medium, on which an automobile workshop alarm program is stored, wherein the automobile workshop alarm program, when executed by a processor, implements the steps of the automobile workshop alarm method as described in any one of the above.
According to the alarm method for the automobile production workshop, provided by the embodiment of the invention, the abnormal condition occurring on the automobile assembly line is subjected to sound alarm through the broadcasting equipment at the position of the target person, and the sound alarm signal representing the abnormal condition can be heard by the target person without the sound alarm through the broadcasting equipment distributed in the workshop, so that the environmental noise of the automobile production workshop is favorably reduced, and the physical health of workers in the workshop is ensured.
Drawings
FIG. 1 is a schematic diagram of an alarm device for a vehicle manufacturing shop in a hardware operating environment according to an embodiment of the present invention;
FIG. 2 is a schematic flow chart of a first embodiment of the alarm method for the automobile workshop according to the invention;
FIG. 3 is a schematic flow chart of a second embodiment of the alarm method for the automobile workshop according to the invention;
FIG. 4 is a schematic flow chart of a third embodiment of the alarm method for the automobile workshop according to the invention;
FIG. 5 is a schematic flow chart of a fourth embodiment of the alarm method for the automobile workshop according to the invention;
FIG. 6 is a flow chart illustrating a fifth embodiment of the alarm method for the automobile workshop according to the present invention.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The main solution of the embodiment of the invention is as follows: acquiring abnormal information of an abnormal station on a general assembly line; generating a sound alarm signal according to the abnormal information; and the first broadcasting equipment for controlling the position of the target person outputs the sound alarm signal.
Due to the prior art, the acoustic alarm system in the andeon system used in the automobile production plant generates a large noise in the production plant. The workers in the workshop are in a relatively noisy environment for a long time, and the physical functions of the workers can be damaged.
The invention provides a solution, aiming at reducing the environmental noise of an automobile production workshop and ensuring the health of workers in the workshop.
The embodiment of the invention provides an alarm device for an automobile production workshop, and particularly relates to an Andon system applied to the automobile production workshop. The Andon system is a visual signaling system. The system can collect various abnormal information about equipment, production and management on a production line. Wherein, every station all has control switch, and when the problem appeared, the staff of this station in time reflects the host computer of ann dong system with the unusual information that takes place through empty control switch. After the host computer processes the abnormal information, the abnormal information can be displayed on a display screen hung above a main channel of the automobile production workshop, and meanwhile, the host computer can control a light alarm system and a sound alarm system which are distributed in the whole workshop to give an alarm, so that supervisors in the automobile production workshop can timely find and solve the abnormity appearing in the automobile final assembly process.
As shown in fig. 1, the alarm device for an automobile manufacturing plant may include: a processor 100, such as a CPU, a memory 200, a broadcast device 300, a display device 400, and the like. The above components may be communicatively connected by wire or wirelessly. Because the automobile production workshop is large and the mobility of personnel is high, the processor 100 can be wirelessly connected with the broadcasting device 400 and the display device 400. The memory 200 may be a high-speed RAM memory or a non-volatile memory (e.g., a disk memory). The memory 200 may alternatively be a storage device separate from the processor 100 described above.
Specifically, the broadcasting device 300 includes a first broadcasting device 310 and a second broadcasting device 320, and the broadcasting color can feed back the abnormal information on the automobile assembly line by sending a sound signal. The first broadcasting device 310 is an audio playing device at the position of the target person, the coverage of playing sound is limited to a certain range of the position of the target person, and only the target person or only the target person and people nearby the target person can hear the sound emitted by the first broadcasting device 310. Specifically, first broadcasting equipment 310 can be wearable smart machine (such as earphone, intelligent wrist-watch, intelligent bracelet etc.) that has the sound instant music that target person wore, but also portable smart machine (such as cell-phone, intercom etc.) that has the sound instant music that target person carried, still can be for locating the sound instant music in target person region (such as the computer of target person's desk, the loudspeaker of staff's office etc.). The second broadcasting devices 320 are audio playing devices distributed in the automobile production workshop, and the coverage range of playing sounds covers the whole automobile production workshop, so that the target personnel can hear the sounds emitted by the second broadcasting devices 320 no matter where corners of the automobile production workshop are. The target person is specifically a person who handles an abnormality on the automobile assembly line.
