CN109164763A - A kind of Optimization Scheduling of industrial robot automatic production line - Google Patents

A kind of Optimization Scheduling of industrial robot automatic production line Download PDF

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Publication number
CN109164763A
CN109164763A CN201810826418.6A CN201810826418A CN109164763A CN 109164763 A CN109164763 A CN 109164763A CN 201810826418 A CN201810826418 A CN 201810826418A CN 109164763 A CN109164763 A CN 109164763A
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workpiece
individual
population
scheduling
optimization
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CN201810826418.6A
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钱斌
姚友杰
胡蓉
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32252Scheduling production, machining, job shop
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Factory Administration (AREA)

Abstract

The present invention relates to a kind of Optimization Schedulings of industrial robot automatic production line, belong to industrial automation production of intelligent Optimum Scheduling Technology field.The present invention passes through the scheduling model and optimization aim for determining industrial robot automatic production line, and proposes that a kind of Optimization Scheduling of hybrid ant colony optimizes target;Wherein, the process time of the scheduling model process operation number and corresponding operating to be passed through according to each product and establish, while determine optimization aim be minimizes Maximal Makespan.The present invention can obtain within a short period of time the approximate optimal solution of industrial robot automatic production line scheduling problem, to reduce the production cost of enterprise, improve the economic benefit of enterprise.

