A kind of low cost plastic rubber runway and preparation method containing waste-tyre rubber-powder
Technical field
The invention belongs to waste utilization and the technical field of plastic cement race track, provide it is a kind of containing waste-tyre rubber-powder it is low at
This plastic cement race track and preparation method.
Background technique
With economic sustained and rapid development, living standards of the people are continuously improved, and reconstruct sports Ground with plastic cement
Layer is more prevalent.Many cities cover on the exposed athletic ground of original school's loess with plastic cement race track, on the one hand help
It is renovated in fugitive dust, in addition can also improve moving condition.Plastic cement race track has flatness is good, compression strength is high, hardness is elastic to fit
When the characteristic of, stable physical property, is conducive to the performance of sportsman's speed and technology, effectively improves sports achievement, reduction is fallen
Hurt rate, has been widely used for sporting venue or playground etc..
Plastic cement race track is also known as round-the-clock athletics tracks, mainly by base polyurethane prepolymer for use as, admixtured polyether, rubber grain,
The composition such as EPDM rubber grain or PU particle, pigment, auxiliary agent, filler.Wherein, the booming of automobile industry leads to waste tire rubber
The processing of glue has become global problem, and waste tire is known as " black pollution ", how these waste tires is recycled
It gets well, makes good use of, turns waste into wealth, turning harm into good, this is the very severe problem that we face, and is used for plastic cement race track
It is highly desirable recycling mode.
Traditional plastic cement race track causes preparation cost higher because raw material and preparation process are undesirable, this is also to restrict plastic cement
An important factor for runway development and application.Therefore, the recycling processing technology for being effectively improved waste tire becomes very important one
Content.Produce three kinds of finished products: blob of viscose, micelle, rubber powder using waste tire, existing plastic cement race track mainly use micelle and
The levels of audit quality of rubber powder is uneven, and cost recovery is higher.Therefore, it studies and waste tire rubber preparation modeling is more rationally recycled in application
The technology of glue runway is concerned.
Chinese invention patent application number 201510908326.9 discloses the side that a kind of thermosol depolymerization waste tire is rubber powder
Method, which passes through the ionic liquid and hydrogen supply dissolvent of the efficient disaggregation of waste and old tire construction of selection energy, by waste tire and ion
Liquid and hydrogen supply dissolvent are added in reaction kettle, carry out thermosol depolymerization in a mild condition;Then by resulting reaction product with four
Hydrogen furans washes out, and can obtain the mixed liquor of tetrahydrofuran soluble matter, tetrahydrofuran, ionic liquid and naphthane and residual by filtering
Slag, mixed liquor can obtain mixture by rotating solvent-recoverable;Water sedimentation is finally added into mixture and filters can obtain glue
The mixed solution of the mixed solution of powder and ionic liquid and naphthane, ionic liquid and naphthane is reusable.The invention is deposited
Defect be waste tire recycle technical process it is more many and diverse, economic benefit is poor.
Chinese invention patent application number 201611049671.2 discloses a kind of plastic cement race track and preparation method thereof, according to weight
Measure part, the B component including 30 ~ 50 parts of component As and 50 ~ 70 parts, component A is made of following compositions: toluene di-isocyanate(TDI) gathers
Ethoxylated polyhydric alcohol;B component is made of following compositions: crosslinking agent, filler, pigment, thickener, antioxidant.But the defect of the invention
Be plastic cement race track preparation cost it is higher, and be not able to achieve recycle waste polymer material effect.
In conclusion waste tire causes environmental pollution and the wasting of resources, the economic benefit of recycling in the prior art
Difference, and there are the higher defects of preparation cost for plastic cement race track, therefore develop a kind of waste tire rubber recycling preparation of low cost
Plastic cement race track, have great significance.
Summary of the invention
As it can be seen that the waste tire of the prior art causes environmental pollution and the wasting of resources, the deficiency in economic performance of recycling, and
There are the higher disadvantages of preparation cost for plastic cement race track.In response to this, the present invention proposes a kind of containing the low of waste-tyre rubber-powder
Cost plastic cement race track and preparation method, can while waste tire cost recovery and plastic cement race track preparation cost is effectively reduced,
Ensure gained plastic cement race track excellent resiliency, wearability and durability.