The display device 400 may include a first display device 410 and a second display device 420, and the display device 400 may feed back the abnormal information on the vehicle assembly line in a display manner. The first display device 410 is a display device disposed at the location of the target person, the visible range of the display is limited to a certain range of the location of the target person, and only the target person or only the target person and people nearby can see the abnormality displayed by the first display device 410. The first display device 410 may be a wearable smart device (such as a smart watch, a smart bracelet, and smart glasses) with a display function worn by the target person, a mobile smart device (such as a mobile phone) with a display function carried by the target person, and a display device (such as a computer on a desk of the target person) located in an area where the target person is located. The second display device 420 is a large display screen disposed above the main passageway of the automobile production workshop, and the displayed visual range covers the whole automobile production workshop. Workshop personnel including the target person in the automobile production workshop can know the abnormality on the automobile assembly line from the second display device 420.
Those skilled in the art will appreciate that the configuration of the device shown in fig. 1 is not intended to be limiting of the device and may include more or fewer components than those shown, or some components may be combined, or a different arrangement of components.
As shown in fig. 1, a memory 200, which is a kind of computer storage medium, may include therein an automobile shop alarm program.
In the arrangement shown in fig. 1, the processor 100 may be configured to invoke the automobile shop alarm program stored in the memory 200 and perform the operations of the automobile shop alarm method in the following embodiments.
In addition, an embodiment of the present invention further provides a readable storage medium, where the readable storage medium stores an automobile workshop warning program, and when the automobile workshop warning program is executed by a processor, the steps and operations of the automobile workshop warning method in the following embodiments are implemented.
Referring to fig. 2, an embodiment of the present invention provides an alarm method for an automobile production workshop, where the alarm method for the automobile production workshop includes:
step S10, acquiring abnormal information of an abnormal station on the general assembly line;
the abnormal information may specifically include different types of material abnormal information, equipment abnormal information, personnel abnormal information, and the like. The abnormal information can be sent by the alarm device at the position under the control of the staff at the abnormal station, or the operation data of each station on the automobile assembly line can be monitored by the alarm device in the automobile production workshop, when the data are found to be abnormal, the station with the abnormal data is determined to be the abnormal station, and the abnormal data of the abnormal station are generated into the abnormal information.
Step S20, generating an acoustic alarm signal according to the abnormal information;
specifically, the type of the abnormal information can be determined, and different types of abnormal information correspond to different sound alarm signals, so that the target person can intuitively distinguish the abnormal information when hearing the sound alarm signals.
The sound alarm signal is generated according to the abnormal information, and the visual alarm signal can be generated according to the abnormal information, and can be in the forms of characters, images and the like.
And step S30, controlling the first broadcasting equipment at the position of the target person to output the sound alarm signal.
The target person here refers to a person who deals with an abnormal situation occurring at an abnormal workstation with respect to the above-mentioned abnormal information. Specifically, in order to improve the efficiency of exception handling, different types of exception information may correspond to different target persons.
In this embodiment, the first broadcasting device is an earphone worn by the target person. After the processor generates the sound alarm signal, the sound alarm signal can be transmitted to the earphone of the target person in a wireless transmission mode, and the earphone of the target person receives and plays the sound alarm signal, so that the target person can hear the sound alarm signal representing the abnormity on the general assembly line.
In addition, the first broadcasting equipment for controlling the position of the target person outputs the sound alarm signal and simultaneously can control the second display equipment to output the visual alarm signal, so that the target person can obtain more detailed abnormal information.
According to the alarm method for the automobile production workshop, sound alarm is carried out on the abnormity occurring on the automobile assembly line through the broadcasting equipment at the position of the target person, sound alarm does not need to be carried out through the broadcasting equipment distributed in the workshop, the target person can also be guaranteed to hear the sound alarm signal representing the abnormity, the reduction of the environmental noise of the automobile production workshop is facilitated, and the physical health of workshop staff is guaranteed. Wherein, adopt the earphone as first broadcasting equipment, less decibel's sound alright guarantee that target personnel can clearly hear the unusual audible alarm signal of representative general assembly line.
Further, as shown in fig. 3, the step of outputting the audible alarm signal by the first broadcasting device at the location of the control target person includes:
step S31, determining device characteristic information of the first broadcast device;
the device characteristic information may include a device type, a device model, a device brand, and the like.
Step S32, determining an output decibel value according to the equipment characteristic information;
because the characteristics and the set positions of the equipment playing sound of different equipment characteristic information may be different, for example, when the equipment is an earphone, the target person can be ensured to clearly receive the sound alarm signal by adopting the first preset decibel; when the device is the intelligent watch, the device is far away from the ear, and a second preset decibel output sound alarm signal which is larger than the first preset decibel is needed to be adopted so as to ensure that the target person can clearly hear the sound alarm signal. Therefore, different set decibel values can be correspondingly set in advance based on different equipment characteristic information, and the set decibel value is the minimum decibel value which can ensure that target personnel can clearly answer the sound alarm signal. And determining a set decibel value corresponding to the equipment characteristic information of the first broadcasting equipment as an output decibel value of the sound alarm signal.