Description

A kind of Optimization Scheduling of industrial robot automatic production line
Technical field
The present invention relates to a kind of Optimization Schedulings of industrial robot automatic production line, belong to industrial automation production Intelligent optimization dispatching technique field.
Background technique
Industrial robot automatic production line is integrated with the new and high technology of modern manufacturing industry, by numerically-controlled machine tool, industrial machine The technologies such as people, intelligent control are fused together well, have met requirement of the social development to industry.Industry 4.0 and China The it is proposed for manufacturing 2025 policies, modern development trend and the future of industry will be become by represent industrial robot automatic production line Leading force.Therefore, by industrial robot, traditional flow production line design optimization, Product Process method these manufacturing industry skills Automatic production line caused by the mixing together of art will have an immense impact on to the production efficiency of enterprise.
Industrial robot automatic production line greatly reduces labour's investment, shortens the life cycle of product, improves The production efficiency and quality of product.Industrial robot automatic production line develops while also saving the inventory of factory, i.e., Zero buffer characteristics: when workpiece is after completing certain process operation, but the machine of its next operation (adds still in not-ready state Work state or blocked state), then the workpiece can be blocked on a current machine, until the machine of next operation is in ready shape State can just make industrial robot be transported to next machine to be processed;Since the machine integrated level of automatic production line is higher, Therefore the haulage time of industrial robot can be ignored.Since the efficiency of automatic production line is very high, the production of enterprise is advised Often very big and product is relatively abundant for mould.It is so very big for the scheduling production difficulty of industrial robot automatic production line, it is difficult to Production scheduling is carried out by the experience of worker to be therefore of great significance for the research and solution of problems.
Industrial robot automatic production line generally according to Product Process and specification difference so that workpiece is in each operation Production time it is different.Especially constraint of the automatic production line for zero buffer area of workpiece, different arrangements is to this batch The completion date of workpiece has tremendous influence.Therefore, seem particularly important for producing the scheduling of sequence, good scheduling scheme The production cycle that enterprise can largely be shortened, reduce the production cost of enterprise, to improve the economic benefit of enterprise.
The present invention establishes a kind of scheduling model for industrial robot automatic production line, designs a kind of based on mixing ant colony The Optimization Scheduling of algorithm can obtain the near-optimization arrangement of problems within a short period of time, shorten the production week of enterprise Phase reduces the production cost of enterprise.
Summary of the invention
The purpose of the present invention is being directed to the scheduling problem of industrial robot automatic production line, propose a kind of based on mixing ant The Optimization Scheduling of group's algorithm shortens the production cycle of enterprise by way of acquiring near-optimization sequence, reduces enterprise Production cost, to improve the economic benefit of enterprise.
The technical scheme is that a kind of Optimization Scheduling of industrial robot automatic production line, passes through determination The scheduling model and optimization aim of industrial robot automatic production line, and propose a kind of Optimized Operation side of hybrid ant colony Method optimizes target;Wherein, scheduling model to be passed through according to each product process operation number and corresponding operating plus It is established between working hour, while determining that optimization aim is minimizes Maximal Makespan, i.e. f=Cmax(π)
In formula, the number of workpiece is n, the operand of needs is m, π={ π12,…,πnIndicate the Optimal Scheduling One solution, πiThe workpiece being processed for i-th in job sequence π,For workpiece πiMachine where leaving j-th of operation Time, because can not still process next workpiece when workpiece is blocked on machine,Represent workpiece πiIt is operating required for j Process time, whereinRepresent workpiece πiLeave the time of pseudo operation 0, that is, represent workpiece first operate start plus Between working hour, workpiece meets following constraint condition when processed: a workpiece at a time can only by a machining, one Platform machine can only at a time process a workpiece;
The Optimization Scheduling based on hybrid ant colony specifically:
Step1, initialization of population: generating initialization population using the method generated at random and calculates the target of corresponding individual Value, until the quantity of initial solution reaches the population scale of requirement, population scale popsize;The value of initialization information element, information Plain τijThe information strength that workpiece i appears in position j is represented, is initialized
Step2, it updates pheromones: pheromones being updated according to target value individual in population, more new formula are as follows:
Wherein ρ is the volatilization factor of pheromones,For the target value of current individual,For all individuals of current population The mean value of target value;
Step3, population recruitment: new individual is generated according to updated pheromones, the sequence of new individual is according to following public affairs Formula generates, and taboo list will be added after some workpiece is selected, and new individual then calculates the target value of corresponding sequence after generating and empties Taboo list, to generate next individual,
Wherein p0For the parameter in algorithm, value range is [0,1], and p is that the value of (0,1) is randomly generated, if meeting item Part then selects the maximum row number of pheromone concentration in Pheromone Matrix in the i-th row, and the row number is not in taboo list, such as discontented Sufficient condition then randomly chooses a workpiece, probability calculation formula according to probability from unselected workpiece are as follows:
S indicates the set of all non-selected workpiece, carries out protecting excellent operation to the old and new's individual of population, i.e. merging the old and new Individual population is worth lesser the first half individual according to the size selection target of target value and forms current population;
Step4, local search: to optimum individual in current population, i.e. the smallest individual of target value carries out the part Insert Search operation, if the target value for newly generating individual after operation replaces the individual better than the individual;
Step5, termination condition: setting termination condition as algorithm iteration number T, if algorithm meets condition, output is worked as An individual in preceding population, i.e. optimum individual;Otherwise go to step Step2, iterates, and is up to meeting termination condition Only.
The beneficial effects of the present invention are: the present invention for industrial robot automatic production line establish a kind of scheduling model and Optimization method can obtain within a short period of time the approximate optimal solution of industrial robot automatic production line scheduling problem, to drop The production cost of low enterprise improves the economic benefit of enterprise.
Detailed description of the invention
Fig. 1 is whole design flow chart of the invention;
Fig. 2 is dispatching method flow chart of the invention;
Fig. 3 is the expression schematic diagram of solution in the present invention;
Fig. 4 is local search " Insert " operation chart.
Specific embodiment
Embodiment 1: as shown in Figs 1-4, a kind of Optimization Scheduling of industrial robot automatic production line passes through determination The scheduling model and optimization aim of industrial robot automatic production line, and propose a kind of Optimized Operation side of hybrid ant colony Method optimizes target;Wherein, scheduling model to be passed through according to each product process operation number and corresponding operating plus It is established between working hour, while determining that optimization aim is minimizes Maximal Makespan, i.e. f=Cmax(π)
In formula, the number of workpiece is n, the operand of needs is m, π={ π12,…,πnIndicate the Optimal Scheduling One solution, πiThe workpiece being processed for i-th in job sequence π,For workpiece πiMachine where leaving j-th of operation Time, because can not still process next workpiece when workpiece is blocked on machine,Represent workpiece πiIt is operating required for j Process time, whereinRepresent workpiece πiLeave the time of pseudo operation 0, that is, represent workpiece first operate start plus Between working hour, workpiece meets following constraint condition when processed: a workpiece at a time can only by a machining, one Platform machine can only at a time process a workpiece;
The Optimization Scheduling based on hybrid ant colony specifically:
Step1, initialization of population: generating initialization population using the method generated at random and calculates the target of corresponding individual Value, until the quantity of initial solution reaches the population scale of requirement, population scale popsize;The value of initialization information element, information Plain τijThe information strength that workpiece i appears in position j is represented, is initialized
Step2, it updates pheromones: pheromones being updated according to target value individual in population, more new formula are as follows:
Wherein ρ is the volatilization factor of pheromones,For the target value of current individual,For all individuals of current population The mean value of target value;
Step3, population recruitment: new individual is generated according to updated pheromones, the sequence of new individual is according to following public affairs Formula generates, and taboo list will be added after some workpiece is selected, and new individual then calculates the target value of corresponding sequence after generating and empties Taboo list, to generate next individual,
Wherein p0For the parameter in algorithm, value range is [0,1], and p is that the value of (0,1) is randomly generated, if meeting item Part then selects the maximum row number of pheromone concentration in Pheromone Matrix in the i-th row, and the row number is not in taboo list, such as discontented Sufficient condition then randomly chooses a workpiece, probability calculation formula according to probability from unselected workpiece are as follows:
S indicates the set of all non-selected workpiece, carries out protecting excellent operation to the old and new's individual of population, i.e. merging the old and new Individual population is worth lesser the first half individual according to the size selection target of target value and forms current population;
Step4, local search: to optimum individual in current population, i.e. the smallest individual of target value carries out the part Insert Search operation, if the target value for newly generating individual after operation replaces the individual better than the individual;
Step5, termination condition: setting termination condition as algorithm iteration number T, if algorithm meets condition, output is worked as An individual in preceding population, i.e. optimum individual;Otherwise go to step Step2, iterates, and is up to meeting termination condition Only.
Population scale popsize is set as 100, and maximum number of iterations T=300, volatilization factor ρ are 0.6, p0 0.8.
Above in conjunction with attached drawing, the embodiment of the present invention is explained in detail, but the present invention is not limited to above-mentioned Embodiment within the knowledge of a person skilled in the art can also be before not departing from present inventive concept Put that various changes can be made.