To achieve the above object, specific technical solution of the present invention is as follows:
A kind of preparation method of the low cost plastic rubber runway containing waste-tyre rubber-powder, the specific steps of the plastic cement race track preparation are such as
Under:
(1) waste tire is broken for blob of viscose at normal temperature, is placed in gutter oil and impregnates swelling, be subsequently placed in electric hydaulic crushing
It in device, is passed through liquid nitrogen and blob of viscose is cooled down, and apply high voltage electric field, so that liquid nitrogen is formed shock wave and crush blob of viscose for glue
Powder, then separated, waste rubber powder is made;
(2) ethylene propylene diene rubber, natural rubber mixing is thin 3 ~ 4 times logical, it is obtained that white carbon black, coupling agent and step (1) is added
Waste rubber powder, it is logical 2 ~ 3 times thin, anti-aging agent, pigment, foaming agent, zinc oxide, stearic acid are sequentially added, is kneaded 2 ~ 5min, then plus
Enter promotor, calcium carbonate, paraffin oil, sulphur, is kneaded 15 ~ 20min, thin 8 ~ 10 times logical, bottom sheet;
(3) mixed sheet is parked 2 ~ 5 days, is vulcanized in drum vulcanizer and is foamed, examined batch after machine out, being made can
The plastic cement race track material directly constructed.
Preferably, step (1) time for impregnating swelling is 2 ~ 4h.
Preferably, the electric field strength of step (1) described high voltage electric field is 400 ~ 800V/m.
Preferably, the partial size of step (1) described waste rubber powder is 80 ~ 120 mesh.
Preferably, step (2) coupling agent is isopropyl three (dioctylphyrophosphoric acid acyloxy) titanate esters, isopropyl three
At least one of (dioctyl phosphoric acid acyloxy) titanate esters, Di(dioctylpyrophosphato) ethylene titanate.
Preferably, step (2) anti-aging agent is N, in N'- bis- (betanaphthyl) p-phenylenediamine, 2-mercaptobenzimidazole
It is at least one.
Preferably, step (2) pigment is one of iron oxide red, cobalt titanate green.
Preferably, step (2) foaming agent is Barium azodicarboxylate, unifor, the double benzene sulfonyls of 4,4'- oxo
Hydrazine, N, at least one of N'- dinitrosopentamethylene tetramine.
Preferably, step (2) promotor is N- cyclohexyl -2-[4-morpholinodithio sulfenamide, tetramethyl autumn
At least one of Lan Mu, zinc dibutyl dithiocaarbamate, N- ethyl, N-phenyl zinc dithiocarbamate.
Preferably, the parts by weight of step (2) each raw material are 10 ~ 15 parts by weight of ethylene propylene diene rubber, natural rubber 10
~ 15 parts by weight, 20.6 ~ 47.2 parts by weight of waste rubber powder, 12 ~ 15 parts by weight of white carbon black, 1 ~ 2 parts by weight of coupling agent, anti-aging agent 0.4
~ 0.8 parts by weight, 3 ~ 5 parts by weight of pigment, 0.5 ~ 1 parts by weight of foaming agent, 2 ~ 3 parts by weight of zinc oxide, 0.5 ~ 1 parts by weight of stearic acid,
1 ~ 3 parts by weight of promotor, 8 ~ 10 parts by weight of calcium carbonate, 4 ~ 8 parts by weight of paraffin oil, 0.4 ~ 0.6 parts by weight of sulphur.
Preferably, the temperature of step (2) described mixing is 130 ~ 150 DEG C, and the time is 10 ~ 20min.
Preferably, the temperature of step (3) described sulfur foam is 150 ~ 160 DEG C, and pressure is 12 ~ 18MPa, drum vulcanizer
Motor speed be 180 ~ 220r/min, vulcanization time be 14 ~ 18min.