And step S33, controlling the first broadcasting equipment to output the sound alarm signal according to the output decibel value.
In this embodiment, the output decibel value of the first broadcasting device for outputting the audible alarm signal is determined according to the device characteristic information, so that the first broadcasting device can send a clear audible alarm signal for a target person at a low volume, and the target person can hear the clear audible alarm signal and can not generate noise affecting the health of the staff in a workshop.
Further, referring to fig. 4, the step of determining an output decibel value according to the device characteristic information includes:
step S321, obtaining an environment decibel value of the position of the target person;
the environmental decibel value can be specifically detected by the acoustic measurement device located at the position of the target person. The acoustic detection device can be an independent device, or can be a functional module of equipment arranged in the position of the target, movable equipment carried by the target person or wearable equipment worn by the target person.
Step S322, determining the output decibel value according to the device characteristic information and the environment decibel value.
The sound of the environment can affect the clearness of the sound alarm signal received by the target person. Therefore, different environmental decibel values can be correspondingly provided with different compensation decibel values. After the environment decibel value is determined, the value interval of the environment decibel value can be determined, and the corresponding compensation decibel value is determined according to the determined value interval. And determining a set decibel value corresponding to the equipment characteristic information, and calculating an output decibel value of the sound alarm signal according to the determined set decibel value and the compensation decibel value.
In this embodiment, the output decibel value of the audio alarm signal output by the first broadcast device is determined according to the new device characteristic and the environmental decibel value, so that a target person can hear a clear audio alarm signal.
Further, referring to fig. 5, the alarm method for the automobile production workshop further includes:
step S40, generating a visual alarm signal according to the abnormal information;
the sound alarm signal is generated according to the abnormal information, and meanwhile, the visual alarm signal can be generated according to the abnormal information, and the visual alarm signal can be specifically in the forms of characters, images and the like. The visual alarm signal can specifically include detailed abnormal information such as abnormal stations, abnormal degrees, abnormal data and the like.
And step S50, controlling a display device of the position of the target person to output the visual alarm signal.
When the first broadcasting equipment for controlling the position of the target person outputs the sound alarm signal, the first display equipment for controlling the position of the target person outputs the visual alarm signal, so that the target person can further acquire abnormal related information through the visual alarm signal when knowing that the general assembly line is abnormal through the sound alarm signal, and the efficiency of subsequent abnormal processing is improved. For example, the target person can determine an abnormal station where abnormality occurs through the visual alarm signal displayed by the first display device, quickly locate the abnormal position, and improve the abnormal response speed.
Further, before the step of outputting the audible alarm signal by the first broadcasting device at the position of the control target person, the method further includes:
step S01, detecting whether the signal receiving state of the first broadcasting equipment is normal;
specifically, the network connection state between the first broadcast device and the processor can be acquired, and when the network connection state is normal, the signal receiving state of the first broadcast device can be judged to be normal; when the network connection state is abnormal, the signal receiving state of the first broadcasting equipment can be judged to be abnormal.
When the signal receiving state of the first broadcasting device is normal, step S30 is executed: controlling the first broadcasting equipment at the position of the target person to output the sound alarm signal; when the signal receiving state of the first broadcasting device is abnormal, executing step S02: and controlling a second broadcasting device at the position of the abnormal station to output the sound alarm signal.
Through the mode, when a data transmission fault occurs between the first broadcasting device and the processor, the second broadcasting device outputs the sound alarm signal to ensure that target personnel can timely know the abnormal condition on the general assembly line and perform abnormal processing.
Further, referring to fig. 6, before the step of outputting the audible alarm signal by the first broadcasting device at the location where the control target person is located, the method further includes:
step S03, determining the target person according to the abnormal information;
different types of abnormal information can be correspondingly set with different target personnel so as to improve the efficiency and quality of abnormal processing. Thus, the type of the abnormal information can be determined, and the corresponding target person can be determined according to the determined type.
Step S04, acquiring characteristic information of the target person;
the characteristic information of the target person may be specifically an identification or position information of the target person.
And step S05, determining the first broadcasting equipment according to the characteristic information of the target person.
Different feature information can be collected in advance and bound with different first broadcast devices. And determining the corresponding first broadcasting equipment according to the characteristic information of the target person.
