CN109159281A - A kind of plug in pricker system - Google Patents
A kind of plug in pricker system Download PDFInfo
- Publication number
- CN109159281A CN109159281A CN201811319128.9A CN201811319128A CN109159281A CN 109159281 A CN109159281 A CN 109159281A CN 201811319128 A CN201811319128 A CN 201811319128A CN 109159281 A CN109159281 A CN 109159281A
- Authority
- CN
- China
- Prior art keywords
- pricker
- cylinder
- plug
- crossbeam
- slide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007664 blowing Methods 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims description 7
- 238000013459 approach Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005520 cutting process Methods 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
- Earth Drilling (AREA)
Abstract
The present invention relates to air-entrained concrete building block production technical fields, specifically a kind of plug in pricker system, including bottom plate, equipped with plug in pricker device on bottom plate, rotating device, conveying device, plugging in pricker device includes firm banking, rotatable vertical beam is housed at the top of firm banking, equipped with plug in pricker driving mechanism on the inside of vertical beam, outside is equipped with two vertical sliding rail A, slide is housed on two one slide rail A, slide and plug in pricker driving mechanism are hinged, the slide other side is equipped with the crossbeam being slidably connected with slide, traversing driving device equipped with driving crossbeam sliding on crossbeam, one end of the beam is equipped with bracket, bracket it is upper, lower both ends are equipped with spring hoop；Rotating device includes the cylinder A hinged with bottom plate and connects pricker frame, and cylinder A movement makes to connect the rotation of pricker frame；Conveying device includes support frame, and the track of two placement prickers is housed at the top of support frame, and support frame bottom is equipped with the mechanism to rotating device blowing；The present invention improves production efficiency, reduces labor intensity.
Description
Technical field
The present invention relates to air-entrained concrete building block production technical field, specifically a kind of plug in pricker system.
Background technique
Air-entrained concrete building block is widely used in building materials market at present, needs to make green body, green body system in production process
It needs to enter still kettle during making and carries out steam pressure processing, be usually that green body is placed on supporting plate in practical operation, below supporting plate
Equipped with track, supporting plate enters still kettle along track, and green body needs to be moved to cutting action by lifting, overturning after going out still kettle
It is cut；
It is at present usually once a supporting plate green body only to be sent to enter still kettle in industry, the length of supporting plate is matched with still kettle, but is steamed
The height space of pressure kettle is not utilized effectively, and can actually be superimposed one layer again above one layer of supporting plate and enter still kettle,
But upper layer supporting plate is not directly deposited on lower layer's green body, can only be installed dismountable pricker by the four corners in supporting plate, be steamed out
Pricker is removed again before cutting action after pressure kettle, by manually installed and dismounting pillar low efficiency, and is easily damaged when operation
Green body.
Summary of the invention
The object of the invention is in order to solve by it is manually installed and remove pillar low efficiency, and operate when be easily damaged
The problem of green body, provides a kind of plug in pricker system, can plug in pricker from trend supporting plate four corners.
Concrete scheme of the invention is: a kind of plug in pricker system, including bottom plate, on bottom plate equipped with plug in pricker device, rotating device,
Conveying device, plugging in pricker device includes firm banking, passes through floating bearing at the top of firm banking and shaft is housed, firm banking is provided with
It is connected with the rotating shaft rotary motion mechanism, is fixed in shaft and vertical beam is housed, is equipped on the inside of vertical beam and plugs in pricker driving mechanism, among vertical beam
Elongated through-hole equipped with vertical direction, vertical beam outside are located at elongated through-hole two sides and two vertical sliding rail A, two one slide rail A are housed
Upper that slide is housed, slide is equipped with attachment base towards vertical beam side, and attachment base passes through elongated through-hole and plug in pricker driving mechanism is hinged, sliding
The seat other side is equipped with the crossbeam being slidably connected with slide, and two horizontal sliding rail B are housed on crossbeam, driving crossbeam is housed on crossbeam
The traversing driving device of sliding, one end of the beam are equipped with bracket, on bracket equipped with detection pricker close to switch A, upper and lower the two of bracket
End is respectively equipped with one and the matched spring hoop of pricker, equipped with close to switch B on crossbeam, close switch B and traversing driving device
Control system electrical connection；
The rotating device includes the ear mount A and ear mount B being fixed on bottom plate, is hinged with cylinder A on ear mount A, hinged on ear mount B
Pricker frame is connect, it is also hinged with the piston rod of cylinder A to connect pricker frame, and cylinder A movement makes to connect pricker frame to be rotated with ear mount B fulcrum, connects pricker
Two block baffles are housed, baffle is equipped with the notch for accommodating pricker, connects and is also equipped with electromagnet on pricker frame and close to switch C, approaches on frame
The control system of switch A and close switch C and electromagnet is electrically connected, and pricker is sucked in electromagnet when detecting material close to switch C,
Electromagnet release pricker when detecting material close to switch A；
The conveying device includes support frame, and two tracks horizontal by α ° of angle are housed at the top of support frame, on two tracks
Pricker can be placed, support frame bottom is located at dress below two tracks, and there are two bearing blocks, two bearing blocks to be provided with swinging axle, puts
Fixed on moving axis that two pieces of snap-gauges are housed, snap-gauge is equipped with the notch for accommodating pricker, and snap-gauge end face is also equipped with fixed pin, is equipped on support frame
The piston rod and fixed pin of cylinder B, cylinder B are hinged, and cylinder B movement makes snap-gauge rotate blowing.