The present invention also provides the low cost plastic rubber races containing waste-tyre rubber-powder that a kind of above-mentioned preparation method is prepared
Road.The low cost plastic rubber runway is that waste tire is first broken for blob of viscose at normal temperature, then cooling with liquid nitrogen, and applies height
Piezoelectric field crushes liquid nitrogen formation shock wave for rubber powder, waste rubber powder obtained and ethylene propylene diene rubber, natural rubber blob of viscose
And other auxiliary agent fillers mix, vulcanization, foam and be made.
The present invention provides a kind of low cost plastic rubber runway and preparation method containing waste-tyre rubber-powder, with prior art phase
Than the feature and excellent effect protruded is:
1. ethylene propylene diene rubber and natural rubber are combined, had both overcome ternary second by low cost plastic rubber runway prepared by the present invention
Third caoutchouc elasticity and the lower defect of intensity, and overcome the defect of natural rubber resistance to ag(e)ing and weatherability difference, modeling obtained
Glue runway has good resiliency, wearability, and can overcome the adverse effect of environment, long service life.
2. preparation method of the invention, the rubber powder prepared using waste tire is turned waste into wealth as primary raw material, is had good
Ecological benefits and economic benefit.
3. preparation method of the invention is first at normal temperature crushed waste tire, then uses liquid under high voltage electric field
Nitrogen is cooled down and is crushed to blob of viscose, and liquid nitrogen dosage is reduced, and advantageously reduces the cost recovery of tire.
4. preparation method of the invention, hence it is evident that reduce the preparation cost of plastic cement race track.
Specific embodiment
In the following, the present invention will be further described in detail by way of specific embodiments, but this should not be interpreted as to the present invention
Range be only limitted to example below.Without departing from the idea of the above method of the present invention, according to ordinary skill
The various replacements or change that knowledge and customary means are made, should be included in the scope of the present invention.
Embodiment 1
(1) waste tire is broken for blob of viscose at normal temperature, is placed in gutter oil and impregnates swelling, be subsequently placed in electric hydaulic crushing
It in device, is passed through liquid nitrogen and blob of viscose is cooled down, and apply high voltage electric field, so that liquid nitrogen is formed shock wave and crush blob of viscose for glue
Powder, then separated, waste rubber powder is made;The time for impregnating swelling is 3h;The electric field strength of high voltage electric field is 500V/m;
(2) ethylene propylene diene rubber, natural rubber mixing is thin 3 times logical, it is added made from white carbon black, coupling agent and step (1) and gives up
Old rubber powder, it is thin 2 times logical, anti-aging agent, pigment, foaming agent, zinc oxide, stearic acid are sequentially added, 3min is kneaded, adds promotion
Agent, calcium carbonate, paraffin oil, sulphur are kneaded 17min, thin 9 times logical, bottom sheet;Coupling agent is (the dioctylphyrophosphoric acid acyl of isopropyl three
Oxygroup) titanate esters;Anti-aging agent is N, N'- bis- (betanaphthyl) p-phenylenediamine;Pigment is iron oxide red;Foaming agent is azoformic acid
Barium;Promotor is N- cyclohexyl -2-[4-morpholinodithio sulfenamide;The parts by weight of each raw material are, 13 parts by weight of ethylene propylene diene rubber,
13 parts by weight of natural rubber, 35.2 parts by weight of waste rubber powder, 13 parts by weight of white carbon black, 1 parts by weight of coupling agent, 0.5 weight of anti-aging agent
Measure part, 4 parts by weight of pigment, 0.7 parts by weight of foaming agent, 2.4 parts by weight of zinc oxide, 0.7 parts by weight of stearic acid, 2 weight of promotor
Part, 9 parts by weight of calcium carbonate, 5 parts by weight of paraffin oil, 0.5 parts by weight of sulphur;
(3) mixed sheet is parked 3 days, is vulcanized in drum vulcanizer and is foamed, examined batch after machine out, being made can be straight
Connect the plastic cement race track material of construction;The temperature of mixing is 138 DEG C, time 16min;The temperature of sulfur foam is 156 DEG C, pressure
For 14MPa, the motor speed of drum vulcanizer is 190r/min, vulcanization time 17min.
