CN109159042B

CN109159042B - Method for manufacturing cutting sheet

Info

Publication number: CN109159042B
Application number: CN201811276440.4A
Authority: CN
Inventors: 胡耀伟
Original assignee: Henan Gerui New Material Technology Co ltd
Current assignee: Henan Gerui New Material Technology Co ltd
Priority date: 2018-10-30
Filing date: 2018-10-30
Publication date: 2020-07-03
Anticipated expiration: 2038-10-30
Also published as: CN109159042A

Abstract

A method for manufacturing a cutting blade belongs to the field of abrasive tools, and comprises the following steps: 1. weaving metal wires into a metal net; 2. cutting the metal net into rings; 3. coating phenolic resin near the inner hole of the annular metal net to ensure that the coating thickness meets the requirement; 4. putting the metal net into electroplating equipment for electroplating diamond; 5. crushing and sieving white corundum, anhydrous gypsum, phenolic resin, asphalt and an additive, and then mixing and stirring uniformly to form an abrasive mixture; the cutting blade has the characteristics that the cutting blade can be made thinner, the service life of the made cutting blade is long, and hard objects can be cut.

Description

Method for manufacturing cutting sheet

Technical Field

The invention belongs to the field of abrasive tools, and particularly relates to a sheet type grinding wheel cutting sheet for cutting metal or nonmetal.

Background

In the industrial production and equipment maintenance process, the used section is often required to be cut to meet the use requirement, and in small-batch production, a grinding wheel cutting machine is often adopted for cutting, and the principle is that the grinding wheel cutting machine drives a sheet grinding wheel to rotate at a high speed, and the grinding wheel rubs with a cut object to decompose the cut object, so that the cutting task is completed; most of the existing abrasive wheel cutting blades adopt hard abrasive materials, and are bonded and pressed into a sheet round shape by adopting an adhesive, so that the production process is simple and the cost is low; however, since the hardness of the abrasive used is much higher than that of the adhesive, the cutting blade is consumed mainly by rubbing the cutting blade against the object to be cut, and the abrasive particles are separated from the adhesive and fall off, so that the life of the cutting blade is short, and the cutting blade cannot cut a hard object to be cut.

Disclosure of Invention

Aiming at the problems of the existing cutting blade, the invention provides a cutting blade which is characterized in that: comprises a framework, an abrasive material combination body and a mounting ring; the framework is arranged in the abrasive material combination body, is a net-shaped annular sheet and is surrounded by the abrasive material combination body; the abrasive material combination bodies are arranged on two sides of the framework and are symmetrically arranged on two sides of the framework to form annular sheets; the mounting ring is arranged at the inner hole of the abrasive material combination body and is in a U-shaped annular shape, the U-shaped opening faces outwards, the diameter of the inner hole of the mounting ring is matched with that of a mounting shaft on the abrasive wheel cutting machine, and two U-shaped edges of the mounting ring are coated on two sides of the inner ring area of the abrasive material combination body.

Further, the framework comprises a coating area, a metal net and diamond particles; the coating area is arranged in the area near the inner hole of the metal net and is annular, the diameter of the inner hole of the coating area is equal to that of the inner hole of the metal net, the outer diameter of the coating area is 5-10 mm larger than that of the mounting ring, and the thickness of the coating area is less than 0.2 mm; the coating area is composed of substances which can block the electroplating performance of the metal wire; preferably the coating zone is a phenolic resin; the metal net is woven by metal wires into a net shape, and then is cut into a ring shape, the diameter of the outer circle of the metal net is less than or equal to that of the abrasive material combination body, and the diameter of the inner circle of the metal net is greater than or equal to that of the abrasive material combination body; the metal wire used by the metal net is made of metal which can be electroplated with diamond particles on the surface by adopting an electroplating mode; the diameter of the metal wire is less than 0.3 mm; the inner diameter of the meshes of the metal net is less than 3 mm; the diamond particles are artificial diamonds, the particle fineness of the artificial diamonds meets the requirement of electroplating, the artificial diamonds are adhered to the surface of the metal wire of the metal net, the thickness of the artificial diamonds is less than 0.1 mm, and the artificial diamonds are fully distributed on the surface of the metal wire in an electroplating mode.

The abrasive material combination comprises white corundum, anhydrous gypsum, phenolic resin, asphalt and an additive; the mixing proportion is 10: 2: 0.5: 0.2: 0.1; the white corundum is particles of 60-80 meshes; the anhydrous gypsum is particles with anhydrous II type gypsum of 150 meshes; the phenolic resin is 150-mesh particles; the asphalt is 200-mesh particles; the additive comprises a modifier and a pigment.

The mounting ring is made of a metal sheet, the thickness of the metal sheet is less than 0.5 mm, and the metal sheet is preferably made of steel.

The cutting sheet is prepared by the following method, and comprises the following steps: 1. weaving metal wires into a metal net; 2. cutting the metal net into rings; 3. coating phenolic resin near the inner hole of the annular metal net to ensure that the coating thickness meets the requirement; 4. putting the metal net into electroplating equipment to electroplate the diamond, and controlling the thickness of the plating layer to be less than 0.1 mm, wherein the diamond is easy to fall off due to the large thickness of the plating layer; 5. crushing and sieving white corundum, anhydrous gypsum, phenolic resin, asphalt and an additive, and then mixing and stirring uniformly to form an abrasive mixture; 6. manufacturing a pressing mold; 7. manufacturing a mounting ring; 8. putting the abrasive mixture into a pressing die, wherein the putting amount is half of the total amount; 9. placing the metal net plated with the diamond on the abrasive mixture in the mold; 10. putting the rest half of the abrasive mixture on the upper surface of the metal mesh; 11. closing the mold, pressurizing and heating for pressing; 12. taking out the pressed sheet body, and installing an installation ring; 13. labeling and packaging; the metal wire of the step 1 is a steel wire.

Advantageous effects

The cutting disc has the advantages that the service life of the cutting disc can be prolonged, the cutting of materials with high hardness can be completed, particularly, when a portable abrasive wheel cutting machine is adopted, the cutting efficiency is high, the cutting disc with the thickness less than 1.5 mm can be manufactured, and the cutting waste of valuables is reduced.

Drawings

FIG. 1 is a schematic structural view of the present invention

1. Framework, 2 abrasive material combination, 3 mounting ring.

FIG. 2 is a schematic view of the skeleton structure

11. Coating zone, 12 metal mesh, 13 diamond particles.

Detailed Description

For further explanation of the technical solutions of the present invention, the following description will be made with reference to the accompanying drawings; as shown in fig. 1 and fig. 2, in this example, a steel wire with a diameter of 0.2 mm is selected as a metal wire, the metal wire is woven into a metal mesh with a pore diameter of 2 mm, the woven metal mesh is cut into a ring shape with an outer diameter of 150 mm and an inner diameter of 20 mm to form a metal mesh 12, a phenolic resin is coated near an inner pore of the metal mesh 12, the coating thickness is 0.1 mm, and a ring-shaped area with an outer diameter of 40 mm and an inner diameter of 20 mm is fully distributed to form a coating area 11; adopting a diamond electroplating process commonly used in the industry to electroplate diamond particles 13 on the surface of the metal mesh 12, and ensuring that the thickness of a plating layer is 0.08 mm, so as to form a framework 1; because the coating area 11 can not electroplate diamond and does not participate in cutting in the area, the cutting effect is ensured, meanwhile, diamond particles are saved, and the production cost is reduced; white corundum of 60 meshes, anhydrous gypsum of 150 meshes, phenolic resin of 150 meshes, asphalt of 200 meshes and an additive are mixed; the mixing ratio is 10: 2: 0.5: 0.2: 0.1, mixing and stirring uniformly to prepare an abrasive mixture; manufacturing a pressing die according to a die form universal in the industry, putting an abrasive material mixture into a bottom layer of the die, controlling the amount of the abrasive material mixture to be 50% of the total amount, putting a framework 1 into the pressing die, and paving the framework on the upper surface of the previously put abrasive material mixture; putting the rest half of the abrasive mixture on the upper surface of the framework 1, closing a pressing die, putting the pressing die into pressing equipment commonly used in the industry, and performing pressurization and heating pressing at the pressing temperature of 85 ℃ and the pressing pressure of 10MPa to symmetrically form abrasive composites 2 on two sides of the framework 1; because the abrasive mixture is embedded into the metal net at the 1 point of the framework and is pressed into a whole, and meanwhile, because the framework 1 is the metal net, the supporting force is large, the cutting blade can be made thinner; on the other hand, the surface of the framework 1 is provided with the diamond particles 13, the bonding force between the diamond particles and the metal net 12 is far greater than the bonding force of phenolic resin among the grinding materials, and the hardness of the diamond is quite high, so that the cutting piece can be ensured to be durable and can cut objects with high hardness; in this example, a stainless steel sheet is selected to manufacture the mounting ring 3, the diameter of the inner hole is ensured to be 20 mm, the outer diameter is ensured to be 40 mm, the section is U-shaped, the inner width of the U-shaped is equal to the thickness of the abrasive material combination 2, the mounting ring is embedded in the inner hole of the pressed abrasive material combination 2, the inner hole is tightly pressed, a label is attached to the position near the inner hole, and the mounting ring is arranged in a packaging bag, so that the implementation of the invention is completed.

When the cutting device is used, the cutting device is arranged on the abrasive wheel cutting machine, the abrasive wheel cutting machine is started, the cutting device rotates on the abrasive wheel cutting machine at a high speed, the outer circumference of the cutting device is contacted with an object to be cut, certain pressure is applied, and due to the high hardness of the cutting device, the cut object can be separated through the generated friction, so that the cutting function is realized.

Claims

1. A method for manufacturing a dicing sheet, characterized by: the method comprises the following steps: 1. weaving metal wires into a metal net; 2. cutting the metal net into rings; 3. coating phenolic resin near the inner hole of the annular metal net to ensure that the coating thickness meets the requirement; 4. putting the metal net into electroplating equipment for electroplating diamond; 5. crushing and sieving white corundum, anhydrous gypsum, phenolic resin, asphalt and an additive, and then mixing and stirring uniformly to form an abrasive mixture; 6. manufacturing a pressing mold; 7. manufacturing a mounting ring; 8. putting the abrasive mixture into a pressing die, wherein the putting amount is half of the total amount; 9. placing the metal net plated with the diamond on the abrasive mixture in the mold; 10. putting the rest half of the abrasive mixture on the upper surface of the metal mesh; 11. closing the mold, pressurizing and heating for pressing; 12. taking out the pressed sheet body, and installing an installation ring; 13. labeling and packaging; the metal wire in the step 1 is a steel wire; the thickness of the diamond coating is less than 0.1 mm.