The method for reducing titanium slag acid hydrolysis tail gas sulphur emissions
Technical field
The invention belongs to Titanium White Production By Sulfuric Acid Process fields, and in particular to the method for reducing titanium slag acid hydrolysis tail gas sulphur emissions.
Background technique
The production method of titanium dioxide is mainly two kinds i.e. sulfuric acid process and chloridising, 90% or more titanium white production of the current country
Method is sulfuric acid process.Sulfate process titanium dioxide deadly defect is environmental issue, such as spent acid, ferrous sulfate and sulfur-containing tail gas.If with titanium
Iron ore produces titanium dioxide, and average titanium white per ton wants ferrous sulfate by-product 2.5t~4.0t, spent acid 5t~8t that concentration is about 20%,
Acid sulphur-containing exhaust gas 15000m3~2000m3.In fact, disposal of waste gas, water and industrial residue just becomes the work from being born from sulfate process titanium dioxide
Skill stubborn problem, each sulfate process titanium dioxide manufacturing enterprise is all utilizing some fruitful techniques and technology in the world at present
With reduction " three wastes ", wherein being typically represented as titanium slag instead of ilmenite concentrate.
Titanium slag replaces ilmenite concentrate to be the fundamental way for reducing or eliminating by-product green vitriol, it, which at least has the advantage that, subtracts
Few sulphur consumption 20%~30%;Greatly reduce and even is eliminated by-product green vitriol;Improve unit equipment production capacity about 30%;Reduce fixed throw
Money 7%.With constantly improve with strictly for national environmental protection policy, it is the general trend of events that it is raw material that domestic sulfuric acid method titanium pigment factory, which uses titanium slag instead,
Become.But the process of titanium slag acidolysis has the characteristics that acid is expected than high, reaction temperature is high etc. compared to ilmenite concentrate acidolysis, thus gives off
A large amount of sulfur-containing tail gas, the quick-fried table of sulfur content in chimney breast tail gas (more than 2000ppm, the several hundred a 200ppm of environmental requirement with
Under), seriously constrain the popularization and application of titanium slag.
It is mainly concentrated in the optimization of exhaust gas processing device for the super calibration method of sulfur content in titanium slag acid hydrolysis tail gas at present, it should
Though method can solve the exceeded problem of tail gas sulfur content to a certain extent, cost of investment and operating cost (alkaline consumption, water are caused
Consumption and maintenance) increase.
Summary of the invention
Present invention solves the technical problem that be that sulfur content is high in the tail gas of titanium slag acid hemolysis process generation, vent gas treatment cost
It is high.
Technical proposal that the invention solves the above-mentioned problems is to provide the method for reducing titanium slag acid hydrolysis tail gas sulphur emissions, step packet
It includes and first premixes titanium slag and 98% concentrated sulfuric acid to obtain premix, reactor then is added portionwise in premix, be passed through water or steam
Initiation reaction carries out acidolysis, acidolysis main reaction terminate after through curing, leach, acidolysis titanium liquid be obtained by filtration.
Wherein, the control of acid hemolysis process reaction system acid concentration is 92% or more.
Wherein, premix is all added temperature of reaction system when finishing and controls at 150~180 DEG C, and reaction system is in equal
Even slurry form.
Wherein, the control of acid hemolysis process maximum temperature is at 200~210 DEG C.
Wherein, the mode being added portionwise is the 30%~40% of first addition premix, and second batch is added remaining pre-
Mixing.
Wherein, the opportunity of premix is added as when temperature of reaction system reaches 180~190 DEG C in second batch.
Wherein, second batch is added premix and adds in 2~4min.
Wherein, the mass ratio of 98% concentrated sulfuric acid and titanium slag is 1.7~1.8.
Beneficial effects of the present invention:
The present invention controls reaction temperature and reaction acid concentration, tail when effectively reducing titanium slag acidolysis by batch charging
Gas sulfur content mitigates the pressure of tail gas absorption, reduces the consumption of tail gas absorption agent;The present invention does not increase in prior art basis
Device, easy to operate, easy to implement, the method for taking optimization acidolysis process, acidolysis rate is suitable with the prior art, reduces in tail gas
Sulfur content, to reduce production cost.
Specific embodiment
The present invention provides the method for reducing titanium slag acid hydrolysis tail gas sulphur emissions, and step includes first that titanium slag and 98% concentrated sulfuric acid is pre-
It is mixed to obtain premix, reactor then is added portionwise in premix, water is passed through or steam initiation reaction carries out acidolysis, acidolysis master is anti-
After should terminating through curing, leach, acidolysis titanium liquid be obtained by filtration.
Multistep feeding method mainly passes through reduction temperature of reaction system, the time of reaction is appropriately extended, to guarantee acidolysis
Rate and the volatilization for reducing sulfuric acid in reaction system reduce sulfur content in tail gas.
Wherein, the control of acid hemolysis process reaction system acid concentration is 92% or more.Reaction acid concentration is controlled higher as far as possible
Level, the boiling point of sulfuric acid is improved, to reduce the volatilization of sulfuric acid.After premix is added, enter acidolysis main reaction therewith
Stage can reach 200 DEG C~210 DEG C, the moisture inside reaction system will be a large amount of since temperature is higher when acidolysis main reaction
Evaporation, acid concentration can change always, be gradually increased until that reaction reaches balance.
Wherein, premix is all added temperature of reaction system when finishing and controls at 150~180 DEG C, and reaction system is in equal
Even slurry form, it is ensured that do not occur solidification phenomenon.
Wherein, the control of acid hemolysis process maximum temperature is at 200~210 DEG C.Maximum temperature is controlled in suitable model
It encloses, one side acidolysis rate needs certain temperature to guarantee, while high temperature will lead to sulfuric acid decomposition and volatile quantity increases.
Wherein, the mode being added portionwise is the 30%~40% of first addition premix, and second batch is added remaining pre-
Mixing.After first premix is added, it is passed through suitable water or steam initiation reaction.
Wherein, the addition opportunity of second batch is when temperature of reaction system reaches 180~190 DEG C.First premix exists
Start to react under the initiation of water or steam, temperature can gradually rise, and add when temperature of reaction system reaches 180~190 DEG C
Second batch premix, then it is passed through suitable water or steam initiation reaction continues.Steam or water mesh are passed through after second batch charging
Be give reaction system increase heat so that reaction maximum temperature reach 200~210 DEG C, so that it is guaranteed that acidolysis rate is higher
It is horizontal.
Wherein, second step is added premix and adds in 2~4min.
Wherein, the mass ratio of 98% concentrated sulfuric acid and titanium slag is 1.7~1.8:1.
Wherein, the mode of filtering is sheet frame expression separation.
Comparative example 1
Under agitation, after taking 98% concentrated sulfuric acid 173.5g, titanium slag 100g to premix, according to titanium slag acidolysis process: reaction
Acid concentration 92%, 130 DEG C of initiation temperature, curing time 1.5h, 170 DEG C of curing temperature, 68 DEG C of extraction temperature, extraction time 1.5h
Acidolysis is carried out, calculates sulfur content in acidolysis rate and tail gas after obtaining acidolysis titanium liquid by sheet frame expression separation.
Embodiment 2
Under agitation, after taking 98% concentrated sulfuric acid 173.5g, titanium slag 100g to premix, acid is carried out according to two-step method of the present invention
Solution calculates sulfuric acid content in acidolysis rate and tail gas after obtaining acidolysis titanium liquid by sheet frame expression separation, wherein reaction acid concentration
92%, 130 DEG C of initiation temperature, second step adding proportion 60%, for when system temperature is 180 DEG C at the time of addition, when addition
Between control in 1.5min, curing time 1.5h, 170 DEG C of curing temperature, 68 DEG C of extraction temperature, extraction time 1.5h.