Rotary motion mechanism of the present invention is double rack oscillating cylinder, and the output end and shaft of double rack oscillating cylinder connect
It connects.
Traversing driving device of the present invention is Magnetic Rodless Pneumatic Cylinders, including cylinder body, cylinder body housing magnet ring, cylinder body two
End is fixed on crossbeam, and elongated through-hole is equipped among crossbeam, and magnet ring one end is fixed to be equipped with connection frame, and connection frame passes through elongated through-hole
It is connect with slide.
Plug in pricker driving mechanism of the present invention is cylinder, and the piston rod and attachment base of cylinder are hinged.
Crossbeam of the present invention is equipped with buffer stopper towards the both ends of vertical beam side, and buffer stopper contact is slided when crossbeam transverse shifting
Play buffer function in seat two sides.
The outside of two tracks of the present invention is respectively equipped with one piece of backplate.
The range of the angle [alpha] ° of track and horizontal plane of the present invention is 40 ~ 65 °.
Working principle of the present invention is as follows: storage has several prickers on the track of conveying device, pricker along track one by one
Toward moving down, lowermost pricker is located in the notch of two pieces of snap-gauges of swinging axle, when needing to plug in pricker, inserts the cross beam movement of pricker device
To predeterminated position, cylinder B movement rotates snap-gauge, and pricker is rolled into the connecing on pricker frame of rotating device, detects object close to switch C at this time
Material makes electromagnet be sucked pricker, and control cylinder A movement, which makes to connect pricker frame to be rotated by 90 ° for pricker to be sent into two spring hoops, to be blocked, simultaneously
Detect that pricker makes electromagnet fail close to switch A, cylinder A movement makes to connect pricker frame return preparation next pricker of transmitting, and crossbeam is in cross
Transverse shifting under the action of shifting driving mechanism, vertical beam rotation under rotary motion mechanism effect make pricker be directed at predetermined position (supporting plate
Pricker hole), then plugging in pricker driving mechanism and moving down crossbeam makes to complete in pricker insertion pricker hole to plug in pricker movement, and last crossbeam is reversed
It is traversing so that spring hoop is detached from pricker after rotary motion mechanism, plug in pricker driving mechanism, traversing driving device is driven in the reverse direction makes crossbeam again
The secondary plug in pricker work for being moved to predeterminated position and preparing next pricker.
The present invention has the advantage that the 1, present invention realizes that pricker is inserted in mechanization automatically compared with prior art, replaces manually, mentions
High production efficiency, damages the risk of green body, reduces labor intensity when avoiding manual operation；2, traversing driving device
Using Magnetic Rodless Pneumatic Cylinders, axial occupied space reduces half than common cylinder, shortens mounting distance.