Embodiment 2
(1) waste tire is broken for blob of viscose at normal temperature, is placed in gutter oil and impregnates swelling, be subsequently placed in electric hydaulic crushing
It in device, is passed through liquid nitrogen and blob of viscose is cooled down, and apply high voltage electric field, so that liquid nitrogen is formed shock wave and crush blob of viscose for glue
Powder, then separated, waste rubber powder is made;The time for impregnating swelling is 2.5h;The electric field strength of high voltage electric field is 500V/m;
(2) ethylene propylene diene rubber, natural rubber mixing is thin 4 times logical, it is added made from white carbon black, coupling agent and step (1) and gives up
Old rubber powder, it is thin 3 times logical, anti-aging agent, pigment, foaming agent, zinc oxide, stearic acid are sequentially added, 3min is kneaded, adds promotion
Agent, calcium carbonate, paraffin oil, sulphur are kneaded 16min, thin 10 times logical, bottom sheet;Coupling agent is (the dioctyl phosphoric acid acyl-oxygen of isopropyl three
Base) titanate esters;Anti-aging agent is 2-mercaptobenzimidazole;Pigment is cobalt titanate green;Foaming agent is unifor;Promotor is two
Vulcanize tetra methylthiuram;The parts by weight of each raw material are, 11 parts by weight of ethylene propylene diene rubber, 11 parts by weight of natural rubber, waste and old
41 parts by weight of rubber powder, 13 parts by weight of white carbon black, 1.2 parts by weight of coupling agent, 0.5 parts by weight of anti-aging agent, 3.5 parts by weight of pigment, hair
0.6 parts by weight of infusion, 2.2 parts by weight of zinc oxide, 0.6 parts by weight of stearic acid, 1.5 parts by weight of promotor, 8.5 weight of calcium carbonate
Part, 5 parts by weight of paraffin oil, 0.4 parts by weight of sulphur;
(3) mixed sheet is parked 3 days, is vulcanized in drum vulcanizer and is foamed, examined batch after machine out, being made can be straight
Connect the plastic cement race track material of construction;The temperature of mixing is 135 DEG C, time 18min;The temperature of sulfur foam is 152 DEG C, pressure
For 17MPa, the motor speed of drum vulcanizer is 190r/min, vulcanization time 17min.
Embodiment 3
(1) waste tire is broken for blob of viscose at normal temperature, is placed in gutter oil and impregnates swelling, be subsequently placed in electric hydaulic crushing
It in device, is passed through liquid nitrogen and blob of viscose is cooled down, and apply high voltage electric field, so that liquid nitrogen is formed shock wave and crush blob of viscose for glue
Powder, then separated, waste rubber powder is made;The time for impregnating swelling is 3.5h;The electric field strength of high voltage electric field is 750V/m;
(2) ethylene propylene diene rubber, natural rubber mixing is thin 3 times logical, it is added made from white carbon black, coupling agent and step (1) and gives up
Old rubber powder, it is thin 3 times logical, anti-aging agent, pigment, foaming agent, zinc oxide, stearic acid are sequentially added, 4min is kneaded, adds promotion
Agent, calcium carbonate, paraffin oil, sulphur are kneaded 19min, thin 8 times logical, bottom sheet;Coupling agent is bis- (two octyloxy pyrophosphoric acid ester groups) second
Support titanate esters;Anti-aging agent is N, N'- bis- (betanaphthyl) p-phenylenediamine;Pigment is iron oxide red;Foaming agent is the double benzene of 4,4'- oxo
Sulfohydrazide;Promotor is zinc dibutyl dithiocaarbamate;The parts by weight of each raw material are 14 weight of ethylene propylene diene rubber
Part, 14 amount part of natural rubber, 26.6 parts by weight of waste rubber powder, 14 parts by weight of white carbon black, 2 parts by weight of coupling agent, 0.7 weight of anti-aging agent
Measure part, 4.5 parts by weight of pigment, 0.9 parts by weight of foaming agent, 2.7 parts by weight of zinc oxide, 0.8 parts by weight of stearic acid, promotor 2.5
Parts by weight, 9.7 parts by weight of calcium carbonate, 7 parts by weight of paraffin oil, 0.6 parts by weight of sulphur;
(3) mixed sheet is parked 4 days, is vulcanized in drum vulcanizer and is foamed, examined batch after machine out, being made can be straight
Connect the plastic cement race track material of construction;The temperature of mixing is 145 DEG C, time 12min;The temperature of sulfur foam is 158 DEG C, pressure
For 17MPa, the motor speed of drum vulcanizer is 210r/min, vulcanization time 15min.