Embodiment 3
Under agitation, after taking 98% concentrated sulfuric acid 173.5g, titanium slag 100g to premix, acid is carried out according to two-step method of the present invention
Solution calculates sulfuric acid content in acidolysis rate and tail gas after obtaining acidolysis titanium liquid by sheet frame expression separation, wherein reaction acid concentration
92%, 130 DEG C of initiation temperature, second step adding proportion 65%, for when system temperature is 180 DEG C at the time of addition, when addition
Between control in 1.5min, curing time 1.5h, 170 DEG C of curing temperature, 68 DEG C of extraction temperature, extraction time 1.5h.
Embodiment 4
Under agitation, after taking 98% concentrated sulfuric acid 173.5g, titanium slag 100g to premix, acid is carried out according to two-step method of the present invention
Solution calculates sulfuric acid content in acidolysis rate and tail gas after obtaining acidolysis titanium liquid by sheet frame expression separation, wherein reaction acid concentration
92%, 130 DEG C of initiation temperature, second step adding proportion 70%, for when system temperature is 180 DEG C at the time of addition, when addition
Between control in 1.5min, curing time 1.5h, 170 DEG C of curing temperature, 68 DEG C of extraction temperature, extraction time 1.5h.
Embodiment 5
Under agitation, after taking 98% concentrated sulfuric acid 173.5g, titanium slag 100g to premix, acid is carried out according to two-step method of the present invention
Solution calculates sulfuric acid content in acidolysis rate and tail gas after obtaining acidolysis titanium liquid by sheet frame expression separation, wherein reaction acid concentration
92%, 130 DEG C of initiation temperature, second step adding proportion 65%, for when system temperature is 180 DEG C at the time of addition, when addition
Between control in 3min, curing time 1.5h, 170 DEG C of curing temperature, 68 DEG C of extraction temperature, extraction time 1.5h.
Comparative example 6
Under agitation, after taking 98% concentrated sulfuric acid 173.5g, titanium slag 100g to premix, acid is carried out according to two-step method of the present invention
Solution calculates sulfuric acid content in acidolysis rate and tail gas after obtaining acidolysis titanium liquid by sheet frame expression separation, wherein reaction acid concentration
85%, 130 DEG C of initiation temperature, second step adding proportion 65%, for when system temperature is 180 DEG C at the time of addition, when addition
Between control in 1.5min, curing time 1.5h, 170 DEG C of curing temperature, 68 DEG C of extraction temperature, extraction time 1.5h.
Embodiment 7
Under agitation, after taking 98% concentrated sulfuric acid 173.5g, titanium slag 100g to premix, acid is carried out according to two-step method of the present invention
Solution calculates sulfuric acid content in acidolysis rate and tail gas after obtaining acidolysis titanium liquid by sheet frame expression separation, wherein reaction acid concentration
92%, 130 DEG C of initiation temperature, second step adding proportion 65%, for when system temperature is 180 DEG C at the time of addition, when addition
Between control in 1.5min, curing time 1.5h, 170 DEG C of curing temperature, 68 DEG C of extraction temperature, extraction time 1.5h.
The relevant parameter index of above-described embodiment and comparative example is summarized as shown in table 1.
Table 1
It can see from upper table, the use one-step method progress acidolysis of comparative example 1, acidolysis rate 90.3%, sulfur content in tail gas
For 1.09g;Comparative example 6 uses two-step method of the invention and carries out acidolysis, but it is lower to react acid concentration, and control is 85%, tail
Sulfur content is not dropped and is improved instead in gas;Remaining embodiment carries out acidolysis, reaction acid concentration control using two-step method of the invention
>=92%, less, tail gas sulfur content is substantially reduced, and shows that the present invention can effectively reduce acid hemolysis process tail gas sulphur for acidolysis rate variation
Content, while keeping acidolysis rate suitable with the prior art.