Detailed description of the invention
Fig. 1 is main view of the invention；
Fig. 2 is the main view of the plug in pricker device of the present invention；
Fig. 3 is the A-A view of Fig. 2；
Fig. 4 is the top view of Fig. 2；
Fig. 5 is the main view of rotating device of the present invention；
Fig. 6 is the main view of conveying device of the present invention；
Fig. 7 is the right view of Fig. 6；
In figure: 1- plugs in pricker device, 101- firm banking, 102- shaft, 103- floating bearing, 104- rotary motion mechanism, 105-
Vertical beam, 106- plug in pricker driving mechanism, 107- sliding rail A, 108- spring hoop, 109- bracket, and 110- is close to switch A, 111- magnet ring,
112- crossbeam, 113- cylinder body, the close switch B of 114-, 115- slide, 116- attachment base, 117- sliding rail B, 118- connection frame, 119-
Buffer stopper, 2- rotating device, 201- ear mount A, 202- ear mount B, 203- cylinder A, 204- connect pricker frame, 205- baffle, and 206- is approached
Switch C, 207- electromagnet, 3- conveying device, 301- support frame, 302- bearing block, 303- snap-gauge, 304- swinging axle, 305- gas
Cylinder B, 306- track, 307- fixed pin, 4- bottom plate, 5- pricker.
Specific embodiment
Referring to Fig. 1, the present embodiment includes bottom plate 4, is equipped on bottom plate 4 and plugs in pricker device 1, rotating device 2, conveying device 3, ginseng
See Fig. 2-4, plugging in pricker device 1 includes firm banking 101, and pass through floating bearing 103 at the top of firm banking 101 and shaft 102 is housed, Gu
Determine pedestal 101 and be provided with the rotary motion mechanism 104 connecting with shaft 102, is fixed in shaft 102 and vertical beam 105, vertical beam are housed
105 insides are equipped with the elongated through-hole of vertical direction, are located on the outside of vertical beam 105 equipped with pricker driving mechanism 106 is inserted among vertical beam 105
Elongated through-hole two sides are equipped with slide 115 is equipped on two vertical sliding rail A107, two one slide rail A107, and slide 115 is towards vertical beam
105 sides are equipped with attachment base 116, and attachment base 116 passes through elongated through-hole and plug in pricker driving mechanism 106 is hinged, 115 other side of slide
Equipped with the crossbeam 112 being slidably connected with slide 115, two horizontal sliding rail B117 are housed on crossbeam 112, are equipped on crossbeam 112
The traversing driving device for driving crossbeam 112 to slide, 112 one end of crossbeam are equipped with bracket 109, connecing equipped with detection pricker 5 on bracket 109
Nearly switch A110, the upper/lower terminal of bracket 109 are respectively equipped with one and the matched spring hoop 108 of pricker 5, are equipped with and connect on crossbeam 112
Nearly switch B114 is electrically connected close to the control system of switch B114 and traversing driving device；
Referring to Fig. 5, the rotating device 2 includes the ear mount A201 and ear mount B202 that are fixed on bottom plate 4, hinged on ear mount A201
There is cylinder A203, be hinged on ear mount B202 and connect pricker frame 204, it is also hinged with the piston rod of cylinder A203 to connect pricker frame 204, cylinder
A203 movement makes to connect pricker frame 204 with the rotation of ear mount B202 fulcrum, connects and two block baffles 205 are housed on pricker frame 204, on baffle 205
Equipped with the notch for accommodating pricker 5, connects and be also equipped with electromagnet 207 on pricker frame 204 and close to switch C206, close to switch A110 and approach
The control system of switch C206 and electromagnet 207 is electrically connected, and pricker is sucked in electromagnet 207 when detecting material close to switch C206
5, electromagnet 207 discharges pricker 5 when detecting material close to switch A110；
Referring to Fig. 6-7, the conveying device 3 includes support frame 301, and two are equipped at the top of support frame 301 horizontal by α ° of angle
Track 306, pricker 5 can be placed on two tracks 306,301 bottom of support frame is located at dress below two tracks 306, and there are two axis
Seat 302 is held, two bearing blocks 302 are provided with swinging axle 304, fix on swinging axle 304 and two pieces of snap-gauges 303 are housed, snap-gauge 303 is set
There is the notch for accommodating pricker 5,303 end face of snap-gauge is also equipped with fixed pin 307, cylinder B305 is housed on support frame 301, cylinder B305's
Piston rod and fixed pin 307 are hinged, and cylinder B305 movement makes snap-gauge 303 with the rotation of 304 axle center of swinging axle, correspondingly, notch
Direction from upward rotates to direction directed downwardly to make pricker 5 be rolled on the baffle 205 for connecing pricker frame 204 of rotating device 2.
Rotary motion mechanism 104 described in the present embodiment is double rack oscillating cylinder, the output end of double rack oscillating cylinder with
Shaft 102 connects.