Embodiment 4
(1) waste tire is broken for blob of viscose at normal temperature, is placed in gutter oil and impregnates swelling, be subsequently placed in electric hydaulic crushing
It in device, is passed through liquid nitrogen and blob of viscose is cooled down, and apply high voltage electric field, so that liquid nitrogen is formed shock wave and crush blob of viscose for glue
Powder, then separated, waste rubber powder is made;The time for impregnating swelling is 2h;The electric field strength of high voltage electric field is 400V/m;
(2) ethylene propylene diene rubber, natural rubber mixing is thin 3 times logical, it is added made from white carbon black, coupling agent and step (1) and gives up
Old rubber powder, it is thin 3 times logical, anti-aging agent, pigment, foaming agent, zinc oxide, stearic acid are sequentially added, 2min is kneaded, adds promotion
Agent, calcium carbonate, paraffin oil, sulphur are kneaded 15min, thin 10 times logical, bottom sheet;Coupling agent is (the dioctylphyrophosphoric acid acyl of isopropyl three
Oxygroup) titanate esters;Anti-aging agent is 2-mercaptobenzimidazole;Pigment is cobalt titanate green;Foaming agent is N, N'- dinitroso pentamethylene
Tetramine;Promotor is N- ethyl, N-phenyl zinc dithiocarbamate;The parts by weight of each raw material are 10 weight of ethylene propylene diene rubber
Measure part, 10 parts by weight of natural rubber, 47.2 parts by weight of waste rubber powder, 12 parts by weight of white carbon black, 1 parts by weight of coupling agent, anti-aging agent
0.4 parts by weight, 3 parts by weight of pigment, 0.5 parts by weight of foaming agent, 2 parts by weight of zinc oxide, 0.5 parts by weight of stearic acid, 1 weight of promotor
Measure part, 8 parts by weight of calcium carbonate, 4 parts by weight of paraffin oil, 0.4 parts by weight of sulphur;
(3) mixed sheet is parked 2 days, is vulcanized in drum vulcanizer and is foamed, examined batch after machine out, being made can be straight
Connect the plastic cement race track material of construction;The temperature of mixing is 130 DEG C, time 20min;The temperature of sulfur foam is 150 DEG C, pressure
For 12MPa, the motor speed of drum vulcanizer is 180r/min, vulcanization time 18min.
Embodiment 5
(1) waste tire is broken for blob of viscose at normal temperature, is placed in gutter oil and impregnates swelling, be subsequently placed in electric hydaulic crushing
It in device, is passed through liquid nitrogen and blob of viscose is cooled down, and apply high voltage electric field, so that liquid nitrogen is formed shock wave and crush blob of viscose for glue
Powder, then separated, waste rubber powder is made;The time for impregnating swelling is 4h;The electric field strength of high voltage electric field is 800V/m;
(2) ethylene propylene diene rubber, natural rubber mixing is thin 4 times logical, it is added made from white carbon black, coupling agent and step (1) and gives up
Old rubber powder, it is thin 3 times logical, anti-aging agent, pigment, foaming agent, zinc oxide, stearic acid are sequentially added, 5min is kneaded, adds promotion
Agent, calcium carbonate, paraffin oil, sulphur are kneaded 20min, thin 8 times logical, bottom sheet;Coupling agent is (the dioctyl phosphoric acid acyl-oxygen of isopropyl three
Base) titanate esters;Anti-aging agent is N, N'- bis- (betanaphthyl) p-phenylenediamine;Pigment is iron oxide red;Foaming agent is azoformic acid
Barium;Promotor is N- cyclohexyl -2-[4-morpholinodithio sulfenamide;The parts by weight of each raw material are, 15 parts by weight of ethylene propylene diene rubber,
15 parts by weight of natural rubber, 20.6 parts by weight of waste rubber powder, 15 parts by weight of white carbon black, 2 parts by weight of coupling agent, 0.8 weight of anti-aging agent
Measure part, 5 parts by weight of pigment, 1 parts by weight of foaming agent, 3 parts by weight of zinc oxide, 1 parts by weight of stearic acid, 3 parts by weight of promotor, carbonic acid
10 parts by weight of calcium, 8 parts by weight of paraffin oil, 0.6 parts by weight of sulphur;
(3) mixed sheet is parked 5 days, is vulcanized in drum vulcanizer and is foamed, examined batch after machine out, being made can be straight
Connect the plastic cement race track material of construction;The temperature of mixing is 150 DEG C, time 10min;The temperature of sulfur foam is 160 DEG C, pressure
For 18MPa, the motor speed of drum vulcanizer is 220r/min, vulcanization time 14min.