Claims (1)

1. a kind of Optimization Scheduling of industrial robot automatic production line, it is characterised in that: by determining industrial robot The scheduling model and optimization aim of automatic production line, and propose the Optimization Scheduling of hybrid ant colony a kind of to target into Row optimization;Wherein, the process time of the scheduling model process operation number and corresponding operating to be passed through according to each product and build It is vertical, while determining that optimization aim is minimizes Maximal Makespan, i.e. f=Cmax(π)
In formula, the number of workpiece is n, the operand of needs is m, π={ π12,…,πnIndicate the one of the Optimal Scheduling A solution, πiThe workpiece being processed for i-th in job sequence π,For workpiece πiLeave machine where j-th of operation when Between, because can not still process next workpiece when workpiece is blocked on machine,Represent workpiece πiAdd required for j operating Between working hour, whereinRepresent workpiece πiLeave the time of pseudo operation 0, that is, represent workpiece first operate start process Time, workpiece meet following constraint condition when processed: a workpiece at a time can only be by a machining, and one Machine can only at a time process a workpiece;
The Optimization Scheduling based on hybrid ant colony specifically:
Step1, initialization of population: generating initialization population using the method generated at random and calculates the target value of corresponding individual, Until the quantity of initial solution reaches the population scale of requirement, population scale popsize;The value of initialization information element, pheromones τijThe information strength that workpiece i appears in position j is represented, is initialized
Step2, it updates pheromones: pheromones being updated according to target value individual in population, more new formula are as follows:
Wherein ρ is the volatilization factor of pheromones,For the target value of current individual,For all individual goals of current population The mean value of value;
Step3, population recruitment: generating new individual according to updated pheromones, and the sequence of new individual is given birth to according to the following formula At taboo list will be added in some workpiece after being selected, new individual then calculates the target value of corresponding sequence after generating and empties taboo Table, to generate next individual,
Wherein p0For the parameter in algorithm, value range is [0,1], and p is the value that (0,1) is randomly generated, and is selected if meeting condition The maximum row number of pheromone concentration in Pheromone Matrix in the i-th row is selected, and the row number is such as unsatisfactory for item not in taboo list Part then randomly chooses a workpiece, probability calculation formula according to probability from unselected workpiece are as follows:
S indicates the set of all non-selected workpiece, carries out protecting excellent operation to the old and new's individual of population, i.e. merging the old and new individual Population is worth lesser the first half individual according to the size selection target of target value and forms current population;
Step4, local search: to optimum individual in current population, i.e. the smallest individual of target value carries out Insert local search Operation, if the target value for newly generating individual after operation replaces the individual better than the individual;
Step5, termination condition: termination condition is set as algorithm iteration number T and exports current kind if algorithm meets condition An individual, i.e. optimum individual in group;Otherwise go to step Step2, iterates, until meeting termination condition.
CN201810826418.6A 2018-07-25 2018-07-25 A kind of Optimization Scheduling of industrial robot automatic production line Pending CN109164763A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114063584A (en) * 2021-11-19 2022-02-18 江苏科技大学 Scheduling control method, device and system for integrated processing of ship weight-related parts

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CN105427054A (en) * 2015-12-04 2016-03-23 合肥工业大学 Machining scheduling method for porcelain calcination process based on ant colony optimization
CN106970604A (en) * 2017-05-15 2017-07-21 安徽大学 Multi-target workpiece scheduling algorithm based on ant colony algorithm
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US20120084743A1 (en) * 2010-09-30 2012-04-05 Ispir Mustafa Method and apparatus for improving the interconnection and multiplexing cost of circuit design from high level synthesis using ant colony optimization
CN103941684A (en) * 2014-04-10 2014-07-23 昆明理工大学 Dispatching optimization method for electroless copper plating process of multiple layers of circuit boards
CN105427054A (en) * 2015-12-04 2016-03-23 合肥工业大学 Machining scheduling method for porcelain calcination process based on ant colony optimization
CN106970604A (en) * 2017-05-15 2017-07-21 安徽大学 Multi-target workpiece scheduling algorithm based on ant colony algorithm
CN107817773A (en) * 2017-10-30 2018-03-20 昆明理工大学 A kind of Optimization Scheduling of semiconductor chip terminal test system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114063584A (en) * 2021-11-19 2022-02-18 江苏科技大学 Scheduling control method, device and system for integrated processing of ship weight-related parts
CN114063584B (en) * 2021-11-19 2024-04-26 江苏科技大学 Scheduling control method, device and system for integrated processing of ship weight closing parts

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