CN109162918A - Oil-free scroll air compressor machine scroll plate - Google Patents

Oil-free scroll air compressor machine scroll plate Download PDF

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Publication number
CN109162918A
CN109162918A CN201811119322.2A CN201811119322A CN109162918A CN 109162918 A CN109162918 A CN 109162918A CN 201811119322 A CN201811119322 A CN 201811119322A CN 109162918 A CN109162918 A CN 109162918A
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CN
China
Prior art keywords
radiator
main body
scroll
moving plate
air compressor
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Application number
CN201811119322.2A
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Chinese (zh)
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CN109162918B (en
Inventor
高相家
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Individual
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Individual
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Priority to CN201811119322.2A priority Critical patent/CN109162918B/en
Publication of CN109162918A publication Critical patent/CN109162918A/en
Application granted granted Critical
Publication of CN109162918B publication Critical patent/CN109162918B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • F04C18/0207Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
    • F04C18/0215Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/04Heating; Cooling; Heat insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2230/00Manufacture
    • F04C2230/20Manufacture essentially without removing material
    • F04C2230/23Manufacture essentially without removing material by permanently joining parts together
    • F04C2230/231Manufacture essentially without removing material by permanently joining parts together by welding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2230/00Manufacture
    • F04C2230/20Manufacture essentially without removing material
    • F04C2230/25Manufacture essentially without removing material by forging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2230/00Manufacture
    • F04C2230/90Improving properties of machine parts
    • F04C2230/91Coating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2230/00Manufacture
    • F04C2230/90Improving properties of machine parts
    • F04C2230/92Surface treatment

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Rotary Pumps (AREA)

Abstract

Oil-free scroll air compressor machine scroll plate, is divided into fixed scroll and orbiter, and fixed scroll and orbiter are split as 2 parts, i.e., quiet disc main body, quiet disk radiator and Moving plate main body, Moving plate radiator respectively.Quiet disk radiator is welded on the radiating surface of quiet disc main body, Moving plate radiator is welded on the radiating surface of Moving plate main body, and quiet disc main body and Moving plate main body are produced using alloy aluminum semisolid forging technology, and quiet disk radiator and Moving plate radiator are produced using alloy aluminum extrusion process.The radiator manufactured using alloy aluminum extrusion process, not only increase the mechanical strength of cooling fin, and in the state that heat source acquisition area is identical with cooling heat dissipation channel sectional area, the quantity of cooling fin and total heat dissipation area increase by 1 times or more, this greatly reduces the running temperatures of scroll plate, the service condition of air compressor machine is improved, to be obviously improved the performance of air compressor machine, failure rate is reduced and improves reliability.

Description

Oil-free scroll air compressor machine scroll plate
Technical field:
The present invention relates to screw compressor technical field, specially a kind of oil-free scroll air compressor machine scroll plate.
Background technique:
Oil-free scroll air compressor machine scroll plate is divided into fixed scroll and orbiter, and oil-free scroll air compressor machine scroll plate is equal at present It is formed using casting technique, outer diameter size is mainly determined by the capacity of air compressor machine and driving power, just current skill Art is horizontal and manufacturing capacity, the outer diameter of scroll plate are no more than 400mm, and driving power is no more than 11kW.Due to using casting Technique, when casting the radiator on the scroll plate back side, thickness, quantity and the spacing of cooling fin will receive biggish restriction.Meanwhile Stomata and sand holes are also more formidable technological difficulties, and then influence whether the heat dissipation performance of scroll plate and the intensity of cooling fin.
Summary of the invention:
The technical problem to be solved by the present invention lies in overcoming the defects of the prior art, and it is empty to provide a kind of novel oil-free vortex Press scroll plate is suitable for outer diameter and is less than the oil-free scroll air compressor machine that 400mm driving power is no more than 11kW.
The technical problems to be solved by the invention are realized using following technical scheme.
Oil-free scroll air compressor machine scroll plate, is divided into fixed scroll and orbiter, it is characterised in that: by fixed scroll and moves Scroll plate is split as 2 parts, i.e., quiet disc main body, quiet disk radiator and Moving plate main body, Moving plate radiator, and quiet disk respectively Main body and Moving plate main body are produced using semisolid forging technology, and quiet disk radiator and Moving plate radiator use alloy aluminum extrusion process Production.
Further technology: forging technology is all made of the forging of aluminium alloy semi-solid forging technology, it is entirely avoided casting at present The disadvantages such as stomata, rarefaction defect and the product qualified rate that alloy aluminum is difficult to avoid that be low, and using the scroll plate of this technique forging Main body has high-compactness, high intensity and high reliability.Meanwhile production cost and production compared to casting alloy aluminium scroll plate Rate, the lower production efficiency of scroll plate production cost forged using semisolid forging technology are higher.
Further technology: the quiet disk radiator and Moving plate radiator produced using alloy aluminum extrusion process, on radiating surface The quantity of cooling fin increase by 1 times or more compared with former cast radiator, so acquiring area and cooling air channel section in heat source In the state that product is identical, heat dissipation area increases 1 times or more, to greatly reduce the operating temperature of scroll plate, improves whirlpool Revolve the operational efficiency and reliability of air compressor machine.In addition, the intensity of cooling fin is also greatly improved.
Further technology: quiet disk radiator is welded on the radiating surface of quiet disc main body, and Moving plate radiator is welded on Moving plate main body Radiating surface.
Further technology: dynamic and static disc main body carries out T6 heat treatment process flow processing
Further technology: topochemistry nickel plating is carried out to face of weld, nickel plating thickness is not less than 10 μm, welded pretreatment Cooling fin has cured one layer of metallic nickel on welding surface on dynamic and static disc main body and dynamic and static radiator afterwards, then by shape and weldering The weld tabs that the identical thickness of the shape of junction is about 0.5mm be placed on dynamic and static disc main body and dynamic and static radiator welding surface it Between, it is totally in a horizontal state and is put into progress alloy aluminum high-temperature vacuum plane-welding among vacuum drying oven, control furnace temperature is no less than 1 hour Reach 300 DEG C, and kept for 300 DEG C no less than 5 minutes, then stops heating natural cooling.
Further technology: dynamic and static disc main body and dynamic and static radiator are welded using scaling powder welding procedure.
Further technology: the used weld tabs material of the present invention allows the operating temperature of the scroll plate entirety after welding to be not less than 230℃。
Further technology: fixed scroll and orbiter after welding carry out accurate machining after ageing treatment, finally Carry out surface hard processing.
The invention has the advantages that compared with prior art
1. the manufacturing process difficulty of scroll plate blank is reduced, to mention by the structure for simplifying scroll plate blank The yield rate of high scroll plate blank reduces scroll plate blank manufacturing cost.
2. after scroll plate blank is changed to forging technology by casting technique, not only avoiding what casting technique was easy to produce The defects of stomata and sand holes, also substantially increases the mechanical strength of scroll plate and reduces scroll plate temperature distortion amount, thus Improve the stability and reliability of the operation of oil-free scroll sky compressor.
3. not only substantially increasing the intensity of cooling fin, but also in heat using the radiator of alloy aluminum extrusion process manufacture In the state that source acquisition area is identical with cooling heat dissipation channel sectional area, the quantity of cooling fin and total heat dissipation area increase by 1 times More than, this greatly reduces the running temperatures of scroll plate, the service condition of air compressor machine are improved, to be obviously improved pneumatics The performance of machine reduces failure rate and improves reliability.
4. since the radiating condition for greatly improving scroll air compressor improves the heat exchange efficiency of air compressor machine, so, this Invention not only improves the performance of air compressor machine, reduces failure rate and improves reliability, also improves current oil-free scroll pneumatics Bottleneck value of the contracting machine in capacity.
Detailed description of the invention:
Fig. 1 is oil-free scroll air compressor machine Scroll plate structure perspective view of the explosion;
Fig. 2 is quiet disc main body, quiet disk heat spreader structures schematic diagram;
Fig. 3 is Moving plate main body, Moving plate heat spreader structures schematic diagram;
Fig. 4 is quiet disk scroll compression Cavity surface structural schematic diagram;
Fig. 5 is quiet disk radiating surface structural schematic diagram;
Fig. 6 is Moving plate scroll compression Cavity surface structural schematic diagram;
Fig. 7 is Moving plate radiating surface structural schematic diagram.
Specific embodiment:
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below Specific embodiment is closed, the present invention is further explained.
Embodiment 1: oil-free scroll air compressor machine scroll plate is divided into fixed scroll and orbiter, fixed scroll and dynamic vortex Disk is split as 2 parts respectively, i.e., quiet disc main body 1, quiet disk radiator 2 and Moving plate main body 3, Moving plate radiator 4, quiet disk heat dissipation Device is fixed on quiet disc main body side wall, and Moving plate radiator is fixed on the radiating surface of Moving plate main body, and quiet disc main body and Moving plate main body It is produced using alloy aluminum semisolid forging technology, quiet disk radiator and Moving plate radiator are produced using alloy aluminum extrusion process.
Forging technology is all made of the forging of alloy aluminum semisolid forging technology, it is entirely avoided casting alloy aluminium is difficult to keep away at present The disadvantages such as stomata, rarefaction defect and the product qualified rate exempted from be low, and there is high cause using the vortex disc main body of this technique forging Density, high intensity and high reliability.It is solid using half meanwhile compared to the production cost and productivity of casting alloy aluminium scroll plate The lower production efficiency of scroll plate production cost of state forging technology forging is higher.
The radiator manufactured using alloy aluminum extrusion process not only substantially increases the intensity of cooling fin, but also quiet disk dissipates The quantity of hot device and the cooling fin on Moving plate radiator increases by 1 times or more compared with former cast radiator, so acquiring in heat source In the state that area is identical with cooling air channel sectional area, heat dissipation area increases 1 times or more, to greatly reduce scroll plate Operating temperature improves the operational efficiency and reliability of scroll air compressor.Quiet disk radiator is welded on the radiating surface of quiet disc main body, Moving plate radiator is welded on the radiating surface of Moving plate main body.
Dynamic and static disc main body carries out T6 heat treatment process flow processing.
Topochemistry nickel plating is carried out to face of weld, nickel plating thickness is not less than 10 μm, welded pretreated dynamic and static disk Cooling fin has cured one layer of metallic nickel on welding surface in main body and dynamic and static radiator, then by the shape of shape and welding surface The weld tabs that identical thickness is about 0.5mm is placed between dynamic and static disc main body and the welding surface of dynamic and static radiator, is totally in Horizontality is put into progress alloy aluminum high-temperature vacuum plane-welding among vacuum drying oven, and control furnace temperature, which is no less than 1 hour, reaches 300 DEG C, and kept for 300 DEG C no less than 5 minutes, then stop heating natural cooling.
The used weld tabs material of the present invention allows the operating temperature of the scroll plate entirety after welding not less than 230 DEG C.
Fixed scroll and orbiter after welding carry out accurate machining after ageing treatment, finally carry out surface hard Processing.
Embodiment 2: oil-free scroll air compressor machine scroll plate is divided into fixed scroll and orbiter, fixed scroll and dynamic vortex Disk is split as 2 parts respectively, i.e., quiet disc main body 1, quiet disk radiator 2 and Moving plate main body 3, Moving plate radiator 4, quiet disk heat dissipation Device is fixed on the radiating surface of quiet disc main body, and Moving plate radiator is fixed on the radiating surface of Moving plate main body, and quiet disc main body and Moving plate Main body is produced using semisolid forging technology, and quiet disk radiator and Moving plate radiator are produced using alloy aluminum extrusion process.
Forging technology is all made of the forging of aluminium alloy semi-solid forging technology, it is entirely avoided casting alloy aluminium is difficult to keep away at present The disadvantages such as stomata, rarefaction defect and the product qualified rate exempted from be low, and there is high cause using the vortex disc main body of this technique forging Density, high intensity and high reliability.It is solid using half meanwhile compared to the production cost and productivity of casting alloy aluminium scroll plate The lower production efficiency of scroll plate production cost of state forging technology forging is higher.
The radiator manufactured using alloy aluminum extrusion process not only substantially increases the intensity of cooling fin, but also quiet disk dissipates The quantity of hot device and the cooling fin on Moving plate radiator increases by 1 times or more compared with former cast radiator, so acquiring in heat source In the state that area is identical with cooling air channel sectional area, heat dissipation area increases 1 times or more, to greatly reduce scroll plate Operating temperature improves the operational efficiency and reliability of scroll air compressor.
Quiet disk radiator is welded on the radiating surface of quiet disc main body, and Moving plate radiator is welded on the radiating surface of Moving plate main body.
Dynamic and static disc main body and dynamic and static disk radiator are welded using scaling powder welding procedure.
The used weld tabs material of the present invention allows the operating temperature of the scroll plate entirety after welding not less than 230 DEG C.
Fixed scroll and orbiter after welding carry out accurate machining after ageing treatment, finally carry out surface hard Processing.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent thereof.

Claims (8)

1. oil-free scroll air compressor machine scroll plate, is divided into fixed scroll and orbiter, it is characterised in that: fixed scroll and dynamic vortex Disk is split as 2 parts, i.e., quiet disc main body, quiet disk radiator and Moving plate main body, Moving plate radiator respectively.Quiet disk radiator weldering The radiating surface in quiet disc main body is connect, Moving plate radiator is welded on the radiating surface of Moving plate main body, and quiet disc main body and Moving plate main body It is produced using alloy aluminum semisolid forging technology, quiet disk radiator and Moving plate radiator are produced using alloy aluminum extrusion process.
2. oil-free scroll air compressor machine scroll plate according to claim 1, it is characterised in that: forging technology is all made of aluminium conjunction Golden semisolid forging technology forging.
3. oil-free scroll air compressor machine scroll plate according to claim 1, it is characterised in that: quiet disk radiator and Moving plate dissipate The quantity of cooling fin on hot device increases by 1 times or more compared with former cast radiator.
4. oil-free scroll air compressor machine scroll plate according to claim 1, it is characterised in that: quiet disk radiator is welded on quiet The radiating surface of disc main body, Moving plate radiator are welded on the radiating surface of Moving plate main body.
5. oil-free scroll air compressor machine scroll plate according to claim 4, it is characterised in that: dynamic and static disc main body carries out T6 Heat treatment process flow processing.
6. oil-free scroll air compressor machine scroll plate according to claim 5, it is characterised in that: carry out part to face of weld Chemical nickel plating, nickel plating thickness are not less than 10 μm, cooling fin on welded pretreated dynamic and static disc main body and dynamic and static radiator One layer of metallic nickel is had cured on welding surface, the weldering for being about then 0.5mm by shape thickness identical with the shape of welding surface Piece is placed between dynamic and static disc main body and the welding surface of dynamic and static radiator, and being totally in a horizontal state to be put among vacuum drying oven carries out Alloy aluminum high-temperature vacuum plane-welding, control furnace temperature, which is no less than, reaches 300 DEG C for 1 hour, and is kept for 300 DEG C no less than 5 minutes, so Stop heating natural cooling afterwards.
7. oil-free scroll air compressor machine scroll plate according to claim 4, it is characterised in that: use scaling powder welding procedure To weld dynamic and static disc main body and dynamic and static radiator.
8. oil-free scroll air compressor machine scroll plate according to claim 1, it is characterised in that: fixed scroll after welding and Orbiter carries out accurate machining after ageing treatment, finally carries out surface hard processing.
CN201811119322.2A 2018-09-25 2018-09-25 Vortex disk of oil-free vortex air compressor Expired - Fee Related CN109162918B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811119322.2A CN109162918B (en) 2018-09-25 2018-09-25 Vortex disk of oil-free vortex air compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811119322.2A CN109162918B (en) 2018-09-25 2018-09-25 Vortex disk of oil-free vortex air compressor

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CN109162918A true CN109162918A (en) 2019-01-08
CN109162918B CN109162918B (en) 2019-12-27

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110118181A (en) * 2019-06-18 2019-08-13 南京永升新能源技术有限公司 A kind of oil-free scroll air compressor machine that heat dissipation performance is excellent

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05172066A (en) * 1991-12-20 1993-07-09 Toshiba Corp Scroll fluid compressor
JPH10118734A (en) * 1996-10-17 1998-05-12 Nippon Light Metal Co Ltd Forging die, forging method and its product
JP2006192450A (en) * 2005-01-12 2006-07-27 Mitsubishi Heavy Ind Ltd Forging die for scroll, method for forging scroll and scroll
JP2006193765A (en) * 2005-01-12 2006-07-27 Mitsubishi Heavy Ind Ltd Method for producing member made of aluminum alloy
CN203488380U (en) * 2013-07-11 2014-03-19 复盛股份有限公司 Scroll type compressor structure and radiator of scroll type compressor
CN104561852A (en) * 2014-12-26 2015-04-29 西安交通大学 Process for preparing semi-solid state aluminum alloy scroll plate by radial forging strain induction method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05172066A (en) * 1991-12-20 1993-07-09 Toshiba Corp Scroll fluid compressor
JPH10118734A (en) * 1996-10-17 1998-05-12 Nippon Light Metal Co Ltd Forging die, forging method and its product
JP2006192450A (en) * 2005-01-12 2006-07-27 Mitsubishi Heavy Ind Ltd Forging die for scroll, method for forging scroll and scroll
JP2006193765A (en) * 2005-01-12 2006-07-27 Mitsubishi Heavy Ind Ltd Method for producing member made of aluminum alloy
CN203488380U (en) * 2013-07-11 2014-03-19 复盛股份有限公司 Scroll type compressor structure and radiator of scroll type compressor
CN104561852A (en) * 2014-12-26 2015-04-29 西安交通大学 Process for preparing semi-solid state aluminum alloy scroll plate by radial forging strain induction method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
郑宪阳: "大功率LED灯具散热铝型材挤压模具设计及数值模拟", 《中国优秀硕士学位论文全文数据库 工程科技Ⅰ辑》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110118181A (en) * 2019-06-18 2019-08-13 南京永升新能源技术有限公司 A kind of oil-free scroll air compressor machine that heat dissipation performance is excellent

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