When the first broadcasting device is a mobile terminal carried by a target person or a wearable intelligent device worn by the target person, the characteristic information of the target person may include an identification of the target person, and the step of determining the first broadcasting device according to the characteristic information of the target person includes: determining an equipment identifier corresponding to the identity identifier; and determining the first broadcasting equipment according to the equipment identification. The identity can specifically be the job number of target personnel, and different first report equipment can be bound to different job numbers. If the target person A can bind the earphone to answer the sound alarm signal, and the target person B can bind the watch to answer the sound alarm signal. The specific different first broadcast devices can be distinguished by different device identifiers, the device identifiers can specifically include the device characteristic information, and device numbers can also be distributed to all the first broadcast devices integrated in the whole production workshop. Through the setting, the equipment identification corresponding to the identification at the side can be determined, and the first broadcasting equipment is determined to output the sound alarm signal according to the equipment identification. By the method, the sound alarm signal can be accurately and directionally sent to the broadcasting equipment of the target personnel.
When the characteristic information of the target person includes the position information of the target person, the step of determining the first broadcasting device according to the characteristic information of the target person includes: determining the area where the target person is located according to the position information; and determining broadcast equipment corresponding to the region as the first broadcast equipment.
The position information can be embodied as the coordinate position of the target person in the vehicle production hall. The area where the target person is located can be determined through the coordinate position, the broadcasting equipment corresponding to the area serves as first broadcasting equipment, the target person can send out sound alarm signals to the target person pertinently no matter at any position of a workshop, and the target person does not need to give an alarm through sound alarm devices distributed in the whole workshop, so that noise in the workshop is reduced.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or system. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or system that comprises the element.
The above-mentioned serial numbers of the embodiments of the present invention are merely for description and do not represent the merits of the embodiments.
Through the above description of the embodiments, those skilled in the art will clearly understand that the method of the above embodiments can be implemented by software plus a necessary general hardware platform, and certainly can also be implemented by hardware, but in many cases, the former is a better implementation manner. Based on such understanding, the technical solution of the present invention may be embodied in the form of a software product, which is stored in a storage medium (e.g., ROM/RAM, magnetic disk, optical disk) as described above and includes instructions for enabling a terminal device (e.g., a mobile phone, a computer, a server, an air conditioner, or a network device) to execute the method according to the embodiments of the present invention.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (8)
1. An alarm method for an automobile production workshop, which is characterized by comprising the following steps:
acquiring abnormal information of an abnormal station on a general assembly line;
generating a sound alarm signal according to the abnormal information;
confirming the type of abnormal information, wherein different types of abnormal information correspond to different sound alarm signals;
determining a target person according to the abnormal information; acquiring characteristic information of the target person; determining first broadcasting equipment according to the characteristic information of the target person;
controlling a first broadcasting device at the position of a target person to output the sound alarm signal;
the step of controlling the first broadcasting equipment at the position of the target person to output the sound alarm signal comprises the following steps: determining device characteristic information of the first broadcast device; determining an output decibel value according to the equipment characteristic information; controlling the first broadcasting equipment to output the sound alarm signal according to the output decibel value;
the step of determining the first broadcasting device according to the characteristic information of the target person includes: and determining the area where the target person is located according to the position information, and determining the broadcast equipment corresponding to the area as the first broadcast equipment.
2. The vehicle shop alarm method according to claim 1, wherein the step of determining an output decibel value based on the device characteristic information comprises:
acquiring an environment decibel value of the position of the target person;
and determining the output decibel value according to the equipment characteristic information and the environment decibel value.
3. The automotive workshop alerting method of claim 1 wherein the first reporting device is an earphone worn by the target person.
4. The automobile workshop warning method according to any one of claims 1 to 3, further comprising:
generating a visual alarm signal according to the abnormal information;
and controlling a display device at the position of the target person to output the visual alarm signal.
5. The car workshop alerting method according to claim 4, wherein prior to the step of outputting the audible alert signal by the first announcement device of the location of the control target person, further comprising:
detecting whether the signal receiving state of the first broadcasting equipment is normal or not;
when the signal receiving state of the first broadcasting equipment is normal, executing the step that the first broadcasting equipment at the position of the control target person outputs the sound alarm signal;
and when the signal receiving state of the first broadcasting equipment is abnormal, controlling the second broadcasting equipment at the position of the abnormal station to output the sound alarm signal.
6. The automobile production workshop alerting method of claim 1 or 2, wherein the characteristic information of the target person includes an identification of the target person, and the step of determining the first announcement device according to the characteristic information of the target person includes:
determining an equipment identifier corresponding to the identity identifier;
and determining the first broadcasting equipment according to the equipment identification.
7. An automotive workshop warning device, characterized in that it comprises: memory, a processor and a car shop alarm program stored on the memory and executable on the processor, the car shop alarm program, when executed by the processor, implementing the steps of the car shop alarm method according to any one of claims 1 to 6.
8. A readable storage medium, characterized in that the readable storage medium has stored thereon a car shop alarm program, which when executed by a processor implements the steps of the car shop alarm method according to any one of claims 1 to 6.
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