Embodiment 6
(1) waste tire is broken for blob of viscose at normal temperature, is placed in gutter oil and impregnates swelling, be subsequently placed in electric hydaulic crushing
It in device, is passed through liquid nitrogen and blob of viscose is cooled down, and apply high voltage electric field, so that liquid nitrogen is formed shock wave and crush blob of viscose for glue
Powder, then separated, waste rubber powder is made;The time for impregnating swelling is 3h;The electric field strength of high voltage electric field is 600V/m;
(2) ethylene propylene diene rubber, natural rubber mixing is thin 4 times logical, it is added made from white carbon black, coupling agent and step (1) and gives up
Old rubber powder, it is thin 2 times logical, anti-aging agent, pigment, foaming agent, zinc oxide, stearic acid are sequentially added, 4min is kneaded, adds promotion
Agent, calcium carbonate, paraffin oil, sulphur are kneaded 18min, thin 9 times logical, bottom sheet;Coupling agent is bis- (two octyloxy pyrophosphoric acid ester groups) second
Support titanate esters;Anti-aging agent is 2-mercaptobenzimidazole;Pigment is cobalt titanate green;Foaming agent is unifor;Promotor is N-
Ethyl, N-phenyl zinc dithiocarbamate;The parts by weight of each raw material are 12 parts by weight of ethylene propylene diene rubber, natural rubber 13
Parts by weight, 33.8 parts by weight of waste rubber powder, 14 parts by weight of white carbon black, 1 parts by weight of coupling agent, 0.6 parts by weight of anti-aging agent, pigment 4
Parts by weight, 0.8 parts by weight of foaming agent, 2.5 parts by weight of zinc oxide, 0.8 parts by weight of stearic acid, 2 parts by weight of promotor, calcium carbonate 9
Parts by weight, 6 parts by weight of paraffin oil, 0.5 parts by weight of sulphur;
(3) mixed sheet is parked 4 days, is vulcanized in drum vulcanizer and is foamed, examined batch after machine out, being made can be straight
Connect the plastic cement race track material of construction;The temperature of mixing is 140 DEG C, time 15min;The temperature of sulfur foam is 155 DEG C, pressure
For 15MPa, the motor speed of drum vulcanizer is 200r/min, vulcanization time 16min.
Performance test:
(1) resilience: resilience test is carried out referring to GB/T 1681-2009 standard, standard is made in plastic cement race track of the invention
Sample is tested using resiliency test machine, measures resilience;
(2) abrasion test abrasion loss: according to ISO4649 standard, sanction sample first is carried out to plastic cement race track produced by the present invention, is then adopted
Abrasion test is carried out with GT-7012-D DIN Abrasion Tester;Diameter of cylinder is 150mm, revolving speed 40r/min, frictional distance
For 40m;The diameter of test sample is 16mm, and with a thickness of 6mm, the load of test is 10N, tests and calculates abrasion loss: A=(△ m
× 200mg)/(Q × S), wherein A is abrasion loss, and △ m is the of poor quality of sample friction front and back, and Q is Standard erosion value, and S is sample
The density of product.
The data obtained is as shown in table 1.
Table 1: