CN109160817B - Ceramic material manufacturing equipment - Google Patents
Ceramic material manufacturing equipment Download PDFInfo
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- CN109160817B CN109160817B CN201811070396.1A CN201811070396A CN109160817B CN 109160817 B CN109160817 B CN 109160817B CN 201811070396 A CN201811070396 A CN 201811070396A CN 109160817 B CN109160817 B CN 109160817B
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/6261—Milling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B2210/00—Drying processes and machines for solid objects characterised by the specific requirements of the drying good
- F26B2210/02—Ceramic articles or ceramic semi-finished articles
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- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
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- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Crushing And Pulverization Processes (AREA)
- Disintegrating Or Milling (AREA)
Abstract
The invention relates to a ceramic material manufacturing device, which comprises a rack, more than three primary treatment systems, a mixing system positioned below the primary treatment systems, a sintering system positioned on one side of the mixing system, and a conveying system positioned at the front end of the mixing system, wherein the primary treatment systems and the mixing system are fixed through the rack; the equipment can complete the preparation processes of weighing, air drying, impurity removal, crushing, screening, mixing, crushing and sintering of the ceramic material, and has the advantages of simple operation and low production cost. The equipment integrates all preparation procedures into a whole, is integrated equipment for preparing the ceramic material, simultaneously carries out a plurality of preparation procedures, has high automation degree, short production period and high yield, and can be used for batch production of the ceramic material. The equipment provided by the invention is provided with a plurality of crushing and stirring mechanisms, so that the raw materials can be crushed and ground to reach a lower granularity, the sintering effect can be improved, and the ceramic material with a higher grade can be obtained.
Description
Technical Field
The invention belongs to the technical field of ceramic material preparation, and particularly relates to a ceramic target synthesis device.
Background
At present, the methods for preparing ceramic materials include sol-gel methods, solid phase methods and chemical coprecipitation methods. The solid phase method has the advantages of low preparation cost, short period and wide application. However, because no special crushing and stirring device is used when the ceramic material is prepared by the solid-phase method, manual grinding is mostly adopted, so that the ceramic material prepared by sintering has larger granularity and poorer quality. The existing device is manually weighed and then mixed and crushed, the weighing precision is poor, the raw materials are not crushed and are mixed together for grinding, the crushing effect is poor, and the time and the labor are consumed. In addition, the existing ceramic material preparation device does not have an integrated crushing, mixing and sintering system, different devices are needed to complete different operation procedures, the process is complicated, and the quality of finished products is not controlled.
Disclosure of the invention
In order to solve the problems in the background art, the present invention provides an apparatus for manufacturing a ceramic material.
The technical scheme is as follows:
the ceramic material manufacturing equipment comprises a rack, more than three primary treatment systems, a mixing system positioned below the primary treatment systems, a sintering system positioned on one side of the mixing system, and a conveying system positioned at the front end of the mixing system, wherein the primary treatment systems and the mixing system are fixed through the rack;
the primary treatment system comprises a weighing mechanism, an air drying mechanism and a crushing and screening mechanism which are connected in sequence;
the weighing mechanism comprises a feed hopper, a weighing pipeline, a first opening and closing door, a pressure sensor and a second opening and closing door; the lower end of the feed hopper is connected with a weighing pipeline, the upper end and the lower end of the weighing pipeline are respectively provided with a first opening and closing door and a second opening and closing door, and the pressure sensor is arranged at the lower part of the weighing pipeline;
the air drying mechanism comprises a conical hopper, a pretreatment pipeline, an air outlet notch, an inclined plate group, an air inlet hole, a fan, a heating rod and a power supply bag; the lower end of the conical hopper is connected with a pretreatment pipeline, an air outlet notch and an air inlet are respectively formed in two side walls of the pretreatment pipeline, a fan is correspondingly arranged on the outer side of the air inlet, a heating rod is arranged on the outer side of the fan, a plurality of inclined plate groups are arranged in the pretreatment pipeline in a staggered mode, and the fan and the heating rod are both connected with a power supply pack arranged on one side of the pretreatment pipeline;
the crushing and screening mechanism comprises a crushing pipeline, a first rotating shaft, a first barb, a first rotating machine, a screening groove, a flange, a baffle group, a screening hole, a second rotating machine, a second rotating shaft and a second barb; the upper end and the lower end of the crushing pipeline are respectively connected with the pretreatment pipeline and the screening groove, a plurality of first rotating shafts are arranged in the crushing pipeline, the first rotating shafts are uniformly provided with first barbs, one ends of the first rotating shafts are connected with a first rotating machine arranged on one side of the crushing pipeline, the inner wall of the screening groove is provided with a flange, the bottom part of the screening groove is provided with screening holes, the edge of the area of each screening hole is provided with a baffle group, a second rotating machine is arranged on one side of the screening groove and connected with a second rotating shaft located in the screening groove, and the second rotating shafts are uniformly provided with a plurality of rows of second barbs;
the mixing system comprises a first collecting hopper, a crushing mechanism, a second collecting hopper and a vibrating mechanism, wherein the first collecting hopper is positioned below the screening groove, the lower end of the second collecting hopper is sequentially connected with the crushing mechanism and the second collecting hopper, and the vibrating mechanism is arranged right below the second collecting hopper; the crushing mechanism comprises a first mincing pipeline, a power box, a first auger cutter, a second mincing pipeline, a second auger cutter and a series machine frame; a first auger knife is arranged in the first mincing pipeline and is connected with a power supply box arranged outside the first mincing pipeline, the lower end of the first mincing pipeline is connected with a second mincing pipeline, a plurality of rows of pipelines are symmetrically arranged on two sides outside the second mincing pipeline, a second auger knife is arranged in the pipeline and penetrates through the inside of the second mincing pipeline, one end of the pipeline is arranged on a series machine frame, and the series machine frame is fixedly arranged on the frame;
the conveying system comprises a crucible, mechanical tongs, a lifter, a sliding block and a track frame; the sliding block is arranged on the track frame in a sliding mode, one end of the lifter is arranged on the sliding block, the other end of the lifter is connected with the mechanical tongs, and the mechanical tongs are used for clamping the crucible;
the sintering system comprises a motor set, a first conduit, a first base, a lower electrode set, a first fixing groove, a second conduit, a pressure head, an upper electrode set, an insulating block, a telescopic arm and a support frame; the motor set is connected with the lower electrode set through the first wire conduit, the lower electrode set is arranged on the first base, the first fixing groove is formed in the lower electrode set, the pressure head is located right above the first fixing groove, the top of the pressure head is sequentially connected with the upper electrode set, the insulating block and the telescopic arm, the upper electrode set is connected with the motor set through the second wire conduit, and the telescopic arm is arranged on the support frame.
Further optimizing, the vibration mechanism comprises a vibration groove and a vibrator; the vibration groove is positioned right below the second collecting hopper, and the vibration machine is arranged at the bottom of the vibration groove;
further preferably, the pressure sensor is provided with a pressure probe.
Further preferably, the number of the inclined plate groups is 4.
Further preferably, the baffle group is provided with an upper baffle and a lower baffle.
Further preferably, the crushing mechanisms are divided into two groups.
Further optimizing, the number of the second auger knives is more than 4.
Further optimizing, be provided with two hangers on the crucible.
Further optimize, vibrations groove both sides are provided with fixed opening.
Further optimize, be provided with a plurality of spring axles on the shock machine.
Preferably, the lower electrode group and the upper electrode group have a plurality of electrodes.
Different from the prior art, the technical scheme has the following beneficial effects:
(1) the equipment provided by the invention can complete the ceramic material preparation processes of weighing, air drying, impurity removal, crushing, screening, mixing, crushing and sintering by arranging the primary treatment system, the mixing system and the sintering system, and is simple to operate and low in production cost.
(2) The equipment integrates all preparation procedures into a whole, is integrated equipment for preparing the ceramic material, simultaneously carries out a plurality of preparation procedures, has high automation degree, short production period and high yield, and can be used for batch production of the ceramic material.
(3) The equipment provided by the invention is provided with a plurality of crushing and stirring mechanisms, so that the raw materials can be crushed and ground to reach a lower granularity, the sintering effect can be improved, and the ceramic material with a higher grade can be obtained.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a primary treatment system, hybrid system, according to the present invention;
FIG. 3 is a schematic diagram of the mixing system of the present invention;
FIG. 4 is a cross-sectional view of the weighing mechanism of the present invention;
FIG. 5 is a cross-sectional view of the airing mechanism of the present invention;
FIG. 6 is a first schematic structural view of the crushing and screening mechanism of the present invention;
FIG. 7 is a second schematic structural view of the crushing and screening mechanism of the present invention;
FIG. 8 is a schematic diagram of the mixing system of the present invention;
FIG. 9 is a first cross-sectional view of the crushing mechanism of the present invention;
FIG. 10 is a second cross-sectional view of the crushing mechanism of the present invention;
FIG. 11 is a schematic structural view of a frame and a second collecting hopper of the present invention;
FIG. 12 is a schematic structural view of the vibration mechanism of the present invention;
FIG. 13 is a schematic diagram of the structure of the conveyor system of the present invention;
FIG. 14 is a schematic structural view of a sintering system according to the present invention.
Wherein: the device comprises a frame 1, a feed hopper 2, a weighing pipeline 201, a first opening and closing door 202, a pressure sensor 203, a second opening and closing door 204, a conical hopper 3, a pretreatment pipeline 301, an air outlet notch 302, an inclined plate group 303, an air inlet 304, a fan 305, a heating rod 306, a power supply pack 307, a crushing pipeline 4, a first rotating shaft 401, a first barb 402, a first rotating machine 403, a sieving groove 5, a flange 501, a baffle group 502, a sieving hole 503, a second rotating machine 504, a second rotating shaft 505, a second barb 506, a first collecting hopper 6, a first mincing pipeline 601, a power supply box 602, a first twisting cutter 603, a second mincing pipeline 604, a pipeline 605, a second twisting cutter 606, a series machine frame 607, a second collecting hopper 7, a crucible 8, a mechanical clamp 9, a lifter 901, a sliding block 902, a track frame 903, a vibration groove 10, a vibration machine 1001, a motor group 11, a first conduit 1101, a first base 1102, a lower electrode group, a first fixing groove 1104, a second conduit 1105, A pressure head 1106, an upper electrode group 1107, an insulating block 1108, a telescopic arm 1201 and a support frame 12.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 14, an apparatus for manufacturing a ceramic material according to the present embodiment includes a frame 1, more than three primary processing systems, a mixing system located below the primary processing systems, a sintering system located at one side of the mixing system, and a conveying system located at a front end of the mixing system, wherein the primary processing systems and the mixing system are fixed by the frame 1;
the primary treatment system comprises a weighing mechanism, an air drying mechanism and a crushing and screening mechanism which are connected in sequence;
the weighing mechanism comprises a feed hopper 2, a weighing pipeline 201, a first opening and closing door 202, a pressure sensor 203 and a second opening and closing door 204; the lower end of the feed hopper 2 is connected with a weighing pipeline 201, the upper end and the lower end of the weighing pipeline 201 are respectively provided with a first opening and closing door 202 and a second opening and closing door 204, and a pressure sensor 203 is arranged at the lower part of the weighing pipeline 201;
the air drying mechanism comprises a conical hopper 3, a pretreatment pipeline 301, an air outlet notch 302, an inclined plate group 303, an air inlet 304, a fan 305, a heating rod 306 and a power supply pack 307; the lower end of the conical hopper 3 is connected with a pretreatment pipeline 301, an air outlet notch 302 and an air inlet 304 are respectively arranged on two side walls of the pretreatment pipeline 301, a fan 305 is correspondingly arranged outside the air inlet 304, a heating rod 306 is arranged outside the fan 305, a plurality of inclined plate groups 303 are arranged in the pretreatment pipeline 301 in a staggered mode, and the fan 305 and the heating rod 306 are both connected with a power supply pack 307 arranged on one side of the pretreatment pipeline 301;
the crushing and screening mechanism comprises a crushing pipeline 4, a first rotating shaft 401, a first barb 402, a first rotating machine 403, a screening groove 5, a flange 501, a baffle group 502, a screening hole 503, a second rotating machine 504, a second rotating shaft 505 and a second barb 506; the upper end and the lower end of a crushing pipeline 4 are respectively connected with a pretreatment pipeline 301 and a screening groove 5, a plurality of first rotating shafts 401 are arranged in the crushing pipeline 4, first barbs 402 are uniformly arranged on the first rotating shafts 401, one end of each first rotating shaft 401 is connected with a first rotating machine 403 arranged on one side of the crushing pipeline 4, the inner wall of the screening groove 5 is provided with a flange 501, a screening hole 503 is arranged in the partial area of the bottom of the screening groove 5, a baffle group 502 is arranged at the edge of the area of the screening hole 503, a second rotating machine 504 is arranged on one side of the screening groove 5 and is connected with a second rotating shaft 505 positioned in the screening groove 5, and a plurality of rows of second barbs 506 are uniformly arranged on the second rotating shaft 505;
the mixing system comprises a first collecting hopper 6, a crushing mechanism, a second collecting hopper 7 and a vibrating mechanism, wherein the first collecting hopper 6 is positioned below the screening groove 5, the lower end of the first collecting hopper 6 is sequentially connected with the crushing mechanism and the second collecting hopper 7, and the vibrating mechanism is arranged right below the second collecting hopper 7; the crushing mechanism comprises a first mincing pipeline 601, a power supply box 602, a first mincing knife 603, a second mincing pipeline 604, a pipeline 605, a second mincing knife 606 and a series machine frame 607; a first auger knife 603 is arranged in the first mincing pipe 601, the first auger knife 603 is connected with a power supply box 602 arranged outside the first mincing pipe 601, the lower end of the first mincing pipe 601 is connected with a second mincing pipe 604, a plurality of rows of pipes 605 are symmetrically arranged on two sides outside the second mincing pipe 604, a second auger knife 606 is arranged in the pipe 605 and penetrates through the inside of the second mincing pipe 604, one end of the pipe 605 is arranged on a series machine frame 607, and the series machine frame 607 is fixedly arranged on the machine frame 1; the vibration mechanism comprises a vibration groove 10 and a vibration machine 1001; the vibration groove 10 is positioned right below the second collecting hopper 7, and the vibration machine 1001 is arranged at the bottom of the vibration groove 10;
the conveying system comprises a crucible 8, a mechanical clamp 9, a lifter 901, a sliding block 902 and a track frame 903; the sliding block 902 is arranged on the track frame 903 in a sliding mode, one end of the lifter 901 is arranged on the sliding block 902, the other end of the lifter 901 is connected with the mechanical tongs 9, and the mechanical tongs 9 are used for clamping the crucible 8;
the sintering system comprises a motor set 11, a first wire guide 1101, a first base 1102, a lower electrode set 1103, a first fixing groove 1104, a second wire guide 1105, a pressure head 1106, an upper electrode set 1107, an insulating block 1108, a telescopic arm 1201 and a support frame 12; the motor group 11 is connected with the lower electrode group 1103 through a first conduit 1101, the lower electrode group 1103 is arranged on a first base 1102, a first fixing groove 1104 is arranged on the lower electrode group 1103, the pressure head 1106 is positioned right above the first fixing groove 1104, the top of the pressure head 1106 is sequentially connected with an upper electrode group 1107, an insulating block 1108 and a telescopic arm 1201, the upper electrode group 1107 is connected with the motor group 11 through a second conduit 1105, and the telescopic arm 1201 is arranged on the support frame 12.
The pressure sensor 203 is provided with a pressure probe.
The number of the inclined plate groups 303 is 4.
The baffle group 502 is provided with an upper baffle and a lower baffle.
The crushing mechanisms are divided into two groups.
There are more than 4 second auger knives 606.
And the crucible 8 is provided with double hangers.
And fixed openings are arranged at two sides of the vibration groove 10.
The oscillator 1001 is provided with a plurality of spring shafts.
The lower electrode group 1103 and the upper electrode group 1107 have a plurality of electrodes.
When the invention works: the raw materials required by the preparation of the ceramic material are weighed, crushed and screened respectively by three different primary treatment systems, then are completely merged into a mixing system for mixing and crushing treatment, and the obtained powder is moved to a sintering system by a conveying system for pressing and power-on sintering to obtain the required ceramic powder material. The specific operation is as follows:
firstly, different raw materials are put into different weighing mechanisms through a feed hopper 2 to be synchronously and respectively processed, the first opening and closing door 202 is opened to control the blanking and the flow rate, and when the raw materials are weighed in a weighing pipeline 201 by a pressure sensor 203 and reach the required weight, the first opening and closing door 202 is closed and the second opening and closing door 204 is opened to ensure that the raw materials flow out of the weighing pipeline 201 and flow into a pretreatment pipeline 301 through a conical hopper 3; the raw materials are blocked by the inclined plate groups 303 which are arranged in a staggered mode in the falling process of the raw materials in the pretreatment pipeline 301 so as to flow downwards slowly, the heating rods 306 on the side face of the pretreatment pipeline 301 are used for heating, the fan 305 works and rotates so as to blow hot air which is heated and driven by the heating rods 306 into the pretreatment pipeline 301 from the air inlet hole 304, the hot air can air-dry the raw materials, meanwhile, impurities such as dust and the like which are mixed in the raw materials can be lifted and blown out along with the air through the air outlet notch 302, so that the impurity removal effect is achieved, and the power supply pack 307 can provide kinetic energy for the fan 305 and the heating rods 306 when being electrified; the dried and dedusted raw materials flow into the crushing pipeline 4, the first rotating machine 403 works to drive the first rotating shaft 401 to rotate so that the first barb 402 continuously rotates, and the first barb 402 rotating at a high speed can play a role in crushing the raw materials; the material flows into screening groove 5 and is smashed once more by two barbs 506 after first-pass smashing in smashing pipeline 4, two 504 control pivots of rotating machine rotate 505 to drive two barbs 506 to rotate highly, two barbs 506 that rotate at a high speed can stir up the raw materials, the raw materials strike flange 501 of screening groove 5 inner wall by the in-process raw materials of stirring up, the crushing effect of raw materials can be strengthened, the raw materials after crushing can flow out through screening hole 503 when reaching certain tiny granularity, thereby accomplish the purpose of crushing and screening. The raw materials flowing out of each primary treatment system through the screening holes 503 fall into a collecting hopper 6 of the mixing system to be collected together. The fine crushed raw materials subjected to primary weighing, crushing and screening are collected by a first collection hopper 6 and flow into a first mincing pipeline 601 of a first group of crushing mechanisms, the raw materials are stirred and crushed at a high speed by a first auger knife 603 in the first mincing pipeline 601, then flow into a second mincing pipeline 604 and are stirred and crushed again at a high speed by more than 4 second auger knives 606, and then flow into a second group of crushing mechanisms to repeat the steps, and finally crushed raw materials are obtained to obtain powder raw materials; the power box 602 provides electric energy for the first auger cutter 603, and the power box 602 provides electric energy for the second auger cutter 606 through the series machine frame 607. The powdery raw materials after being mixed and crushed are collected by a second collecting hopper 7 and flow down to a crucible 8 placed on a vibration tank 10, a vibrator 1001 works to vibrate the vibration tank 10 so that the raw material powder in the crucible 8 is uniformly vibrated, and then the raw material powder is conveyed to a first fixing groove 1104 of a sintering system through a conveying system; the telescopic arm 1201 controls the pressing head 1106 to press the raw material powder downwards, and the motor unit 11 energizes the lower electrode group 1103 and the upper electrode group 1107 through the first conduit 1101 and the second conduit 1105 respectively, so as to perform energization sintering on the raw material to obtain the ceramic target.
The sliding block 902 of the conveying system can slide back and forth on the track frame 903, so that the lifter 901 and the mechanical clamp 9 can slide back and forth along with the sliding block 902, the lifter 901 can control the vertical height of the mechanical clamp 9, and the mechanical clamp 9 can clamp and fix the crucible 8 and is convenient to take and place. Through the cooperation of the mechanical pliers 9, the lifter 901, the sliding block 902 and the rail frame 903, the crucible 8 is freely clamped by the mechanical pliers 9 and is sequentially placed on the vibration groove 10 and the first fixing groove 1104, so that the operation of each process is completed.
Although the embodiments have been described, once the basic inventive concept is obtained, other variations and modifications of these embodiments can be made by those skilled in the art, so that the above embodiments are only examples of the present invention, and not intended to limit the scope of the present invention, and all equivalent structures or equivalent processes using the contents of the present specification and drawings, or any other related technical fields, which are directly or indirectly applied thereto, are included in the scope of the present invention.
Claims (10)
1. The ceramic material manufacturing equipment is characterized by comprising a rack (1), more than three primary treatment systems, a mixing system positioned below the primary treatment systems, a sintering system positioned on one side of the mixing system, and a conveying system positioned at the front end of the mixing system, wherein the primary treatment systems and the mixing system are fixed through the rack (1);
the primary treatment system comprises a weighing mechanism, an air drying mechanism and a crushing and screening mechanism which are connected in sequence;
the weighing mechanism comprises a feed hopper (2), a weighing pipeline (201), a first opening and closing door (202), a pressure sensor (203) and a second opening and closing door (204); the lower end of the feed hopper (2) is connected with a weighing pipeline (201), the upper end and the lower end of the weighing pipeline (201) are respectively provided with a first opening and closing door (202) and a second opening and closing door (204), and a pressure sensor (203) is arranged at the lower part of the weighing pipeline (201);
the air drying mechanism comprises a conical hopper (3), a pretreatment pipeline (301), an air outlet notch (302), an inclined plate group (303), an air inlet hole (304), a fan (305), a heating rod (306) and a power supply pack (307); the lower end of the conical hopper (3) is connected with a pretreatment pipeline (301), two side walls of the pretreatment pipeline (301) are respectively provided with an air outlet notch (302) and an air inlet hole (304), the outer side of the air inlet hole (304) is correspondingly provided with a fan (305), the outer side of the fan (305) is provided with a heating rod (306), a plurality of inclined plate groups (303) are arranged in the pretreatment pipeline (301) in a staggered mode, and the fan (305) and the heating rod (306) are both connected with a power supply pack (307) arranged on one side of the pretreatment pipeline (301);
the crushing and screening mechanism comprises a crushing pipeline (4), a first rotating shaft (401), a first barb (402), a first rotating machine (403), a screening groove (5), a flange (501), a baffle plate group (502), a screening hole (503), a second rotating machine (504), a second rotating shaft (505) and a second barb (506); the upper end and the lower end of a crushing pipeline (4) are respectively connected with a pretreatment pipeline (301) and a screening groove (5), a plurality of first rotating shafts (401) are arranged in the crushing pipeline (4), first barbs (402) are uniformly arranged on the first rotating shafts (401), one ends of the first rotating shafts (401) are connected with a first rotating machine (403) arranged on one side of the crushing pipeline (4), flanges (501) are arranged on the inner wall of the screening groove (5), screening holes (503) are arranged in the partial area of the bottom of the screening groove (5), baffle groups (502) are arranged on the edges of the areas of the screening holes (503), a second rotating machine (504) is arranged on one side of the screening groove (5) and connected with a second rotating shaft (505) positioned in the screening groove (5), and a plurality of rows of second barbs (506) are uniformly arranged on the second rotating shafts (505);
the mixing system comprises a first collecting hopper (6), a crushing mechanism, a second collecting hopper (7) and a vibrating mechanism, wherein the first collecting hopper (6) is positioned below the screening groove (5), the lower end of the first collecting hopper (6) is sequentially connected with the crushing mechanism and the second collecting hopper (7), and the vibrating mechanism is arranged right below the second collecting hopper (7); the crushing mechanism comprises a first mincing pipeline (601), a power supply box (602), a first auger knife (603), a second mincing pipeline (604), a pipeline (605), a second auger knife (606) and a series machine frame (607); a first auger knife (603) is arranged in the first mincing pipeline (601), the first auger knife (603) is connected with a power supply box (602) arranged outside the first mincing pipeline (601), the lower end of the first mincing pipeline (601) is connected with a second mincing pipeline (604), a plurality of rows of pipelines (605) are symmetrically arranged on two sides outside the second mincing pipeline (604), a second auger knife (606) is arranged in the pipeline (605), the second auger knife (606) penetrates through the inside of the second mincing pipeline (604), one end of the pipeline (605) is arranged on a series machine frame (607), and the series machine frame (607) is fixedly arranged on the machine frame (1);
the conveying system comprises a crucible (8), a mechanical clamp (9), a lifter (901), a sliding block (902) and a track frame (903); the sliding block (902) is arranged on the track frame (903) in a sliding mode, one end of the lifter (901) is arranged on the sliding block (902), the other end of the lifter (901) is connected with the mechanical pliers (9), and the mechanical pliers (9) are used for clamping the crucible (8);
the sintering system comprises a motor set (11), a first wire guide pipe (1101), a first base (1102), a lower electrode set (1103), a first fixing groove (1104), a second wire guide pipe (1105), a pressure head (1106), an upper electrode set (1107), an insulating block (1108), a telescopic arm (1201) and a support frame (12); the motor group (11) is connected with a lower electrode group (1103) through a first wire guide (1101), the lower electrode group (1103) is arranged on a first base (1102), a first fixing groove (1104) is arranged on the lower electrode group (1103), a pressure head (1106) is positioned right above the first fixing groove (1104), the top of the pressure head (1106) is sequentially connected with an upper electrode group (1107), an insulating block (1108) and a telescopic arm (1201), the upper electrode group (1107) is connected with the motor group (11) through a second wire guide (1105), and the telescopic arm (1201) is arranged on a support frame (12).
2. The ceramic material manufacturing equipment according to claim 1, wherein the vibration mechanism comprises a vibration tank (10), a vibrator (1001); the vibration groove (10) is located under the second collecting hopper (7), and the vibration machine (1001) is arranged at the bottom of the vibration groove (10).
3. A manufacturing apparatus of ceramic material according to claim 2, characterized in that said pressure sensor (203) is provided with a pressure probe.
4. A plant for the production of ceramic materials according to claim 2, wherein said inclined plate group (303) is 4.
5. A plant for the production of ceramic material according to claim 2, characterized in that said set of baffles (502) is provided with an upper baffle and a lower baffle.
6. The apparatus for manufacturing a ceramic material according to claim 2, wherein said crushing means are provided in two groups.
7. The apparatus for manufacturing a ceramic material according to claim 2, wherein there are more than 4 second auger knives (606).
8. The apparatus for manufacturing a ceramic material according to claim 2, wherein the vibration groove (10) is provided with fixing slits at both sides.
9. The apparatus for manufacturing a ceramic material according to claim 2, wherein a plurality of spring shafts are provided on said oscillator (1001).
10. An apparatus for manufacturing a ceramic material as claimed in claim 2, wherein said lower electrode group (1103) and said upper electrode group (1107) have a plurality of electrodes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN115792188B (en) * | 2023-01-31 | 2023-04-25 | 中建山东投资有限公司 | Comprehensive analysis equipment for clean reuse of coal gangue and pilot scale implementation |
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| CN1586851A (en) * | 2004-09-03 | 2005-03-02 | 佛山市特地陶瓷有限公司 | Distributing method for ceramic tile |
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| JP5534762B2 (en) * | 2009-09-25 | 2014-07-02 | 京セラ株式会社 | Crusher member and crusher using the same |
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