Traversing driving device described in the present embodiment is Magnetic Rodless Pneumatic Cylinders, including cylinder body 113,113 housing magnetic of cylinder body
Ring 111,113 both ends of cylinder body are fixed on crossbeam 112, and elongated through-hole is equipped among crossbeam 112, and the fixation of 111 one end of magnet ring is equipped with
Connection frame 118, connection frame 118 pass through elongated through-hole and connect with slide 115.
It is cylinder that pricker driving mechanism 106 is inserted described in the present embodiment, and the piston rod and attachment base 116 of cylinder are hinged.
Crossbeam 112 described in the present embodiment is equipped with buffer stopper 119,112 transverse shifting of crossbeam towards the both ends of 105 side of vertical beam
When 115 two sides of buffer stopper 119 contact skate play buffer function.
The outside of two tracks 306 described in the present embodiment is respectively equipped with one piece of backplate, and the height of backplate is greater than the diameter of pricker 5,
It is skidded off during avoiding pricker 5 from scrolling down through from two sides.
The range of the angle [alpha] ° of track 306 described in the present embodiment and horizontal plane is 40 ~ 65 ° (the present embodiment is specifically 60 °).
Claims (7)
1. a kind of plug in pricker system, including bottom plate, equipped with pricker device, rotating device, conveying device is inserted on bottom plate, it is characterized in that: inserting
Pricker device includes firm banking, passes through floating bearing at the top of firm banking and shaft is housed, firm banking is provided with to be connect with shaft
Rotary motion mechanism, it is fixed in shaft that vertical beam is housed, equipped with pricker driving mechanism is inserted on the inside of vertical beam, vertical side is equipped among vertical beam
To elongated through-hole, elongated through-hole two sides are located on the outside of vertical beam equipped with being equipped with slide on two vertical sliding rail A, two one slide rail A,
Slide is equipped with attachment base towards vertical beam side, and attachment base passes through elongated through-hole and plug in pricker driving mechanism is hinged, slide other side dress
There is the crossbeam being slidably connected with slide, two horizontal sliding rail B are housed on crossbeam, are slided on crossbeam equipped with driving crossbeam traversing
Driving mechanism, one end of the beam are equipped with bracket, and equipped with detection pricker close to switch A on bracket, the upper/lower terminal of bracket is respectively equipped with one
It is a with the matched spring hoop of pricker, it is electric close to the control system of switch B and traversing driving device equipped with close to switch B on crossbeam
Gas connection；
The rotating device includes the ear mount A and ear mount B being fixed on bottom plate, is hinged with cylinder A on ear mount A, hinged on ear mount B
Pricker frame is connect, it is also hinged with the piston rod of cylinder A to connect pricker frame, and cylinder A movement makes to connect pricker frame to be rotated with ear mount B fulcrum, connects pricker
Two block baffles are housed, baffle is equipped with the notch for accommodating pricker, connects and is also equipped with electromagnet on pricker frame and close to switch C, approaches on frame
The control system of switch A and close switch C and electromagnet is electrically connected, and pricker is sucked in electromagnet when detecting material close to switch C,
Electromagnet release pricker when detecting material close to switch A；
The conveying device includes support frame, and two tracks horizontal by α ° of angle are housed at the top of support frame, on two tracks
Pricker can be placed, support frame bottom is located at dress below two tracks, and there are two bearing blocks, two bearing blocks to be provided with swinging axle, puts
Fixed on moving axis that two pieces of snap-gauges are housed, snap-gauge is equipped with the notch for accommodating pricker, and snap-gauge end face is also equipped with fixed pin, is equipped on support frame
The piston rod and fixed pin of cylinder B, cylinder B are hinged, and cylinder B movement makes snap-gauge rotate blowing.
2. a kind of plug in pricker system according to claim 1, it is characterized in that: the rotary motion mechanism is that double rack swings gas
The output end of cylinder, double rack oscillating cylinder is connect with shaft.
3. a kind of plug in pricker system according to claim 1, it is characterized in that: the traversing driving device is magnetic piston-rodless
Cylinder, including cylinder body, cylinder body housing magnet ring, cylinder body both ends are fixed on crossbeam, and elongated through-hole, magnet ring one end are equipped among crossbeam
Fixed that connection frame is housed, connection frame passes through elongated through-hole and connect with slide.
4. a kind of plug in pricker system according to claim 1, it is characterized in that: the plug in pricker driving mechanism is cylinder, cylinder
Piston rod is hinged with attachment base.
5. a kind of plug in pricker system according to claim 1, it is characterized in that: the crossbeam is equipped with towards the both ends of vertical beam side
Buffer stopper, buffer function is played in buffer stopper contact skate two sides when crossbeam transverse shifting.
6. a kind of plug in pricker system according to claim 1, it is characterized in that: the outside of two tracks is respectively equipped with one piece of shield
Plate.
7. a kind of plug in pricker system according to claim 1, it is characterized in that: the range of the angle [alpha] ° of the track and horizontal plane
It is 40 ~ 65 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811319128.9A CN109159281B (en) | 2018-11-07 | 2018-11-07 | Drill rod inserting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811319128.9A CN109159281B (en) | 2018-11-07 | 2018-11-07 | Drill rod inserting system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109159281A true CN109159281A (en) | 2019-01-08 |
| CN109159281B CN109159281B (en) | 2023-11-28 |
Family
ID=64876891
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811319128.9A Active CN109159281B (en) | 2018-11-07 | 2018-11-07 | Drill rod inserting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109159281B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116619525A (en) * | 2023-07-24 | 2023-08-22 | 江苏天元智能装备股份有限公司 | Drill rod grabbing device and drill rod replacing device adopting same |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2681881Y (en) * | 2004-02-20 | 2005-03-02 | 深圳市新一代建材技术有限公司 | Exhaust drilling machine for processing air-entrained concrete |
| EP1605101A1 (en) * | 2004-06-09 | 2005-12-14 | EUDUR-Bau GmbH & Co. KG | Process and apparatus for the fabrication of a multilayered concrete plate |
| KR20060041034A (en) * | 2004-11-08 | 2006-05-11 | 남양부직포 주식회사 | Manufacturing apparatus of tile block |
| CN107053464A (en) * | 2017-03-10 | 2017-08-18 | 清华大学建筑设计研究院有限公司 | One kind plugs and pounds type concrete placing installation |
| CN107283615A (en) * | 2017-08-23 | 2017-10-24 | 山东阳光众泰机械工程有限公司 | A kind of air entrained concrete plugs process streamline with drill rod |
| CN107443569A (en) * | 2017-06-22 | 2017-12-08 | 中交二航局第四工程有限公司安徽分公司 | Concrete prefabricated bridge plate production equipment |
| CN209478543U (en) * | 2018-11-07 | 2019-10-11 | 湖北神州建材有限责任公司 | A kind of plug in pricker system |
-
2018
- 2018-11-07 CN CN201811319128.9A patent/CN109159281B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2681881Y (en) * | 2004-02-20 | 2005-03-02 | 深圳市新一代建材技术有限公司 | Exhaust drilling machine for processing air-entrained concrete |
| EP1605101A1 (en) * | 2004-06-09 | 2005-12-14 | EUDUR-Bau GmbH & Co. KG | Process and apparatus for the fabrication of a multilayered concrete plate |
| KR20060041034A (en) * | 2004-11-08 | 2006-05-11 | 남양부직포 주식회사 | Manufacturing apparatus of tile block |
| CN107053464A (en) * | 2017-03-10 | 2017-08-18 | 清华大学建筑设计研究院有限公司 | One kind plugs and pounds type concrete placing installation |
| CN107443569A (en) * | 2017-06-22 | 2017-12-08 | 中交二航局第四工程有限公司安徽分公司 | Concrete prefabricated bridge plate production equipment |
| CN107283615A (en) * | 2017-08-23 | 2017-10-24 | 山东阳光众泰机械工程有限公司 | A kind of air entrained concrete plugs process streamline with drill rod |
| CN209478543U (en) * | 2018-11-07 | 2019-10-11 | 湖北神州建材有限责任公司 | A kind of plug in pricker system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116619525A (en) * | 2023-07-24 | 2023-08-22 | 江苏天元智能装备股份有限公司 | Drill rod grabbing device and drill rod replacing device adopting same |
| CN116619525B (en) * | 2023-07-24 | 2023-09-26 | 江苏天元智能装备股份有限公司 | Drill rod grabbing device and drill rod replacing device adopting same |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109159281B (en) | 2023-11-28 |
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